Service Manual: Digital Multifunctional System

Parts marked with are important for maintaining the safety of the set.
t. Be sure to replace these parts with

specified ones for maintaining the safety and performance of the set.
This document has been published to be used
for after sales service only.
The contents are subject to change without notice.
SERVICE MANUAL
CONTENTS
SHARP CORPORATION
CODE: 00ZAL2040CS2E
DIGITAL MULTIFUNCTIONAL
SYSTEM
AL-2030
AL-2040CS
MODEL AL-2050CS
AL-2050CS
[1] GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 1
[2] SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 1
[3] CONSUMABLE PARTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 1
[4] EXTERNAL VIEWS AND INTERNAL STRUCTURES . . . . . . . . . 4 - 1
[5] UNPACKING AND INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . 5 - 1
[6] COPY PROCESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 1
[7] OPERATIONAL DESCRIPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 1
[8] DISASSEMBLY AND ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 1
[9] ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 1
[10] SIMULATION, TROUBLE CODES . . . . . . . . . . . . . . . . . . . . . . . 10 - 1
[11] USER PROGRAM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 - 1
[12] ELECTRICAL SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 - 1
[13] CIRCUIT DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 - 1
CAUTION
This laser radiation is not a danger to the skin, but when an exact focusing of the laser beam is achieved
on the eyes retina, there is the danger of spot damage to the retina.
The following cautions must be observed to avoid exposure of the laser beam to your eyes at the time of
servicing.
1) When a problem in the laser optical unit has occurred, the whole optical unit must be exchanged as a
unit, not as individual parts.
2) Do not look into the machine with the main switch turned on after removing the developer unit, toner
cartridge, and drum cartridge.
3) Do not look into the laser beam exposure slit of the laser optical unit with the connector connected
when removing and installing the optical system.
4) The middle frame contains the safety interlock switch.
Do not defeat the safety interlock by inserting wedges or other items into the switch slot.
LASER WAVE LENGTH : 770 ~ 795nm
Pulse times : 12.88s 12.88ns/7mm
Out put power : MAX 0.2mW
CAUTION
INVISIBLE LASER RADIATION,
WHEN OPEN AND INTERLOCKS DEFEATED.
AVOID EXPOSURE TO BEAM.
VORSICHT
UNSICHTBARE LASERSTRAHLUNG,
WENN ABDECKUNG GEFFNET UND
SICHERHEITSVERRIEGELUNG BERBRCKT.
NICHT DEM STRAHL AUSSETZEN.
VARO !
AVATTAESSA JA SUOJALUKITUS
OHITETTAESSA OLET ALTTIINA
NKYMTTMLLE LASERSTEILYLLE L
KATSO STEESEEN.
ADVARSEL
USYNLIG LASERSTRLNING VED BNING, NR
SIKKERHEDSBRYDERE ER UDE AF
FUNKTION. UNDG UDSAETTELSE FOR
STRLNING.
VARNING !
OSYNLIG LASERSTRLNING NR DENNA DEL
R PPNAD OCH SPRREN R URKOPPLAD.
BETRAKTA EJ STRLEN. STRLEN R
FARLIG.
This product is a class 1 laser product that complies with 21CFR 1040 of the CDRH standard and
IEC825. This means that this machine does not produce hazardous laser radiation. The use of controls,
adjustments or performance of procedures other than those specified herein may result in hazardous
radiation exposure.
At the production line, the output power
of the scanner unit is adjusted to 0.18
MILLI-WATT PLUS 20 PCTS and is
maintained constant by the operation of
the Automatic Power Control (APC).
Even if the APC circuit fails in operation
for some reason, the maximum output
power will only be 15 MILLI-WATT 0.1
MICRO-SEC. Giving and accessible
emission level of 42 MICRO-WATT
which is still-less than the limit of
CLASS-1 laser product.
VAROITUS! LAITTEEN KYTTMINEN MUULLA
KUIN TSS KYTTOHJEESSA MAINITULLA
TAVALLA SAATTAA ALTISTAA KYTTJN
TURVALLISUUSLUOKAN 1 YLITTVLLE
NKYMTTMLLE LASERSTEILYLLE.
VARNING - OM APPARATEN ANVNDS P ANNAT
STT N I DENNA BRUKSANVISNING
SPECIFICERATS, KAN ANVNDAREN UTSTTAS
FR OSYNLIG LASERSTRLNING, SOM
VERSKRIDER GRNSEN FR LASERKLASS 1.
Caution
This product contains a low power laser
device. To ensure continued safety do not
remove any cover or attempt to gain access
to the inside of the product. Refer all
servicing to qualified personnel.
LUOKAN 1 LASERLAITE
KLASS 1 LASER APPARAT
The foregoing is applicable only to the 220V
model, 230V model and 240V model.
CONTENTS
[1] GENERAL
1. Major functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
[2] SPECIFICATIONS
1. Basic Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2. Operation specifications . . . . . . . . . . . . . . . . . . . . . . . . 2-1
3. Copy performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
4. GDI Printer (AL-2030/2040CS) . . . . . . . . . . . . . . . . . . . 2-3
5. SPLC printer (AL-2050CS only). . . . . . . . . . . . . . . . . . . 2-3
6. Scan function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
7. SPF (AL-2030/2040CS). . . . . . . . . . . . . . . . . . . . . . . . . 2-4
8. RSPF (AL-2050CS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
[3] CONSUMABLE PARTS
1. Supply system table. . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
A. SEC/SECL (AL-2030/2040CS/2050CS). . . . . . . . . . 3-1
B. Brazil (AL-2030/2040CS) . . . . . . . . . . . . . . . . . . . . . 3-1
2. Environmental . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3. Production control number (lot No.) identification . . . . . 3-2
[4] EXTERNAL VIEWS AND INTERNAL STRUCTURES
1. Appearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
2. Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
3. Operation panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
A. AL-2030/2040CS . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
B. AL-2050CS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
4. Motors and solenoids. . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
A. AL-2030/2040CS . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
B. AL-2050CS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
5. Sensors and switches . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
A. AL-2030/2040CS (For the AL-2030,
the 2nd cassette is not provided.) . . . . . . . . . . . . . . 4-7
B. AL-2050CS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
6. PWB unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
A. AL-2030/2040CS . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
B. AL-2050CS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
7. Cross sectional view . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
A. AL-2030/2040CS . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
B. AL-2050CS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
[5] UNPACKING AND INSTALLATION
1. Copier installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
2. Cautions on handling. . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
3. Checking packed components and accessories . . . . . . 5-1
4. Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5. Removing protective packing materials . . . . . . . . . . . . . 5-2
6. Installing the TD cartridge . . . . . . . . . . . . . . . . . . . . . . . 5-2
7. Loading paper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
8. Power to copier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
9. Software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
A. Before installation. . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
B. Installing the software. . . . . . . . . . . . . . . . . . . . . . . . 5-4
C. Setting up Button Manager
(AL-2040CS/2050CS only). . . . . . . . . . . . . . . . . . . . 5-9
10. Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
A. USB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
B. RJ45. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
11. Moving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
12. Scanner moisture-proof kit. . . . . . . . . . . . . . . . . . . . . . 5-10
A. Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
B. Precautions at installation . . . . . . . . . . . . . . . . . . . 5-10
C. Attachment method . . . . . . . . . . . . . . . . . . . . . . . . 5-11
[6] COPY PROCESS
1. Functional diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
2. Outline of print process . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
3. Actual print process . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
[7] OPERATIONAL DESCRIPTIONS
1. Outline of operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
2. Scanner section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
A. Scanner unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
B. Optical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
3. Laser unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
A. Basic structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
B. Laser beam path. . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
C. Composition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
4. Fuser section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
A. General description . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
5. Paper feed section and paper transport section . . . . . . 7-4
A. Paper transport path and general operations. . . . . . 7-4
6. Process unit new drum detection mechanism . . . . . . . . 7-7
7. SPF/RSPF section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
A. Outline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
B. Document transport path and basic composition . . . 7-8
C. Operational descriptions. . . . . . . . . . . . . . . . . . . . . . 7-8
D. SPF/RSPF open/close detection
(book document detection) . . . . . . . . . . . . . . . . . . . . 7-9
8. D-D (Duplex to Duplex) mode paper/
document transport (Duplex model)
(AL-2050CS only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
A. Initial state . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
B. Front copy. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
C. Back copy. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10
9. Shifter (AL-2050CS only) . . . . . . . . . . . . . . . . . . . . . . . 7-10
[8] DISASSEMBLY AND ASSEMBLY
1. High voltage section. . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
A. List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
B. Disassembly procedure . . . . . . . . . . . . . . . . . . . . . . 8-1
C. Assembly procedure. . . . . . . . . . . . . . . . . . . . . . . . . 8-1
D. Charger wire cleaning. . . . . . . . . . . . . . . . . . . . . . . . 8-1
E. Charger wire replacement . . . . . . . . . . . . . . . . . . . . 8-2
2. Operation panel section. . . . . . . . . . . . . . . . . . . . . . . . . 8-2
A. List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
3. Optical section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
A. List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
4. Fusing section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
A. List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
5. Tray paper feed/transport section . . . . . . . . . . . . . . . . . 8-8
A. List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8
C. Assembly procedure. . . . . . . . . . . . . . . . . . . . . . . . 8-14
6. Manual paper feed section. . . . . . . . . . . . . . . . . . . . . . 8-14
A. List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14
B. Disassembly procedure . . . . . . . . . . . . . . . . . . . . . 8-14
D. Pressure plate holder attachment. . . . . . . . . . . . . . 8-16
7. Rear frame section. . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16
A. List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16
8 Power section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18
A. List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18
9. Duplex motor section (AL-2040CS/2050CS only) . . . . 8-18
A. List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18
10. Reverse roller section (AL-2040CS/2050CS only) . . . 8-18
A. List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18
11. RSPF section (AL-2050CS only) . . . . . . . . . . . . . . . . . 8-19
A. Front cabinet, rear cabinet . . . . . . . . . . . . . . . . . . . 8-19
B. Upper door unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-19
C. Document tray unit . . . . . . . . . . . . . . . . . . . . . . . . . 8-19
D. Upper door open/close sensor . . . . . . . . . . . . . . . . 8-19
E. Reverse clutch, paper exit roller. . . . . . . . . . . . . . . 8-19
F. Drive unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-20
G. Shutter solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-21
H. Pickup roller, take-up roller. . . . . . . . . . . . . . . . . . . 8-21
I. Paper empty sensor . . . . . . . . . . . . . . . . . . . . . . . . 8-22
J. PS roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-22
K. Upper transport roller . . . . . . . . . . . . . . . . . . . . . . . 8-23
L. Paper sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-23
M. Lower transport roller . . . . . . . . . . . . . . . . . . . . . . . 8-23
N. Paper exit sensor . . . . . . . . . . . . . . . . . . . . . . . . . . 8-24
12. SPF section (AL-2030/2040CS only). . . . . . . . . . . . . . 8-24
A. SPF motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-24
B. Pick-up roller, paper feed roller . . . . . . . . . . . . . . . 8-25
C. Paper exit roller . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-26
D. Set sensor, scan front sensor. . . . . . . . . . . . . . . . . 8-26
E. Transport roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-26
13. 2nd cassette section (AL-2040CS/2050CS only) . . . . 8-27
A. Paper sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-27
B. Cassette detection switch. . . . . . . . . . . . . . . . . . . . 8-28
C. Paper feed solenoid . . . . . . . . . . . . . . . . . . . . . . . . 8-28
D. Transport roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-28
E. Paper feed clutch . . . . . . . . . . . . . . . . . . . . . . . . . . 8-28
F. 2nd paper feed roller . . . . . . . . . . . . . . . . . . . . . . . 8-28
[9] ADJUSTMENTS
1. Optical section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
A. Copy magnification ratio adjustment . . . . . . . . . . . . 9-1
B. Image position adjustment . . . . . . . . . . . . . . . . . . . . 9-2
2. Copy density adjustment . . . . . . . . . . . . . . . . . . . . . . . . 9-4
A. Copy density adjustment timing . . . . . . . . . . . . . . . . 9-4
B. Note for copy density adjustment . . . . . . . . . . . . . . . 9-4
C. Necessary tool for copy density adjustment . . . . . . . 9-4
D. Features of copy density adjustment . . . . . . . . . . . . 9-4
E. Copy density adjustment procedure. . . . . . . . . . . . . 9-5
3. High voltage adjustment . . . . . . . . . . . . . . . . . . . . . . . . 9-5
A. Main charger (Grid bias). . . . . . . . . . . . . . . . . . . . . . 9-5
B. DV bias check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-6
4. Duplex adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-6
A. Adjusting the paper reverse position in memory
for duplex copying . . . . . . . . . . . . . . . . . . . . . . . . . . 9-6
B. Adjusting trailing edge void in duplex copy mode . . 9-6
5. SPF/RSPF scan position automatic adjustment . . . . . . 9-7
6. SPF/RSPF mode sub scanning direction
magnification ratio adjustment . . . . . . . . . . . . . . . . . . . . 9-8
7. Automatic black level correction . . . . . . . . . . . . . . . . . . 9-8
[10] SIMULATION, TROUBLE CODES
1. Entering the simulation mode . . . . . . . . . . . . . . . . . . . 10-1
2. Key rule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
3. List of simulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
4. Descriptions of various simulations . . . . . . . . . . . . . . . 10-2
5. Trouble codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-30
A. Trouble codes list . . . . . . . . . . . . . . . . . . . . . . . . . 10-30
B. Details of trouble codes . . . . . . . . . . . . . . . . . . . . 10-30
[11] USER PROGRAM
1. Functions that can be set with user programs . . . . . . . 11-1
2. Toner save mode (AL-2030/2040CS) . . . . . . . . . . . . . 11-1
3. User programs (AL-2030/2040CS) . . . . . . . . . . . . . . . 11-1
4. User programs (AL-2050CS) . . . . . . . . . . . . . . . . . . . . 11-2
A. Copy mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2
B. Print mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-4
[12] ELECTRICAL SECTION
1. Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1
A. Overall block diagram. . . . . . . . . . . . . . . . . . . . . . . 12-1
2. Actual wiring diagram. . . . . . . . . . . . . . . . . . . . . . . . . . 12-3
A. AL-2030 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-3
B. AL-2040CS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-5
C. AL-2050CS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-7
D. AL-2040CS/2050CS. . . . . . . . . . . . . . . . . . . . . . . . 12-9
3. Signal name list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-9
[13] CIRCUIT DIAGRAM
1. MCU PWB (AL-2030/2040CS). . . . . . . . . . . . . . . . . . . 13-1
2. OPERATION PWB (AL-2030/2040CS) . . . . . . . . . . . 13-14
3. MCU PWB (AL-2050CS) . . . . . . . . . . . . . . . . . . . . . . 13-15
4. OPERATION PWB (AL-2050CS). . . . . . . . . . . . . . . . 13-31
AL-2030/2040CS/2050CS GENERAL 1 - 1
[1] GENERAL
1. Major functions
Configurations
Descriptions of items
CPM: Copy speed (Copies Per Minute)
PPM: Print speed (Print Per Minute)
SB/MB: SB = Manual feed single bypass, MB = Manual feed multi-bypass
2 tray: Second cassette unit.
SPF: Original feed unit
R-SPF: Duplex original feed unit
Color scanner: Color scanner function
GDI printer: GDI printer function with USB
SPLC printer: SPLC printer function
E-SORT: Electronic sort function
Duplex: Auto duplex copy/print function
Shifter: Job separator function
FAX: FAX function.
Sharpdesk: Scanner utilities
IEEE1284: Interface port (parallel)
USB: Interface port (USB)
RJ45: Interface port (Network)
External NIC: Network expansion kit
Descriptions of table
: Standard provision
: No function or no option available
Opt: Option
Item
CPM
(Letter)
PPM
(Letter)
SB/
MB
2
Tray
SPF
R-
SPF
Color
Scanner
(push)
GDI
printer
SPLC
printer
E-
SORT
Duplex Shifter FAX
Sharp
desk
IEEE
1284
USB RJ45
External
NIC
Model
AL-2030 20
CPM
16
PPM
MB
(2.0
Full)
AL-2040CS 20
CPM
16
PPM
MB
(2.0
Full)
(print
only)
AL-2050CS 20
CPM
20
PPM
MB
(2.0
Hi)
(print
only)
AL-2040CS
AL-2030
AL-2050CS
AL-2030/2040CS/2050CS SPECIFICATIONS 2 - 1
[2] SPECIFICATIONS
1. Basic Specifications
2. Operation specifications
Item
Type Desktop
Copy system Dry, electrostatic
Segment (class) Digital personal copier
Copier dimensions AL-2030 20-1/2" (W) x 17-5/8" (D) x 14-1/8" (H) (518mm (W) x 445mm (D) x 358mm (H))
AL-2040CS 20-1/2" (W) x 17-5/8" (D) x 17-5/8" (H) (518mm (W) x 445mm (D) x 445mm (H))
AL-2050CS 20-1/2" (W) x 17-5/8" (D) x 18-1/8" (H) (518mm (W) x 445mm (D) x 459mm (H))
Weight (Approximately) AL-2030 37.9 lbs. (17.2Kg) TD cartridge not included
AL-2040CS 45.9 lbs. (20.8Kg)
AL-2050CS 51.2 lbs. (23.2Kg)
Section, item Details
Paper feed
section
Paper feed
system
AL-2030 1 tray (250 sheet) + multi-bypass (50 sheet)
AL-2040CS/2050CS 2 tray (500 sheet) + multi-bypass (50 sheet)
Inch
system
Tray paper feed
section
Paper size 8-1/2" x 14", 8-1/2" x 13", 8-1/2 x 11", 8-1/2" x 5-1/2"
(Landscape)
Paper weight 15 - 21 lbs.
Paper feed capacity 250 sheets
Kinds Standard paper, specified paper, recycled paper
Remark User adjustment of paper guide available
Multi-bypass paper
feed section
Paper size Max, feedable size: 8-1/2" x 14" / Min, feedable size:
3.87" x 5.83"
Paper weight 15 - 34.5 lbs.
Kinds Standard paper, specified paper, recycled paper, OHP,
Label, Envelop (Single copy)
AB system Tray paper feed
section
Paper size A4, B5, A5 (Landscape)
Paper weight 56 - 80g/m
2
(15 - 21 lbs.)
Kinds Standard paper, specified paper, recycled paper
Multi-bypass paper
feed section
Paper size Max, feedable size: A4 / Min, feedable size: 89 x 140mm
Paper weight 56 - 128g/m
2
(15 - 34.5 lbs.)
Kinds Standard paper, specified paper, recycled paper, OHP,
Label, (Single copy)
Paper exit section Exit way Face down
Capacity of output tray 200 sheets
Originals Original set Center Registration (left edge)
Max. original size 8-1/2" x 14" (A4)
Original kinds sheet, book
Original size detection None
Optical
section
Scanning
section
Scanning system 3 CCDs (RGB) sensor scanning by lighting white lamp
CCD sensor Resolution 600 dpi
Lighting lamp Type CCFL
Voltage 560Vrms
Power consumption 2.8W
Output data Output: R, G, B 1 or 8 bits/pixel / Input: A/D 16 bits (12
bits actual)
Writing
section
Writing system Writing to OPC drum by the semiconductor laser
Laser unit Resolution 600 dpi
3. Copy performance
*1: The first-copy time is measured after the power save indicator turns off following power on, using the document glass with the polygon rotat-
ing in the copy ready state and "Selection of copy start state" set to ON in the user programs (8-1/2" x 11" (A4), paper fed from paper tray).
The first-copy time may vary depending on machine operating conditions and ambient conditions such as temperature.
Image forming Photoconductor Type OPC (30)
Life 18k
Charger Charging system Saw-tooth charging with a grid, / (-) scorotron discharge
Transfer system (+) DC corotron system
Separation system (-) DC corotron system
Developing Developing system Dry, 2-component magnetic brush development system
Cleaning Cleaning system Counter blade system (Counter to rotation)
Fusing section Fusing system Heat roller system
Upper heat roller Type Teflon roller
Lower heat roller Type Silicon rubber roller
Heater lamp Type Halogen lamp
Voltage 120V
Power consumption 800W
Electrical section Power source Voltage 120V
Frequency Common use for 50 and 60Hz
Power consumption Max. Less than 1000W
Average (during copying) 350Wh/H or less (AL-2030/2040CS)
380Wh/H or less (AL-2050CS)
Average (stand-by) 80Wh/H or less
Pre-heat mode 25Wh/H or less (AL-2030/2040CS)
28Wh/H or less (AL-2050CS)
Auto power shut-off mode 8.8W or less (AL-2030/2040CS)
12.5W or less (AL-2050CS)
Section, item Details AL-2030/2040CS/2050CS
Copy magnification Fixed magnification
ratios
4 Reduction + 3 Enlargement
(Inch system: 25, 50, 64, 78, 100, 129, 200, 400%)
(AB system: 25, 50, 70, 86, 100, 141, 200, 400%)
Zooming magnification
ratios
25 - 400% (376 steps in 1% increments)
50 - 200% when using SPF/RSPF (151 steps in 1% increments)
Manual steps (manual, photo) 5 steps
Copy speed (CPM) First-copy time *1
(Approximately)
AL-2030/2040CS:
8.0 seconds (When user program 24 is set to OFF)
AL-2050CS:
10.7 seconds
(paper: A4 (8-1/2" x 11"), exposure mode: AUTO, copy ratio: 100%)
Inch system
8-1/2" x 11" (Landscape)
Same size 20
AB system
A4 (Landscape)
Same size 20
AB system
B5 (Landscape)
Same size 20
Max. continuous copy quantity 99
Void Void area Leading edge 1 - 4mm
Trailing edge 4mm or less
Side edge void area 0.5mm or more (per side)
4.5mm or less (total of both sides)
Image loss Leading edge same size: 3.0mm or less (OC) / 4mm or less (SPF/RSPF)
Enlarge: 1.5mm or less (OC) / 3mm or less (SPF/RSPF)
Reduction (50%): 6.0mm or less (OC) / 8mm or less (SPF/RSPF)
Warm-up time 0 sec. Immediately the ready lamp is lit.
Power save mode reset time 0 sec. Immediately the ready lamp is lit.
Paper jam recovery time 0 sec.
Jam recovery condition: Recovery time from 60 sec of door open.
Section, item Details
4. GDI Printer (AL-2030/2040CS)
*1: Engine Resolution
*2: By running change
5. SPLC printer (AL-2050CS only)
*1: Engine Resolution
*2: Running change
6. Scan function
Print speed Max. 16ppm (excluding bypass tray, paper size A4, 8.5" x 11") (Variable depending on the PC performance)
Duplex Yes (AL-2040CS only)
Memory 8MB (Duplex model: 16MB)
Interface USB 2.0 (Full speed) (AL-2040CS only)
Network Built-in NIC (10 Base) (AL-2040CS only)
Emulation GDI
MIB support No
Resolution 600dpi *1
Supported OS Windows 98/Me, Windows 2000 Professional, Windows XP Home Edition/Professional, Windows Vista *2
WHQL support Yes *2
Application Status window
Print speed Max. 20ppm (Paper size: A4, excluding manual paper feed)
Varies depending on the PC performance.
First print time 8 sec. (without data transfer time)
Duplex Yes
ROPM Yes
Memory 64MB
Interface USB2.0 (Hi Speed)
Network Built-in NIC (10 Base)
Emulation SPLC (JBIG GDI)
MIB support No
Resolution 600dpi *1
Supported OS Windows 98/Me, Windows 2000 Professional, Windows XP Home Edition/Professional, Windows Vista
WHQL support Yes *2
Application Status window
AL-2030/2040CS AL-2050CS
Type Flat Bed Color Scanner
Scanning system Original table/SPF Original table/RSPF
Light source 3 CCDs (RGB) sensor scanning by lighting white lamp (2 pcs of CCFL)
Resolution Optical: 600 x 1200dpi
Setting range: 50 - 9600dpi (Preview resolution is fixed at 75dpi)
Originals Sheet type / Book type
Output data R, G, B 1 or 8 bits/pixel
Scan range OC / SPF : 8.5" (H) x 14.0" (V)
Original position: Left Center
OC / RSPF : 8.5" (H) x 14.0" (V)
Original position: Left Center
Scan speed OC / SPF : Max. 2.88ms/line OC / RSPF : Max. 2.88ms/line
Protocol TWAIN / WIA (XP, Vista) / STI
Interface USB2.0 (Full speed support) USB2.0 (Hi speed support)
Scanner utility Button Manager / Sharpdesk / Composer
Scan key/lamp Yes
Duplex scan No Yes
Supported OS Win 98 / Me / 2000 / XP / Vista *1
Void area No (User settable by PC)
WHQL supported Yes *1
7. SPF (AL-2030/2040CS)
8. RSPF (AL-2050CS)
[Conditions] Speed with tray 1, normal size, paper size of 8.5" x 11" (A4), and RSPF.
*1: Indicates the speed from 1st to 30th sheet (i.e., 60th surface).
Original capacity 50 sheets (15 - 23.9 lbs.) (56 - 90g/m
2
) Stacking Height: less than 6.5mm or 1/4"
Original size 8-1/2" x 14" to 5-1/2" x 8-1/2" / A4 to A5 (Landscape)
Original replacement speed 8-1/2" x 11" about 14 sheets (70%)
A4 about 14 sheets (70%)
Original placement Face up
Original weight 15 - 23.9lbs. (56 - 90g/m
2
)
Mixed feeding (Paper size) No
Original which cannot Thermal papers, originals with punch holes for files, be used folded paper, transparent originals such as
OHP films, stapled or clip used originals with cover up liquid used, Originals with tape sealed, originals with
high level frictional coefficient such as photos or catalogs.
Original capacity 50 sheets (56 - 90g/m
2
) or 6.5mm, 1/4" or less.
Original size 8-1/2" x 14" to 5-1/2" x 8-1/2" / A4 to A5 (Landscape)
Original replacement speed 8-1/2" x 11" about 14 sheets (70%)
A4 about 13 sheets (65%)
Job speed (Tray1, Landscape) Single copy S to S About 14CPM (8-1/2" x 11") About 13CPM (A4)
S to D About 10CPM (1 - 30 sheets)(*1) About 5.6CPM (31 sheets ~)
D to S About 6CPM
D to D About 6CPM (1 - 30 sheets)(*1) About 5.6CPM (31 sheets ~)
Multi copy S to S About 20CPM
S to D About 13CPM (1 - 30 sheets)(*1) About 5.6CPM (31 sheets ~)
D to S About 16CPM
D to D About 13CPM (1 - 30 sheets)(*1) About 5.6CPM (31 sheets ~)
Original placement Face up
Original weight 15 - 23.9lbs. (56 - 90g/m
2
)
Mixed feeding No
Original which cannot Thermal papers, originals with punch holes for files, be used folded paper, transparent
originals such as OHP films, stapled or clip used originals with cover up liquid used, Originals
with tape sealed, originals with high level frictional coefficient such as photos or catalogs.
AL-2030/2040CS/2050CS CONSUMABLE PARTS 3 - 1
[3] CONSUMABLE PARTS
1. Supply system table
A. SEC/SECL (AL-2030/2040CS/2050CS)
B. Brazil (AL-2030/2040CS)
2. Environmental
The environmental conditions for assuring the copy quality and the machine operations are as follows:
(1) Normal operating condition
Temperature: 20C - 25C
Humidity: 65 5%RH
(2) Acceptable operating condition
(3) Transport condition
(4) Supply storage condition
No. Name Content Life Product name Package
1 Develop cartridge (Black) x 1 Toner/developer cartridge x 1 6K
(5% document)
AL-100TD 5
2 Develop cartridge (Black) x 1 Toner/developer cartridge x 1 4K
(5% document)
AL-110TD 5
3 Drum cartridge Drum cartridge 18K AL-100DR 5
No. Name Content Life Product name Package
1 Develop cartridge (Black) Toner/developer cartridge x 1
Warranty card x 1
IC-Chip: No Stirring function: Yes
6K
(A4 5% document)
AL-100TDN 5
2 Drum cartridge Drum cartridge x 1
Warranty card x 1
18K
(A4 5% document)
AL-100DR 5
Humidity (RH)
85%
60%
20%
10C 30C 35C
Humidity (RH)
90%
60%
15%
25C 30C 40C
Humidity (RH)
90%
20%
5C 45C
AL-2030/2040CS/2050CS CONSUMABLE PARTS 3 - 2
3. Production control number (lot No.) identification
<Developing cartridge>
Destination
<Drum cartridge>
The label on the drum cartridge shows the date of production.
(SOCC production)
<JAPAN production>
*1: The production control label is not attached to the cartridge of
a China product.
Division No.
EX Destination A same pack G
B same pack H
Option Destination A P
B Q
Division No.
Ex production 1
Option 2
Same pack 3
Production month
Production day
Destination code
(Dealer, distributor, OEM, etc.)
Production place
(SOCC: Fixed to B.)
End digit of year
Version No.
Production month
Production day
Destination code
(Dealer, distributor, OEM, etc.)
Production place
(SOCC: Fixed to B.)
End digit of year
Version No.
X 0001 1 9 Ver.A 1
Production month
(1 - 9 = Jan. - Sep. 0 = Oct. X = Nov. Y = Dec.)
Serial number of month
Fixed to 1.
Pack division
(See table below)
End digit of year
Version No.
Production control
label attachment position
Production control
label attachment position(*1)
AL-2030/2040CS/2050CS EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 1
[4] EXTERNAL VIEWS AND INTERNAL STRUCTURES
1. Appearance
2. Internal
1 Document glass 2 Operation panel 3 Front cover
4 Paper tray 1 5 Paper tray 2 (AL-2040CS/2050CS only) 6 Multi-bypass tray
7 Side cover 8 Side cover open button 9 Bypass tray paper guides
10 Paper output tray 11 Paper output tray extension 12 Power switch
13 Handle 14 Power cord
1 Front cover 2 Side cover 3 Fusing unit release lever
4 Transfer charger 5 Charger cleaner
LAN connector
(AL-2040CS/2050CS only)
Interface
USB connector
(AL-2030/2040CS)
Interface
SPF/RSPF
Exit area
2
3
4
5
1
7
9
8
10
11
Original guide
Document feeder tray
Peep hole (SPF only)
Document
feeder cover
12
13
14
6
USB connector
(AL-2050CS
TD cartridge Drum cartridge
3
4
5
2
1
3. Operation panel
A. AL-2030/2040CS
*1: Drum cartridge replacement
The useful life of the drum cartridge is approximately 18,000
copies*. When the internal counter reaches approximately
17,000 copies, the drum replacement required ( ) indicator
will light up indicating that replacement of the drum cartridge
will be needed soon. For more information on purchasing the
drum cartridge, please refer to the Operation Manual. When the
indicator begins to blink, the unit will stop operating until the car-
tridge is replaced. Replace the drum cartridge at this time.
*: Based on copying onto letter size paper at 5% toned area.
*2: TD cartridge replacement
The TD cartridge replacement required ( ) indicator will light
up when toner is needed. For more information on purchasing
the TD cartridge. If copying is continued while the indicator is lit,
copies will gradually become lighter until the unit stops and the
indicator begins blinking.
*3: Indicators on the operation panel
The ONLINE indicator and the start ( ) indicator indicate the
state of the printer or scanner.
Start indicator
1 Original to copy key and indicators (AL-2040CS only) 2 Exposure mode selector key and indicators
Use to sequentially select the exposure modes: AUTO, MANUAL
or PHOTO.
Selected mode is shown by a lit indicator.
Two-sided copies from one-sided originals.
Turn on Long Edge or Turn on Short Edge
can be selected.
3 Light and dark keys and indicators
Use to adjust the MANUAL or PHOTO exposure level. Selected
exposure level is shown by a lit indicator. Use to start and
terminate user program setting.
4 Alarm indicators
Drum replacement required indicator *1
Misfeed indicator
TD cartridge replacement required indicator *2
5 SPF indicator 6 SPF misfeed indicator
7 Copy ratio selector key and indicators
Use to sequentially select preset reduction/enlargement copy
ratios.
Selected copy ratio is shown by a lit indicator.
8 Copy ratio display (%) key
Use to verify a zoom setting without changing the zoom ratio.
Use to check the number of originals that must be returned to
the document feeder tray if an original misfeed occurs while
using the SPF.
9 Display
Displays the specified copy quantity, zoom copy ratio, user
program code, and error code.
10 SCAN key and indicator (AL-2040CS only) *3, *4
11 ONLINE key and indicator
Lights up when the unit is used as a printer and scanner (AL-
2040CS only). *3
12 Start key and indicator
Copying is possible when the indicator is on.
Press to start copying
Use to set a user program.
13 Power save indicator
Lights up when the unit is in a power save mode.
14 Tray select key
Use to select a paper feed station (paper tray 1, paper tray 2 (AL-
2040CS only) or multi-bypass tray).
15 Paper feed location indicators
Light up to show the selected paper feed station.
16 ZOOM keys and indicator
Use to select any reduction or enlargement copy ratio from 25%
to 400% in 1% increments. (When the SPF is being used, the
zoom copy ratio range is 50% to 200%.)
17 Copy quantity keys
Use to select the desired copy quantity (1 to 99).
Use to make user program entries.
18 Clear key
Press to clear the display, or press during a copy run to
terminate copying.
Press and hold down during standby to display the total
number of copies made to date.
1 2 3 4 5 6 7 8 9 10 11 12 13
14 15 16 17 18
On: Indicates the unit is ready for copying or scanning is
being performed.
Blinking: The indicator blinks in the following situations:
When a print job is interrupted.
When reserving a copy job.
When toner is being replenished during a copy or
print job.
Power save indicator
Start indicator
ONLINE indicator
SCAN indicator
ONLINE indicator
The ONLINE key is pressed and on line and off line are
changed.
Power save indicator
SCAN indicator (AL-2040CS only)
*4: Using the SCAN key to begin scanning
Note:
Scanning is not possible during a copy job.
If the SCAN ( ) key is pressed during a print job, the scan
job will be stored.
When scanning an original that has been placed in the SPF,
only one original can be placed unless you are using Sharp-
desk.
1) Press the SCAN ( ) key.
The unit enters scan mode.
2) Place the original you wish to scan on the document glass/
SPF.
3) Press the right copy quantity key to display the number of
the application that you wish to use for scanning.
The application numbers are initially as follows.
4) Press the start ( ) key.
Scanning will start and the scanned data will be transferred
to the application.
B. AL-2050CS
Off: The indicator is off in the following situations:
During copying or scanning.
The unit is in the auto power shut-off mode.
When a misfeed or error has occurred.
On: Indicates the unit is ready for printing or scanning is
being performed. (On line)
Blinking: Printing or data is being received from a computer.
Off: Copying is being performed. (Off line)
On: Indicates the unit is in a power save mode.
Blinking: Indicates that the unit is initializing (when the side
cover is opened and closed or the power turned off
and on).
On: The SCAN ( ) key has been pressed and the unit
is in scanner mode.
Blinking: A scan job is being executed from the computer, or
scan data is stored in the units memory.
Off: The unit is in the copy mode.
Application
number
Application launched
SC1 Sharpdesk (Full color) (if installed)
SC2 Sharpdesk (Monochrome) (if installed)
SC3 E-mail (your standard e-mail program in the
Windows OS you are using)
SC4 Fax (if a fax program is installed)
SC5 OCR (if an OCR program is installed)
SC6 Microsoft Word (if installed)
1 [MODE SELECT] key / Mode indicators
Press this key to select the mode. The indicator of the selected
mode lights (copy, printer, scanner indicators).
2 Display
This shows messages indicating the machine status and any
problems that occur, as well as user programs and function
setting menus.
3 Numeric keys
Use these to enter the number of copies and other numerical
settings.
The keys can also be used to select items in function setting
menus.
4 [CLEAR] key ( )
Use this to clear the set number of copies, as well as cancel a
job that is in progress. When a setting menu appears, use this
key to move back to the previous menu level.
5 Power save indicator
This lights up when the power save function is activated.
6 RSPF indicator
This lights up when an original is placed in the RSPF.
7 Error indicator
This lights steadily or blinks when a paper misfeed or other error
occurs.
8 [TRAY SELECT] key ( )
Use to select the paper tray that has the desired paper for
copying.
1 2 3 4 5
6 7 8 10 11 13 12 14 15 9 16 17
READY TO COPY.
100% 8.5x11 0
Display
18 19 20 21
9 Tray location indicator
Indicates the selected paper tray. The indicator blinks when the
tray is out of paper during operation or is not closed properly.
10 [MENU] key
Press this key to select the paper size for copying, to configure a
user program or to display the total count.
11 [2-SIDED COPY] key
Press to select the automatic two-sided copying mode.
12 [E-SORT/SP.FUN] key
Press to select the sort function, 2 IN 1 copy function, or margin
shift function.
13 [ ] key ( ), [ ] key ( ), [ENTER] key
Press the [ ] key ( ) or [ ] key ( ) to select an item in
a function setting menu.
Press the [ENTER] key to enter a selection.
14 [EXPOSURE] key
Use to switch from auto exposure adjustment to text mode or
photo mode.
15 [COPY RATIO] key
Press to select an enlargement or reduction ratio.
To select a preset ratio setting, press the [COPY RATIO] key and
select the desired preset ratio. To select a ratio that is not preset,
press the [COPY RATIO] key, select the preset ratio that is
closest to the desired ratio, and then press the [ ] key ( )
or [ ] key ( ) to increase or decrease the ratio in
increments of 1%.
16 [CLEAR ALL] key ( )
This returns all functions to the default settings. When pressed in
a setting menu, this returns the settings and display to the initial
state.
17 [START] key ( ) / Ready indicator
The ready indicator lights up when copying or scanning is
possible.
To begin copying, press the [START] key ( ).
The [START] key ( ) is also pressed to return to normal
operation from auto power shut-off mode.
18 Shows the current copy ratio.
19 Shows the selected paper size. 20 Shows the number of copies that has been entered with the
numeric keys.
21 A checkmark " " appears when the exposure has been
changed, or when two-sided copying, sort, 2 IN 1, or margin shift
is selected.
4. Motors and solenoids
A. AL-2030/2040CS
3
9
2
8
4
1
5
7
10
6
No. Part name Control signal Function / Operation
1 Main motor MM Drives the copier.
2 Scanner motor MRMT Drives the optical mirror base (scanner unit).
3 Toner motor TM Supplies toner.
4 Cooling fan motor VFM Cools the optical, fusing section.
5 Resist roller solenoid RRS Resist roller rotation control solenoid
6 Paper feed solenoid CPFS1 Cassette Paper feed solenoid 1
7 Multi paper feed solenoid MPFS Multi manual pages feed solenoid
8 SPF motor SPFM Drives the single pass feeder
9 Duplex motor DMT Devices the duplex paper transport section (AL-2040CS only)
10 Paper feed solenoid CPFS2 Cassette Paper feed solenoid 2 (AL-2040CS only)
B. AL-2050CS
12
13
8
1
4
2
5
6
10
11
7
3
9
No. Part name Control signal Function / Operation
1 Main motor MM Drives the copier.
2 Scanner motor MRMT Drives the optical mirror base (scanner unit).
3 Toner motor TM Supplies toner.
4 Cooling fan motor VFM Ventilate the fuser section.
5 Resist roller solenoid RRS Resist roller rotation control solenoid
7 Multi paper feed solenoid MPFS Multi manual pages feed solenoid
8 Drive motor SPMT Drives the RSPF.
9 Duplex motor DMT Devices the duplex paper transport section
11 Shifter motor SFTM Drives the shifter.
12 Reverse clutch SRVC Reverses the rotating direction of the roller.
13 Paper feed solenoid (RSPF) SPUS Feeds paper.
5. Sensors and switches
A. AL-2030/2040CS
(For the AL-2030, the 2nd cassette is not provided.)
1
2
8
9
3
4
10
5
11
6
7
No. Name Signal Type Function Output
1 Scanner unit home position
sensor
MHPS Transmission sensor Scanner unit home position detection "H" at home position
2 POD sensor POD Transmission sensor Paper exit detection "H" at paper pass
3 PPD2 sensor PPD2 Transmission sensor Paper transport detection 2 "L" at paper pass
4 Cassette detection switch CED1 Micro-switch Cassette installation detection "H" at cassette insertion
6 Door switch DSW Micro-switch Door open/close detection
(safety switch for 24V)
1 or 0V of 24V at door open
7 Drum reset switch DRST Micro-switch New drum detection switch Instantaneously "H" at
insertion of new drum
8 SPF sensor SPID/
SD SW
Transmission sensor Paper entry detection
Cover open/close detection
"L" at paper pass
9 SPPD sensor SPPD Transmission sensor Paper transport detection "L" at paper pass
10 2nd cassette DSW Micro-switch 2nd cassette door open detection
(AL-2040CS only)
B. AL-2050CS
1
3
4
2
8
9
13
12
5
6
10
7
11
No. Name Signal Type Function Output
1 Scanner unit home position
sensor
MHPS Transmission sensor Scanner unit home position detection "H" at home position
2 POD sensor POD Transmission sensor Paper exit detection "H" at paper pass
4 Cassette detection switch CED1 Micro-switch Cassette installation detection "H" at cassette insertion
6 Door switch DSW Micro-switch Door open/close detection
(safety switch for 24V)
7 Drum reset switch DRST Micro-switch New drum detection switch Instantaneously "H" at
insertion of new drum
8 Paper empty sensor SPID Transmission sensor Paper entry detection "H" paper empty
9 Paper exit sensor SRJD Transmission sensor Paper exit detection "H" paper empty
10 2nd cassette DSW Micro-switch 2nd cassette door open detection 1 or 0V of 5V at door open
12 Paper sensor SPPD Transmission sensor Paper transport detection "H" paper empty
13 Upper door open/close sensor SCOD Transmission sensor Cover open/close detection "L" open
6. PWB unit
A. AL-2030/2040CS
2
4
5
8
3
6
7
9
10
1
No. Name Function
1 Exposure lamp invertor PWB Exposure lamp (CCFL) control
2 Main PWB (MCU) Copier control
3 Operation PWB Operation input/display
4 High voltage PWB High voltage control
5 CCD sensor PWB For image scanning
6 LSU motor PWB For polygon motor drive
7 TCS PWB For toner sensor control
8 LSU PWB For laser control
9 NIC PWB Network print control (AL-2040CS only)
10 Power PWB AC power input, DC voltage control
B. AL-2050CS
1
5
2
8
6
3
7
4
10
9
No. Name Function
1 Exposure lamp invertor PWB Exposure lamp (CCFL) control
2 Main PWB (MCU) Copier control
3 Operation PWB Operation input/display
4 High voltage PWB High voltage control
5 CCD sensor PWB For image scanning
6 LSU motor PWB For polygon motor drive
7 TCS PWB For toner sensor control
8 LSU PWB For laser control
9 NIC PWB Network print control
10 Power PWB AC power input, DC voltage control
7. Cross sectional view
A. AL-2030/2040CS
3
4
5
8
9
10
11
6
7
12 13 14
1
2
15 16
17
18
No. Part name Function and operation
1 Scanner unit Illuminates the original with the copy lamp and passes the reflected light to the lens unit (CCD).
2 Exposure lamp Exposure lamp (CCFL) Illuminates original
3 LSU (Laser unit) Converts the original image signal into laser beams and writes onto the drum.
4 Paper exit roller Roller for paper exit
5 Main charger Provides negative charges evenly to the drum surface.
6 Heat roller Fuses toner on the paper. (Teflon roller)
7 Pressure roller Fuses toner on the paper. (Silicon rubber roller)
8 Drum Forms images.
9 Transfer unit Transfers images onto the drum.
10 Pickup roller Picks up the manual feed paper. (In multi feed only)
11 Manual paper feed tray Tray for manual feed paper
12 Manual paper feed roller Transport the paper from the manual paper feed port.
13 PS roller unit Takes synchronization between the lead edge and the rear edge of the paper.
14 Paper feed roller Picks up a sheet of paper from the cassette.
15 Pickup roller Picks up documents.
16 Separation roller Separates documents to feed properly.
17 PS roller Feeds documents to the scanning section.
18 Paper exit roller Discharges documents.
B. AL-2050CS
20
19
15 16 17 18
6
7
8
9
10
11
12
4 1 2
5 3
14 13
No. Part name Function and operation
1 Scanner unit Illuminates the original with the copy lamp and passes the reflected light to the lens unit (CCD).
2 Exposure lamp Exposure lamp (CCFL) Illuminates original
3 LSU (Laser unit) Converts the original image signal into laser beams and writes onto the drum.
4 Paper exit roller Roller for paper exit
5 Main charger Provides negative charges evenly to the drum surface.
6 Heat roller Fuses toner on the paper. (Teflon roller)
7 Pressure roller Fuses toner on the paper. (Silicon rubber roller)
8 Drum Forms images.
9 Transfer unit Transfers images onto the drum.
10 Pickup roller Picks up the manual feed paper. (In multi feed only)
11 Manual paper feed tray Tray for manual feed paper
12 Manual paper feed roller Transport the paper from the manual paper feed port.
13 PS roller unit Takes synchronization between the lead edge and the rear edge of the paper.
14 Paper feed roller Picks up a sheet of paper from the cassette.
15 Pickup roller Picks up documents.
16 Separation roller Separates documents to feed properly.
17 Upper transport roller Transports of a document.
18 Paper exit roller Discharges documents.
19 Lower transport roller Transports of a document.
20 PS roller Feeds documents to the scanning section.
AL-2030/2040CS/2050CS UNPACKING AND INSTALLATION 5 - 1
[5] UNPACKING AND INSTALLATION
1. Copier installation
Improper installation may damage the copier. Please note the fol-
lowing during initial installation and whenever the copier is moved.
Caution: If the copier is moved from a cool place to a warm place,
condensation may form inside the copier. Operation in this
condition will cause poor copy quality and malfunctions.
Leave the copier at room temperature for at least 2 hours
before use.
Do not install your copier in areas that are:
damp, humid, or very dusty
exposed to direct sunlight
poorly ventilated
subject to extreme temperature or humidity changes, e.g., near
an air conditioner or heater.
The copier should be installed near an accessible power outlet for
easy connection.
Be sure to connect the power cord only to a power outlet that meets
the specified voltage and current requirements.
Also make certain the outlet is properly grounded.
Be sure to allow the required space around the machine for servic-
ing and proper ventilation.
2. Cautions on handling
Be careful in handling the copier as follows to maintain the perfor-
mance of this copier.
Do not drop the copier, subject it to shock or strike it against any
object.
Do not expose the drum cartridge to direct sunlight.
Doing so will damage the surface (green portion) of the drum car-
tridge, causing poor print quality.
Store spare supplies such as drum cartridges and TD cartridges in
a dark place without removing from the package before use.
If they are exposed to direct sunlight, poor print quality may result.
Do not touch the surface (green portion) of the drum cartridge.
Doing so will damage the surface of the cartridge, causing poor
print quality.
3. Checking packed components and
accessories
Open the carton and check if the following components and acces-
sories are included.
8" (20cm)
8" (20cm)
4"
(10cm)
4"
(10cm)
Operation manual
Software CD-ROM
TD cartridge
Drum cartridge
(installed in unit)
4. Unpacking
Be sure to hold the handles on both sides of the unit to unpack the
unit and carry it to the installation location.
5. Removing protective packing
materials
1) Remove all pieces of tape shown in the illustration below. Then
open the SPF/RSPF and remove protective materials. After
that, take out the bag containing the TD cartridge.
2) Release the scan head locking switch.
The scan head locking switch is under the document glass.
If the switch is locked ( ), the unit will not operate. Unlock the
switch ( ) as shown below.
To lock the scan head locking switch, hold up the catch in illus-
tration (A) and turn the center knob counter-clockwise 90
degrees until you hear a click.
6. Installing the TD cartridge
1) Open the multi-bypass tray, and then open the side cover.
2) Remove the CAUTION tape from the front cover and remove
the two protective pins from the fusing unit by pulling the strings
upward one at a time.
3) Push gently on both sides of the front cover to open the cover.
4) Remove the TD cartridge from the bag. Remove the protective
paper. Hold the cartridge on both sides and shake it horizontally
four or five times. Hold the tab of the protective cover and pull
the tab to your side to remove the cover.
5) Gently insert the TD cartridge until it locks in place while push-
ing the lock release button.
6) Close the front cover and then the side cover by pressing the
round projections near the side cover open button.
Caution: When closing the covers, be sure to close the front cover
securely and then close the side cover. If the covers are
closed in the wrong order, the covers may be damaged.
AL-2030
AL-2040CS/2050CS
(A)
Lock Unlock
Grasp here and turn in
the direction of the arrow.
CAUTION tape
Protective pins
4 or 5 times
Lock release button
7. Loading paper
1) Raise the handle of the paper tray and pull the paper tray out
until it stops.
2) Remove the pressure plate lock. Rotate the pressure plate lock
in the direction of the arrow to remove it while pressing down
the pressure plate of the paper tray.
3) Store the pressure plate lock which has been removed in step
2). To store the pressure plate lock, rotate the lock to fix it on the
relevant location.
4) Adjust the paper guides on the paper tray to the copy paper
width and length. Squeeze the lever of paper guide (A) and
slide the guide to match with the width of the paper. Move paper
guide (B) to the appropriate slot as marked on the tray.
5) Fan the paper and insert it into the tray. Make sure the edges go
under the corner hooks.
Note: Do not load paper above the maximum height line ( ).
Exceeding the line will cause a paper misfeed.
6) Gently push the paper tray back into the unit.
8. Power to copier
Ensure that the power switch of the unit is in the OFF position. Plug
the other end of the power cord into the nearest outlet. Turn the
power switch on the left side of the unit to the "ON" position. The
start ( ) indicator will light up and other indicators which show the
initial settings of the operation panel will also light up to indicate the
ready condition.
9. Software
The CD-ROM that accompanies the machine contains the following
software:
Printer driver (AL-2030)
The printer driver enables you to use the printer function of the
machine.
The printer driver includes the Print Status Window. This is a utility
that monitors the machine and informs you of the printing status,
the name of the document currently being printed, and error mes-
sages.
Please note that the printing over a network connection is not possi-
ble.
MFP driver (AL-2040CS/2050CS)
Printer driver
The printer driver enables you to use the printer function of the
machine.
The printer driver includes the Print Status Window. This is a utility
that monitors the machine and informs you of the printing status,
the name of the document currently being printed, and error mes-
sages.
Please note that the Print Status Window does not operate when
the machine is used as a network printer.
Scanner driver*
The scanner driver allows you to use the scanning function of the
machine with TWAIN-compliant and WIA-compliant applications.
Sharpdesk* (AL-2040CS/2050CS)
Sharpdesk is an integrated software environment that makes it
easy to manage documents and image files, and launch applica-
tions.
Button Manager* (AL-2040CS/2050CS)
Button Manager allows you to use the scanner menus on the
machine to scan a document.
*: The scanning feature can only be used with computers that are
connected to the machine by a USB cable. If you are connected
to the machine by a LAN connection, only the printer function can
be used.
A. Before installation
Hardware and software requirements
Check the following hardware and software requirements in order to
install the software.
Pressure plate lock
Paper guide (B)
Paper guide (A)
Computer
type
IBM PC/AT or compatible computer equipped
with a USB 2.0*
1
/1.1*
2
or 10Base-T LAN interface
Operating
system*
3
*
4
Windows 98, Windows Me, Windows 2000
Professional*
5
, Windows XP*
5
, Windows Vista*
5
Display 800 x 600 dots (SVGA) display with 256 colors
(or better) (AL-2030/2040CS)
1024 x 768 dots resolution and 16-bit color or
higher is recommended. (AL-2050CS)
Hard disk
free space
150 MB or more
Other
hardware
requirements
An environment on which any of the operating
systems listed above can fully operate
*1: The machines USB connector will transfer data at the speed
specified by the USB 2.0 (Hi-Speed) only if the Microsoft USB
2.0 driver is installed in the computer.
*2: Compatible with Windows 98, Windows Me, Windows 2000
Professional, Windows XP or Windows Vista preinstalled model
standardly equipped with a USB port.
*3: Printing is not available in MS-DOS mode.
*4: The machine does not support printing from a Macintosh envi-
ronment.
*5: Administrators rights are required to install the software using
the installer.
Installation environment and usable software
The following table shows the drivers and software that can be
installed for each version of Windows and interface connection
method.
*2: The printer driver that is installed will vary depending on the
type of connection between the machine and your computer.
*3: Although it is possible to install Button Manager and Sharpdesk
on Windows 98/Me/2000/XP/Vista, neither Button Manager nor
the scanner function of Sharpdesk can actually be used. (AL-
2030/2040CS)
B. Installing the software
Note:
If you need to use a different connection method after installing
the software using a USB or network connection, you must first
uninstall the software and then install it using the new connection
method.
In the following explanations it is assumed that the mouse is con-
figured for right hand operation.
The scanner function only works when using a USB cable.
If an error message appears, follow the instructions on the screen
to solve the problem. After the problem is solved, the installation
procedure will continue. Depending on the problem, you may
have to click the "Cancel" button to exit the installer. In this case,
reinstall the software from the beginning after solving the prob-
lem.
(1) Using the machine with a USB connection
1) The USB cable must not be connected to the machine. Make
sure that the cable is not connected before proceeding.
If the cable is connected, a Plug and Play window will appear. If
this happens, click the "Cancel" button to close the window and
disconnect the cable.
Note: The cable will be connected in step 13).
2) Insert the CD-ROM into your computers CD-ROM drive.
3) Click the "start" button, click "My Computer", and then double-
click the CD-ROM icon.
In Windows Vista, click the "Start" button, click "Computer",
and then double-click the CD-ROM icon.
In Windows 98/Me/2000, double-click "My Computer", and
then double-click the CD-ROM icon.
4) Double-click the "setup" icon.
In Windows Vista, if a message screen appears asking you for
confirmation, click "Allow".
5) The "SOFTWARE LICENSE" window will appear. Make sure
that you understand the contents of the software license, and
then click the "Yes" button.
Note: You can show the "SOFTWARE LICENSE" in a different
language by selecting the desired language from the
language menu. To install the software in the selected
language, continue the installation with that language
selected.
6) Read the "Readme First" in the "Welcome" window and then
click the "Next" button.
(AL-2030)
7) To install all of the software, click the "Standard" button and go
to step 12).
To install particular packages, click the "Custom" button and go
to next step.
8) Click the "Printer Driver" button.
Click the "Display Readme" button to show information on pack-
ages that are selected.
9) Select "Connected to this computer" and click the "Next" button.
Follow the on-screen instructions.
When "The installation of the SHARP software is complete."
appears, click the "OK" button and go to step 12).
Caution:
If you are using Windows Vista and a security warning win-
dow appears, be sure to click "Install this driver software any-
way".
If you are running Windows 2000/XP and a warning message
appears regarding the Windows logo test or digital signature,
be sure to click "Continue Anyway" or "Yes".
Cable
Operating
system
Printer
driver
Scanner
driver
Button
Manager
Sharpdesk
USB Windows 98/
Me/2000/XP/
Vista*
1
Available*
2
Available
LAN Windows 98/
Me/2000/XP/
Vista*
1
Not Available*
3
(AL-2040CS/2050CS)
7) To install all of the software, click the "Standard" button and go
to step 12).
To install particular packages, click the "Custom" button and go
to next step.
8) Click the "MFP Driver" button.
9) The files required for installation of the MFP driver are copied.
When "The installation of the SHARP software is complete."
appears, click the "OK" button.
Caution:
way".
10) You will return to the window of step 8). If you wish to install But-
ton Manager or Sharpdesk, click the "Utility Software" button.
If you do not wish to install the Utility Software, click the "Close"
button and go to step 12).
Note: After the installation, a message prompting you to restart
your computer may appear. In this case, click the "Yes"
button to restart your computer.
Installing the Utility Software
11) Click the "Button Manager" or the "Sharpdesk" button.
Caution: In Windows 98/Me/2000, if the following screen
appears, click the "Skip" button or the "Continue" but-
ton as appropriate to continue the Sharpdesk installa-
tion.
If "Skip" is selected, the Sharpdesk installation will
continue without installing Sharpdesk Imaging.
If "Continue" is selected, Sharpdesk Imaging will be
installed. If Imaging for Windows is installed on your
computer, Sharpdesk Imaging will overwrite Imaging
for Windows.
12) When installing is finished, click the "Close" button.
Caution:
way".
A message will appear instructing you to connect the machine
to your computer. Click the "OK" button.
13) Make sure that the power of the machine is turned on, and then
connect the USB cable (p.5-6).
Windows will detect the machine and a Plug and Play screen
will appear.
14) Follow the instructions in the plug and play window to install the
driver.
Caution:
way".
Note: A "USB 2.0 Composite Device" installation window may
appear prior to this procedure. In this case, follow the
instructions in the window to install the USB 2.0
Composite Device.
This completes the installation of the software.
If you installed Button Manager, set up Button Manager as
explained in "Setting up the Button Manager" (p.5-9).
If you installed Sharpdesk, the Sharpdesk setup screen will
appear. Follow the instructions in the screen to set up Sharpdesk.
(2) Connecting a USB cable
Follow the procedure below to connect the machine to your com-
puter.
A USB cable for connecting the machine to your computer is not
included with the machine. Please purchase the appropriate cable
for your computer.
Caution:
USB is available with a PC/AT compatible computer that was orig-
inally equipped with USB and had Windows 98, Windows Me,
Windows 2000 Professional, Windows XP Professional or Win-
dows XP Home Edition preinstalled.
Do not connect the USB cable before installing the printer driver.
The USB cable should be connected during installation of the
printer driver.
1) Insert the cable into the USB connector on the machine.
2) Insert the other end of the cable into your computers USB port.
(3) Using the machine as a network printer
Note:
Interface cables for connecting the machine to your computer are
not included with the machine. Please purchase the appropriate
cable for your computer.
If you intend to use the machine as a scanner, it must be con-
nected to your computer with a USB interface cable. The scanner
function cannot be used if the machine is connected with a LAN
cable.
1) Insert the LAN cable into the LAN connector on the machine.
Use a network cable that is shielded.
2) Turn on the machine.
3) Insert the CD-ROM into your computer's CD-ROM drive.
4) Click the "start" button, click "My Computer", and then double-
click the CD-ROM icon.
In Windows Vista, click the "Start" button, click "Computer",
and then double-click the CD-ROM icon.
In Windows 98/Me/2000, double-click "My Computer", and
then double-click the CD-ROM icon.
5) Double-click the "setup" icon.
In Windows Vista, if a message screen appears asking you for
confirmation, click "Allow".
6) The "SOFTWARE LICENSE" window will appear. Make sure
that you understand the contents of the software license, and
then click the "Yes" button.
Note: You can show the "SOFTWARE LICENSE" in a different
language by selecting the desired language from the
language menu. To install the software in the selected
language, continue the installation with that language
selected.
7) Read the "Readme First" in the "Welcome" window and then
click the "Next" button.
Note: To set the IP address of the machine, follow the steps
below. If the machine is already connected to the
network and its IP address has been set, go to "LPR
(TCP/IP) direct printing" (p.5-7).
Set the IP Address
This setting is only required once when using the machine on a net-
work.
8) Click the "Set the IP Address" button.
9) The printer or printers connected to the network will be
detected.
Click the printer to be configured (the machine) and click the
"Next" button.
Note:
The "Ethernet Address" is indicated on the left side of the
machine near the LAN connector.
If the machine can not be recognized, enter the Ethernet
Address and click the "Initialize" button to initialize the IP
address. Follow the on-screen instructions to click the "OK"
button and then the "Search" button. If the machine is still not
recognized, disable your computers firewall and then repeat
the installation from the beginning.
(AL-2030/2040CS) (AL-2050CS)
10) Enter the IP address, subnet mask, and default gateway.
The settings in the above window are examples.
Be sure to ask your network administrator for the correct IP
address, subnet mask, and default gateway to be entered.
Note: When "Get IP Address Automatically" is selected, the IP
address may at times change automatically. This will
prevent printing. In this event, select "Assign IP Address"
and enter the IP address.
11) Click the "Next" button.
12) Click the "Yes" button in the confirmation dialog box that
appears.
Go to "LPR (TCP/IP) direct printing" step 11).
LPR (TCP/IP) direct printing
After step 1) - 7) on page 5-6.
If you have not set the IP Address, click the "Set the IP
Address" button first and go to step 8).
9) Read the message in the "Welcome" window and then click the
"Next" button.
10) Select "LPR Direct Print" and click the "Next" button.
11) The printer or printers connected to the network will be
detected.
Click the printer to be configured (the machine) and click the
"Next" button.
Note: If the machines IP address cannot be found, make sure
the machine is powered on, make sure the network cable
is connected correctly, and then click the "Search"
button.
12) In the window for setting the destination print port name, make
sure that ":lp" appears at the end of the IP address and click the
"Next" button.
Note: Any name can be entered in "Printer Port Name"
(maximum of 38 characters).
13) A window appears to let you check your entries. Make sure that
the entries are correct and then click the "Finish" button.
If any of the entries are incorrect, click the "Back" button to
return to the appropriate window and correct the entry.
14) Select the port you want to use with the machine, and click the
"Next" button.
15) Select whether or not you wish the printer to be your default
printer and click the "Next" button.
Caution:
way".
16) When "The installation of the SHARP software is complete."
appears, click the "OK" button.
17) When the "Finish" screen appears, click the "Close" button.
(4) Using the machine as a shared printer (AL-2030)
If the machine will be used as a shared printer on a network, follow
these steps to install the printer driver in the client computer.
Note: To configure the appropriate settings in the print server, see
the operation manual or help file of your operating system.
1) Perform steps 2) through 6) in "Using the machine with a USB
connection" (p.5-4).
2) Click the "Custom" button.
4) Select "Connected via the network" and click the "Next" button.
5) Click the "Add Network Port" button.
6) Select the network printer that is shared and click the "OK" but-
ton.
Ask your network administrator for the server name and printer
name of the machine on the network.
7) In the printer port selection window, verify the network printer
that is shared and whether the machine is to be used as the
default printer, make the selections and click the "Next" button.
Caution: If you are running Windows 2000/XP and a warning
message appears regarding the Windows logo test or
digital signature, be sure to click "Continue Anyway"
or "Yes".
8) You will return to the window of step 3). Click the "Close" button.
(5) Sharing the printer using windows networking
(AL-2040CS/2050CS)
If the machine will be used as a shared printer on a network, follow
these steps to install the printer driver in the client computer.
Note: To configure the appropriate settings in the print server, see
the operation manual or help file of your operating system.
1) Perform steps 3) through 7) in "Using the machine as a network
printer" (p.5-6).
3) Select "Shared Printer" and click the "Next" button.
4) For the port to be used, select the machine set as a shared
printer, and click the "Next" button.
You can also click the "Add Network Port" button and select the
printer to be shared (the machine) by browsing the network in
the window that appears.
Note: If the shared printer does not appear in the list, check the
settings in the printer server.
5) Follow the on-screen instructions.
6) When the "Finish" screen appears, click the "Close" button.
C. Setting up Button Manager
Button Manager is a software program that works with the scanner
driver to enable scanning from the machine.
To scan using the machine, Button Manager must be linked with the
scan menu on the machine. Follow the steps below to link Button
Manager to scanner events.
(1) Windows XP/Vista
1) Click the "start" button, click "Control Panel", click "Printers and
Other Hardware", and then click "Scanners and Cameras".
In Windows Vista, click the "Start" button, select "Control Panel"
and click "Hardware and Sound", and then click "Scanners and
Cameras".
2) Click the "SHARP AL-XXXX" icon and select "Properties" from
the "File" menu.
In Windows Vista, select "Properties" from the "Organize"
menu.
3) In the "Properties" screen, click the "Events" tab.
4) Select "SC1:" from the "Select an event" pull-down menu.
5) Select "Start this program" and then select "Sharp Button Man-
ager O" from the pull-down menu.
6) Click the "Apply" button.
7) Repeat Steps 4) through 6) to link Button Manager to "SC2:"
through "SC6:".
Select "SC2:" from the "Select an event" pull-down menu.
Select "Start this program", select "Sharp Button Manager O"
from the pull-down menu, and then click the "Apply" button. Do
the same for each ScanMenu through "SC6:".
When the settings have been completed, click the "OK" button
to close the screen.
Button Manager is now linked to the scan menu (1 through 6).
The scan settings for each of scan menu 1 through 6 can be
changed with the setting window of Button Manager.
For the factory default settings of the scan menu and the proce-
dures for configuring Button Manager settings, see "Button
Manager Settings" in the Online Manual.
(2) Windows 98/Me/2000
1) Click the "Start" button, select "Settings", and then click "Con-
trol Panel".
2) Double-click the "Scanners and Cameras" icon.
Note: If the "Scanners and Cameras" icon does not appear in
Windows Me, click "view all Control Panel options".
3) Select "SHARP AL-XXXX" and click the "Properties" button.
In Windows Me, right click "SHARP AL-XXXX" and click "Prop-
erties" in the pop-up menu.
4) In the "Properties" screen, click the "Events" tab.
5) Select "SC1:" from the "Scanner events" pull-down menu.
6) Select "Sharp Button Manager O" in "Send to this application".
Note: If other applications are shown, deselect the checkboxes
for the other applications and leave only the Button
Manager checkbox selected.
7) Click the "Apply" button.
8) Repeat Steps 5) through 7) to link Button Manager to "SC2:"
through "SC6:".
Select "SC2:" from the "Scanner events" pull-down menu.
Select "Sharp Button Manager O" in "Send to this application"
and click the "Apply" button.
Do the same for each ScanMenu through "SC6:".
When the settings have been completed, click the "OK" button
to close the screen.
Button Manager is now linked to the scan menu (1 through 6).
The scan settings for each of scan menus 1 through 6 can be
changed with the setting window of Button Manager.
For the factory default settings of the scan menu and the proce-
dures for configuring Button Manager settings, see "Button
Manager Settings" in the Online Manual.
10. Interface
A. USB
Connector
Type-B connector
Cable
Shielded twisted pair cable
(2 m (6 feet) Max.: high-speed transmission equivalent)
Pin configuration
The pin numbers and signal names are listed in the following table.
B. RJ45
RJ-45 connector pin arrangement
11. Moving
Moving instructions
When moving the unit, follow the procedure below.
Note: When moving this unit, be sure to remove the TD cartridge in
advance.
1) Turn the power switch off and remove the power cord from the
outlet.
2) Open the side cover and front cover, in that order. Remove the
TD cartridge and close the front cover and side cover, in that
order.
To open and close the side cover and front cover, and to remove
the TD cartridge.
3) Raise the handle of the paper tray and pull the paper tray out
until it stops.
4) Push the center of the pressure plate down until it locks in place
and lock the plate using the pressure plate lock which has been
stored in the front of the paper tray.
5) Push the paper tray back into the unit.
6) Lock the scan head locking switch.
Note: When shipping the unit, the scan head locking switch must
be locked to prevent shipping damage.
7) Close the multi-bypass tray and the paper output tray extension,
and attach the packing materials and tape which were removed
during installation of the unit.
8) Pack the unit into the carton.
12. Scanner moisture-proof kit
If the machine is installed in a highly humid environment, you can
alleviate dew condensation inside the scanner by installing the
scanner moisture-proof kit described below.
A. Components
Scanner moisture-proof kit (DKIT-0016QSZZ)
B. Precautions at installation
Clean the position where each cushion/mylar is attached with
industrial alcohol before the work.
Pin No. Signal name
1 +5V
2 -DATA
3 +DATA
4 GND
1 2
3 4
Pin No. Signal name LAN adapter RJ-45 connector
1 TD+ Send output +
2 TD Send output -
3 RD+ Receive input +
6 RD Receive input -
4, 5, 7, 8 Not used. Not used.
Name Part code Qty
1 Scanner condensation
prevention mylar
PSHEZ0493QSZZ 3
2 Optical right hole mylar B PSHEZ0469QSZZ 2
3 Scanner motor metal plate
cushion
PMLT-0106QSZZ 2
4 Scanner upper surface cushion PMLT-0105QSZZ 1
5 Scanner motor lower mylar PSHEP0600QSZZ 1
6 Scanner UPG mylar J3 PSHEP0599QSZZ 1
7 Fan housing cushion PMLT-0108QSZ1 1
1 8
C. Attachment method
Turn the main switch to the "OFF" position and remove the power
plug from the outlet.
1) Detach the RSPF.
Detach the RSPF from the copier and softly place it on top of
the original table as shown below.
2) Remove the rear cabinet.
<1> Unscrew the screw and remove the rear cabinet
shielding plate. (Save the screw.)
<2> Unscrew three screws and remove the rear cabinet. (Save
the screws.)
<3> Disconnect the connector of the RSPF, and remove the
RSPF from the machine.
3) Remove the rear cover for the document glass.
<1> Remove the two screws and then remove the right glass
holder.
<2> Slide the rear cover for the document glass to remove it.
<3> Remove the table glass.
4) Attach the Scanner condensation prevention mylar at the 3
positions on the rear side of the main unit as described below.
Note: The hole should be covered with the mylar.
Align the edge of the mylar to the R part (the yellow line in the
diagram below) so that the hole of the metal plate is covered as
much as possible.
Align the edge of the mylar to the R part (the yellow line in the
diagram below) so that the hole of the metal plate is covered as
much as possible.
Attach along the edge of the projection (the yellow line in the
diagram below).
1
2
1
2
3
5) Attach the Optical right hole mylar B at the 2 positions shown in
the diagrams below which are at the top of the rear side of the
main unit.
Note: The holes should be covered with the mylar.
Attach along the edge of the cushion (the yellow line in the dia-
gram below).
Align with the inside line of the bent part (the yellow line in the
diagram below).
Align with the raised part (the yellow line in the diagram below).
Match the center of the mylar (in the horizontal direction) to the
center of the raised part.
6) Attach the Scanner motor metal plate cushion at 1 position on
the attachment plate of the motor on the rear side of the main
unit.
Note: The hole on the top of the motor unit should be covered
with the mylar.
Align the edge of the metal plate and the edge of the cushion
(the yellow line in the diagram below).
7) Attach the Scanner upper surface cushion on the top and the
rear side at the rear side of the main unit.
Align the cushion with the side of the raised part (the yellow line
in the diagram below).
Bend the part which is sticking out to the rear side of the scan-
ner and attach to the surface.
Press the cushion at the steps shown in the diagram so that
there will be no gap.
Press the cushion to make sure all the holes are covered.
Stick the excessive part on the side.
Stick the excessive part on the side.
Press and attach the cushion aligning it to the metal plate so
that there will be no gap between them.
20mm - 25mm
Do not cover this hole. Align the edge of the cushion with
the edge of the metal plate.
8) Bend the edge of the Scanner motor lower mylar and stick
together.
9) Attach the Scanner motor lower mylar at 1 position under the
motor attachment plate on the rear side of the main unit.
Note: The mylar should cover the hole under the motor unit.
Attach matching the hole (the yellow mark in the diagram) and
along with the side edge (the yellow arrow in the diagram).
Disconnect the motor harness from the connector and take off
the snap band from the hole.
Press the mylar with a sharp-pointed stick or something so that
it is stuck correctly.
10) Attach the Scanner motor metal plate cushion covering the bot-
tom part of the Scanner motor lower mylar.
Note: The hole under the motor unit should be covered.
Attach the cushion to cover the gap between the mylar and the
metal plate (the yellow mark).
Press the cushion with a sharp-pointed stick or something to fill
the gap between the mylar and the metal plate.
11) Attach the motor connector and the snap band to the original
position.
Stick together. Stick together.
Stick the lower part of the cushion to the mylar, too.
12) Attach the Scanner UPG mylar J3 to cover the hole on the right
side of inside of the scanner.
Note: The mylar should cover the hole shown by the arrow in
the diagram.
Attach along with the bent part of the metal plate and align the
edge of the mylar with the line shown in the diagram (the yellow
line in the diagram).
13) Attach the Fan housing cushion to the cooling fan at the posi-
tion shown in the diagram below.
Cover the top and the right side of the fan housing when you
see the fan housing from the backside of the machine.
Note: Please make sure the double-sided tape is not exposed
where the cushion is sticking out from the edge of the fan
housing.
Attach the cushion leaving 3 - 7mm from the edge so that the
gap between the Fan housing cushion and the filter of the rear
cabinet is filled for sure.
14) Attach the parts removed in the items 1), 2), and 3).
A
View from
the arrow A
Back side
Attach the cushion leaving 3 - 7mm
from the edge.
Reference position
3 - 7mm
AL-2030/2040CS/2050CS COPY PROCESS 6 - 1
[6] COPY PROCESS
1. Functional diagram
(Basic operation cycle)
(20 microns thick)
Aluminum drum
Pigment layer (0.2
to 0.3 microns thick)
An OPC drum is used for the photoconductor.
(Structure of the OPC drum layers)
OPC layer
Main charger
Laser beam
MG roller
Cleaning blade
Drum
Transfer unit
Resist roller
Exposure
Main high voltage unit
Saw tooth Charge
Drum
Cleaning
Cleaning blade
Waste toner box
Paper release Fusing Separation
Heat roller
Heater lamp
Transfer
Transfer charger
Transfer high
voltage unit
Developing
Toner
Developer
Print process
Paper transport route
Semiconductor laser
Manual feed
PS roller
Focus correction lens
Electrode
Synchronization
with drum
Cassette
paper feed
To face
down tray
2. Outline of print process
This printer is a non-impact printer that uses a semiconductor
laser and electrostatic print process. This printer uses an OPC
(Organic Photo Conductor) for its photoconductive material.
First, voltage from the main corona unit charges the drum surface
and a latent image is formed on the drum surface using a laser
beam. This latent image forms a visible image on the drum surface
when toner is applied. The toner image is then transferred onto the
print paper by the transfer corona and fused on the print paper in
the fusing section with a combination of heat and pressure.
Step-1: Charge
Step-2: Exposure
Latent image is formed on the drum.
Step-3: Developing
Latent image formed on the drum is then changed into
visible image with toner.
Step-4: Transfer
The visible image (toner image) on the drum is transferred
onto the print paper.
Step-5: Cleaning
Residual toner on the drum surface is removed and col-
lected by the cleaning blade.
Step-6: Optical discharge
Residual charge on the drum surface is removed, by
semiconductor laser beam.
3. Actual print process
Step-1: DC charge
A uniform negative charge is applied over the OPC drum surface
by the main charging unit. Stable potential is maintained by means
of the Scorotron charger.
Positive charges are generated in the aluminum layer.
Step-2: Exposure (laser beam, lens)
A Laser beam is generated from the semiconductor laser and con-
trolled by the print pattern signal. The laser writes onto the OPC
drum surface through the polygon mirrors and lens. The resis-
tance of the OPC layer decreases for an area exposed by the laser
beam (corresponding to the print pattern signal). The beam neu-
tralizes the negative charge. An electrostatic latent image is
formed on the drum surface.
About
DC5.5KV
( 580V/ 400V)
OPC layer
Pigment
layer
Aluminum
drum
OPC layer
Pigment
layer
Aluminum
layer
Drum surface charge
after the exposure
Non-image area Image area
Semiconductor laser
Exposure
(semiconductor laser)
Step-3: Developing (DC bias)
A bias potential is applied to the MG roller in the two component
magnetic brush developing method, and the toner is charged nega-
tive through friction with the carrier.
Non-image area of the drum surface charged with negative poten-
tial repel the toner, whereas the laser exposed portions where no
negative charges exist, attract the toner. As a result, a visible
image appears on the drum surface.
Toner is attracted over the shadowed area because of the develop-
ing bias.
Step-4: Transfer
The visible image on the drum surface is transferred onto the print
paper by applying a positive charge from the transfer corona to the
backside of the print paper.
Step-5: Separation
Since the print paper is charged positively by the transfer corona, it
is discharged by the separation corona. The separation corona is
connected to ground.
Step-6: Cleaning
Toner remaining on the drum is removed and collected by the
cleaning blade. It is transported to the waste toner collecting sec-
tion in the cleaning unit by the waste toner transport roller.
S
N
N
:Carrier (Magnetized particle)
:Toner (Charge negative by friction)
(N) (S) Permanent magnet
(provided in three locations)
MG roller

DC
400V 8V
About DC 5.2kV
Step-7: Optical discharge (Semiconductor laser)
Before the drum rotation is stopped, the semiconductor laser is
radiated onto the drum to reduce the electrical resistance in the
OPC layer and eliminate residual charge, providing a uniform state
to the drum surface for the next page to be printed.
When the electrical resistance is reduced, positive charges on the
aluminum layer are moved and neutralized with negative charges
on the OPC layer.
Charge by the Scorotron charger
Function
The Scorotron charger functions to maintain uniform surface
potential on the drum at all times, It control the surface potential
regardless of the charge characteristics of the photoconductor.
Basic function
A screen grid is placed between the saw tooth and the photocon-
ductor. A stable voltage is added to the screen grid to maintain the
corona current on the photoconductor.
As the photoconductor is charged by the saw tooth from the main
corona unit, the surface potential increases. This increases the
current flowing through the screen grid. When the photoconductor
potential nears the grid potential, the current turns to flow to the
grid so that the photoconductor potential can be maintained at a
stable level.
Process controlling
Function
The print pattern signal is converted into an invisible image by the
semiconductor laser using negative to positive (reversible) devel-
oping method. Therefore, if the developing bias is added before
the drum is charged, toner is attracted onto the drum. If the devel-
oping bias is not added when the drum is charged, the carrier is
attracted to the drum because of the strong electrostatic force of
the drum.
To avoid this, the process is controlled by adjusting the drum
potential and the grid potential of the Scorotron charger.
Basic function
Voltage added to the screen grid can be selected, high and low. To
make it easily understood, the figure below shows voltage transi-
tion at the developer unit.
Start
1) Because the grid potential is at a low level, the drum potential
is at about -400V. (Carrier may not be attracted though the car-
rier is pulled towards the drum by the electrostatic force of -
400V.
2) Developing bias (-400V) is applied when the photoconductor
potential is switched from LOW to HIGH.
3) Once developing bias (-400V) is applied and the photo conduc-
tor potential rises to HIGH, toner will not be attracted to the
drum.
Stop
The reverse sequence takes place.
Retaining developing bias at an abnormal occurrence
Function
The developing bias will be lost if the power supply was removed
during print process. In this event, the drum potential slightly
abates and the carrier makes deposits on the drum because of
strong static power. To prevent this, the machine incorporates a
function to retain the developing bias for a certain period and
decrease the voltage gradually against possible power loss.
Basic function
Normally, the developing bias voltage is retained for a certain time
before the drum comes to a complete stop if the machine should
stop before completing the normal print cycle. The developing bias
can be added before resuming the operation after an abnormal
interruption. Therefore, carrier will not make a deposit on the drum
surface.
Semiconductor laser
0
START STOP
Print potential
Toner attract
potential
2)
3)
1) Low
4) High
Drum potential
Developing bias
Time
AL-2030/2040CS/2050CS OPERATIONAL DESCRIPTIONS 7 - 1
[7] OPERATIONAL DESCRIPTIONS
1. Outline of operation
The outline of operation is described referring to the basic configuration.
(Basic configuration)
(Outline of copy operation)
Setting conditions
1) Set copy conditions such as the copy quantity and the copy
density with the operation section, and press the Start key. The
information on copy conditions is sent to the MCU.
Image scanning
2) When the Start key is pressed, the scanner section starts scan-
ning of images.
The light from the copy lamp is reflected by the document and
passed through the lens to the CCD.
Photo signal/Electric signal conversion
3) The image is converted into electrical signals by the CCD circuit
and passed to the MCU.
Image process
4) The document image signal sent from the CCD circuit is pro-
cessed under the revised conditions and sent to the LSU (laser
unit) as print data.
Electric signal/Photo signal (laser beam) conversion
5) The LSU emits laser beams according to the print data.
(Electrical signals are converted into photo signals.)
6) The laser beams are radiated through the polygon mirror and
various lenses to the OPC drum.
Printing
7) Electrostatic latent images are formed on the OPC drum
according to the laser beams, and the latent images are devel-
oped to be visible images (toner images).
8) Meanwhile the paper is fed to the image transfer section in syn-
chronization with the image lead edge.
9) After the transfer of toner images onto the paper, the toner
images are fused to the paper by the fusing section. The copied
paper is discharged onto the exit tray.
(Outline of printer operation)
The print data sent from the PC are passed through the NIC PWB
(in case of network connection) and the MCU to the LSU. The pro-
cedures after that are the same as above 5) and later.
(Outline of scanner operation)
The scan data are passed through the MCU to the PC according
to the conditions requested by the operations with the operation
panel.
Operation
section
Scanner section
CCD
MCU (Main control/image process section)
USB PC
Laser beam
Paper exit
Fusing section
Paper transport section
Manual paper
feed section
Cassette paper
feed section
Printer section
LSU (Laser unit)
Laser diode, Polygon mirror lens
Process section
NIC PWB
(AL-2040CS/
2050CS)
Network
(print only)
PC
2. Scanner section
A. Scanner unit
The scanner unit in the digital copier scans images.
It is composed of the optical unit and the drive unit. The optical unit
performs scanning in the main scan direction with the light receiving
elements (color CCD). The drive unit performs scanning in the sub
scanning direction by moving the optical unit.
B. Optical system
Two white lamps are used as the light source.
Light radiated from the light source is applied to the document on
the document table. The reflected light from the document is
reflected 4 times by No. 1 - No. 3 mirrors and passed through the
reduction lens to form images on the light-receiving surface of 3-line
CCD.
The light-receiving surface of the color CCD is provided with 3 line
scanning sections for RGB. Separate images scanned in each color
section are overlapped to complete color scanning. (When PC
scanning)
The resolution is 600dpi.
When copying, only the green component is used to print with the
printer.
The color component for printing can be switched to red or blue by
the service simulation.
(Spectrum characteristics of the lamp)
(Spectrum characteristics of the color CCD)
(Optical unit)
C. Drive system
The drive system is composed of the scanner motor, the pulley
gear, the idle pulley, the idle gear, the belt 473, the belt 190, and the
shaft.
The motor rotation is converted into reciprocated movements of the
belt 473 through the idle gear, the pulley gear, the belt 190, and the
idle pulley to drive the optical unit.
100
75
50
45.4
100.0
50.2
25
380 480 580 680 780
Wavelength [nm]
S
e
n
s
i
t
i
v
i
t
y
1 Table glass 2 Optical unit 3 Lens
4 Mirror 1 5 Mirror 2 6 Mirror 3
7 CCD PWB 8 Lamp 9 Reflector
10 Original
Spectral sensitivity characteristics (Standard characteristics)
R
e
l
a
t
i
v
e

s
e
n
s
i
t
i
v
i
t
y
Wavelength [nm]
8 9 9 8 10 1
7
5 3 4 2
6
7
9
3 4 6 2 8 5
1
3
1 Scanner motor 2 Pulley gear 3 Idle pulley
4 Belt 473 5 Belt 190 6 Optical unit
7 Shaft 8 Idle gear 9 Table glass
3. Laser unit
The image data sent from the MCU (image process circuit) is sent
to the LSU (laser unit), where it is converted into laser beams.
A. Basic structure
The LSU unit is the writing section of the digital optical system.
The semiconductor laser is used as the light source, and images
are formed on the OPC drum by the polygon mirror and f lens, etc.
The laser beams are passed through the collimator lens, the cylin-
drical lens, the polygon mirror, the f lens, and the mirror to form
images on the OPC drum in the main scanning direction. The laser
emitting PWB is provided with the APC (auto power control) in order
to eliminate fluctuations in the laser power. The BD PWB works for
measurement of the laser writing start point.
Makes the laser scanning speeds at both ends of the drum same as
each other.
B. Laser beam path
C. Composition
Effective scanning width: 216mm (max.)
Resolution: 600dpi
Beam diameter: 75um in the main scanning direction, 80um in the
sub scanning direction
Image surface power: 0.18 0.01mW (Laser wavelength 770 -
795nm)
Polygon motor section: Brushless motor 20.787rpm
No. of mirror surfaces: 5 surfaces
4. Fuser section
No Component Function
1 Semiconductor laser Generates laser beams.
2 Collimator lens Converges laser beams in parallel.
3 Cylinder lens Takes the focus.
4 Polygon mirror,
polygon motor
Reflects laser beams at a constant
rpm.
5 BD (Lens, PWB) Detects start timing of laser
scanning.
6 f lens Converges laser beams at a spot on
the drum.
Makes the laser scanning speeds at
both ends of the drum same as each
other. (Refer to the figure below.)
2
3
3
6
4 1
5
6
a b c
a b c
d = e = f
d e f
f LENS
A. General description
General block diagram (cross section)
Top view
(1) Heat roller
A Teflon roller is used for the heat roller and a silicone rubber roller
is used for the lower heat roller for better toner fusing performance
and paper separation.
(2) Separator pawl
Three separator pawls are used on the upper heat roller. The sep-
arator pawls are Teflon coated to reduce friction with the roller and
prevent a smear on the paper caused by the separator pawl.
(3) Thermal control
1) The heater lamp, thermistor, main PWB, DC power supply
PWB, and triac within the power supply unit are used to control
the temperature in the fuser unit.
To prevent against abnormally high temperature in the fuser
unit, a thermal breaker and thermal fuse are used for safety pur-
poses.
2) The surface temperature of the upper heat roller is set to 160 -
200C. The surface temperature during the power save mode is
set to 100C.
3) The self-check function comes active when one of the following
malfunctions occurs, and an "H" is displayed on the multicopy
window.
a. When the heat roller surface temperature rises above 240C.
b. When the heat roller surface temperature drops below 100C
during the copy cycle.
c. Open thermistor
d. Open thermal fuse
e. When the heat roller temperature does not reach 190C within
27 second after supplying the power.
(4) Fusing resistor
This model is provided with a fusing resistor in the fusing section
to improve transfer efficiency.
Since the upper heat roller is conductive, when using copy paper
that contains moisture and the distance between the transfer unit
and the fusing unit is short, the transfer current may find a path to
ground via the copy paper, the upper heat roller and the discharg-
ing brush.
5. Paper feed section and paper
transport section
A. Paper transport path and general operations
Paper feed is made in two ways; the tray paper feed and the man-
ual paper feed. The tray is of universal-type, and has the capacity
of 250 sheets.
The front loading system allows you to install or remove the tray
from the front cabinet.
The general descriptions on the tray paper feed and the manual
paper feed operation are given below.
Separator pawl
Separator pawl
PPD2
Thermal fuse
Thermistor
Heat roller
Paper guide
Pressure roller
Heat roller
Thermistor
Thermal fuse
Heater lamp
Separator pawl
Safety device
(thermal breaker, thermal
fuse)
Triac (in the
power supply unit)
Heated by the heater
lamp. (950W)
The surface temperature
of the upper heat roller is
sensed by the thermistor.
Level of the thermistor is
controlled by the main PWB.
With the signal from the
main PWB, the triac is
controlled on and off.
(power supply PWB)
1 Scanner unit 8 Drum
2 Copy lamp 9 Transfer unit
3 LSU (Laser unit) 10 Pickup roller
4 Paper exit roller 11 Manual paper feed tray
5 Main charger 12 Manual paper feed roller
6 Heat roller 13 PS roller unit
7 Pressure roller 14 Paper feed roller
1
5 4 3
7
6
8
9
11 12 13 14
10
2
(1) Cassette paper feed operation
1) The figure below shows the positions of the pick-up roller, the
paper feed clutch sleeve, and the paper feed latch in the initial
state without pressing the Start key after lighting the ready
lamp.
The paper feed latch is in contact with the projection of the
clutch sleeve.
2) When the Start key is pressed, the main drive motor starts
rotating to drive each drive gear.
The pick-up drive gear also is driven at that time. Since, how-
ever, the paper feed latch is in contact with the projection of the
clutch sleeve, rotation of the drive gear is not transmitted to the
pick-up roller, which does not rotate therefore.
3) After about 0.1 sec from when the main motor start rotating, the
tray paper feed solenoid (PFS) turns on for a moment.
This disengages the paper feed latch from the projection of the
clutch sleeve, transmitting rotation of the pick-up drive gear to
the paper feed roller shaft, rotating the pick-up roller to feed the
paper.
4) After more than half rotation of the pick-up roller, the paper feed
latch is brought in contact with a notch on the clutch sleeve,
stopping rotation of the pick-up roller.
5) At this time, the paper is fed passed the paper entry detection
switch (PPD1), and detected by it. After about 0.15 sec from
detection of paper by PPD1, the tray paper feed solenoid (PFS)
turns on so that the clutch sleeve projection comes into contact
with the paper feed latch to stop the pick-up roller. Then the
pick-up roller rotates for about 0.15 sec so that the lead edge of
the paper is evenly pressed on the resist roller, preventing
against skew feeding.
6) To release the resist roller, the tray paper feed solenoid and the
resist solenoid are turned on by the paper start signal to disen-
gage the resist start latch from the clutch sleeve, transmitting
rotation of the resist drive gear to the resist roller shaft. Thus the
paper is transported by the resist roller.
7) After the resist roller starts rotating, the paper is passed through
the pre-transfer guide to the transfer section. Images are trans-
ferred on the paper, which is separated from the OPC drum by
the drum curve and the separation section.
8) The paper separated from the drum is passed through the fus-
ing paper guide, the heat roller (fusing section), POD (paper out
detector) to the copy tray.
OFF
PFS
OFF
RRS
OFF
PFS
OFF
RRS
ON
PFS
OFF
RRS
OFF
PFS
ON
RRS
(2) Manual multi paper feed operation
1) Before paper feed operation, the manual paper feed solenoid
(MPFS) is turned OFF as shown in the figure below.
2) When the Start key is pressed, the manual paper feed solenoid
(MPFS) turns on to disengage the manual paper feed latch.
A from the manual paper feed clutch sleeve A, rotating the man-
ual paper feed roller and the manual take-up roller. At the same
time, the manual paper feed stopper opens and the manual
take-up roller is pressed to the surface of the paper to start
paper feeding.
3) When pawl C of the manual paper feed clutch sleeve is
engaged with the manual feed latch, the manual feed stopper
falls and the manual take-up roller rises. At that time, the man-
ual paper feed roller is rotating.
4) The lead edge of the transported paper is pressed on the resist
roller by the transport roller. Then the paper is stopped tempo-
rarily to allow synchronization with the lead edge of the image
on the OPC drum.
From this point, the operation is the same as the paper feed
operation from the tray. (Refer to 7-5 - 8.)
5) The solenoid turns off to close the gate and return to the initial
state.
OF
MPFS
F
C
A
ON
MPFS
A
C
ON
MPFS
A
C
OF
MPFS
F
A
C
(3) Conditions of occurrence of paper misfeed
a. When the power is turned on:
PPD or POD is ON when the power is turned on.
b. Copy operation
6. Process unit new drum detection
mechanism
1) When the power is turned on, the detection gear 38T is rotated
in the arrow direction by the detection gear 20T to push the
micro-switch (process detection switch) installed to the machine
sensor cover, making a judgement as a new drum.
2) When the detection gear 38T turns one rotation, there is no
gear any more and it stops.
The latch section of the 38T gear is latched and fixed with the
projection of the process cover.
7. SPF/RSPF section
A. Outline
The SPF (Single Path Feeder) is installed to the AL-2030/2040CS
as a standard provision.
The RSPF (Reverse Single Path Feeder) is installed to the AL-
2050CS as a standard provision.
It automatically copies up to 50 sheets of documents of a same
size. (Only one set of copies)
a PPD1 jam PPD1 does not turn off within 4 sec after
turning on the resist roller.
b PPD2 jam PPD2 is off immediately after turning on the
resist roller.
PPD2 does not turn off within 1.2 sec after
turning off the resist roller.
c POD jam POD does not turn on within 2.9 sec after
turning on the resist roller.
POD does not turn off within 1.5 sec - 2.7 sec
after turning off PPD2.
Gear 20T
Process detection switch
Gear 38T
Gear notch
Gear pawl
Projection
Gear notch
Gear pawl
Projection
B. Document transport path and basic
composition
AL-2030/2040CS
AL-2050CS
C. Operational descriptions
AL-2030/2040CS
SPF JAM generation condition
1) When SPPD is ON (document remaining) in initializing
2) When SPPD is not turned ON within about 1.5 sec (at 100%
copy) after starting the document feed operation.
3) When SPPD is not turned OFF within about 4.7 sec (at 100%
copy) after turning on SPPD.
4) When the OC cover is opened during document transport (dur-
ing SPF motor rotation) (The SPF motor is stopped during doc-
ument transport, but the OC cover open error occurs instead of
the SPF JAM.)
1 Pickup roller 2 Sheet of document for paper feed
3 Set detection ACT 4 Document feed roller
5 Separation sheet 6 Paper entry sensor
7 PS roller D 8 Transport follower roller
9 Paper exit roller 10 Paper exit follower roller
11 Document tray
1 Pickup roller 2 Separation roller
3 Paper empty sensor 4 Upper transport roller
5 Paper sensor 6 PS roller
7 Lower transport roller 8 Reverse self-weight gate
9 Paper exit sensor 10 Paper exit roller
11
1 9 3 4
5
2 10 6 7
8
1 2 4 5
6 8 10 7
3
9
SPID ON
PSW ON
MRMT rotation
MM rotation
CPFS ON
SPFM rotation
Document set
Document set sensor
Document feed unit lamp ON
PPD ON
RRC ON SPPD ON
POD ON
Copy start
The scanner is shifted
to the exposure position.
(Copier side)
Main motor rotation
Paper feed
Synchronization
(Transfer)
(Fusing) (Document exit)
Paper transport
(Exposure)
In the zooming mode, the magnification ratio in the sub
scanning direction (paper transport direction) is adjusted
by changing the document transport speed.
(Paper exit)
SPF motor rotation
Document transport sensor
Document transport
(SPF side)
PSW
MRMT
SPF M
CL
SPPD
260ms 182ms
SCANST
MAIN M
CPFS1
RRS
PPD1
PPD2
POD
AL-2050CS
RSPF JAM generation condition
1) The SPPD is ON when turning ON the power.
2) The SPPD does not turn ON for 4.0sec from starting document
feed. (in 100% copy)
3) The SPPD does not turn OFF for 4.7sec after detecting turning
ON of the SPPD. (100% copy)
4) The RSPF cover or the OC cover is opened during document
transportation.
5) The SRJD is ON when the power is turned ON.
6) The SRJD is not turned ON for 2.4sec from release of PS in
paper feed from the document set position. (100% copy)
7) The SRJD is not turned OFF for 1.6sec from completion of doc-
ument scan in the case of complete document exit. (100%
copy)
D. SPF/RSPF open/close detection
(book document detection)
SPF/RSPF open/close detection (book document) detection is per-
formed by detecting the interval between the reference lines on the
white Mylar attached to the paper exit guide (document scanning
section) by the scanner (CCD) and detecting the varied quantity.
Note: When replacing the carriage unit, be sure to execute SIM41-
06.
If SIM41-06 is not executed, the carriage unit may not read
the reference line on the white Mylar, preventing the docu-
ment from being fed.
8. D-D (Duplex to Duplex) mode paper/
document transport (Duplex model)
(AL-2050CS only)
A. Initial state
Set duplex documents on the document tray.
Set paper on the cassette. (In the duplex mode, the manual feed
tray cannot be selected.)
B. Front copy
Document transport:
The document feed roller feeds the document from the paper feed
roller to the PS roller.
The document is exposed in the exposure section, and trans-
ported to the document exit section by the lower transport roller
and the paper exit roller.
The document is transported to the paper exit tray. (However, it is
not discharged completely.)
The document is stopped once, and then switchback operation is
performed. (To the back copy)
Paper transport:
The paper is passed through the paper feed roller and the PS roller,
and the images on the front surface are transferred.
The paper is passed through the fusing section and the lower
side of the gate section to the paper exit tray side. (However, it is
not discharged completely.)
The paper is stopped once, and switchback operation is per-
formed. (To the back copy)
PSW
MRMT
SPF M
CL
SPUS
SPPD
SCANST
SRVC
SRJD
MAIN M
CPFS1
RRS
PPD1
PPD2
POD
1200msec
560msec
B
A
B
A
A - B = Varied quantity of pixels
(pixel)
(Floating)
(White Mylar)
(CCD)
Reference line Reference line
C. Back copy
Document transport:
By switchback operation, the document is sent through the upper
transport roller and the PS roller to the exposure section, where the
back surface of the document is exposed.
The document is sent to the document exit section by the lower
transport roller and the paper exit roller.
The document is sent to the intermediate tray. (However, it is not
discharged completely.)
The document is stopped once, and switchback operation is per-
formed.
The document is sent through the upper transport roller and the
PS roller and the exposure section (without being exposed) to the
document exit section.
The document is discharged to the document exit tray.
Paper transport:
Switchback operation is performed.
The paper is sent through the upper side of the gate section and
the duplex transport section and the PS roller, and the images on
the back surface are transferred.
The paper is sent through the fusing section and discharged to
the paper exit tray.
Rotation copy mode:
The front and the back are in upside down each other.
Copy mode without rotation:
The front and the back are not in upside down.
9. Shifter (AL-2050CS only)
Shift width: 2.5cm
The offset function by the shifter is turned ON/OFF by the user pro-
gram.
According to the setting, offset operation is performed for every job.
(Default: ON)
AL-2030/2040CS/2050CS DISASSEMBLY AND ASSEMBLY 8 - 1
[8] DISASSEMBLY AND ASSEMBLY
The disassembly and assembly procedures are described for the
following sections:
1. High voltage section
2. Operation panel section
3. Optical section
4. Fusing section
5. Tray paper feed/transport section
6. Manual paper feed section
7. Rear frame section
8 Power section
9. Duplex motor section (AL-2040CS/2050CS only)
10. Reverse roller section (AL-2040CS/2050CS only)
11. RSPF section (AL-2050CS only)
12. SPF section (AL-2030/2040CS only)
13. 2nd cassette section (AL-2040CS/2050CS only)
1. High voltage section
A. List
B. Disassembly procedure
1) Press the side cover open/close button and open the side
cover.
2) Push up the lock pawls (2 positions) of the side cover, and
remove the transfer charger.
C. Assembly procedure
For assembly, reverse the disassembly procedure.
D. Charger wire cleaning
1) Remove the charger cleaner from the manual paper feed unit.
Before disassembly, be sure to disconnect the power cord
for safety.
1. Do not disconnect or connect the connector and the
harness while the machine is powered. Especially be
careful not to disconnect or connect the harness between
the MCU PWB and the LSU (MCU PWB: CN42) during the
machine is powered. (If it is disconnected or connected
during the machine is powered, the IC inside the LSU will
be destroyed.)
2. To disconnect the harness after turning on the power, be
sure to turn off the power and wait for at least 10 sec
before disconnection. (Note that a voltage still remains
immediately after turning off the power.)
No. Part name Ref.
1 Transfer charger unit
2 Charger wire
1)
2)
2)
1)
1)
Transfer
charger
Lock pawl rear
Lock pawl front
1)
2) Clean the TC front guide and the TC holder with alcohol.
3) Set the charger cleaner to the transfer unit, and move it recipro-
cally a few times in the direction of the arrow shown in the figure
below.
E. Charger wire replacement
1) Remove the TC cover and remove the screw.
2) Remove the spring and remove the charger wire.
3) Install a new charger wire by reversing the procedures (1) and
(2).
At that time, be careful of the following items.
The rest of the charger wire must be within 1.5mm. Refer to Fig.1
The spring hook section (charger wire winding section) must be
in the range of the projection section.
Be careful not to twist the charger wire.
2. Operation panel section
A. List
1) Open the side door, and Open the front cover.
1)
2)
3)
4)
No. Part name Ref.
1 Operation panel unit
2 Operation PWB
1mm
1.5mm
Fig.1
1)
1)
2)
3)
Charger wire
Protrusion
1)
2)
2) Remove the screws (4 pcs.), the harness, and the operation
panel unit.
3) Remove four screws, and remove the operation cabinet.
4) Remove four screws, and remove the operation PWB.
(AL-2030/2040CS)
(AL-2050CS)
For assembly, reverse the disassembly procedure
3. Optical section
A. List
1) Remove four screws, and remove the rear cabinet and the rear
cabinet cover.
1)
1)
1)
2)
1)
1)
1)
1)
1)
2)
3)
3)
3)
3)
3)
3)
3) 3)
4)
NO. Part name Ref.
1 Copy lamp unit
2 Copy lamp
3 Lens unit
1)
3)
2)
2)
5)
5)
5)
5)
4)
1)
1)
2)
2)
1)
2) Remove two screws, and remove the earth wire.
3) Disconnect the connector.
4) Remove the SPF/RSPF unit.
5) Remove five screws. Remove the operation unit, and discon-
nect the connector.
6) Remove the right cabinet.
7) Remove the left cabinet.
8) Remove the screw, and remove the rear cover.
9) Remove the table glass.
10) Move the carriage to the position indicated on the figure.
11) Loosen the screw which is fixing the tension plate.
12) Move the tension plate in the arrow direction to release the ten-
sion, and remove the belt.
13) Remove the screw, and remove the rod stopper.
14) Remove the rod.
15) Lift the rear side of the carriage, remove the belt and the con-
nector, and remove the carriage.
1)
2)
3)
1)
2)
4)
5)
6)
7)
8)
1)
1)
1)
3)
1)
1)
1)
2) 4)
3)
1)
2)
3)
1)
2)
4)
3)
CCD core
1) Insert the CCD-MCU harness into the CCD PWB of the car-
riage unit.
2) Attach the CCD-MCU harness to the duplex tape on the back
surface of the carriage unit. Clean and remove oil and dirt from
the attachment surface.
3) Pass the CCD-MCU harness through the square hole in the
base plate.
4) Attach the CCD-MCU harness to the base plate with duplex
tape.
5) Attach two cable fixing sheets to fix the CCD-MCU harness to
the base plate.
6) Pass the core through the CCD-MCU harness and fix the core.
7) Insert the CCD-MCU harness into the MCU PWB.
4. Fusing section
A. List
1) Remove the connectors (3 pcs.) of the rear cabinet.
2) Open the side cover, remove two screws, and remove the fus-
ing unit.
3) Cut the binding band, remove the screw, and remove the ther-
mistor.
Note: Attach the FCC to the base
plate securely with duplex tape to
prevent against coming loose.
Note: Attach the FCC to
fit with the marking line. Marking line.
No. Part name Ref.
1 Thermistor
2 PPD2 sensor
3 Heater lamp
4 Pressure roller
5 Heat roller
1)
2)
3)
2)
1)
2)
3)
Thermistor
4) Remove the screw and remove the U-turn guide.
Pressure roller section disassembly
5) Remove the three screws, remove the fusing cover lower on the
right side, and open the heat roller section.
6) Remove the screw and remove the PPD2 sensor.
7) Remove the plate spring on the right and remove the heater
lamp.
8) Remove the spring, and remove the upper separation pawls (3
pcs.).
9) Remove the E-ring and remove the reverse gate.
1)
2)
1)
5)
5)
6)
6)
4)
3)
2)
1)
2)
PPD2 sensor
1)
2)
Heater lamp
3)
1)
2)
2)
1)
3)
10) Remove the spring, and remove the lower separation pawls (4
pcs.).
11) Remove the pressure release levers on the right and the left
sides.
12) Remove the pressure roller, the pressure bearing, and the
spring.
Note: Apply grease to the sections specified with an asterisk ().
Grease: "JFE552" UKOG-0235FCZZ
Heat roller disassembly
(Continued from procedure (4).)
5) Remove screws, remove the fusing cover, and open the heat
roller section.
6) Remove the C-ring and the fusing bearing, and remove the heat
roller.
7) Remove the parts from the heat roller.
Note: Apply grease to the sections specified with 1.
Grease: "JFE552" UKOG-0235FCZZ
8) Remove two screws and remove the thermo unit.
Note: The set temperature of the thermostat differs from that of the
current model.
2)
2)
2)
1)
2)
1)
1)
1)
2)
2)
1)
3)
3)
Pressure roller
Temperature
Current model 210C
AL-2030/2040CS/2050CS 230C
1)
2)
2)
3)
3)
1)
2)
3)
Heat roller
3)
2)
1)
1
1
1
5. Tray paper feed/transport section
A. List
1) Remove the paper holding arm.
Remove the arm holder from the main unit, and remove the
holder from the arm. (AL-2050CS only)
2) Remove two screws, and remove the hinge guide R.
3) Disconnect the connector. (2 positions)
4) Remove five screws, and remove the scanner unit.
5) Remove the fan duct.
6) Remove each connector and four screws, and remove the MCU
PWB. (The shape of the MCU PWB differs depending on the
model.)
No. Part name Ref.
1 PPD1 sensor PWB
2 POD sensor PWB
3 LSU unit
4 Intermediate frame unit
5 Paper feed roller
1)
2)
3)
3)
1)
2)
2)
4)
2)
2)
1)
2)
2)
2)
2)
2)
3)
1)
1)
1)
1)
2)
2)
3)
2)
1)
1)
7) Remove the PWB insulation mylar and remove the paper trans-
port detection sensor (POD).
8) Remove two springs and open the intermediate frame unit.
(AL-2030/2040CS only)
9) Remove the screw, and open the upper paper guide.
(AL-2050CS only)
10) Remove the roller, and remove the belt. (AL-2050CS only)
2)
1)
1)
2)
1)
1)
2)
1)
2)
11) Remove the pulleys on the both sides and remove the paper
exit roller. (AL-2030/2040CS only)
12) Disengage the pawl, and remove the roller knob.
13) Disengage the pawl, and shift the pulley and the bearing.
14) Remove the paper exit roller, and remove the belt, the pulley,
and the bearing.
15) Remove the harness guide.
16) Remove two screws and remove the toner motor.
17) Remove three screws, and remove the DUP motor unit and the
belt. (AL-2040CS/2050CS)
4)
2)
1)
3)
1)
2)
3)
4)
1)
2)
1)
2)
1)
1)
2)
3)
18) Remove five screws and the grounding wire.
For the AL-2030, remove the main drive plate and the belt.
For the AL-2040CS/2050CS, remove the main drive plate.
19) Remove the parts as shown below, and remove the pressure
release solenoid and the paper feed solenoid.
20) Remove four screws, and remove the paper guide unit.
(AL-2030/2040CS only)
21) Remove four screws, and remove the lower paper guide unit.
(AL-2050CS only)
[Note for installation]
Fit the lower paper guide hole (a) with the shifter gear hole (b)
so that the black resin (c) of the shifter unit can be checked.
1)
1)
3)
2)
1)
CAUTION:Attach the gears securely
1)
AL-2030 only AL-2030 only
3)
3)
1)
1)
2)
2)
4)
4)
2)
1)
1)
1)
1)
1)
1)
1)
2)
a
b
c
22) Put the lower paper guide unit upside down, remove two
screws, and remove the shifter motor. (AL-2050CS only)
23) Remove the screw, and remove the grounding plate and the
gear. (AL-2050CS only)
24) Remove the E-ring, the gear, and the bearing, and remove the
shifter roller. (AL-2050CS only)
25) Disengage the pawl, and remove the pulley.
26) Shift and remove the shifter unit. (AL-2050CS only)
27) Remove four screws, and remove the LSU unit.
[Note for assembling the LSU]
When installing the LSU, turn the LSU clockwise and fix with
screws in order to provide an attachment backlash in the proper
direction.
Observe the following sequence of fixing screws.
1)
2)
1)
2)
3)
1)
2)
3)
3)
4)
1)
1)
1)
2)
28) Remove the screw, slide the left cabinet to the left to detach it.
Remove each pawl, and remove the paper exit tray.
29) Remove two screws and remove the fusing connector.
30) Remove five screws and the connector, and lift the intermediate
frame unit to remove.
31) Remove the screw and the E-ring, and remove the PS semi-cir-
cular earth plate and the PS roller unit.
32) Remove the E-ring and remove the spring clutch from the PS
roller unit.
33) Remove three screws and remove the TC front paper guide.
5)
1)
2)
3)
4)
2)
2)
3)
4)
1)
5)
4)
4)
1)
2)
3)
PS roller unit
PS semi-circuler
earth plate
5)
4)
4)
1)
2)
3)
PS semi-circular
earth plate
Use grease of
Floil FG40H
only to apply to
this section.
1)
2)
34) Remove the screw and the connector, and remove the PPD1
sensor PWB.
35) Remove two E-rings and remove the paper feed roller.
36) Remove three E-rings and remove the clutch unit.
6. Manual paper feed section
A. List
Multi unit
1) Remove the screw and remove the multi upper cover.
1)
2)
4)
5)
1)
2)
3)
4)
Back
Front
Clutch unit
Paper feed
roller
No. Part name Ref.
1 Manual transport roller
2 Cassette detection switch
3 Side door detection unit
2)
1)
2) Remove the screw and remove the side door detection unit.
3) Remove three screws and remove the multi paper feed upper
frame.
4) Remove two screws and remove the multi feed bracket unit
from the multi paper feed upper frame.
5) Remove three E-rings and remove the manual paper feed roller
B9.
1)
2)
Back Wire treatment
1)
2)
1)
2)
2)
1) 1)
2)
1)
1)
1)
3)
L
O C
K
T
O
K
6) Remove the pick-up roller.
7) Cut the binding band and remove the multi paper feed solenoid.
D. Pressure plate holder attachment
1) Attach the pressure plate holder so that the resin section is not
covered with the seal M1-N.
7. Rear frame section
A. List
1) Remove four screws, and remove the rear cabinet and the rear
cabinet cover.
2)
1)
1)
2) 3)
Multi paper feed
solenoid
No. Part name Ref.
1 Scanner motor
2 Main motor
3 Exhaust fan motor
4 NIC PWB
5 Main PWB
Pressure plate
holder
Seal M1-N
Attachment
reference
Attachment
reference
1)
1)
2)
2)
1)
3) Remove two screws, and remove the scanner motor.
4) Remove two screws and one harness, and remove the main
motor.
5) Remove two screws and one connector, and remove the
exhaust fan motor.
7) Remove the two screws, and remove the NIC PWB.
9) Remove the three screws, and remove the NIC PWB unit.
10) Disconnect the connectors.
11) Remove the five screws, and remove the MCU PWB. (The
shape of the MCU PWB differs depending on the model.)
1)
2)
3)
1)
2)
3)
1)
2)
3)
Blowing direction
2)
2)
3)
1)
3)
3)
1)
2)
2)
2)
3)
2)
2)
2)
1)
1)
1)
1)
1)
1)
8 Power section
A. List
1) Disconnect each connector.
2) Remove the screw, and remove the earth line.
3) Remove two screws, and remove the power PWB unit.
9. Duplex motor section
A. List
2) Remove two screws.
3) Remove the Duplex motor cover.
4) Remove the Duplex motor.
Note: When reassembling, be sure to engage the Duplex motor
gear with the belt on the main body side.
10. Reverse roller section
A. List
1) Remove four screws.
2) Remove the spring, and the earth wire.
3) Remove the reverse unit.
4) Bend the reverse roller and remove it.
No. Part name Ref.
1 Power PWB
No. Part name Ref.
1 Duplex motor
1) 1)
1)
1)
2)
3)
4)
4)
5)
1)
1
2
3
1
No. Part name Ref.
1 Reverse roller
1
2
3
1
11. RSPF section (AL-2050CS only)
A. Front cabinet, rear cabinet
(1) Open the upper door unit.
(2) Front cabinet and rear cabinet removal
2) Disengage the five pawls.
3) Remove the front cabinet and the rear cabinet.
B. Upper door unit
1) Release the shaft on the front side.
2) Remove the upper door unit.
C. Document tray unit
1) Release the shaft on the front side.
2) Remove the tray unit.
Note for reassembly
Use care so that the paper exit Mylar in not pinched between the
paper exit roller and the follower roller.
D. Upper door open/close sensor
1) Disconnect one connector.
2) Remove the upper door open/close sensor.
E. Reverse clutch, paper exit roller
(1) Reverse clutch removal
2) Remove the resin E-ring.
3) Remove the reverse clutch.
Note for reassembly
Attach the stopper of the reverse clutch along with the rib on the
motor mounting plate.
1
1
2
2
2
2
2
1
3
3
1
2
1
2
2
1
1
3
2
(2) Paper exit roller removal
1) Remove the E-ring.
2) Slide the bearing.
3) Remove the paper exit roller.
5) Remove the bearing.
F. Drive unit
(1) Transport unit removal
1) Disconnect four connectors.
2) Remove the harness from the clamp.
3) Remove the snap band.
4) Remove one screw.
5) Remove the earth wire.
7) Disconnect the RSPF harness.
9) Remove the transport unit.
Note for reassembly
Before assembly, be sure to check that the harness is passed
through the rib.
Arrange the RSPF harness to the outside of the base tray so that it
is nit pinched before assembly.
(2) Drive unit removal
1) Remove three screws.
2) Remove the drive unit.
(3) Drive motor removal
1) Remove the gear.
3) Remove the drive motor.
Note for reassembly
Connect the connectors according to the arrow indication marked
on the motor mounting plate.
3
4
1
2
5
1
1
3
6
7
5
4
1
1
2
8
8
8
9
1
1
2
1
3
2
1
G. Shutter solenoid
(1) Shutter solenoid unit removal
1) Remove the harness from the edge saddle.
3) Remove the shutter solenoid unit.
Note for reassembly
Install the paper feed solenoid under the state where the projection
of the paper feed planet arm is lower than the paper feed solenoid
lever.
(2) Shutter solenoid removal
1) Remove the paper feed solenoid spring from the shutter sole-
noid.
2) Remove the paper feed solenoid lever.
Note for reassembly
When assembling, use care so that the paper feed solenoid spring
does not extend out of the paper feed solenoid lever.
H. Pickup roller, take-up roller
(1) Paper feed unit removal
2) Slide the bearing.
3) Remove the stopper arm.
4) Release the paper feed shaft pressure release spring.
5) Remove the paper feed unit.
6) Remove the paper feed shaft release arm.
(2) Parts removal
2) Remove the resin E-ring.
3) Slide the shaft.
4) Remove the spring pin.
(3) Paper feed roller removal
1) Pull out the shaft.
2) Remove the clutch boss and the clutch spring from the pickup
roller.
2
3
1
2
1
2
1
3
4
5
6
3
1
4
2
1
2
(4) Pickup roller removal
1) Disengage one pawl.
2) Remove the pickup drive gear from the pickup roller.
I. Paper empty sensor
(1) Paper feed PG unit removal
1) Remove the harness.
3) Lift the front side, and remove the paper feed PG unit.
(2) Paper feed PG support plate removal
2) Slide and remove the paper feed PG support plate.
(3) Paper empty sensor removal
2) Remove the paper empty sensor.
J. PS roller
(1) Parts removal
1) Remove the gear.
2) Remove the pulley.
3) Remove the belt.
(2) Parts removal
2) Remove the earth wire.
5) Open the scan plate.
Note for reassembly
Pass the earth wire through the hole to the outside of the frame,
then install parts.
1
3
2
2
3
2
1
2
1
2
1
1
3
2
4
1
5
3
4
2
(3) Scan plate removal
1) Remove the scan plate.
(4) PS roller removal
1) Remove the PS roller.
K. Upper transport roller
(1) Parts removal
1) Remove the gear.
2) Remove the upper transport release arm.
Note for reassembly
Use care so that the rib on the upper transport release arm catches
the guide.
(2) Upper transport roller removal
1) Remove the upper transport roller.
L. Paper sensor
2) Remove the paper sensor.
M. Lower transport roller
(1) Reverse self-weight gate removal
1) Remove the reverse self-weight gate.
1
1
1
2
3
5
4
1
2
1
1
(2) Lower transport roller removal
2) Remove the gear.
4) Remove the lower transport roller.
N. Paper exit sensor
(1) OC mat removal
1) Remove the OC mat.
(2) Paper exit sensor removal
2) Remove the paper exit sensor.
12. SPF section (AL-2030/2040CS only)
(1) Rear cabinet disassembly
(2) Remove the SPF.
3) Remove the SPF unit.
A. SPF motor
1) Remove the screw.
2) Disengage the pawl (3 positions).
4
1
2
3
3
1
2
1
No. Part name Ref.
A SPF motor
B Pick-up roller, paper feed roller
C Paper exit roller
D Set sensor, scan front sensor
E Transport roller
1)
2)
3)
1)
3)
2)
2)
1)
1) Remove the screw, and remove the harness.
3) Disengage the pawl (4 positions).
4) Remove the transport unit.
2) Remove the SPF motor unit.
2) Remove the SPF motor.
B. Pick-up roller, paper feed roller
1) Remove two gears.
1) Open the upper door.
2) Remove two E-rings, and remove the spring, the arm, and the
bearing.
3) Remove the pick-up roller unit.
1) Remove the shaft.
2) Remove the paper feed roller.
3) Remove the bearing and the spring.
2)
2)
3)
3)
1)
4)
1)
2)
1)
1)
3)
1)
2)
1)
1)
1)
2)
2)
2)
2)
3)
1)
2)
3)
1) Remove the pick-up roller.
2) Remove the gear.
C. Paper exit roller
1) Remove four gears.
3) Remove the frame.
3) Remove the paper guide unit.
4) Remove the paper exit roller.
D. Set sensor, scan front sensor
1) Remove the set sensor.
2) Remove the scan front sensor.
3) Disconnect the connectors.
When assembling, attach the blue harness to the marking B side
of the sensor, and attach the orange harness to the opposite side
sensor.
E. Transport roller
1) Remove the actuator.
2) Remove the transport roller.
3) Remove the gear and the bearing.
1)
2)
1)
2)
2)
3)
1)
1)
3)
2)
4)
1)
3)
3)
2)
B
3)
1)
2)
13. 2nd cassette section
Paper feed unit removal
2) Remove the rear cover.
When installing, engage the pawl and install the unit.
1) Open the right cabinet.
3) Remove one connector from MCU.
4) While tilting down the 2nd connection arm A, pull and remove
the paper feed unit toward you.
When installing, securely insert two bosses C on the machine
side and two bosses D on the paper feed unit side. Be sure to
secure the ground wire B.
Insert the 2nd page feed.
A. Paper sensor
1) Remove the pawl.
2) Remove the paper sensor.
No. Part name Ref.
A Paper sensor
B Cassette detection SW
C Paper feed solenoid
D Transport roller
E Paper feed clutch
F 2nd paper feed roller
1)
1)
2)
2)
1)
1 2
A
1
2
4
B
A
3
2
D
D
C
2
3
1
B. Cassette detection switch
1) Remove the pawl.
2) Remove the cassette detection switch.
C. Paper feed solenoid
2) Remove the connector.
3) Remove the paper feed solenoid.
D. Transport roller
1) Remove two E-rings.
2) Remove the transport roller.
Install so that the earth spring A is brought into contact over bear-
ing B.
E. Paper feed clutch
2) Remove the paper feed clutch.
3) Remove the parts.
When installing, fit the cut surface A.
F. 2nd paper feed roller
1) Remove the E-ring and the parts.
2) Remove the 2nd paper feed roller.
When installing, hang the 2nd connection arm on the 2nd con-
nection arm Spring B. Be sure to install so that the earth spring C
is in contact under the bearing D.
1
2
3
1
2
3
4
2
1
3
A
B
A
1
2
3
B
1
2
1
C
D
A
AL-2030/2040CS/2050CS ADJUSTMENTS 9 - 1
[9] ADJUSTMENTS
1. Optical section
A. Copy magnification ratio adjustment
The copy magnification ratio must be adjusted in the main scan-
ning direction and in the sub scanning direction. To adjust, use
SIM 48-1.
(1) Outline
The main scanning (front/rear) direction magnification ratio adjust-
ment is made automatically or manually.
Automatic adjustment: The width of the reference line marked on
the shading correction plate is scanned to perform the main scan-
ning (front/rear) direction magnification ratio adjustment automati-
cally.
Manual adjustment: The adjustment is made by [Copy quantity]
keys (or [Numeric] keys for the AL-2050CS) operations. (In either of
the automatic and manual adjustments, the zoom data register set
value is changed for adjustment.)
The magnification ratio in the sub scanning direction is adjusted by
changing the carriage (scanner) scanning speed.
(2) Main scanning direction magnification ratio
adjustment
a. Cases when the adjustment is required
1) When the main PWB is replaced.
2) When the EEPROM in the main PWB is replaced.
3) When "U2" trouble occurs.
4) When repairing or replacing the optical section.
b. Necessary tools
Screwdriver (+)
Scale
c. Adjustment procedure
1) Set the scale vertically on the document table. (Use a long
scale for precise adjustment.)
2) Set the copy magnification ratio to 100%.
3) Make a copy on A4 or 81/2" x 11" paper.
4) Measure the length of the copied scale image.
5) Calculate the main scanning direction magnification ratio.
Main scanning direction magnification ratio
6) Check that the copy magnification ratio is within the specified
range. If it is not within the specified range, perform the follow-
ing procedures.
7) Execute SIM 48-1 to select the main scanning direction copy
magnification ratio adjustment mode.
To select the adjustment mode, use the [Exposure mode selec-
tor] key (or [ ] [ ] key for the AL-2050CS).
In the case of the automatic adjustment, when the START switch is
pressed, the mirror base unit moves to the white plate for shading
to scan the width of the reference line, calculating the correction
value and displaying and storing this value.
After execution of the automatic adjustment, go out from the simu-
lation mode and make a copy to check the magnification ratio.
If the magnification ratio is not in the specified range (100 1.0%),
manually adjust as follows.
(AL-2030/2040CS)
(AL-2050CS)
8) Enter the new set value of main scanning direction copy magni-
fication ratio with the copy quantity key (or [Numeric] key for the
AL-2050CS), and press the [START] key.
9) Change the set value and repeat the adjustment until the ratio is
within the specified range.
When the set value is changed by 1, the magnification ratio is
changed by 0.1%.
(3) Sub scanning direction copy magnification ratio
1) When the scanner unit drive section is disassembled or the part
is replaced.
b. Necessary tools
Scale
=
Copy image dimensions
X 100 (%)
Original dimension
Adjustment mode Display lamp Default
Main scanning direction
magnification ratio
TEXT mode lamp 50
OC mode sub scan
direction magnification ratio
PHOTO mode lamp 50
Adjustment mode
Display
item
LED Default
Main scan direction
magnification ratio
F-R PRINT mode lamp 50
OC mode sub scan
SCAN SCAN mode lamp 50
100 110 120 130
150
140
mm
1/2mm
JAPAN
HARDENED
STAINLESS
Shizuoka
100 110 120 130
150
140
mm
1/2mm
JAPAN
HARDENED
STAINLESS
Shizuoka
110
10 20
10 20
(When a 100mm scale is used as the original.)
Paper feed
direction
Reference Comparison point
Original (Scale)
Copy
c. Adjustment procedure
1) Set the scale on the document table as shown below. (Use a
long scale for precise adjustment.)
2) Set the copy magnification ratio to 100%.
3) Make a copy on A4 or 81/2" x 11" paper.
4) Measure the length of the copied scale image.
5) Calculate the sub scanning direction copy magnification ratio
using the formula below.
6) Check that the actual copy magnification ratio is within the
specified range. (100 1.0%).
If it is not within the specified range, perform the following pro-
cedures.
7) Execute SIM 48-1 to select the sub scanning direction copy
magnification ratio adjustment mode.
To select the adjustment mode, use the [Exposure mode selec-
tor] key (or [ ] [ ] key for the AL-2050CS). (PHOTO lamp
ON (or SCAN mode lamp ON for the AL-2050CS))
8) Enter the new set value of sub scanning direction copy magnifi-
cation ratio with the [Copy quantity] keys (or [Numeric] keys for
the AL-2050CS), and press the [START] key.
Repeat procedures 1) - 8) until the sub scanning direction actual
copy magnification ratio in 100% copying is within the specified
range.
When the set value is changed by 1, the magnification ration is
changed by 0.1%.
B. Image position adjustment
There are following eleven kinds of image position adjustments,
which are made by laser control except for the image scan start
position adjustment. For the adjustments, SIM 50-01 and 50-10 are
used.
(AL-2030/2040CS)
To select the adjustment mode with SIM 50-01, use the [Exposure
mode selector] key.
The relationship between the adjustment modes and the lighting
lamps are as shown in the table below.
: Supported for the installing model and skipped for non-install-
ing mode.
To select the adjustment mode with SIM 50-10, use the [Exposure
mode selector] key.
Machine with the multi manual paper feed unit
: Supported for the installing model and skipped for non-install-
ing mode.
=
Copy image dimensions
X 100 (%)
Original dimension
100 110 120 130
150
140
mm
1/2mm
JAPAN
HARDDENCD
STAINLESS
Shizuoka
100 110 120 130
150
140
mm
1/2mm
JAPAN
HARDDENCD
STAINLESS
Shizuoka
110
10 20
10 20
Original (Scale)
Paper feed
direction
Reference Comparison point Copy
No. Mode SIM
1 Print start position
(Main cassette paper feed)
50-01
2 Print start position
(2nd cassette paper feed)
50-01 AL-2040CS
AL-2050CS
3 Print start position (Manual paper feed) 50-01
4 Image lead edge void amount 50-01
5 Image scan start position 50-01
6 Image rear edge void amount
(Cassette paper feed)
50-01
7 Image rear edge void amount
(Manual paper feed)
50-01 AL-2050CS
8 Print center offset
50-10
9 Print center offset
50-10 AL-2040CS
AL-2050CS
10 Print center offset (Manual paper feed) 50-10
11 2nd print center offset
50-10 AL-2040CS
AL-2050CS
Adjustment mode Lamp ON
Print start position
AE, main cassette lamp
AE, 2nd cassette lamp
(Manual paper feed)
AE, manual feed lamp
Image lead edge void quantity TEXT lamp
Image scan start position PHOTO lamp
Image rear edge void quantity AE, TEXT, PHOTO lamp
Adjustment mode Lamp ON
Print center offset
AE, main cassette lamp
Print center offset (2nd cassette) AE, 2nd cassette lamp
Print center offset
(Manual paper feed)
AE, manual paper feed
lamp
Second side center offset TEXT lamp
(AL-2050CS)
To select the adjustment mode with SIM 50-01, use the [ ] [ ]
key.
To select the adjustment mode with SIM 50-10, use the [ ] [ ]
key.
(1) Lead edge adjustment
1) Set a scale to the center of the paper lead edge guide as shown
below, and cover it with B4 or 8 1/2" x 14" paper.
2) Execute SIM 50-01
3) Set the print start position (AE lamp ON) (A), the lead edge void
amount (TEXT lamp ON) (B), and the scan start position
(PHOTO lamp ON) (C) to 0, and make a copy of a scale at
100%. (AL-2030/2040CS)
For the AL-2050CS, the following LEDs are lighted:
AE lamp/COPY mode lamp: (A)
TEXT lamp/PRINT mode lamp: (B)
PHOTO lamp/SCAN mode lamp: (C)
4) Measure the image loss amount (R mm) of the scale image.
Set C = 10 X R (mm). (Example: Set the value of C to 30.)
When the value of C is increased by 10, the image loss is
decreased by 1mm. (Default: 50)
5) Measure the distance (H mm) between the paper lead edge
and the image print start position.
Set A = 10 X H (mm). (Example: Set the value of A to 50.)
When the value of A is increased by 10, the image lead edge is
shifted to the paper lead edge by 1mm. (Default: 50)
6) Set the lead edge void amount to B = 50 (2.5mm).
When the value of B is increased by 10, the void amount is
increased by about 1mm. For 25 or less, however, the void
amount becomes zero. (Default: 50)
(2) Image rear edge void amount adjustment
1) Set a scale to the rear edge section of A4 or 11" x 8 1/2" paper
size as shown in the figure below, and cover it with B4 or 8 1/2"
x 14" paper.
2) Execute SIM 50-01 to select the image rear edge void amount
adjustment mode.
The set adjustment value is displayed on the copy quantity dis-
play.
3) Make a copy and measure the void amount of image rear edge.
Adjustment mode Display item Lamp ON
TRAY1 COPY mode lamp
Main cassette lamp
(*) Print start position
2nd cassette lamp
(Manual paper feed)
MFT COPY mode lamp
Manual paper feed lamp
Image lead edge void
amount
DEN-A PRINT mode lamp
Main cassette lamp
Image scan start position RRC-A SCAN mode lamp
Main cassette lamp
Image rear edge void
amount (Cassette paper
feed)
DEN-B COPY mode lamp
PRINT mode lamp
SCAN mode lamp
Main cassette lamp
amount (Manual paper
feed)
RRC-B COPY mode lamp
PRINT mode lamp
Adjustment mode Display item Lamp ON
Print center offset
Main cassette lamp
Print center offset
2nd cassette lamp
Print center offset
(Manual paper feed)
MFT COPY mode lamp
2nd print center offset
SIDE2 PRINT mode lamp
Main cassette lamp
5mm
10mm
(Example)
Distance between paper lead
edge and image: H = 5mm
Image loss:
R = 3mm
B4 or 8 1/2 14 paper
A4 size rear edge
Paper rear edge
Void amount (Standard value: 2 - 3mm)
Scale image
4) If the measurement value is out of the specified range, change
the set value and repeat the adjustment procedure.
The default value is 50.
Note: The rear edge void cannot be checked with the first sheet
after entering the simulation mode, the first sheet after turn-
ing off/on the power, or the first sheet after inserting the
cassette. Use the second or later sheet to check the rear
edge void.
(3) Center offset adjustment
1) Set the self-made test chart for the center position adjustment
so that its center line is aligned with the center mark of the doc-
ument guide.
Test chart for the center position adjustment.
Draw a line at the center of A4 or 8 1/2" x 11" paper in the paper
transport direction.
2) Execute SIM 50-10 to select the print center offset (cassette
paper feed) adjustment mode.
The set adjustment value is displayed on the copy quantity dis-
play.
3) Make a copy and check that the copied center line is properly
positioned.
The standard value is 0 2mm from the paper center.
4) If the measured value is out of the specified range, change the
set value and repeat the adjustment procedure.
When the set value is increased by 1, the copy image is
shifted by 0.1mm toward the rear frame.
For the manual paper feed, change the manual paper feed
adjustment mode and perform the similar procedures.
Since the document center offset is automatically adjusted by
the CCD which scan the reference lines (F/R) on the back of
document guide, there is no need to adjust manually.
2. Copy density adjustment
A. Copy density adjustment timing
The copy density adjustment must be performed in the following
cases:
When maintenance is performed.
When the developing bias/grid bias voltage is adjusted.
When the optical section is cleaned.
When a part in the optical section is replaced.
When the optical section is disassembled.
When the OPC drum is replaced.
When the main control PWB is replaced.
When the EEPROM on the main control PWB is replaced.
When the memory trouble (U2) occurs.
B. Note for copy density adjustment
1) Arrangement before execution of the copy density adjustment
Clean the optical section.
Clean or replace the charger wire.
Check that the voltage at the high voltage section and the devel-
oping bias voltage are in the specified range.
C. Necessary tool for copy density adjustment
One of the following test charts:
UKOG-0162FCZZ, UKOG-0089CSZZ, KODAK GRAY SCALE
B4 (14" x 8 1/2") white paper
The user program AE setting should be "3."
Test chart comparison table
D. Features of copy density adjustment
For the copy density adjustment, the image data shift function pro-
vided in the image process LSI is used.
List of the adjustment modes
Document guide
Center
Copy paper
(A4 or 8 1/2 11)
(Copy A)
(Copy B)
2.0mm or less
2.0mm or less
Copy image
Copy paper
folding line
Copy image
Copy paper
folding line
Shift
Shift
(Paper feed direction)
UKOG-
0162FCZZ
DENSITY
No.
1 2 3 4 5 6 7 8 9 10 W
UKOG-
0089CSZZ
DENSITY
No.
0.1 0.2 0.3 0.5 1.9 0
KODAK
GRAY
SCALE
1 2 3 4 19 A
Auto mode Brightness 1 step only
Manual mode Brightness 5 steps. Adjustment of only the
center brightness is made.
Photo mode Brightness 5 steps. Adjustment of only the
Manual T/S mode Brightness 5 steps. Adjustment of only the
T/S Auto mode Brightness 1 step only
1 10 W 2 3 4 5 6 7 8 9
E. Copy density adjustment procedure
Use SIM 46-1 to set the copy density for each copy mode.
For selection of modes, use the [Exposure mode selector] key (or
[ ] [ ] key for the AL-2050CS).
(1) Test chart (UKOG-0162FCZZ) setting
1) Place the test chart so that its edge is aligned with the A4 (Let-
ter) reference line on the document table. Then place a A4
(14" x 8 1/2") white paper on the test chart and close the docu-
ment cover.
(2) Perform the adjustment in each mode.
1) Execute SIM 46-01 (300dpi). To adjust in 600dpi, execute SIM
46-02.
2) AL-2030/2040CS
Select the mode to be adjusted with the exposure mode select
key. Set the exposure level to 3 for all adjustment. (Except for
the auto mode.)
2) AL-2050CS
Select the mode to be adjusted with the exposure key. Set the
exposure level to 3 (center) for all adjustment. (Except for the
auto mode.)
3) Make a copy.
Check the adjustment level (shown in the above table) of the
exposure test chart (Sharp Gray Scale).
(When too bright): Decrease the value displayed on the copy
quantity display.
(When too dark): Increase the value displayed on the copy quan-
tity display.
The value can be set in the range of 1 - 99.
3. High voltage adjustment
A. Main charger (Grid bias)
Note:
Use a digital multi meter with internal resistance of 10M or
more measurement.
After adjusting the grid LOW output, adjust the HIGH output. Do
not reverse the sequence.
Procedures
1) Set the digital multi meter range to DC700V.
2) Set the positive side of the test rod to the connector CN11-3
(GRID) of high voltage section of the power PWB and set the
negative side to the frame ground (power frame).
3) Execute SIM 8-2. (The main charger output is supplied for 30
sec in the grid voltage HIGH output mode.)
4) Adjust the control volume (VRG1) so that the output voltage is
580 12V.
Adjustment
mode
Exposure mode
display lamp
Sharp gray chart
adjustment level
Auto mode Auto lamp ON "3" is slightly copied.
Manual mode Manual lamp ON "3" is slightly copied.
Photo mode Photo lamp ON "3" is slightly copied.
Manual T/S
mode
Manual lamp/Photo lamp ON "3" is slightly copied.
Auto T/S
mode
Auto lamp/Photo lamp ON "3" is slightly copied.
Test chart
White paper
(1) (2)
Exposure mode select key/display lamp
[Exposure mode selector] key/
display lamp
(1)
(2)
(2) Exposure key
(1) Exposure mode, level display
TEXT
| | | | |
Adjustment
mode
Display
item
LED
Sharp gray chart
adjustment level
Auto mode AE COPY mode lamp "3" is slightly copied.
Text mode TEXT PRINT mode lamp "3" is slightly copied.
Photo mode PHOTO SCAN mode lamp "3" is slightly copied.
Text T/S mode TSTXT PRINT mode lamp
SCAN mode lamp
"3" is slightly copied.
Auto T/S mode TSAE COPY mode lamp
SCAN mode lamp
"3" is slightly copied.
Sharp Gray Scale adjustment level
Non toner
save
mode
Toner
save
mode
1 10 W 2 3 4 5 6 7 8 9
Slightly copied.
Not copied.
1 10 W 2 3 4 5 6 7 8 9
Slightly copied.
Not copied.
VRG1
B. DV bias check
Procedures
1) Set the digital multi meter range to DC500V.
2) Set the positive side of the test rod to the connector CN-10-1
(DV BIAS) and set the negative side to the frame ground
(power frame).
3) Execute SIM 8-1 to output the developing bias for 30sec, and
check that the output is 400 8V.
4. Duplex adjustment
A. Adjusting the paper reverse position in
memory for duplex copying
This step adjusts the front surface printing (odd-number pages of a
document set) in the S-D mode copying and the leading edge posi-
tion of an image on even-number pages in the D-S mode.
That is, it covers the adjustment of the second surface printing
mode (image loss at the front edge of an image) in which image
data is once stored in memory.
The image data is read, starting from its front end in the document
delivery direction (Reference direction of document setting in the
OC mode)and stored in memory.
This stored image data is printed starting at the printing start posi-
tion, in the order of last-stored data to the first-stored data.
In other words, the front edge image loss of the image can be
adjusted by changing the document read end position.
(Adjustment procedure)
1) Preparing test chart (Draw a scale at the rear end of one side of
a sheet of A4 white paper or letter paper)
2) Set the test chart so that the scale is positioned as shown
below, in the S-D mode and the D-S mode.
3) Execute simulation 50-18.
Select the SPF/RSPF memory reverse output position, and
press [START] key to make a copy.
Adjust the setting so that the front edge image loss is less than
4.0 mm in the SPF/RSPF mode.
An increase of 1 in setting represents an increase of 0.1 mm in
image loss.
B. Adjusting trailing edge void in duplex copy
mode
This is the adjustment of the first surface printing mode (rear end
void) in duplex copying.
In a duplex copying operation, the paper is delivered starting from
the rear end of the first printing surface. It is therefore necessary to
make a void area at the rear end on the first printing surface to pre-
vent paper jam at the fusing part.
There are two adjustment modes:
1) Paper trailing edge void quantity 50-19 (TEXT)
This adjustment is made when the cassette paper size is rec-
ognized. The trailing edge void quantity can be adjusted by
changing the trailing edge image laser OFF timing.
Note: A digital multi meter with internal resistance of 1G must
be use for correct check.
The adjustment volume is locked, and no adjustment can
be made.
VRDV
5 10
Mode Display item Default LED
OC memory reverse
output position
OC 50 COPY mode lamp
SPF/RSPF memory
reverse output position
SPF 50 PRINT mode lamp
Scale (S-D mode) Scale (D-S mode)
5 10
The front edge of the
scale on test chart
Front edge of paper
Void area
less than 4 mm
2nd printing surface where scale is printed (lower side)
2) Print start position (Duplex back surface) (SPF/RSPF) 50-19
(PHOTO)
The size (length) of a document read from the SPF/RSPF is
detected, the image at the trailing edge of the first printing sur-
face is cut to make a void area. (The adjustment of void quantity
at the time when the cassette paper size is not recognized.)
The paper void quantity should be first adjusted before the image
cut trailing edge void quantity (SPF/RSPF) is adjusted.
(Adjustment procedure)
(1) Paper trailing edge void quantity
1) Preparing test chart (Draw a scale at the rear end of one side
of a sheet of A/4 white paper or letter paper)
2) Set the test chart on the document glass as shown below.
3) Using the user simulation [18], set the paper size of the first
cassette.
Letter paper: 4
A4 paper: 3
4) Execute SIM 50-19 to turn on the TEXT lamp (or PRINT mode
lamp for the AL-2050CS) and make the printing mode in OC-D
mode.
Make a copy of the test chart to check the void area of the scale
on the image.
Adjust the setting so that the void area is 4 - 5 mm. An increase in
1 of setting represents 0.1 mm in void area.
(2) Print start position (Duplex back surface)
1) Set the test chart so that the scale is positioned as shown
below.
2) Execute SIM 50-19 to turn on the PHOTO lamp (or SCAN mode
lamp for the AL-2050CS) and make the printing mode in the S-
D mode.
3) Remove and reinsert the cassette.
Note: Make sure to carry out this step before making a copy dur-
ing this adjustment.
4) Make a copy and check the void area of the scale on the
image.
Adjust the setting so that the void area is 2 - 4 mm. An
increase of 1 in setting represents an increase of 0.1 mm in
void area.
Void position to be checked
5. SPF/RSPF scan position automatic
adjustment
Place a A4 paper (white chart) so that it covers the SPF scan glass
and the OC glass together, and close the SPF/RSPF.
When simulation 53-08 is executed, the current adjustment value is
displayed as the initial display.
* Default is 1. Adjustment range is 1 99. Adjustment unit 1 =
about 0.127mm
* If the values are kept as the default values, SPF/RSPF scan is
not performed properly. The front area of the proper scan position
may be scanned.
In case of AUTO, press [START] key, and the mirror unit scans from
the home position to the SPF/RSPF scan position with the adjust-
ment value displayed. The SPF glass cover edge position is calcu-
lated from the difference between the SPF glass cover edge and
the OC side document glass CCD output level. If the adjustment is
normal, the adjusted value is displayed. If abnormal, the error LED
lights up with the current set value displayed.
During the error LED is lighted, when [START] key is pressed again,
execution is performed again.
Operation
The operation is similar to simulation 46-01. (In MANUAL)
OK/ERR display in AUTO (AL-2050CS only)
Document guide The trailing edge has a scale
Table glass
The trailing edge void on the first printing surface
is shown above.
Paper
Void position to be check
Scale (S-D mode)
Mode
Display
item
Default LED
SPF/RSPF scan
position auto
adjustment
AUTO 1 AE mode lamp
(AL-2030/2040CS)
COPY mode lamp (AL-2050CS)
SPF/RSPF scan
position manual
adjustment
MANU 1 TEXT mode lamp
(AL-2030/2040CS)
PRINT mode lamp (AL-2050CS)
<When OK> <When ERR>
53-08 SPF AUTO
AUTO 100% ** OK
53-08 SPF AUTO
AUTO 100% ** ERR
6cm or more is required.
6. SPF/RSPF mode sub scanning
adjustment
Note: Before performing this adjustment, be sure to check that the
OC mode adjustment in copying has been completed.
1) Put a scale on the original table as shown below, and make a
normal copy (100%) on the front and the back surfaces to
make a test chart.
Note: Since the printed copy is used as a test chart, put the scale
in paralled with the edge lines.
2) Set the test chart on the SPF and make a copy in the normal
ratio (100%). (AL-2030/2040CS)
Set the test chart on the RSPF and make a duplex copy (D-D or
D-S) in the normal ratio (100%). (AL-2050CS)
3) Compare the scale image and the actual image.
If necessary, perform the following adjustment procedures.
4) Execute SIM 48-05.
5) The current sub scanning direction magnification ratio correc-
tion value is displayed in two digits on the display section.
6) Enter the set value and press the [START] key.
When adjusting the RSPF, use [2-SIDED COPY] key to select
single/duplex after entering the one page print mode, perform-
ing 2-page single copy.
When there is no document in SPF/RSPF, copy is inhibited.
<Adjustment specification>
7. Automatic black level correction
4) When repairing or replacing the optical section.
b. Adjustment procedure
Used to acquire the black level target value used for the black level
adjustment of white balance.
When SIM 63-02 is executed, the current correction value is dis-
played in 3 digits of 12bit hexadecimal number.
Place the gray gradation chart (UKOG-0162FCZZ) used as the
correction document so that the density 10 (black side) comes on
the left side and that the chart is upside down at the center of the
plate left center.
When START key is pressed, the mirror base unit scans the chart
and calculates the correction value.
After completion of correction, the corrected value is displayed on
the display section.
Default: 0
If the value is set to the default, operation is made with 0x60.
AL-2050CS only
c. Operation
1) Initial display
2) [ENTER]/[START] key: Correction start
<During canceling - When [Clear]/[Clear All] key is pressed->
After canceling, the machine goes into the sub code entry standby
mode.
3) After execution
3) In case of an error
Mode
Display item
(AL-2050CS)
Default LED
Sub scan magnification
ratio adjustment on the
surface of SPF/RSPF
document
SIDE1 50 AE mode lamp
(AL-2030/
2040CS)
COPY mode lamp
(AL-2050CS)
surface of RSPF
document (AL-2050CS
only)
SIDE2 50 PRINT mode lamp
Adjustment mode Spec value SIM Set value
Setting
range
Sub scanning
direction
magnification ratio
(SPF/RSPF mode)
At normal:
1.0%
48-5 Add 1:
0.1% increase
Reduce 1:
0.1% decrease
1 99
63-02 BLACK LEVEL
0
63-02 BLACK LEVEL
EXECUTING...
THE JOB IS BEING
CANCELED.
63-02 BLACK LEVEL
*** OK
63-02 BLACK LEVEL
*** ERR
Chart back surface
10
AL-2030/2040CS/2050CS SIMULATION, TROUBLE CODES 10 - 1
[10] SIMULATION, TROUBLE CODES
1. Entering the simulation mode
To enter the serviceman simulation mode, press the keys as fol-
lows:
AL-2030/AL-2040CS
[Clear] key Exposure mode selector key [Clear] key
Exposure mode selector key
AL-2050CS
[#] key [] key [Clear] key [] key
To cancel the simulation mode, press the [Clear All] key.
2. Key rule
AL-2030/AL-2040CS
AL-2050CS
3. List of simulations
[ ] [ ] key: Entry of MAIN CODE/SUB CODE
Setting of the adjustment values for the
adjustment-related simulations
When [%] key is pressed simultaneously,
the value is displayed in the descending
sequence such as [0] [9], not as [0]
[1].
[START] key: Settlement
<In case of simulations for print>
[START] key: Settlement / Print
[Exposure mode
selector] key: Selection of an item
[Clear] key: (Interrupting operation check) Returns to
the upper hierarchy.
On the initial display (00-00), it terminates
the simulation.
Exits from the simulation mode.
For a simulation of adjustment, the display
returns to the initial display (00-00).
[Numeric] key: Entry of MAIN CODE/SUB CODE
Selection of an item
Setup of an adjustment value in case of
simulations for adjustment
[ ] [ ] key: Selection of MAIN CODE/SUB CODE
Selection of an item
[ENTER]/[START] key: Settlement
<In case of simulations for print>
[ENTER] key: Settlement (Without print)
[START] key: Settlement / Print
[Clear] key: (Interrupting operation check) Returns to the
upper hierarchy.
In case of simulation of operation check,
terminates the operations.
[Clear All] key: Exits from the simulation mode.
For a simulation of adjustment, the display
returns to the initial display (00-00).
Sim
No.
Sub
code
Operation
01 01 Mirror scan operation
02 Mirror home position sensor (MHPS) status display
06 Aging of mirror scanning
02 01 SPF/RSPF aging operation
02 SPF/RSPF sensor status display
03 SPF/RSPF Motor ON
06 Resist clutch ON (SPF) (AL-2030/2040CS only)
08 RSPF paper feed solenoid operation check
(AL-2050CS only)
09 RSPF reverse solenoid operation check
(AL-2050CS only)
03 03 Shifter operation check (AL-2050CS only)
05 01 Operation panel display check
02 Fusing lamp, cooling fan operation check
03 Copy lamp ON
06 01 Paper feed solenoid ON
02 Resist solenoid ON
07 01 Warm-up display and aging with jam
06 Intermittent aging
08 Shift to copy with the warm-up display
08 01 Developing bias
02 Main charger (Grid high)
03 Grid voltage (Low)
06 Transfer charger
09 01 Duplex motor normal rotation operation check
02 Duplex motor reverse operation check
04 Duplex motor rotation speed adjustment
10 Toner motor aging
14 Cancel of troubles other than U2
16 Cancel of U2 trouble
22 04 JAM total counter display
05 Total counter display
08 SPF/RSPF counter display
12 Drum counter display
14 ROM version display
16 Duplex counter display (AL-2040CS/2050CS only)
17 Copy counter display
18 Printer counter display
19 Scanner mode counter display
21 Scanner counter display
22 SPF/RSPF JAM counter display
24 01 JAM total counter clear
04 SPF/RSPF counter clear
05 Duplex counter clear (AL-2040CS/2050CS only)
07 Drum counter clear
08 Copy counter clear
09 Printer counter clear
13 Scanner counter clear
14 SPF/RSPF JAM total counter clear
15 Scanner mode counter clear
25 01 Main motor operation check
(Cooling fan motor rotation check)
10 Polygon motor ON
4. Descriptions of various simulations
Sim
No.
Sub
code
Operation
26 02 SPF/RSPF setup
03 Second cassette setup
04 Machine duplex setup
06 Destination setup
07 Machine conditions check
20 Rear edge void setup
30 CE mark support control ON/OFF
38 Cancel of stop at drum life over
39 Memory capacity check
40 Polygon motor OFF time setup (Time required for
turning OFF after completion of printing)
42 Transfer ON timing control setup
43 Side void setup
54 life correction setting
62 Energy-save mode copy lamp setup
30 01 Paper sensor status display
41 06 OC cover float detection level adjustment
07 OC cover float detection margin setting
43 01 Fusing temperature setting (Normal copy)
04 Fusing temperature setting in multi copy
05 Fusing temperature setup in duplex copy
14 Fusing start temperature setting
46 01 Copy density adjustment (300dpi)
02 Copy density adjustment (600dpi)
18 Image contrast adjustment (300dpi)
19 Exposure mode setup
20 SPF/RSPF exposure correction
Sim
No.
Sub
code
Operation
46 29 Image contrast adjustment (600dpi)
30 AE limit adjustment
31 Image sharpness adjustment
32 Copier color reproduction setup
48 01 Front/rear (main scanning) direction and scan (sub
scanning) direction magnification ratio adjustment
05 SPF/RSPF mode sub scan direction magnification
ratio in copying
49 01 Flash ROM program writing mode
50 01 Lead edge image position
06 Copy lead edge position adjustment (SPF/RSPF)
10 Center offset adjustment
12 Document off-center adjustment
18 Memory reverse position adjustment in duplex
copy (AL-2040CS/2050CS only)
19 Duplex copy rear edge void adjustment
51 02 Resist quantity adjustment
53 08 SPF/RSPF scan position automatic adjustment
61 03 Polygon motor check (HSYNC output check)
63 01 Shading check
02 Black level automatic correction
12 Light quantity stabilization wait time setting
13 Light quantity stabilization band setting
64 01 Self print
67 50 USB receive speed adjustment (USB1.1)
(AL-2030/2040CS only)
Main
code
Sub
code
Contents Details of function/operation
1 01 Mirror scan operation [Function]
When [ENTER]/[START] key is pressed, the home position is checked and the mirror base per-
forms full scan at the speed of the set magnification ratio.
During operation, the set magnification ratio is displayed.
The mirror home position sensor status is displayed with the "Drum replacement required lamp
(or the copy mode indicator for the AL-2050CS)". (When the mirror is in the home position, the
lamp lights up.)
During operation, the copy lamp lights up.
When [Clear] key is pressed, if the operation is on the way, it is terminated and the machine
goes to the sub code entry standby mode.
[Operation] (AL-2050CS only)
02 Mirror home position sensor
(MHPS) status display
[Function]
Monitors the mirror home position sensor, and makes the "Drum replacement required lamp (or
the copy mode indicator for the AL-2050CS)" turn on during the sensor ON status.
1) Initial display 2) [ZOOM] key
2) [ ] key
2) [ ] key
3) [ENTER]/[START] key
01-01 SCAN CHK
- 100% +
01-01 SCAN CHK
- 78% +
01-01 SCAN CHK
- 99% +
01-01 SCAN CHK
- 101% +
01-01 SCAN CHK
EXECUTING... - 78% +
1) Initial display
01-02 MHP-SENSOR
EXECUTING...
1 06 Aging of mirror scanning [Function]
When [ENTER]/[START] key is pressed, the mirror base performs full scan at the speed of the
set magnification ratio.
During operation, the set magnification ratio is displayed.
After 3sec, the mirror base performs full scan again.
When [ENTER]/[START] key is pressed once, the ready lamp remains OFF.
The mirror home position sensor status is displayed on the "Drum replacement required lamp
(or the copy mode indicator for the AL-2050CS)." (The lamp is ON when the mirror is in the
home position.)
During aging, the copy lamp is ON.
The operation is similar to simulation 1-01.
2 01 SPF/RSPF aging operation [Function]
When [ENTER]/[START] key is pressed, the set magnification ratio is obtained. For the SPF, the
single-face document transport is performed. For the RSPF, the duplex document transport is
performed.
However, the operating conditions don't matter and the operation is not stopped even in case of
a jam. Also the magnification ratio is displayed on the LCD/display.
02 SPF/RSPF sensor status
display
[Function]
The ON/OFF status of the SPF/RSPF sensors can be checked with the LCD/LED.
When a sensor is ON, the sensor name is displayed on the LCD/LED.
03 SPF/RSPF Motor ON [Function]
When [ENTER]/[START] key is pressed, the motor rotates for 10sec at the speed correspond-
ing to the set magnification ratio.
06 Resist clutch ON (SPF)
(AL-2030/2040CS only)
When the [START] key is pressed, the SPF resist clutch (SRRC) repeats ON (500 ms) and OFF
(500 ms) 20 times.
08 RSPF paper feed solenoid
operation check
(AL-2050CS only)
[Function]
The RSPF paper feed solenoid (SPUS) repeats ON for 500ms and OFF for 500ms 20 times by
the use of the solenoid drive control Bios.
09 RSPF reverse solenoid
operation check
(AL-2050CS only)
[Function]
The RSPF reverse solenoid (SPFS) repeats ON for 500ms and OFF for 500ms 20 times by the
use of the solenoid drive control Bios.
Main
code
Sub
code
Sensor
Display item
AL-2050CS
Display item
AL-2030/2040CS
Document set sensor SPID TD cartridge replacement required
lamp
RSPF document transport sensor SPPD Misfeed lamp
RSPF paper feed cover open/close
sensor
SDSW
RSPF paper exit sensor SPOD
1) Initial display 2) When the sensor is ON:
02-02 SPF SENSOR 02-02 SPF SENSOR
SPID SPPD SDSW SPOD
1) Initial display
02-08 SPF SPUS CHK
EXECUTING...
1) Initial display
02-09 RSPF SPFS CHK
EXECUTING...
3 03 Shifter operation check
(AL-2050CS only)
[Function]
The shifter is moved back and forth in four reciprocations.
5 01 Operation panel display
check
[Function]
<LED check mode (All ON/Individual ON)>
When [ENTER]/[START] key is pressed, all the LCD's on the operation panel are turned ON (all
pixels ON).
After 5sec of ON, the machine goes into the sub code entry standby mode.
When [Mode Select] key is pressed under the all ON state, the mode is shifted to the individual
ON mode, where the LED's are turned on one by one from the left upper end to the left lower
side then from the right upper side to the right lower side. (All the pixels of LCD are lighted
simultaneously.) After lighting all the LCD's sequentially, all the LCD's are lighted simulta-
neously. After 5sec from lighting all the LCD's simultaneously, the machine goes into the sub
code entry standby mode. (Cycle of individual ON mode: ON 300ms, OFF 20ms)
When [Clear] key is pressed in the LED check mode, the machine goes into the sub code entry
standby mode.
When [START] key is pressed, the machine goes into the key input check mode.
<Key input check mode>
When the machine goes into the key input check mode, the value display section indicates "
" (For the AL-2050CS, 0 of the LCD is indicated).
When any key is pressed after pressing a key on the operation panel, "+1" is added to the
value.
Once a key is pressed, it is not recounted.
When [START] key is pressed, counting is made and the machine goes into the LED ON check
mode (LED all ON status) after 3sec.
When [Clear] key is pressed for the first time, it is counted. When it is pressed for the second
time, the key check mode is retained as well as when another key is pressed.
(Note in the key input check mode)
Be sure to press [START] key at the last. (If it is pressed on the way, the machine goes into
the LED ON check mode.) (LED all ON status)
Multi key input is ignored.
<LED check mode (All ON/Individual ON)>
<Key input check mode>
02 Fusing lamp, cooling fan
operation check
[Function]
When [ENTER]/[START] key is pressed, the fusing lamp repeats ON for 500ms and OFF for
500ms 5 times. During this period, the cooling fan motor rotates.
03 Copy lamp ON [Function]
When [ENTER]/[START] key is pressed, the copy lamp turns ON for 5sec.
Main
code
Sub
code
1) Initial display
03-03 SHIFTER CHK
EXECUTING...
1) Initial display
2) When [Mode Select] key is pressed, the machine goes into the individual ON mode.
1) Initial display 2) [ENTER/START] key

05-01 LCD/LED CHK.
0
05-01 LCD/LED CHK.
**
1) Initial display
05-02 HT LAMP CHK
EXECUTING...
1) Initial display
05-03 C-LAMP CHK
EXECUTING...
6 01 Paper feed solenoid ON [Function]
When [ENTER]/[START] key is pressed, the selected paper feed solenoid repeats ON for
500ms and OF for 500ms 20times.
When tray select key (or [Numeric] key or [ ] [ ] key for the AL-2050CS) is pressed, the
paper feed solenoid setting is switched.
02 Resist solenoid ON [Function]
When [ENTER]/[START] key is pressed, the resist solenoid repeats ON for 500ms and OFF for
500ms 20 times.
7 01 Warm-up display and aging
with jam
[Function]
Copying is repeated to make the set quantity of copies.
When the simulation is executed, warm-up is started and warm-up time is added for every sec-
ond from 0 and displayed.
When warm-up is completed, addition is stopped. When [Clear All] key is pressed, the ready
lamp lights up.
After that, enter the copy quantity with [ ] [ ] key (or [Numeric] key for the AL-2050CS) and
press [ENTER]/[START] key to repeat copying of the set quantity (interval 0sec).
To cancel the simulation, turn off the power or execute a simulation which causes hardware
reset.
06 Intermittent aging [Function]
Copying is repeated to make the set quantity of copies.
When the simulation is executed, warm-up is performed and the ready lamp is lighted.
Enter the copy quantity with the [ ] [ ] key (or [Numeric] key for the AL-2050CS) and press
[ENTER]/[START] key, and copying is executed to make the set quantity of copies, and the
ready state is kept for 3sec, and copying is executed again to make the set quantity of copies.
These operations are repeated.
To cancel the simulation, turn off the power or execute a simulation which executes hardware
reset.
Main
code
Sub
code
Code number Setting Remark
0 CPFS1
1 CPFS2 Operation is possible only when No. 2 cassette is installed.
2 MPFS
1) Initial display 2) [Numeric] key or [ ] key
2) [Numeric] key or [ ] key
4) Returns to the initial display.
06-01 PSOL CHK
0:CPFS1
06-01 PSOL CHK
1:CPFS2
06-01 PSOL CHK
2:MPFS
06-01 PSOL CHK
EXECUTING...
1) Initial display
06-02 RES.R SOL CHK
EXECUTING...
1) Initial display 2) After 10sec
07-01 W-UP/AGING
0
07-01 W-UP/AGING
10
1) Initial display (Basic display of copy)
READY TO COPY
100% A4 0
7 08 Shift to copy with the
warm-up display
[Function]
Enter the simulation code, and warm-up is started and warm-up time is counted for every sec-
ond from 0 and displayed.
When [Clear All] key is pressed during counting up, "0" is displayed on the display and counting
is stopped. However, warm-up is continued.
After completion of warm-up, counting is terminated. (The aging function is removed from simu-
lation 7-01.)
8 01 Developing bias [Function]
When [ENTER]/[START] key is pressed, the developing bias signal is turned ON for 30sec.
When, however, an actual output value is measured, use simulation 25-01.
After completion of this process, the machine goes into the sub code entry standby mode.
02 Main charger (Grid high) [Function]
When [ENTER]/[START] key is pressed, the main charger is outputted for 30sec in the grid volt-
age HIGH move.
03 Grid voltage (Low) [Function]
When [ENTER]/[START] key is pressed, the main charger is outputted for 30sec in the grid volt-
age LOW move.
06 Transfer charger [Function]
When [ENTER]/[START] key is pressed, the transfer charger is outputted for 30sec.
9 01 Duplex motor normal
rotation operation check
[Function]
Use the duplex motor Bios to drive the duplex motor in the normal direction (paper exit direc-
tion) for 30sec.
02 Duplex motor reverse
operation check
[Function]
Use the duplex motor Bios to drive the duplex motor in the reverse direction for 30sec.
Main
code
Sub
code
1) Initial display 2) After 10sec
07-08 W-UP C-MODE
0
07-08 W-UP C-MODE
10
1) Initial display
08-01 DVLP BIAS SET.
EXECUTING...
1) Initial display
08-02 MHV(H) SET.
EXECUTING...
1) Initial display
08-03 MHV(L) SET.
EXECUTING...
1) Initial display
08-06 THV SET.
EXECUTING...
1) Initial display
09-01 DPLX ROT.
EXECUTING...
1) Initial display
09-02 DPLX ROT.REV.
EXECUTING...
9 04 Duplex motor rotation speed
adjustment
[Function]
When this simulation is executed, the currently set value is displayed.
Enter the adjustment value with [ ] [ ] key (or [Numeric] key for the AL-2050CS) and press
[ENTER]/[START] key. The entered value is stored and the machine goes into the sub code
entry standby mode. The greater the set value is, the higher the speed is. The smaller the set
value is, the lower the speed is.
(Setting range: 1 - 13, Default: 6)
[Operation]
10 Toner motor aging [Function]
When [ENTER]/[START] key is pressed, the toner motor is rotated for 30sec.
After completion of this process, the machine goes into the main code entry standby mode.
14 Cancel of troubles other than
U2
[Function]
Used to cancel troubles other than U2.
Cancel troubles such as H trouble which writes data into EEPROM, and perform hardware
reset.
16 Cancel of U2 trouble [Function]
Used to cancel U2 trouble.
When [ENTER]/[START] key is pressed, check sum of the total counter in the EEPROM is
rewritten and hardware reset is made.
22 04 JAM total counter display [Function]
The JAM total counter is displayed.
[Operation]
05 Total counter display [Function]
The total counter value is displayed.
[Operation]
Main
code
Sub
code
AL-2050CS
1) Initial display
2) [Numeric] key
3) [ENTER/START] key
AL-2040CS
1) Press [ ] [ ] key to change the code
number.
2) Press [START] key to fix the code number.
09-04 DPLX ROT.SPEED
6( 1-13)
5( 1-13)
5( 1-13)
1) Initial display
10-00 TONER MOTOR
EXECUTING...
1) Initial display
14-00 TRBL CANC.
CLEARED
1) Initial display
16-00 U2 TRBL CANC.
CLEARED
AL-2050CS
1) Initial display
AL-2030/2040CS
The count value is displayed in 3 digits X 2
times repeatedly.
<Display example: 12345>
22-04 JAM TTL CNT
***,***
012 Blank 345 Blank 012
0.7s 0.3s 0.7s 1.0s 0.7s
AL-2050CS
1) Initial display
AL-2030/2040CS
22-05 TTL CNT
***,***
22 08 SPF/RSPF counter display [Function]
The SPF/RSPF counter is displayed.
[Operation]
12 Drum counter display [Function]
The drum counter is displayed.
[Operation]
14 ROM version display [Function]
The P-ROM version is displayed.
Press [ ] [ ] key (or [Numeric] key or [ ] [ ] key for the AL-2050CS) to switch the display
version.
[Operation]
16 Duplex counter display
[Function]
The duplex counter is displayed.
[Operation]
17 Copy counter display [Function]
The copy counter is displayed.
[Operation]
18 Printer counter display [Function]
The printer counter is displayed.
[Operation]
Main
code
Sub
code
AL-2050CS
1) Initial display
AL-2030/2040CS
22-08 SPF CNT
***,***
AL-2050CS
1) Initial display
AL-2030/2040CS
22-12 DRUM CNT
***,***
Code number Version Display item
0 Main unit Program MAIN PROG.
1 F-IMC Program F-IMC PROG.
2 LCD DATA LCD DATA
AL-2050CS
1) Initial display
AL-2030/2040CS
22-14 ROM VER.
MAIN PROG. 00.00
22-14 ROM VER.
F-IMC PROG. 00.00
22-14 ROM VER.
LCD DATA 00.00
AL-2050CS
1) Initial display
AL-2040CS
The count value is displayed in 3 digits X 2
times repeatedly.
<Display example: 12345>
22-16 DPLX CNT
***,***
012 Blank 345 Blank 012
0.7s 0.3s 0.7s 1.0s 0.7s
AL-2050CS
1) Initial display
AL-2030/2040CS
22-17 COPIES CNT
***,***
AL-2050CS
1) Initial display
AL-2030/2040CS
22-18 PRT.CNT
***,***
22 19 Scanner mode counter
display
[Function]
The scanner mode counter is displayed.
[Operation]
21 Scanner counter display [Function]
The scanner counter is displayed.
[Operation]
22 SPF/RSPF JAM counter
display
[Function]
The SPF/RSPF JAM counter is displayed.
[Operation]
24 01 JAM total counter clear [Function]
When [ENTER]/[START] key is pressed, the JAM total counter is cleared to 0 and "000,000" is
displayed on the LCD/display.
[Operation]
04 SPF/RSPF counter clear [Function]
When [ENTER]/[START] key is pressed, the SPF/RSPF counter value is cleared to 0 and
"000,000" is displayed on the LCD/display.
[Operation]
05 Duplex counter clear
[Function]
When [ENTER]/[START] key is pressed, the duplex counter value is cleared to 0, and "000,000"
is displayed on the LCD/display.
[Operation]
07 Drum counter clear [Function]
When [ENTER]/[START] key is pressed, the drum counter value is cleared to 0, and "000,000"
[Operation]
Main
code
Sub
code
AL-2050CS
1) Initial display
AL-2040CS
22-19 S-MODE CNT
***,***
AL-2050CS
1) Initial display
AL-2030/2040CS
22-21 SCAN CNT
***,***
AL-2050CS
1) Initial display
AL-2030/2040CS
22-22 S JAM CNT
***,***
AL-2050CS
1) Initial display
AL-2030/2040CS
24-01 JAM TTL CLR.
CLEARED 000,000
AL-2050CS
1) Initial display
AL-2030/2040CS
24-04 SPF CLR.
CLEARED 000,000
AL-2050CS
1) Initial display
AL-2040CS
24-05 DPLX CLR.
CLEARED 000,000
AL-2050CS
1) Initial display
AL-2030/2040CS
24-07 DRUM CLR.
CLEARED 000,000
24 08 Copy counter clear [Function]
When [ENTER]/[START] key is pressed, the copy counter value is cleared to 0, and "000,000" is
displayed on the LCD/display.
[Operation]
09 Printer counter clear [Function]
When [ENTER]/[START] key is pressed, the printer counter value is cleared to 0, and "000,000"
[Operation]
13 Scanner counter clear [Function]
When [ENTER]/[START] key is pressed, the scanner counter value is cleared to 0, and
[Operation]
14 SPF/RSPF JAM total
counter clear
[Function]
When [ENTER]/[START] key is pressed, the SPF/RSPF JAM total counter value is cleared to 0,
and "000,000" is displayed on the LCD/display.
[Operation]
15 Scanner mode counter clear
[Function]
When [ENTER]/[START] key is pressed, the scanner mode counter value is cleared to 0, and
[Operation]
25 01 Main motor operation check
(Cooling fan motor rotation
check)
[Function]
When [ENTER]/[START] key is pressed, the main motor (and the duplex motor in the case of a
duplex model) is operated for 30sec.
To reduce toner consumption, if the developing unit is installed, the developing bias, the main
charger, and the grid are also outputted.
In this case, laser discharge is required when stopping the motor, the polygon motor is also
operated at the same time. Check for installation of the developing unit. If it is not installed, the
high voltage above is not outputted and only the motor is rotated.
To check the developing bias, install the developing unit.
After completion of 30sec operation, the machine goes into the sub code entry standby mode.
Main
code
Sub
code
AL-2050CS
1) Initial display
AL-2030/2040CS
24-08 COPIES CLR.
CLEARED 000,000
AL-2050CS
1) Initial display
AL-2030/2040CS
24-09 PRT.CLR.
CLEARED 000,000
AL-2050CS
1) Initial display
AL-2030/2040CS
24-13 SCAN CLR.
CLEARED 000,000
AL-2050CS
1) Initial display
AL-2030/2040CS
24-14 S JAM TTL CLR.
CLEARED 000,000
AL-2050CS
1) Initial display
AL-2040CS
24-15 S-MODE CLR.
CLEARED 000,000
1) Initial display
25-01 MAIN MOTOR CHK
EXECUTING...
25 10 Polygon motor ON [Function]
When [ENTER]/[START] key is pressed, the Bios is called to rotate the polygon motor for
30sec.
After completion of 30sec operation, the operation is turned off with the Bios and the machine
goes into the sub code entry standby mode.
26 02 SPF/RSPF setup [Function]
When this simulation is executed, the current set SPF/RSPF is displayed. Enter the code num-
ber corresponding to the desired SPF/RSPF and press [ENTER]/[START] key to save the set-
ting.
[Operation]
03 Second cassette setup [Function]
When this simulation is executed, the current set second cassette is displayed. Enter the code
number corresponding to the desired second cassette and press [ENTER]/[START] key to save
the setting.
[Operation]
04 Machine duplex setup [Function]
When this simulation is executed, the current set duplex is displayed. Enter the code number
corresponding to the desired duplex and press [ENTER]/[START] key to save the setting.
[Operation]
06 Destination setup [Function]
When this simulation is executed, the current set destination is displayed. Enter the code
number corresponding to the desired destination and press [ENTER]/[START] key to save the
setting.
* Code number 2 cannot be selected.
[Operation]
Main
code
Sub
code
1) Initial display
25-10 LSU CHK
EXECUTING...
Code number SPF/RSPF Display item
0 SPF NO SPF OFF
1 SPF YES SPF ON
2 RSPF YES RSPF ON
AL-2050CS
1) The current set value is
displayed.
AL-2030/2040CS
1) Press [ ] [ ] key to
change the code number.
2) Press [START] key to fix
the code number.
26-02 SPF/RSPF
1:SPF ON (0- 2)
26-02 SPF/RSPF
0:SPF OFF (0- 2)
26-02 SPF/RSPF
2:RSPF ON (0- 2)
26-02 SPF/RSPF
2:RSPF ON (0- 2)
Code number Second cassette Display item
0 Second cassette NO OFF
1 Second cassette YES ON
* AL-2030: cannot be executed.
Code number Duplex Display item
0 Duplex NO OFF
1 Duplex YES* ON
Code number Destination Display item
0 Inch series INCH
1 EX Japan AB series AB
2 Japan AB series
26 07 Machine conditions check [Function]
When this simulation is executed, the current machine setting is displayed.
20 Rear edge void setup [Function]
When this simulation is executed, the current set rear edge void is displayed. Enter the code
number corresponding to the desired rear edge void and press [ENTER]/[START] key to save
the setting.
[Operation]
30 CE mark support control
ON/OFF
[Function]
When this simulation is executed, the current set CE mark support control is displayed. Enter
the code number corresponding to the desired CE mark support control and press [ENTER]/
[START] key to save the setting.
[Operation]
38 Cancel of stop at drum life
over
[Function]
When this simulation is executed, the current setup of the code number is displayed. Enter the
code number and press the PRINT switch to enable the setup.
[Operation]
39 Memory capacity check [Function]
When the simulation is executed, the currently installed SDRAM of the main unit is displayed.
40 Polygon motor OFF time
setup (Time required for
turning OFF after completion
of printing)
[Function]
When this simulation is executed, the current setting is displayed. Enter the code number corre-
sponding to the desired setting and press [ENTER]/[START] key to save the setting.
[Operation]
Main
code
Sub
code
CPM Copy quantity Remark
20 CPM 20
1) The machine setting is displayed.
26-07 CPM
20 CPM
Code number Setting Display item Remark
0 Rear edge void NO OFF
1 Rear edge void YES ON Default
0 CE mark support control OFF OFF Default (100V series)
1 CE mark support control ON ON

Code number Setup
0 Stop at drum life over * Default (AL model)
1 Cancel of stop at drum life over
Code number Setting Remark
8 8 MBYTE
16 16 MBYTE
1) Memory capacity display
26-39 MEM.CHK
8 MBYTE
Code number Setting
Display item
Remark
AL-2050CS AL-2030/2040CS
0 0sec 0 SEC. 0
1 30sec 30 SEC. 30 Default
2 60sec 60 SEC. 60
3 90sec 90 SEC. 90
26 42 Transfer ON timing control
setup
[Function]
Main
code
Sub
code
AL-2030/2040CS
When this simulation is executed, the currently set code number is displayed.
Enter the code number and press the [START] key, and the setting will be changed. (For any
number different from the following ones, the default time is automatically set.)
<Paper lead edge adjustment table>
* The default value, "11," of the transfer ON timing indicates "236msec passed from PS
release."
* When set to "0," it is same as setting to the default, "11."
* The transfer ON timing can be adjusted to 236msec 2ms.
AL-2050CS
For the AL-2050CS, the adjustment can be made individually for each of the following modes.
<Paper lead edge adjustment table> is the same as that of the AL-2030/2040CS above.
<Front/back surface of paper rear edge adjustment table>
* The default "50" of the transfer OFF timing indicates "210msec passed from PPD1OFF."
* The transfer OFF timing can be adjusted to 210msec 2ms.
Code number Setting Code number Setting
0 Default (236 msec) 11 Default (236 msec)
1 20 msec 12 +2 msec
5 12 msec 16 +10 msec
6 10 msec 17 +12 msec
10 2 msec 21 +20 msec
Mode Display item Default Setting range
Front surface paper lead edge F-REAR 11 0 - 21
Front surface paper rear edge F-END 50 1 - 99
Back surface paper lead edge B-REAR 11 0 - 21
Back surface paper rear edge B-END 50 1 - 99
Code Setting Remark
1 98 msec
. . . . . .
49 2 msec
50 0 msec Default
51 +2 msec
. . . . . .
99 +98 msec
1) Initial display
<Front surface lead edge setting>
2) [ ] [ ] key: Mode selection
3) [Numeric] key: Value entry
4) [ENTER]/[START] key:
Settles the entered value. The display is
shifted to the sub code input standby
menu.
26-42 TC ON TIMING
F-REAR 11( 0-21 )
26-42 TC ON TIMING
F-END 50( 1-99 )
26-42 TC ON TIMING
F-END 51( 1-99 )
26 43 Side void setup [Function]
When this simulation is executed, the currently set code of the side void quantity is displayed
(initial display), and the set data are saved. (Setting range: 0 10, Default: 4 (= One side
2.0mm))
* When the adjustment value is increased by 1, the side void is changed as follows:
Side void adjustment: The side void is increased by 0.5mm. (The side void of "Set value x
0.5mm" is made.)
[Operation]
54 life correction setting [Function]
Used to set the life correction.
When this simulation is executed, the current set code number is displayed.
Enter the desired code number and press [ENTER]/[START] key to save the setting.
(Setting range: 0 1, default: 1)
[Operation]
62 Energy-save mode copy
lamp setup
[Function]
Used to set half-ON /OFF of the copy lamp in the pre-heat mode.
When this simulation is executed, the current set code number is displayed. Enter the desired
code number and press [ENTER]/[START] key to save the setting.
[Operation]
30 01 Paper sensor status display [Function]
The paper sensor status is displayed on the LCD/LED.
Since the manual paper feed sensor is a single bypass sensor, its status is not displayed.
The width sensor is available only in the FAX models.
Main
code
Sub
code
Code Setting Remark
0 0 mm
1 0.5 mm
2 1.0 mm
3 1.5 mm
4 2.0 mm Default
5 2.5 mm
6 3.0 mm
7 3.5 mm
8 4.0 mm
9 4.5 mm
10 5.5 mm
0 OFF OFF
1 ON ON Default
0 Copy lamp OFF OFF
1 Copy lamp half-ON ON Default
Sensor
Display item
(AL-2050CS)
Display lamp (AL-2030/2040CS)
Paper exit sensor POD Photoconductor cartridge replacement lamp
Paper entry sensor PPD1 Developer cartridge replacement lamp
Duplex sensor PPD2 JAM lamp
No. 2 tray paper feed sensor PPD3 2nd cassette lamp
New drum cartridge sensor DRST Zoom lamp
1) Initial display 2) When sensor ON
30-01 P-SENSOR 30-01 POD PD1 PD2
PPD1 PPD2 PPD3 DRST
41 06 OC cover float detection
level adjustment
[Function]
When this simulation is executed, the current set value is displayed. When [ENTER]/[START]
key is pressed, the mirror base unit moves to the SPF/RSPF scan position to acquire the OC
cover float detection level.
When the mirror base unit returns to the home position, the acquired value is displayed.
If the adjustment is NG, the following message is displayed.
AL-2030/2040CS: Misfeed lamp lights up, and the 7seg display remains unchanged.
AL-2050CS: The LCD indicates "ERR."
Note that, this simulation must be executed with the OC cover closed.
If the value is 0, float detection is not performed in normal jobs.
07 OC cover float detection
margin setting
[Function]
For the number of pixels between black markers on the SPF/RSFP scanning position saved in
"41-06: (OC cover float detection level adjustment)", if the number of pixels between the mark-
ers when processing float detection is less than the number of pixels set with this simulation, it
is judged as the float error.
When the set value of this simulation is "0," no float error occurs.
When this simulation is executed, the current set value is displayed.
Enter the adjustment value with [ ] [ ] key (or [Numeric] key for the AL-2050CS), and press
[START] key. The setting is saved and the display is shifted to the sub code input standby menu.
Setting range: 0 99 (Copes with margin 0 99 pixels.)
Default: 30 (30 pixels)
[Operation]
Main
code
Sub
code
1) Initial display
2) [ENTER/START] key
41-06 OC FLOAT LEVEL
0
EXECUTING...
<Canceling - when [Clear]/[Clear All] key is pressed->
After canceling, the machine goes into the sub code entry
standby mode.
3) When the level is acquired:
3) When the level is not acquired:
THE JOB IS BEING
CANCELED.
**** OK
**** ERR
43 01 Fusing temperature setting
(Normal copy)
[Function]
Used to set the fusing temperature of 3rd or later sheet. (For 1st and 2nd sheets, SIM 43-14 is
used.)
When this simulation is executed, the current set code number is displayed. Press [ ] [ ] key
(or [Numeric] key for the AL-2050CS) to change the setting and press [ENTER]/[START] key to
save the setting into the EERPOM. The machine goes into the sub code entry standby mode.
The [Exposure mode selector] key (or [ ] [ ] key for the AL-2050CS) is used to select the
mode.
[Operation]
04 Fusing temperature setting
in multi copy
[Function]
For 20th sheet or later in multi copy, the fusing temperature is automatically changed from the
temperature set with simulation 43-1 to the temperature set with this simulation.
When this simulation is executed, the current set code number is displayed. Enter the code
number and press [ENTER]/[START] key to change the setting.
The cassette feed and the manual feed are controlled similarly.
[Operation]
Main
code
Sub
code
* The cassette feed and the manual feed are controlled similarly.
Code Set temperature (C) Remark Code Set temperature (C) Remark
0 170 5 195 Default
1 175 6 200
2 180 7 205
3 185 8 210
4 190
Mode
Display item
(AL-2050CS)
Display item
(AL-2030/2040CS)
Main cassette paper feed & 2nd cassette paper feed TRAY1 AE mode lamp
Manual paper feed MFT TEXT mode lamp
AL-2050CS
1) Initial display <Main cassette paper feed
& 2nd cassette paper feed setting>
2) [ ] [ ] key: Mode selection
Settles the entered value. The display is
shifted to the sub code input standby
menu.
AL-2030/2040CS
1) Press [Exposure mode selector] key to
change the mode.
2) Press [ ] [ ] key to set the value.
3) Press [START] key to fix the code
number.
43-01 FU TEMP
TRAY1 6( 0-8 )
43-01 FU TEMP
MFT 6( 0-8 )
43-01 FU TEMP
MFT 6( 0-8 )
Code Set temperature (C) Remark
0 165
1 170
2 175
3 180
4 185
5 190
6 195
7 200
Mode
Display item
(AL-2050CS)
Display lamp
(AL-2030/2040CS)
Default
Main cassette paper feed & 2nd cassette
paper feed
TRAY1 AE mode lamp 3
Manual paper feed MFT TEXT mode lamp 3
Main cassette paper feed & 2nd cassette
paper feed (small-size)
TRAY1 SH PHOTO mode lamp 1
Manual paper feed (small-size) MFT SH AE mode lamp
TEXT mode lamp
1
43 05 Fusing temperature setup in
duplex copy
[Function]
In the case of duplex copy, the shift temperature set with this simulation is applied to the fusing
temperature.
When this simulation is executed, the current set code number is displayed.
Enter the desired code number and press [ENTER]/[START] key to save the setting.
[Operation]
14 Fusing start temperature
setting
[Function]
When this simulation is started, the currently set code number is displayed.
Press [ ] [ ] key (or [Numeric] key or [ ] [ ] key for the AL-2050CS) to switch the setting,
and press [ENTER]/[START] key to save it to the EEPROM. The machine goes to the sub code
entry standby mode.
[Operation]
Main
code
Sub
code
Code Shift temperature (C) Remark
0 0 Default
1 8
2 6
3 4
4 2
5 0
6 +2
7 +4
8 +6
9 +8
Code Set temperature (C) Remark
0 160
1 165
2 170
3 175
4 180
5 185
6 190
7 195 Default
8 200
9 205
10 210
46 01 Copy density adjustment
(300dpi)
[Function]
Copy density is set for each mode.
When this simulation is executed, the current se value is displayed in 2 digits (Default: 50).
Change the set value and press [START] key to make a copy under the set value.
When the set value is increased, the copy becomes darker. When the set value is decreased,
the copy becomes lighter.
In this case, only Exp.3 copy is made. When, however, the setting is made to make darker copy,
Exp.1 and Exp.5 copies also become darker. When made to lighter copy, Exp1. and Exp.5 cop-
ies become lighter, too.
Press [Exposure mode selector] key (or [ ] [ ] key for the AL-2050CS) to switch the mode.
The set value of the selected mode is displayed on the LCD/display. (Adjustment value: 1 99)
The setting procedure of the magnification ratio is the same as that to copy operation.
[Operation]
02 Copy density adjustment
(600dpi)
[Function]
Copy density is set for each mode.
When the set value is increased, the copy becomes darker. When the set value is decreased,
the copy becomes lighter.
In this case, only Exp.3 copy is made. When, however, the setting is made to make darker copy,
Exp.1 and Exp.5 copies also become darker. When made to lighter copy, Exp1. and Exp.5 cop-
ies become lighter, too.
[Operation]
Main
code
Sub
code
Mode
Display item
(AL-2050CS)
LED
(AL-2050CS)
Display lamp
(AL-2030/2040CS)
Default
AE mode (300dpi) AE COPY mode lamp AE mode lamp 50
TEXT mode (300dpi) TEXT PRINT mode lamp TEXT mode lamp 50
PHOTO mode PHOTO SCAN mode lamp PHOTO mode lamp 50
TS mode (TEXT) (300dpi) TSTXT PRINT mode lamp
SCAN mode lamp
TEXT mode lamp
PHOTO mode lamp
50
TS mode (AE) (300dpi) TSAE COPY mode lamp
SCAN mode lamp
AE mode lamp
PHOTO mode lamp
50
AL-2050CS
1) Initial display
2) [ ] key: Mode selection
2) [ ] key: Mode selection
4) [START] key: Fixing and printing value
(No change on the LCD)
* Print is started in the set mode.
4) To fix the set value without printing, press
[Enter] key.
* To cancel manual feed paper empty MSG,
press any key.
* When performing the AE mode exposure
adjustment, place the test chart on the docu-
ment table so that the center area of 10cm is
not covered.
AL-2030/2040CS
1) Press [Exposure mode selector] key to
change the mode.
2) Press [ ] [ ] key to set the value.
3) [START] Fixing and printing value
* Print is started in the set mode.
46-01 EXP.LEVEL 300
AE 100% 50( 1-99)
46-01 EXP.LEVEL 300
TSAE 100% 50( 1-99)
46-01 EXP.LEVEL 300
TEXT 100% 50( 1-99)
46-01 EXP.LEVEL 300
AE 100% 62( 1-99)
46-01 EXP.LEVEL 300
AE 100% 62( 1-99)
46-01 EXP.LEVEL 300
AE 100% 62( 1-99)
Mode
Display item
(AL-2050CS)
LED
(AL-2050CS)
Display lamp
(AL-2030/2040CS)
Default
TS mode (TEXT) (600dpi) TSTXT PRINT mode lamp
SCAN mode lamp
TEXT mode lamp
PHOTO mode lamp
50
SCAN mode lamp
AE mode lamp
PHOTO mode lamp
50
46 18 Image contrast adjustment
(300dpi)
[Function]
Contrast is set for each mode.
When the set value is increased, the contrast becomes higher. When the set value is
decreased, the contrast becomes lower.
In this case, only Exp.3 copy is made. When, however, the setting is made to make higher con-
trast, Exp.1 and Exp.5 copies also become in higher contrast. When made to a lower contrast,
Exp1. and Exp.5 copies become lower contrast, too.
* No density display on LCD/display.
[Operation]
19 Exposure mode setup [Function]
< table setting>
When this simulation is executed, the code number of the current set gamma table is displayed.
(Default: 2)
Enter the code number corresponding to the desired gamma table, and press [Exposure mode
selector] key (or [ ] [ ] key for the AL-2050CS) to change the mode and write into the
EEPROM.
<AE operation mode>
When setting the table, press [Exposure mode selector] key (or [ ] key for the AL-2050CS)
to change to the AE operation mode, and the current set code number of the AE operation
mode is displayed. (Default: 0)
Enter the code number corresponding to the desired AE operation mode and press [Exposure
mode selector] key (or [ ] [ ] key for the AL-2050CS) to change the mode and write into
the EEPROM.

<PHOTO image process setting>
When [Exposure mode selector] key (or [ ] key for the AL-2050CS) is pressed in AE opera-
tion mode setting, the mode is changed to the PHOTO image process setting and the code
number of the current set PHOTO image process setting is displayed. (Default: 1)
Enter the code number corresponding to the desired PHOTO image process setting and press
[Exposure mode selector] key (or [ ] [ ] key for the AL-2050CS) to change the mode and
write into the EEPROM.
[Operation]
Main
code
Sub
code
Mode
Display item
(AL-2050CS)
LED
(AL-2050CS)
Display lamp
(AL-2030/2040CS)
Default
TS mode (TEXT)
(300dpi)
TSTXT PRINT mode lamp
SCAN mode lamp
TEXT mode lamp
PHOTO mode lamp
50
TS mode (AE)
(300dpi)
TSAE COPY mode lamp
SCAN mode lamp
AE mode lamp
PHOTO mode lamp
50
Mode
Display item
(AL-2050CS)
Display lamp
(AL-2030/2040CS)
Code
number
Setting content Remark
GAMMA OFF
1
Image quality priority
mode
2
Toner consumption
priority mode
Default
AE AE AE
0 Lead edge stop Default
1 Real time process
PHOTO PHOTO PHOTO
1 Error diffusion process Default
2 Dither process
46 20 SPF/RSPF exposure
correction
[Function]
Used to adjust the exposure correction amount in the SPF/RSPF mode. The adjustment is
made by adjusting Vref voltage variation for the OC mode.
When this simulation is executed, the current set value is displayed in 2 digits (Default: 50).
Change the set value and press [START] key to save the setting and make a copy.
When the set value is increased, copy becomes darker. When the set value is decreased, copy
becomes lighter. (Adjustment range: 1 99)
[Operation]
29 Image contrast adjustment
(600dpi)
[Function]
Contrast is set for each mode.
When the set value is increased, the contrast becomes higher. When the set value is
decreased, the contrast becomes lower.
In this case, only Exp.3 copy is made. When, however, the setting is made to make higher con-
trast, Exp.1 and Exp.5 copies also become in higher contrast. When made to a lower contrast,
Exp1. and Exp.5 copies become lower contrast, too.
* No density display on LCD/display.
[Operation]
30 AE limit adjustment [Function]
Used to set the limit value in AE and AE (toner save).
Change the setting and press [ENTER]/[START] key to write the setting into the EEPROM. The
machine goes into the sub code entry standby mode.
By pressing [Exposure mode selector] key (or [ ] [ ] key for the AL-2050CS), setting is
changed. (Setting range: 0 31, Default: 0)
<Remark>
When simulation 26-06 (Destination setting) or simulation 46-19 Auto Exposure mode is
changed, the setting of this simulation is also changed to the default in connection.
[Operation]
Main
code
Sub
code
Mode
Display item
(AL-2050CS)
Display lamp
(AL-2030/2040CS)
Default Remark
RSPF/SPF SPF TEXT mode lamp 50
Mode
Display item
(AL-2050CS)
LED
(AL-2050CS)
Display lamp
(AL-2030/2040CS)
Default
TS mode (TEXT)
(600dpi)
TSTXT PRINT mode lamp
SCAN mode lamp
TEXT mode lamp
PHOTO mode lamp
50
SCAN mode lamp
AE mode lamp
PHOTO mode lamp
50
Mode
Display item
(AL-2050CS)
Display lamp
(AL-2030/2040CS)
Remark
Limit value for AE AE AE mode lamp
Limit value for AE (toner save) TEXT TEXT mode lamp
46 31 Image sharpness
adjustment
[Function]
Used to adjust sharpening/blurring of image in each mode.
When this simulation is executed, warm-up and shading are performed and the current set
value is displayed. (Default: 1)
Change the set value and press [START] key to make a copy under the set conditions.
To change the mode, press [Exposure mode selector] key (or [ ] [ ] key for the AL-
2050CS). The code number of the selected mode is dip0slayed on the LCD/display.
[Operation]
32 Copier color reproduction
setup
[Function]
Used to set color reproduction in each mode. Colors easy to be copied and colors difficult to be
copied can be switched.
* This setting has virtually no effect on black-and-white documents.
When this simulation is executed, warm-up and shading are performed and the current set
value is displayed. (Default: 0)
Press [START] key to make a copy under the set conditions . At that time, color components are
changed for used in copying.
To change the mode, press [Exposure mode selector] key (or [ ] [ ] key for the AL-
2050CS). The code number of the selected mode is dip0slayed on the LCD/display.
[Operation]
Main
code
Sub
code
Image quality Setting No Remark
Blurring 0
Standard 1 Default
Sharpening 2
Mode
Display item
(AL-2050CS)
LED
(AL-2050CS)
Display lamp
(AL-2030/2040CS)
Default
setting
AE mode AE COPY mode lamp AE mode lamp 1
TEXT mode TEXT PRINT mode lamp TEXT mode lamp 1
TS mode (TEXT) TSTXT PRINT mode lamp
SCAN mode lamp
TEXT mode lamp
PHOTO mode lamp
1
TS mode (AE) TSAE COPY mode lamp
SCAN mode lamp
AE mode lamp
PHOTO mode lamp
1
Set value Colors easy to be copied Colors difficult to be copied
0 Purple, Blue, Red Yellow, Green, Water blue
1 Water blue, Green, Blue Purple, Red, Yellow
2 Yellow, Red, Green Blue, Water blue, Purple
Specification component Setting No Remark
Green 0 Default
Red 1
Blue 2
Mode
Display item
(AL-2050CS)
LED
(AL-2050CS)
Display lamp
(AL-2030/2040CS)
Default
setting
AE mode (including
TS)
AE COPY mode lamp AE mode lamp 0
TEXT mode
(including TS)
TEXT PRINT mode lamp TEXT mode lamp 0
48 01 Front/rear (main scanning)
direction and scan (sub
scanning) direction
magnification ratio
adjustment
[Function]
Used to adjust the magnification ratio in the main scan (front/rear) direction and sub scan direc-
tion.
Enter the adjustment value with [ ] [ ] key (or [Numeric] key for the AL-2050CS). Press
[START] key to save the set value and make a copy. (When the adjustment value is increased
by 1, the magnification ratio is increased by 0.1%.)
The adjustment mode can be changed by pressing [Exposure mode selector] key (or [ ] [ ]
key for the AL-2050CS). (Adjustment range: 1 99, Default: 50)
[Operation]
05 SPF/RSPF mode sub scan
in copying
[Function]
Used to display the current SPF/RSPF mode sub scan direction magnification ratio on the LCD/
display.
When [START] key is pressed, the entered data is acquired and saved into the EEPROM, and a
copy is made. (When the set value is increased by 1, the magnification ratio is increased by
0.1%.)
When adjusting the RSPF, the mode is set to "Duplex Single," single copies of two sheets are
performed.
For printing, regardless of the density mode and the density level,
Density mode = MANUAL
Density level = 3
* When there is no document in SPF/RSPF, copy is inhibited.
[Operation]
Main
code
Sub
code
Mode
Display item
(AL-2050CS)
LED
(AL-2050CS)
Display lamp
(AL-2030/2040CS)
Default
value
Main scan direction
magnification ratio
F-R PRINT mode lamp TEXT mode lamp 50
OC mode sub scan
SCAN SCAN mode lamp PHOTO mode lamp 50
Mode
Initial value of
duplex setting
Display item
(AL-2050CS)
LED
(AL-2050CS)
Display lamp
(AL-2030/
2040CS)
Default
front surface of SPF/
RSPF document
S-S SIDE1 COPY mode
lamp
AE mode
lamp
50
back surface of RSPF
document (AL-2050CS
only)
D-S SIDE2 PRINT mode
lamp
50
49 01 Flash ROM program writing
mode
[Function]
When this simulation is executed, "d" is displayed on the display (or "DOWNLOAD MODE" is
displayed on the LCD for the AL-2050CS), the machine goes into the program writing mode
from PC to Flash ROM.
Use the writing tool on the PC and write the program.
During writing, the display shows as follows:
After completion of download, turn OFF/ON the power to reset.
In case of an error in download, the following message is displayed on the LCD.
(AL-2050CS only)
To enter the download mode, there is a method to use key operations as well as to use a simu-
lation. With the power OFF, press and hold [Clear All] key + [ ] key, turn on the power.
Main
code
Sub
code
* "" in an error display indicates the error position.
Status
AL-2050CS AL-2030/2040CS
Remark
Display item Display
Pre-heat
lamp
Ready
lamp
Download data receiving RECEIVING "d" ON ON OFF
Loader function transfer LOADER COPYING AL-2050CS only
Date delete start FLASH ERASE "d" ON OFF ON
Data write (Boot section) BOOT WRITING "d" ON Blink OFF
Data write (Program
section)
PROGRAM WRITING "d" ON Blink Blink
Data write (EEPROM) E2PROM WRITING AL-2050CS only
Data write (LCD) LCD DATE WRITING AL-2050CS only
During SUM CHECK FLASH ROM SUM
CHECK
"d" ON ON ON
During BOOT SUM
CHECK
BOOT SUM CHECK AL-2050CS only
During EEPROM SUM
CHECK
EEPROM SUM CHECK AL-2050CS only
Download complete DOWNLOAD
COMPLETE!
"0FF" ON OFF OFF
Error state "E " ON OFF OFF AL-2030/2040CS
only
1 Data reception error 6 Sum check (Loader section)
2 Loader function transfer 7 Sum check (Boot section)
3 FLASH ROM delete 8 Sum check (Program section)
4 FLASH ROM writing (Boot section) 9 Sum check (EEPROM section)
5 FLASH ROM writing (Program section) 10 Data error
Error status Display item
PC data receiving E-01 PC TRANS
Loader function transfer E-02 LOADER COPY
FLASH ROM delete E-03 FLASH ERASE
Boot section FLASH ROM write E-04 BOOT WRITE
Program section FLASH ROM write E-05 PROGRAM WRITE
Loader section SUM CHECK E-06 LOADER SUM
Boot section SUM CHECK E-07 BOOT SUM
Program section SUM CHECK E-08 PROGRAM SUM
E2PROM SUM CHECK E-09 E2PROM SUM
E2PROM write E-10 E2PROM WRITE
E2PROM read Verify E-11 E2PROM READ
E2PROM collating Verify E-12 E2PROM COLLATE
Boot section lens check E-13 BOOT LENGTH
Program section lens check E-14 PROGRAM LENGTH
E2PROM lens check E-15 E2PROM LENGTH
Total data size check E-16 DATE SIZE
IMC communication error E-17 IMC TRANS
IMC FRASH ROM write E-18 IMC FLASH WRITE
LCD section lens check E-19 LCD DATE LENGTH
LCD section FLASH ROM write E-20 LCD DATE WRITE
LCD section SUM CHECK E-21 LCD DATE SUM
1) Initial display
DOWNLOAD MODE
50 01 Lead edge image position [Function]
Used to adjust the copy image position and the lead edge void amount on copy paper. The
adjustment is made by adjusting the image scan start position at 100% and the print start posi-
tion (resist roller ON timing). When this simulation is executed, the current set value is displayed
in 2 digits. (Center value: 50)
When [Exposure mode selector] key (or [ ] [ ] key for the AL-2050CS) is pressed, the set-
ting mode and the display are changed.
Enter the adjustment value and press [START] key to save the set value and make a copy.
When the adjustment is made by the main cassette paper feed, the adjustment values of all the
paper feed ports become the same. (When the set value is increased by 1, shift is made by
0.1mm.)
(*): Support for the installation models. For non-installation models, skip.
* When printing with the manual paper feed tray, use paper of the letter size.
* When paper is discharged, the shifter is operated.
[Adjustment procedure]
1) Set the print start position (AE lamp ON) (A), the lead edge void amount (TEXT lamp ON)
(B), and the scan start position (PHOTO lamp ON) (C) to 0, and make a copy of a scale at
100%. (AL-2030/2040CS)
For the AL-2050CS, the following LEDs are lighted:
AE lamp/COPY mode lamp: (A)
TEXT lamp/PRINT mode lamp: (B)
PHOTO lamp/SCAN mode lamp: (C)
2) Measure the image loss (Rmm) of the scale.
Set C = 10 x R (mm). (Example: Set to 40.)
When the value of C is increased by 10, the image loss is decreased by 1mm. (Default: 50)
3) Measure the distance (Hmm) from the paper lead edge to the image print start position.
Set A = 10 x H (mm). (Example: Set to 50.)
When the value of A is increased by 10, the image lead edge is moved to the paper lead
edge by 1mm. (Default: 50).
4) Set the lead edge void amount to
B = 50 (2.5mm). (Default: 50)
When the value of B is increased by
10, the void is extended by about
0.1mm. (For 25 or less, however, the
void amount is regarded as 0.)
The SPF/RSPF adjustment is made
by adjusting the SPF/RSPF image
scan start position after OC
adjustment.
[Operation]
The operation is similar to simulation 46-
01.
Main
code
Sub
code
Mode
Display item
(AL-2050CS)
LED
(AL-2050CS)
Display lamp
(AL-2030/2040CS)
Default
(Main cassette paper
feed)
Main cassette lamp
AE mode lamp
Main cassette lamp
50
(*) Print start position
(2nd cassette paper
feed)
2nd cassette lamp
AE mode lamp
2nd cassette lamp
50
(Manual paper feed)
MFT COPY mode lamp
AE mode lamp
Manual feed lamp
50
Image lead edge void
amount
DEN-A PRINT mode lamp
Main cassette lamp
TEXT mode lamp
Main cassette lamp
50
Image scan start
position
RRC-A SCAN mode lamp
Main cassette lamp
PHOTO mode lamp
Main cassette lamp
50
amount (Cassette
paper feed)
DEN-B COPY mode lamp
PRINT mode lamp
SCAN mode lamp
Main cassette lamp
AE mode lamp
TEXT mode lamp
PHOTO mode lamp
Main cassette lamp
50
amount (Manual
paper feed)
RRC-B COPY mode lamp
PRINT mode lamp
50
5mm
10mm
Distance from the paper lead edge
to the image lead edge, H = 5mm
Image loss, R = 4mm
(Example)
50 06 Copy lead edge position
adjustment (SPF/RSPF)
[Function]
Used to adjust the SPF/RSPF copy lead edge.
When the adjustment value of the document scan position adjustment is increased by 1, the
scan start timing is advanced by 0.1mm.
The print result is shifted to the opposite direction of the scan start position.
When scanning a back surface of document, the mode must be changed to operate the SPF/
RSPF by pressing [2-SIDED COPY] key.
When there is no document in the SPF/RSPF, copy is inhibited.
When paper is discharged, the shifter is operated.
[Operation]
10 Center offset adjustment [Function]
Used to adjust the center offset position of copy images on copy paper and that in scanning
document.
When this simulation is executed, the current set value is displayed.
Enter the adjustment value and press [START] key to save the setting and make a copy. (When
the set value is changed by 1, the center is shifted by 0.1mm.)
When the adjustment value is increased, the center is shifted to right. When decreased, the
center is shifted to left.
The modes can be selected by pressing [Exposure mode selector] key (or [ ] [ ] key for the
AL-2050CS).
When the set value is changed largely, the area outside the shading area may be scanned to
cause black streaks on the edges. When the SPF/RSPF is used, select the mode for use of the
SPF/RSPF by [2-SIDED COPY] key.
(**): For Simplex models, skip.
* When printing with the manual paper feed tray, use paper of the letter size.
* In the 2nd print center offset adjustment, print is made forcibly as 1to2/Short Edge from OC
regardless of duplex setting.
[Operation]
Main
code
Sub
code
Mode
Initial value
of duplex
setting
Display item
(AL-2050CS)
LED
(AL-2050CS)
Display lamp
(AL-2030/
2040CS)
Default
Front surface
document scan
position adjustment
S-S SIDE1 COPY mode
lamp
AE mode
lamp
50
Back surface
document scan
position adjustment
(AL-2050CS only)
D-S SIDE2 PRINT mode
lamp
50
Rear edge void
adjustment (RSPF)
S-S END SCAN mode
lamp
PHOTO
mode lamp
50
Mode
Display item
(AL-2050CS)
LED
(AL-2050CS)
Display lamp
(AL-2030/2040CS)
Default
Print center offset
(Main cassette paper
feed)
Main cassette lamp
AE mode lamp
Main cassette lamp
50
(*) Print center offset
(2nd cassette paper
feed)
2nd cassette lamp
AE mode lamp
2nd cassette lamp
50
Print center offset
(Manual paper feed)
MFT COPY mode lamp
Manual paper feed
lamp
AE mode lamp
Manual paper feed
lamp
50
(**) 2nd print center
offset (Main cassette
paper feed)
SIDE2 PRINT mode lamp
Main cassette lamp
TEXT mode lamp
Main cassette lamp
50
50 12 Document off-center
adjustment
[Function]
Used to adjust document scan off-center adjustment.
The adjustment modes can be selected by pressing [Exposure mode selector] key (or [ ]
[ ] key for the AL-2050CS). (Adjustment range: 1 99, Default: 50)
When the adjustment value is increased, the print result is shifted to left.
[Operation]
18 Memory reverse position
adjustment in duplex copy
[Function]
When this simulation is executed, the current set correction value is displayed.
Enter the correction value and press [START] key to save the entered correction value. (Correc-
tion value range; 1 99, Default: 50)
For S-D mode front surface print and print of even paged in D-S mode, reverse memory copy
operation is performed from the rear edge of documents.
When, therefore, the print position adjustment of output images is required, adjust as follows:
In the reverse memory coping, when the document scan is made in the arrow direction, the out-
put image is printed from the rear edge of scan image.
When, therefore, the print lead edge is shifted, set the reference chart so that the reference
position is on the rear edge, and use this simulation to adjust the set value so that the print lead
edge is matched.
Since printing is made from the image data most lately stored in memory to the lead edge data
from the print start position, the image lead edge adjustment is made by changing the end data
position stored in memory by the set value of this simulation.
Since it is performed by changing the scan end position, the image position adjustment is made
by changing the scan end position and the end data stored in memory.
[ ] key for the AL-2050CS)
* The initial value of duplex setting is "1to2/Long Edge" for the duplex model, or "2to1" for the
simplex model.
[Operation]
Main
code
Sub
code
Mode
Initial value
of duplex
setting
Display item
(AL-2050CS)
LED
(AL-2050CS)
Display lamp
(AL-2030/
2040CS)
Default
Platen document scan S-S OC COPY mode
lamp
AE mode
lamp
50
SPF document front
scan
S-S SPF PRINT mode
lamp
TEXT mode
lamp
50
RSPF document back
scan (AL-2050CS only)
D-S RSPF SCAN mode
lamp
50
Mode
Initial value
of duplex
setting
Display item
(AL-2050CS)
LED
(AL-2050CS)
Display lamp
(AL-2030/
2040CS)
Default
OC memory reverse
output position
S-D OC COPY mode
lamp
AE mode lamp 50
SPF/RSPF memory
reverse output position
D-S SPF PRINT mode
lamp
TEXT mode
lamp
50
Document transport direction Document transport direction
Scan lead edge Print lead edge
Lead edge void (1)
Scan end position
(Default: Scan cut by void (1)) Rear edge void
Print rear edge
Scan direction Scan rear edge
50 19 Duplex copy rear edge void
adjustment
[Function]
Used to adjust the rear edge void amount in duplex copy.
When this simulation is executed, the current set value is displayed in 2 digits. (Center value:
50.) The adjustment modes can be selected by pressing [Exposure mode selector] key (or [ ]
[ ] key for the AL-2050CS). (Adjustment range; 1 99)
Enter the adjustment value and press [START] key to save the set value and make a copy. (The
paper information is cleared for every copy.)
When the set value is increased by 1, the void amount is increased by about 0.1mm.
* The initial value for duplex setting is "1to2/Short Edge" for the OC setting, or "2to2" for the
RSPF setting.
[Operation]
51 02 Resist quantity adjustment [Function]
Used to adjust the contact pressure of the main unit resist roller and the SPF/RSPF resist roller
onto paper. When this simulation is executed, the current set value is displayed.
[ ] key for the AL-2050CS).
[START] key to save the set value and make a copy.
Main
code
Sub
code
Mode
Display item
(AL-2050CS)
LED
(AL-2050CS)
Display lamp
(AL-2030/2040CS)
Default
Paper rear edge void
amount
DEN-B PRINT mode lamp TEXT mode lamp 50
(Duplex back surface)
RRC-D SCAN mode lamp PHOTO mode lamp 50
Mode
Display item
(AL-2050CS)
LED
(AL-2050CS)
Display lamp
(AL-2030/2040CS)
Default
Main cassette paper
feed
Main cassette lamp
AE mode lamp
Main cassette lamp
50
(*) 2nd cassette paper
feed
2nd cassette lamp
AE mode lamp
2nd cassette lamp
50
Manual paper feed MFT COPY mode lamp
Manual paper feed
lamp
AE mode lamp
Manual paper feed
lamp
50
RSPF document
paper feed
(Front surface)
(AL-2050CS only)
SIDE1 COPY mode lamp
PRINT mode lamp
SCAN mode lamp
Main cassette lamp
50
RSPF document
paper feed
(Back surface)
(AL-2050CS only)
SIDE2 COPY mode lamp
PRINT mode lamp
Main cassette lamp
50
(*) Duplex back
surface
DUP-2 PRINT mode lamp
SCAN mode lamp
Main cassette lamp
TEXT mode lamp
PHOTO mode lamp
Main cassette lamp
50
53 08 SPF/RSPF scan position
automatic adjustment
[Function]
Place a A4 paper (white chart) so that it covers the SPF/RSPF scan glass and the OC glass
together, and close the SPF/RSPF.
When this simulation is executed, the current adjustment value is displayed as the initial display.
* Default is 1. Adjustment range is 1 99. Adjustment unit 1 = about 0.127mm
* If the values are kept as the default values, SPF/RSPF scan is not performed properly. The
front area of the proper scan position may be scanned.
In case of AUTO, press [START] key, and the mirror unit scans from the home position to the
SPF/RSPF scan position with the adjustment value displayed. The SPF/RSPF glass cover edge
position is calculated from the difference between the SPF/RSPF glass cover edge and the OC
side document glass CCD output level. If the adjustment is normal, the adjusted value is dis-
played. If abnormal, the error LED lights up with the current set value displayed.
During the error LED is lighted, when [START] key is pressed again, execution is performed
again.
[Operation]
The operation is similar to simulation 46-01. (In MANUAL)
OK/ERR display in AUTO
61 03 Polygon motor check
(HSYNC output check)
[Function]
When [ENTER]/[START] key is pressed, HSYNC is performed and the polygon motor is rotated
for 30sec.
At that time, the ZOOM lamp (or the COPY mode lamp for the AL-2050CS) is lighted for
100msec every time when HSYNC is detected.
63 01 Shading check [Function]
Used to display the detection level of white plate for shading.
When [ENTER]/[START] key is pressed, the mirror base unit moves to the white plate for shad-
ing and the copy lamp is lighted.
When the light quantity is stabilized, revision is made for every second, and the level of one
pixel at the center of CCD which is not corrected is detected and the value is displayed in deci-
mal values on the LCD/display. (3 digits)
Main
code
Sub
code
Mode
Display item
(AL-2050CS)
LED
(AL-2050CS)
Display lamp
(AL-2030/2040CS)
Default
SPF/RSPF scan position
auto adjustment
AUTO COPY mode lamp AE mode lamp 1
SPF/RSPF scan position
manual adjustment
MANU PRINT mode lamp TEXT mode lamp 1
<When OK> <When ERR>
53-08 SPF AUTO
AUTO 100% ** OK
53-08 SPF AUTO
AUTO 100% ** ERR
1) Initial display
61-03 LSU CHK
EXECUTING...
1) Initial display
63-01 SHADING CHK
EXECUTING... 000
63 02 Black level automatic
correction
[Function]
Used to acquire the black level target value used for the black level adjustment of white balance.
When this simulation is executed, the current correction value is displayed in 3 digits of 12bit
hexadecimal number.
Place the gray gradation chart (UKOG-0162FCZZ) used as the correction document so that the
density 10 (black side) comes on the left side and that the chart is upside down at the center of
the plate left center.
When [ENTER]/[START] key is pressed, the mirror base unit scans the chart and calculates the
correction value.
After completion of correction, the corrected value is displayed on the LCD/display.
* Default: 0
* If the value is set to the default, operation is made with 0x60.
12 Light quantity stabilization
wait time setting
[Function]
Used to set the wait time before entering the light quantity level stable evaluation process in the
light quantity stable process of white balance. (Note: The light quantity stable level in the previ-
ous light quantity stable state is used as the target. When the light quantity level reaches the
target during the wait time, the set time of this simulation is ignored and the operation enters the
stable evaluation process.)
[START] key. The entered value is stored and the machine goes into the sub code entry standby
mode.
Setting range: 0 99 (Complying with the light quantity stable wait time of 0 99sec.)
Default: 15 (15sec)
[Operation]
13 Light quantity stabilization
band setting
[Function]
When the difference between the maximum and the minimum values of the light quantity level
sampled for 3.2sec in the cycle of 100msec in the white balance light quantity stable process is
within the range set with this simulation, it is judged as the light quantity is stable. (Note: The
magnification ratio of the AFE gain setting is automatically reflected on the stable width.)
[START] key. The entered value is stored and the machine goes into the sub code entry standby
mode.
Setting range: 1 99 (Light quantity stable width: Complying with 1 99 in 4095 gradations.)
Default: 16
[Operation]
Main
code
Sub
code
Chart back surface
10
1) Initial display
2) [ENTER/START] key:
Correction start
63-02 BLACK LEVEL
000
63-02 BLACK LEVEL
EXECUTING...
<During canceling - When [Clear]/[Clear All] key is
pressed->
After canceling, the machine goes into the sub
code entry standby mode.
3) After execution
3) In case of an error
THE JOB IS BEING
CANCELED.
63-02 BLACK LEVEL
*** OK
63-02 BLACK LEVEL
*** ERR
5. Trouble codes
A. Trouble codes list B. Details of trouble codes
64 01 Self print [Function]
The status of the optical section is ignored and printing of one page is made. Also when the
print command is received from the host, printing is made.
When this simulation is executed, warm-up is performed and the ready lamp is lighted. (Since,
however, the scanner is disabled, initializing is not made.)
Enter the code number and press [ENTER]/[START] key to start paper feed from the selected
cassette and print in the selected pattern.
* For 4 99, flip.
[Operation]
67 50 USB receive speed
adjustment (USB1.1)
(AL-2030/AL-2040CS only)
Used to set the limitation on the print data receive speed of USB2.0 (Full speed) port (USB port
on the machine).
When print images from USB2.0 (Full speed) port are disturbed, change the setting and try
again.
When this simulation is executed, the currently set code number is displayed.
Enter the code number corresponding to the adjustment value, and press [START] key to
change the setting.
Main
code
Sub
code
Code number Pattern Display item
0 1by2 1 BY 2
1 Grid pattern CHECK
2 White paper WHITE
3 Black background BLACK
Code number Setting Speed
1 FAST Fast
2 NORMAL1
3 NORMAL2
4 SLOW Slow
Main
code
Sub
code
Details of trouble
E1 00 IMC communication trouble
10 IMC trouble
13 IMC flash ROM error
81 IMC communication interface error (Parity)
82 IMC communication interface error (Overrun)
84 IMC communication interface error (Framing)
E7 01 Duplex model memory setup error, memory not-
detected error
02 LSU trouble
10 Shading trouble (Black correction)
11 Shading trouble (White correction)
16 Abnormal laser output
F5 02 Copy lamp lighting abnormality
H2 00 Thermistor open
H3 00 Heat roller high temperature detection
H4 00 Heat roller low temperature detection
L1 00 Feeding is not completed within the specified time
after starting feeding. (The scan head locking switch
is locked)
L3 00 Scanner return trouble
L4 01 Main motor lock detection
32 Exhaust fan motor lock detection trouble
L6 10 Polygon motor lock detection
U2 04 EEPROM read/write error (Serial communication
error)
11 Counter check sum error (EEPROM)
Main
code
Sub
code
Details of trouble
E1 00 Content IMC communication trouble
Detail An abnormality occurs in communication
between the CPU and the IMC.
Cause IMC abnormality
IMC memory defect/data abnormality
Check
and
remedy
Replace the MCU PWB with new one.
10 Content IMC trouble
Detail An abnormality occurs in the IMC.
Cause USB chip error/CODEC error on the IMC.
Check
and
remedy
Replace the MCU PWB with a new one.
13 Content IMC flash ROM error
Detail An abnormality occurs in the IMC flash
ROM.
Check
and
remedy
Replace the MCU PWB with a new one.
If downloading of the program is abnormally
terminated, it may cause an error. Download
the program again to avoid this.
81 Content IMC communication interface error (Parity)
Detail A parity error occurs in communication
IMC memory defect/data abnormality
Check
and
remedy
E1 82 Content IMC communication interface error
(Overrun)
Detail An overrun error occurs in communication
IMC memory defect/data abnormality.
Check
and
remedy
84 Content IMC communication interface error
(Framing)
Detail A framing error occurs in communication
IMC memory defect/data abnormality.
Check
and
remedy
E7 01 Content Duplex model memory setup error, memory
not-detected error
Detail The memory is not set properly or the
memory capacity is not set to the duplex
setup (6M).
Check
and
remedy
Set SIM 26-39 code number to 2.
02 Content LSU trouble
Detail The BD signal from the LSU cannot be
detected in a certain cycle. (Always OFF or
always ON)
Cause LSU connector or LSU harness defect or
disconnection
Polygon motor rotation abnormality
Laser beams are not generated.
MCU PWB abnormality.
Check
and
remedy
Check connection of the LSU connector.
Execute SIM 61-03 to check the LSU
operations.
Check that the polygon motor rotates
normally.
Check that the laser emitting diode
generates laser beams.
Replace the LSU unit.
Replace the MCU PWB.
10 Content Shading trouble (Black correction)
Detail The CCD black scan level is abnormal when
the shading.
Cause Improper connection of the CCD unit flat
cable
CCD unit abnormality
MCU PWB abnormality
Check
and
remedy
Check connection of the CCD unit flat cable.
Check the CCD unit.
Main
code
Sub
code
Details of trouble
E7 11 Content Shading trouble (White correction)
Detail The CCD white scan level is abnormal when
the shading.
Cause Improper connection of the CCD unit flat
cable
Dirt on the mirror, the lens, and the reference
white plate
Copy lamp lighting abnormality
CCD unit abnormality
MCU PWB abnormality
(When occurred in the SPF/RSPF scan
position.)
Improper installation of the mirror unit
Check
and
remedy
Clean the mirror, lens, and the reference
white plate.
Check the light quantity and lighting status of
the copy lamp (SIM 05-03).
Check the MCU PWB.
16 Content Abnormal laser output
Detail When the laser output is stopped, HSYNC is
detected.
Cause Laser abnormality
MCU PWB abnormality.
Check
and
remedy
Check the laser emitting diode operation.
F5 02 Content Copy lamp lighting abnormality
Detail The copy lamp does not turn on.
Cause Copy lamp abnormality
Copy lamp harness abnormality
CCD PWB harness abnormality.
Check
and
remedy
Use SIM 5-3 to check the copy lamp
operations.
When the copy lamp lights up.
Check the harness and the connector
between the CCD unit and the MCU PWB.
When the copy lamp does not light up.
between the copy lamp unit and the MCU
PWB.
Replace the copy lamp unit.
H2 00 Content Thermistor open
Detail The thermistor is open.
The fusing unit is not installed.
Cause Thermistor abnormality
Control PWB abnormality
Fusing section connector disconnection
The fusing unit is not installed.
Check
and
remedy
between the thermistor and the PWB.
Use SIM 14 to clear the self diagnostic
display.
Main
code
Sub
code
Details of trouble
H3 00 Content Heat roller high temperature detection
Detail The fusing temperature exceeds 240C.
Fusing section connector disconnection.
Check
and
remedy
Use SIM 5-02 to check the heater lamp
blinking operation.
When the lamp blinks normally.
Check the thermistor and its harness.
Check the thermistor input circuit on the
control PWB.
When the lamp keeps ON.
Check the power PWB and the lamp control
circuit on the MCU PWB.
display.
H4 00 Content Heat roller low temperature detection
Detail 1) When the target temperature (165C) is
not reached in 55 sec after starting
warming-up.
2) When the temperature below 100C is
detected for 300ms under the ready print
state.
"Starting warming-up" means not only that
in power supply but also reset that in reset
from shut-off and in side door close. (The
timing of generating H4 is not limited to
that in power supply.)
Heater lamp abnormality
Thermostat abnormality
Check
and
remedy
Use SIM 5-02 to check the heater lamp
blinking operation.
When the lamp blinks normally.
Check the thermistor and its harness.
Check the thermistor input circuit on the
control PWB.
When the lamp does not light up.
Check for disconnection of the heater lamp
and the thermostat. Check the interlock
switch.
Check the power PWB and the lamp control
circuit on the MCU PWB.
display.
Main
code
Sub
code
Details of trouble
L1 00 Content Feeding is not completed within the
specified time after starting feeding. (The
scan head locking switch is locked)
Detail The white area and the black marking on the
shading plate are used to obtain the
difference in the CCD level values for
judgment of lock. When the difference in the
levels of which and black is small, it is judged
that the black mark could not be scanned by
lock and the trouble code "L1" is displayed.
Cause The scan head is locked by the lock switch.
Mirror unit abnormality
The scanner wire is disconnected.
The origin detection sensor abnormality
Mirror motor harness abnormality
Check
and
remedy
Check to confirm that the scan head lock
switch is released.
Use SIM 1-1 to check the mirror
reciprocating operations.
When the mirror does not feed.
Check for disconnection of the scanner wire.
between the mirror motor and the MCU
PWB.
Replace the mirror unit.
When the mirror does feed.
Use SIM 1-2 to check the mirror home
position sensor.
L3 00 Content Scanner return trouble
Detail When the mirror base is returned for the
specified time (6 sec) in mirror initializing
after turning on the power, the mirror home
position sensor (MHPS) does not turn ON.
Or when the mirror base is returned for the
specified time (about 6 sec) after start of
copy return, the mirror home position sensor
(MHPS) does not turn ON.
Cause Mirror unit abnormality
Scanner wire disconnection
Origin detection sensor abnormality
Mirror motor harness abnormality
Check
and
remedy
Use SIM 1-1 to check the mirror
reciprocating operations.
When the mirror does not return.
Check for disconnection of the scanner wire.
between the mirror motor and the MCU
PWB.
Replace the mirror unit.
When the mirror does feed.
Use SIM 1-2 to check the mirror home
position sensor.
Main
code
Sub
code
Details of trouble
L4 01 Content Main motor lock detection
Detail When the main motor encoder pulse is not
detected for 100 msec.
Cause Main motor unit abnormality
Improper connection or disconnection the
main motor and the harness.
MCU PWB abnormality
Check
and
remedy
Use SIM 25-01 to check the main motor
operations.
Check connection of the main motor
harness/connector.
Replace the main motor.
32 Content Exhaust fan motor lock detection trouble
Detail The error detection is started after 2 sec
from starting rotation of the exhaust fan
motor.
1) The continuous rotation state of 250ms is
not detected for 1 sec after starting
detection.
2) When the lock sensor (in the exhaust fan)
detects the HIGH level (unstable) after
detection the lock state (stable state).
Cause Exhaust fan motor connector connection
trouble
Exhaust fan motor trouble
MCU PWB trouble
Check
and
remedy
Exhaust fan motor connector connection
check
Exhaust fan motor replacement
L6 10 Content Polygon motor lock detection
Detail The lock signal (specified rpm signal) does
not return within a certain time (about 20
sec) from starting the polygon motor
rotation.
Cause Polygon motor unit abnormality
Improper connection or disconnection of the
polygon motor and the harness.
MCU PWB abnormality
Check
and
remedy
Use SIM 61-1 to check the polygon motor
operations.
Check connection of the polygon motor
harness/connector.
Replace the polygon motor.
U2 04 Content EEPROM read/write error (Serial
communication error)
Detail EEPROM access process error
Cause EEPROM abnormality
Check
and
remedy
Check that the EEPROM is properly set.
Use SIM 16 to cancel the trouble.
11 Content Counter check sum error (EEPROM)
Detail Check sum error of the counter area in the
EEPROM
Cause EEPROM abnormality
Check
and
remedy
Check that the EEPROM is properly set.
Use SIM 16 to cancel the trouble.
Main
code
Sub
code
Details of trouble
AL-2030/2040CS/2050CS USER PROGRAM 11 - 1
[11] USER PROGRAM
The conditions of factory setting can be changed according to the
use conditions.
1. Functions that can be set with user
programs
Toner save mode
Reduces toner consumption by approximately 10%.
Power save modes
The unit has two power save modes of operation: preheat mode
and auto power shut-off mode.
Preheat mode
When the unit enters the preheat mode, the power save ( ) indi-
cator will light up and other indicators will remain on or off as
before. In this condition, the fuser in the unit is maintained at a
lower heat level, thereby saving power. To copy from the preheat
mode, make desired copier selections and press the start ( )
key using the normal copying procedure.
Auto power shut-off mode
When the unit enters the auto power shut-off mode, the power
save ( ) indicator will light up and other indicators except the
ONLINE indicator will go out. The auto power shut-off mode saves
more power than the preheat mode but requires a longer time
before starting copying. To copy from the auto power shut-off
mode, press the start ( ) key. Then make desired copier selec-
tions and press the start ( ) key using the normal copying proce-
dure.
Auto clear
The unit returns to the initial settings a preset amount of time after
the end of job.
This preset amount of time (auto clear time) can be changed.
Resolution of AUTO & MANUAL mode
You can set the copy resolution used for AUTO and MANUAL
( ) exposure mode.
2. Toner save mode (AL-2030/2040CS)
1) Press the exposure mode selector key to select the MANUAL
( ) mode.
2) Press and hold down the exposure mode selector key for
approximately 5 seconds. The MANUAL ( ) indicator will
go out and the PHOTO ( ) indicator will begin to blink. The
light and dark indicator marked "5" will light up, indicating the
standard toner mode is active.
3) To enter the toner save mode, press the light ( ) key. The
light and dark indicator marked "1" will light up, indicating the
toner save mode is selected.
4) Press the exposure mode selector key. The PHOTO ( ) indi-
cator will stop blinking and light up steadily. The light and dark
indicator marked "3" will light up. The toner save mode is now
active.
Note: To return to the standard mode, repeat the procedure but
use the dark ( ) key to select exposure level "5" in step
3).
3. User programs (AL-2030/2040CS)
The user programs allow the parameters of certain functions to be
set, changed, or canceled as desired.
Set the power save modes, auto clear time, preheat mode, SPF
automatic original discharge time, resolution of AUTO &
MANUAL mode and reset factory setting.
1) Press and hold down the light ( ) key simultaneously for
more than 5 seconds until all the alarm indicators ( , ,
) blink and " " appears in the display.
2) Use the left copy quantity ( ) key to select a user program
number (1: Auto clear time, 2: Preheat mode, 3: Auto power
shut off mode, 4: Auto power shut off timer, 6: SPF automatic
original discharge time, 10: Resolution of AUTO & MANUAL
mode, 21: Reset factory, 24: Prevention of OC copies when
the SPF is up function, 25: Copy effective paper width setting
function (Bypass tray), 26: Copy effective paper width setting
function (Tray 1), 27: Copy effective paper width setting func-
tion (Tray 2) (AL-2040CS only), 28: Selection of copy start
state (Polygon rotation on/off), 29: Fusing temperature setting
when the bypass tray is used). The selected number will blink
in the left side of the display.
3) Press the start ( ) key. The entered program number will be
steadily lit and the currently selected parameter number for the
program will blink on the right side of the display.
4) Select the desired parameter using the right copy quantity
( ) key. The entered parameter number will blink on the
right of the display.
Program
No.
Mode Parameters
1 Auto clear time 1 10 sec., 2 30 sec.,
*3 60 sec., 4 90 sec.,
5 120 sec., 6 OFF
2 Preheat mode *1 30 sec., 2 60 sec.,
3 5 min., 4 30 min.,
5 60 min.,
6 120 min.,
7 240 min.
3 Auto power shut off mode *1 ON, 2 OFF
4 Auto power shut off timer *1 5 min., 2 30min.,
3 60 min.,
4 120 min.,
5 240 min.
6 SPF automatic original
discharge time
1 5 min., *2 30 min.,
3 60 min.,
4 120 min.,
5 240 min., 6 OFF
10 Resolution of AUTO &
MANUAL mode
*1 300dpi, 2 600dpi
21 Reset factory 1 YES, *2 NO
Factory default settings are indicated with an asterisk (*).
5) Press the start ( ) key. The right-hand number in the display
will be steadily lit and the entered value will be stored.
Note: To change the setting or to set another mode, press the clear
key. The unit will return to step 2).
6) Press the light ( ) key to return to the normal copy mode.
4. User programs (AL-2050CS)
1) Press the [MENU] key and then press the [ENTER] key.
In printer mode, the user programs are accessed by simply
pressing the [MENU] key.
2) Press the [ ] key ( ) or [ ] key ( ) to select the item
that you wish to configure in the USER PROGRAM items, and
then press the [ENTER] key.
You can also select a program by directly entering the pro-
gram number with the numeric keys.
3) Press the [ ] key ( ) or [ ] key ( ) to change the set-
ting of the selected item.
Note:
If you mistakenly select the wrong item, press the [CLEAR] key
( ) and repeat the procedure from step 2.
To cancel a setting for a user program, press the [MENU] key.
4) Press the [ENTER] key.
Your selection appears briefly and then the previous screen
appears.
Note: When "AE LEVEL ADJUST" is selected in the user programs
and the [ENTER] key is pressed, the automatic exposure
adjustment screen appears. Adjust the exposure and press
the [ENTER] key.
A. Copy mode
24 Prevention of OC copies
when the SPF is up
function
*1 ON, 2 OFF
25 Copy effective paper
width setting function
(Bypass tray)
*1 Large (LETTER/A4
width), 2 Small
(INVOICE/B5R width)
(Tray 1)
*1 Large (LETTER/A4
width), 2 Small
(INVOICE/B5R width)
(Tray 2)
(AL-2040CS only)
*1 Large (LETTER/A4
width), 2 Small
(INVOICE/B5R width)
28 Selection of copy start
state (Polygon rotation on/
off)
*1 ON, 2 OFF
29 Fusing temperature
setting when the bypass
tray is used
1 Low, *2 High
Program
No.
Mode Parameters
Program
number
Program name
Setting codes
(factory default setting
appears in bold)
Explanation
1 AUTO CLEAR 1: 10 SEC.
2: 30 SEC.
3: 60 SEC.
4: 90 SEC.
5: 120 SEC.
6: OFF
Auto clear time automatically returns the copy settings to the initial settings if
no keys are pressed for a preset period of time following the end of a copy
job.
This program is used to select the period of time. Auto clear time can also be
disabled.
2 PREHEAT MODE 1: 30 SEC.
2: 1 MIN.
3: 5 MIN.
4: 30 MIN.
5: 60 MIN.
6: 120 MIN.
7: 240 MIN.
This function automatically switches the machine to a low power consumption
state if the set duration of time elapses without the machine being used when
the power is on. The power save indicator lights up, however, the keys on the
operation panel can be used. Normal operation automatically resumes when
a key on the operation panel is pressed, an original is placed, a print job is
received.
3 AUTO SHUT-OFF 1: ON
2: OFF
Use this setting to enable or disable auto power shut-off mode.
4 AUTO SHUT-OFF
TIME
1: 5 MIN.
2: 30 MIN.
3: 60 MIN.
4: 120 MIN.
5: 240 MIN.
This function automatically switches the machine to a state that consumes
even less power than preheat mode if the set duration of time elapses without
the machine being used when the power is on. All lights except the power
save indicator go off.
To resume normal operation, press the [START] key ( ).
Normal operation also resumes automatically when a print job is received or
scanning is begun from a computer. While in auto power shut-off mode, no
keys (except the [START] key ( )) can be used.
7 LAYOUT IN 2IN1 1: PATTERN 1
2: PATTERN 2
Use this setting to select the layout pattern when two original pages are
copied onto a single sheet of paper.
8 OFFSET
FUNCTION
1: ON
2: OFF
When enabled, this function offsets the position of each set of copies in the
output tray in copy mode, and each print job in printer mode.
9 ROTATE ORIG.
IMAGE
1: ON
2: OFF
When two-sided copying is performed, this function rotates the image on the
back of the original. This is convenient when binding the copies at the top
(tablet binding).
10 AE/TEXT
RESOLUTION
1: 300dpi
2: 600dpi
This setting is used to change the copy resolution in AUTO and TEXT mode
from 600 x 300 dpi to 600 x 600 dpi (high-quality mode). Scanning is slower
when high-quality mode is used.
11 2-SIDED COPY
MODE
1: HI-SPEED
2: NORMAL
If the memory fills up when two-sided copying is performed, "NORMAL" can
be selected to make copying possible. However, "NORMAL" results in a
slower copying speed. Normally "HI-SPEED" is selected to enable fast two-
sided copying.
12 MARGIN WIDTH 1: 1/4"
2: 1/2"
3: 3/4"
4: 1"
Use this setting to set the margin width.
13 MEM. FOR
PRINTER
1: 30%
2: 40%
3: 50%
4: 60%
5: 70%
Use this to change the proportion of machine memory used for printer mode.
14 AUTO KEY
REPEAT
1: ON
2: OFF
Use this setting to select whether or not holding down a key causes repeated
input of the key. For keys that normally cause a set value to decrease or
increase when held down (for example, the [ ] key ( ) or [ ] key
( )), this program can be used to have the set value not change when the
key is held down.
15 KEY PRESS TIME 1: NORMAL
2: 0.5 SEC.
3: 1.0 SEC.
4: 1.5 SEC.
5: 2.0 SEC.
Use this setting to select how long a key must be pressed for the input to be
accepted.
By selecting a longer time, you can prevent settings from being changed by
the accidental pressing of a key.
16 KEY TOUCH
SOUND
1: LOW
2: HIGH
3: OFF
This sets the volume of beep signals.
17 SOUND AT
DEFAULT
1: ON
2: OFF
Use this to sound a beep when a base setting is selected.
18 TONER SAVE
MODE
1: ON
2: OFF
This mode reduces toner usage by about 10% when copying. Toner save
mode is effective when the exposure mode is AUTO or TEXT.
19 AE LEVEL
ADJUST
1: SPF/RSPF
(Adjustment to
5 levels is possible.)
2: DOCUMENT GLASS
(Adjustment to
5 levels is possible.)
This is used to adjust the exposure level.
The automatic exposure level can be adjusted separately for the document
glass and the RSPF.
For the procedure for adjusting the exposure and guidelines for numeric
values. The factory default setting for the exposure level is center.
20 LANGUAGE 1: AMERICAN ENGLISH
2: ENGLISH
3: FRENCH
4: SPANISH
This is used to set the language used in the display.
21 RESET FACTORY 1: YES
2: NO
This is used to return all settings to the factory default settings.
22 SORT AUTO
SELECT
1: ON
2: OFF
Use this setting to enable or disable sort auto select mode.
24 CHECK RSPF
OPEN
1: ON
2: OFF
You can set the operation that takes place if the [START] key ( ) is pressed
when the RSPF is not completely closed.
25 VALID COPY
WIDTH
1: 8.5x11
2: 5.5x8.5
Set the allowed paper sizes for copying from the bypass tray. When "5.5x8.5"
is selected, a copy of a letter size original will only be printed up to invoice
size.
28 LSU SETTING 1: ON
2: OFF
Select whether copying is only allowed when the polygon motor is rotating, or
also when the polygon motor is stopped.
29 PAPER TYPE 1: PLAIN PAPER
2: HEAVY PAPER
Set the temperature of the fusing unit when the bypass tray is used. Normally
"PLAIN PAPER" should be selected.
30 DISPLAY
CONTRAST
1: LIGHTER
2: LIGHT
3: NORMAL
4: DARK
5: DARKER
Set the contrast of the display.
Program
number
Program name
Setting codes
appears in bold)
Explanation
B. Print mode
* The scanning speed increases when the USB 2.0 mode is set to "HI-SPEED", however, the printing speed does not increase considerably.
Program
number
Program name
Setting codes
appears in bold)
Explanation
1 FORCED
OUTPUT
1: ON
2: OFF
When this function is enabled, printing in printer mode will automatically
continue using a different size of paper if the specified size of paper runs out
in all trays. This feature does not function in copy mode.
2 USB 2.0 MODE
SWITCH*
1: FULL-SPEED
2: HI-SPEED
This sets the USB 2.0 data transfer speed. To obtain the fastest speed when
using the USB 2.0 connector, first verify that your computer meets the
system requirements (operating system and driver), and then use this
program to change the USB 2.0 mode to "Hi-Speed". Note that the setting
should not be changed while running a TWAIN driver.
3 AUTO TRAY
SWITCH
1: ON
2: OFF
If the paper runs out during printing and there is paper of the same size in
another tray, this function automatically switches to that tray (excluding the
bypass tray). The function can be disabled.
AL-2030/2040CS/2050CS ELECTRICAL SECTION 12 - 1
[12] ELECTRICAL SECTION
1. Block diagram
A. Overall block diagram
(1) AL-2030/2040CS
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D
2
4
V
12 5 341211 3 22
D
-G
N
D
(A
F
E
_
S
C
K
)
(A
F
E
_
D
B
7
)
M
H
P
S
(A
F
E
_
D
B
5
)
(A
F
E
_
D
B
6
)
D
-G
N
D
(A
F
E
_
D
B
4
)
(A
F
E
_
D
B
3
)
(A
F
E
_
D
B
2
)
(A
F
E
_
D
B
1
)
(A
F
E
_
D
B
0
)
D
-G
N
D
D
-G
N
D
2
4
V
D
V
S
E
L
T
C
S
B
IA
S
2
4
V
T
C
S
D
V
S
E
L
B
IA
S
F
-G
N
D
/G
R
ID
L
IN
T
5
V
IN
T
2
4
V
P
-G
N
D
IN
T
5
V
IN
T
2
4
V
P
-G
N
D
/B
IA
S
/G
R
ID
L
/M
C
D
-G
N
D
/M
C
5
V
/P
O
F
F
1
2
V
IN
P
-G
N
D
D
-G
N
D
3
.3
V
IN
E
N
5
V
2
4
V
F
W
2
4
V
/P
R
H
L
O
U
T
P
-G
N
D
P
-G
N
D
D
-G
N
D
P
-G
N
D
D
-G
N
D
3
.3
V
IN
E
N
5
V
3
.3
V
IN
5
V
1
P
-G
N
D
2
4
V
/P
R
H
L
O
U
T
P
-G
N
D
/P
O
F
F
1
2
V
IN
2
4
V
F
W
1
S
H
O
L
D
/S
Y
N
C
IN
T
5
V
D
-G
N
D
/L
D
E
N
/V
ID
E
O
67 2
/P
M
D
P
M
R
D
Y
P
M
C
L
K
_
A
23
IN
T
2
4
V
/M
M
D
P
G
N
D
2
4
V
/C
P
F
S
1
1
IN
T
2
4
V
P
G
N
D
/M
M
D
2 2 345
H
L
N
H
L
L
3
P
-G
N
D
/B
IA
S
/T
C
P
-G
N
D
3
.3
V
IN
/T
C
1
2
4
V
P
-G
N
D
K
E
Y
IN
S
E
L
IN
3
S
E
L
IN
2
S
E
L
IN
1
D
-G
N
D
E
N
5
V
D
-G
N
D
K
E
Y
S
C
1
K
E
Y
S
C
2
K
E
Y
S
C
3
12 1234
K
E
Y
S
C
1
K
E
Y
S
C
2
K
E
Y
S
C
3
K
E
Y
IN
S
E
L
IN
3
S
E
L
IN
2
S
E
L
IN
1
D
-G
N
D
V
C
C
3
D
-G
N
D
E
N
5
V
D
-G
N
D
5
V
D
-G
N
D
P
P
D
2
T
h
e
r
m
i
s
t
o
r
F
a
n
M
T
P
O
D
P
O
L
Y
G
O
N
M
T
L
D
T
O
N
E
R
M
T
R
E
S
I
S
T
R
O
L
L
E
R
S
O
L
E
N
O
I
D
C
A
S
S
E
T
T
E
P
A
P
E
R
S
O
L
E
N
O
I
D
C
E
D
1
P
P
D
1
D
S
W
D
R
S
T
L
C
D
_
O
P
E
P
W
B
T
C
S
D
V
u
n
H
V
T
P
W
B
P
O
W
E
R
S
U
P
P
L
Y
P
W
B
A
C
-C
O
R
D
M
C
U
P
W
B
M
A
I
N
M
T
D
U
P
L
E
X
M
T
A
L
M
O
D
E
L
O
N
L
Y
T
H
E
R
M
O
S
T
A
T
H
L
M
P
F
S
S
O
L
E
N
O
I
D
S
H
I
F
T
E
R
M
T
S
C
A
N
N
E
R
M
T
C
C
D
P
W
B
I
N
V
E
R
T
E
R
P
W
B
C
C
F
L
C
C
F
L
S
C
A
N
N
E
R
C
a
r
r
i
a
g
e
U
N
A
C
-IN
L
E
T
A
C
-C
O
R
D
(2) RSPF section (2/2)
C
N
3
0
D
H
A
I
-
0
5
3
3
Q
S
P
Z
D
H
A
I
-
0
5
4
1
Q
S
P
Z
D
H
A
I
-
0
5
4
0
Q
S
P
Z
D
H
A
I
-
0
5
3
9
Q
S
P
Z
B
2
4
B
-
P
N
D
Z
S
-
1
/
B
C
O
M
B
BA/
A
2
4
V
1
2
S
R
V
C
2
2
_
S
P
U
S
2
1 1
S
P
I
D
1
1
2
4
V
1
3
L
E
D
_
S
P
I
D
3
2
D
-
G
N
D
2
1
2
1
S
P
P
D
1
3
L
E
D
_
S
R
J
D
3
2
D
-
G
N
D
2
1
S
R
J
D
S
P
I
D
2
D
G
N
D
3
L
E
D
S
P
I
D
1
S
C
O
D
2
D
G
N
D
3
L
E
D
_
S
P
P
D
3
2
D
-
G
N
D
2
D
G
N
D
3
L
E
D
S
P
P
D
3
L
E
D
S
R
J
D
1
S
P
P
D
L
E
D
S
C
O
D
S
R
J
D
2
D
G
N
D
16 3 1 315
C
O
M
A
24
L
E
D
_
S
R
J
D
1
L
E
D
_
S
P
P
D
2
D
G
N
D
3
D
G
N
D
4
S
R
J
D
5
S
P
P
D
6
L
E
D
_
S
C
O
D
7
L
E
D
_
S
P
I
D
8
D
G
N
D
9
D
G
N
D
1
0
S
C
O
D
1
1
S
P
I
D
1
2
N
C
1
5
S
P
M
T
_
1
1
6
2
4
V
S
P
F
S
O
L
1
3
2
4
V
S
P
F
S
O
L
1
7
S
P
M
T
_
2
1
8
S
P
M
T
_
3
1
4
S
P
U
S
1
9
S
P
M
T
_
0
2
0
2
4
V
S
P
F
S
O
L
2
1
2
4
V
S
P
F
M
T
2
2
S
R
V
C
2
3
2
4
V
S
P
F
M
T
2
4
M
C
U
P
W
B
S
R
J
D
S
P
M
T
R
S
P
F
U
N
I
T
S
P
P
D
S
C
O
D
S
P
I
D
S
P
U
S
S
R
V
C
D. AL-2040CS/2050CS
(1) 2nd cassette unit (1/2)
(2) NIC PWB (2/2)
3. Signal name list
Signal name Name Function/Operation Section
LEDPPD2 PPD2 sensor power Fusing section
PPD2 PPD2 sensor Paper transport detection Fusing section
RTH_IN Thermistor Fusing section thermistor temperature detection Fusing section
FANLK Fusing fan Fan lock detection signal Optical section
MHPS MHPS sensor Carriage HP detection Optical section
/MPFS Multi bypass solenoid Optical section
/VFMCNT Fan speed signal Fan rotation speed control Optical section
VFMOUT Fusing fan Fan drive signal Optical section
/DMT_0 DUP motor DUP motor phase control Duplex drive section
LEDPOD POD sensor power Paper exit section
POD POD sensor Paper transport detection Paper exit section
PMCLK_A Polygon motor Clock signal to the polygon motor LSU
PMRDY Polygon motor Polygon motor ON/OFF detection signal LSU
/PMD Polygon motor Polygon motor drive signal LSU
DHAI-0306QSZZ CN18
B14B-PHDSS-B
CED2 1
D-GND 2
1 24V 1
D-GND 1
5V 3
PPD3 2
5
10
PD2 1
D-GND 2
D-GND
/CPFS2
24V
5V
PPD3
D-GND
PD2
D-GND
CED2
3
5
6
9
1
2
4
7
8
11
12
13
14
10
3
9
10
14
6
3
9
D-GND
CED2
D-GND
FG
4
2
1
5
PD2 9 6
9
11
13
8 PPD3 7
7 D-GND 8
13 24V 2
11 5V 4
14 /CPFS2 1 2 /CPFS2 2
MCU PWB
CPFS2
PPD3
PD2
CED2
2nd CASSETTE UN
CN1 DHAI-0518QSPZ CN39
24FMN-BTK-A
VCC3
5V
5V
D-GND
P2
P1
P0
/RESET
P6
P5
P4
P3
PFRR
PBSY
/PACK
P7
23
24
D-GND
DIR3
/IT3
/SELIN3
/AFFFD3
/STB
/FLT
SLCT
19
20
21
22
15
16
17
18
11
12
13
14
7
8
9
10
3
4
5
6
EN5V 2
D-GND 1
VCC3 4
EN5V 3
PARAD0 6
/OA_RST 5
PARAD2 8
PARAD1 7
PARAD4 10
PARAD3 9
PARAD6 12
PARAD5 11
/ACK 14
PARAD7 13
PE 16
BUSY 15
/FAULT 18
SLCT 17
/AUTOFD 20
/STB 19
/INIT 22
/SLCTIN 21
D-GND 24
/REV 23
1
2
MCU
PWB
NIC
PWB
TO
NETWORK
/LDEN Laser Laser circuit control signal LSU
SHOLD Laser Laser APC signal LSU
/SYNC Laser Horizontal sync signal from the LSU LSU
/VIDEO Laser Laser drive signal LSU
PD1 PD SW sensor 1st CS paper width sensor Not used
/MMCLK Main motor Clock signal to the polygon motor Main drive section
/MMD Main motor Polygon motor drive signal Main drive section
MMLD Main motor Polygon motor ON/OFF detection signal Main drive section
TMA_O Toner motor Toner motor phase control Toner motor drive section
TMB_O Toner motor Toner motor phase control Toner motor drive section
CED1 Machine cassette detection Paper transport section
/CPFS1 1st CS pickup solenoid Paper transport section
LEDPPD1 PPD sensor power Paper transport section
PPD1 PPD sensor Paper transport detection Paper transport section
/RRS 1st transport solenoid Paper transport section
BZR Buzzer signal Buzzer Operation section
DRST Drum reset detection CRU initial detection Operation section
KEYIN Key scan input Key detection control Operation section
KEYIN1# Key scan input Key detection control Operation section
KEYIN2# Key scan input Key detection control Operation section
KEYSC1 Key scan output Key scan output Operation section
LCDCON LCD control signal Signal for LCD Operation section
LCDDB4 LCD data signal Signal for LCD Operation section
LCDE LCD control signal Signal for LCD Operation section
LCDRS LCD control signal Signal for LCD Operation section
ONL Online LED Operation section
OP-CLK LED driver control Operation section
OP-DATA LED driver control Operation section
OP-LATCH LED driver control Operation section
PSL Power save LED Operation section
PSW Start button control Operation section
SELIN1 Select signal 1 HC151 select signal Operation section
STROBE LED driver control Operation section
OUTA+ Scanner motor Scanner motor phase control Optical drive section
OUTA- Scanner motor Scanner motor phase control Optical drive section
OUTB+ Scanner motor Scanner motor phase control Optical drive section
OUTB- Scanner motor Scanner motor phase control Optical drive section
(ADCLK) AFE AFE control signal Scanner unit section
(AFE_DB0) AFE Image scan data Scanner unit section
(AFE_SCK) AFE AFE control signal Scanner unit section
(AFE_SDI) AFE AFE serial data Scanner unit section
(AFE_SEN) AFE AFE control signal Scanner unit section
(BSAMP) AFE AFE control signal Scanner unit section
(VSAMP) AFE AFE control signal Scanner unit section
CCD-CP CCD CCD control signal Scanner unit section
CCD-RS CCD CCD control signal Scanner unit section
CCD-TG CCD CCD control signal Scanner unit section
CCD_PHI1 CCD CCD control signal Scanner unit section
CCD_PHI2 CCD CCD control signal Scanner unit section
VCL Copy lamp Copy lamp control Scanner unit section
DVSEL Developing tank detection Developing section
TCS Toner sensor Toner quantity detection Developing section
/BIAS HV bias signal HV bias drive Process section
/GRIDL HV grid signal Main charger grid control Process section
/MC HV MC signal Main charger control Process section
/TC HV TC signal Transfer charger grid control Process section
/POFF Low voltage power Output power control Power section
FW Low voltage power Zero cross detection Power section
/PR Heater lamp Power relay control Power section
HLOUT Heater lamp Heater lamp control Power section
LEDSCOD SCOD sensor power SPF/RSPF section
LEDSPID SPID sensor power SPF/RSPF section
LEDSPPD SPPD sensor power SPF/RSPF section
LEDSRJD SRJD sensor power SPF/RSPF section
/RSV_SOL Reverse solenoid SPF/RSPF section
SCOD SCOD sensor SPF/RSPF cover open sensor SPF/RSPF section
SPID SPID sensor SPF/RSPF UN paper entry sensor SPF/RSPF section
SPMT_0 SPF/RSPF motor SPF/RSPF motor phase control SPF/RSPF section
SPPD SPPD sensor SPF/RSPF transport detection SPF/RSPF section
/SPUS Paper feed solenoid SPF/RSPF section
SRJD SRJD sensor SPF/RSPF paper exit sensor SPF/RSPF section
/SRVC Reverse clutch SPF/RSPF section
CED2 2nd CS cassette detection 2nd cassette section
/CPFS2 2nd CS pickup solenoid 2nd cassette section
PD2 PD2 SW sensor 2nd CS paper width detection 2nd cassette section
PPD3 PPD3 sensor 2nd CS paper transport detection 2nd cassette section
/ACK IEEE1284 /ACK signal Network section
/AUTOFD IEEE1284 /AUTOFD signal Network section
BUSY IEEE1284 BUSY signal Network section
/FAULT IEEE1284 /FAULT signal Network section
/INIT IEEE1284 /INIT signal Network section
PARAD0 IEEE1284 Data bus Network section
PE IEEE1284 PE signal Network section
/REV IEEE1284 /REV signal Network section
SLCT IEEE1284 SLCT signal Network section
/SLCTIN IEEE1284 /SLCTIN signal Network section
/STB IEEE1284 /STB signal Network section
/OA_RST Option reset Reset signal to the NIC PWB Network section
USB +D USB signal USB section
USB -D USB signal USB section
/SFTMT0 Shifter motor Shifter motor phase control Shifter motor section
AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 1
[13] CIRCUIT DIAGRAM
1. MCU PWB (AL-2030/2040CS)
55
44
33
22
11
D
D
C
C
B
B
A
A
(S
IN
2
)
/ S T B Y
/C
S
3
#
D
M
T
3
D
2
A
R
B
_
IN
T
(S
P
P
D
)
/ W D T O V F
D
7
O
N
L
A
R
B
_
IN
T
/W
D
T
O
V
F
/C
S
5
S
C
L
D
6
/C
S
2
#
D
M
T
2
(S
IN
3
)
S
D
A
D
4
/S
C
A
N
S
T
/S
C
A
N
S
P
#
N M I
D
2
D
1
0
/S
T
B
Y
/C
S
1
#
D
5
D
3
/C
S
0
#
/C
S
3
#
D
M
T
0
A 2 0
D
1
0
C
C
D
_
T
G
S
P
F
M
T
1
/R
D
#
D
4
(F
W
)
D
1
1
D
8
(K
E
Y
IN
1
)
D
8
/L
W
R
#
D
3
D
0
/H
W
R
#
D
1
5
D
5
/C
S
1
#
/S
C
A
N
S
T
P
O
F
F
/T
R
A
N
S
S
T
D
9
S
P
F
M
T
3
/L
W
R
#
D
1
C
P
U
_
S
Y
N
C
/H
W
R
#
D
9
S
P
F
M
T
2
/M
IR
C
N
T
D
6
(S
IN
1
)
D
1
1
A 1 2
C
P
U
_
S
Y
N
C
D
1
3
/S
C
A
N
S
P
#
/C
S
0
#
/R
D
#
D
M
T
1
/T
R
A
N
S
S
T
D
1
M
C
N
T
A 8
C
P
U
C
L
K
(N
C
)
N
M
I
(F
W
)
D
1
4
D
1
2
D
0
S
P
F
M
T
0
D
7
S
P
F
M
T
1
S
P
F
M
T
3
S
P
F
M
T
0
S
P
F
M
T
2
/M
IR
C
N
T
/E
S
S
R
D
Y
R
Y
/B
Y
C
R
U
M
S
C
L
/P
R
IN
T
S
T
E
X
T
A
L
X
T
A
L
(K
E
Y
IN
2
)
/P
R
IN
T
S
T
T
x
D
S
D
A
R
x
D
S
C
L
P
O
F
F
/E
S
_
P
A
G
E
/M
S
U
_
S
T
1
M
C
N
T
R
Y
/B
Y
/E
S
S
R
D
Y
(K
E
Y
IN
2
)
T
x
DR
x
D
C
R
U
M
S
D
T
A
R
E
S
E
T
O
U
T
1
S
T
R
O
B
E
S
T
R
O
B
E
A 0
A 1
A 2
A 3
A 4
A 5
A 6
A 7
A 9
A 1 0
A 1 1
A 1 3
A 1 4
A 1 5
A 1 6
A 1 7
A 1 8
A 1 9
(P
S
W
)
D
1
2
D
1
3
D
1
4
D
1
5
/C
S
5
C
R
U
M
S
D
T
A
C
R
U
M
S
C
L
R
E
S
E
T
O
U
T
1
M
M
C
L
K
D
M
T
3
D
M
T
2
D
M
T
1
D
M
T
0
X T A L
E X T A L
C P U C L K ( N C )
/E
S
_
P
A
G
E
/M
S
U
_
S
T
1
P
S
L
/C
S
2
#
C
C
D
_
T
G
V
C
C
3
C
P
U
3
.3
V
C
C
3
C
P
U
3
.3
V
C
C
3
V
C
C
3
V
C
C
3
R
T
H
(5
)
(S
IN
2
)
(4
) S
E
L
IN
1
(4
)
(S
IN
3
)
(4
)
S
P
F
M
T
1
(4
)
D
M
T
0
(6
)
(S
IN
1
)
(4
)
/C
S
1
(3
)
C
C
D
_
T
G
(2
,4
)
D
M
T
3
(6
)
/C
S
0
(3
)
D
_
C
O
N
T
(4
)
D
M
T
2
(6
)
/L
W
R
(2
)
D
[1
5
..0
]
(2
,3
)
S
P
F
M
T
3
(4
)
A
[2
0
..0
]
(2
,3
)
/R
E
S
E
T
0
(2
,3
,4
)
S
T
R
O
B
E
(4
)
/T
R
A
N
S
S
T
(2
)
C
P
U
_
S
Y
N
C
(2
)
(S
P
P
D
)
(7
)
/R
D
(2
,3
)
/S
C
A
N
S
P
(2
)
A
R
B
_
IN
T
(2
)
/ R E S E T 1
( 2 , 4 )
(F
W
)
(4
)
S
E
L
IN
3
(4
)
S
P
F
M
T
0
(4
)
/S
C
A
N
S
T
(2
)
D
M
T
1
(6
)
/C
S
2
(2
)
P
M
C
L
K
(5
)
(P
S
W
)
(7
)
/H
W
R
(3
)
S
P
F
M
T
2
/M
IR
C
N
T
(4
)
/A
S
IC
_
R
S
T
(2
,4
,1
2
)
S
E
L
IN
2
(4
)
M
M
C
L
K
(5
)
/P
R
IN
T
S
T
(2
)
P
O
F
F
(2
,5
)
T
x
D
(9
)
S
D
A
(3
)
R
x
D
(9
)
S
C
L
(3
)
(U
S
B
_
IN
)
(4
)
(K
E
Y
IN
2
)
(4
)
(T
C
S
_
A
N
)
(5
)
(K
E
Y
IN
1
)
(4
)
R
Y
/B
Y
(3
)
O
N
L
(8
)
C
R
U
M
S
D
T
A
(1
2
)
C
R
U
M
S
C
L
(1
2
)
P
S
L
(8
)
m
t_
a
t_
h
o
m
e
#
(4
)
M
C
N
T
(5
)
M
C
U

P
W
B

(
C
P
U

s
e
c
t
i
o
n
)

(
A
L
-
2
0
3
0
/
2
0
4
0
C
S
)
R
e
s
e
t

C
i
r
c
u
i
t
A
S
I
C
_
R
E
S
E
T
T
P
2
2
6
T
P
2
5
3
T
P
1
8
0
T P 1 6 2 T P 1 3 9
C 2 0 0 . 1 uC 2 0 0 . 1 u
T
P
2
0
1
C 2 5 0 . 1 uC 2 5 0 . 1 u
T P 1 6 7
B
R
8
1
0
k
J
x
4
1234
8765
R
2
6
1
1
0
k
J
T
P
2
2
2
T
P
1
0
T
P
2
4
2
T P 1 7 2
T P 1 5 0
B R 2 2
3 3 J x 4
1
2
3
4
8
7
6
5
B
R
1
0
1
0
k
J
x
4
1234
8765
T P 2 2 7
T
P
1
8
5
T P 1 6 3 T P 1 4 0
R
4
*
1
T
P
2
5
4
T
P
1
8
1
C
2
6
4
7
p
T
P
2
0
2
T
P
6
T P 1 6 8
B R 2 3
3 3 J x 4
1
2
3
4
8
7
6
5
B
R
3
1
0
k
J
x
4
1234
8765
T
P
2
4
IC
2
H
8
S
/2
3
2
1
H
D
6
4
1
2
3
2
1
V
F
2
5
(
H
8
S
/
2
3
2
1
)
IC
2
P
3
5
/S
C
K
1
6
4
P
3
4
/S
C
K
0
6
3
P
3
3
/R
x
D
1
6
2
P
3
2
/R
x
D
0
6
1
P
3
1
/T
x
D
1
6
0
P
3
0
/T
x
D
0
5
9
V
C
C
5
8
P
D
7
/D
1
5
5
7
P
D
6
/D
1
4
5
6
P
D
5
/D
1
3
5
5
P
D
4
/D
1
2
5
4
V
s
s
5
3
P
D
3
/D
1
1
5
2
P
D
2
/D
1
0
5
1
P
D
1
/D
9
5
0
P
D
0
/D
8
4
9
P
E
7
/D
7
4
8
P
E
6
/D
6
4
7
P
E
5
/D
5
4
6
P
E
4
/D
4
4
5
V
s
s
4
4
P
E
3
/D
3
4
3
P
E
2
/D
2
4
2
P
E
1
/D
1
4
1
P
E
0
/D
0
4
0
V
C
C
3
9
A
V
c
c
1
0
3
V
re
f
1
0
4
P
4
0
/A
N
0
1
0
5
P
4
1
/A
N
1
1
0
6
P
4
2
/A
N
2
1
0
7
P
4
3
/A
N
3
1
0
8
P
4
4
/A
N
4
1
0
9
P
4
5
/A
N
5
1
1
0
P
4
6
/A
N
6
/D
A
0
1
1
1
P
4
7
/A
N
7
/D
A
1
1
1
2
A
V
s
s
1
1
3
V
s
s
1
1
4
P
1
7
/P
O
1
5
/T
IO
C
B
2
/T
C
L
K
D
1
1
5
P
1
6
/P
O
1
4
/T
IO
C
A
2
1
1
6
P
1
5
/P
O
1
3
/T
IO
C
B
1
/T
C
L
K
C
1
1
7
P
1
4
/P
O
1
2
/T
IO
C
A
1
1
1
8
P
1
3
/P
O
1
1
/T
IO
C
D
0
/T
C
L
K
B
1
1
9
P
1
2
/P
O
1
0
/T
IO
C
C
0
/T
C
L
K
A
1
2
0
P
1
1
/P
O
9
/T
IO
C
B
0
/D
A
C
K
1
1
2
1
P
1
0
/P
O
8
/T
IO
C
A
0
/D
A
C
K
0
1
2
2
M
D
0
1
2
3
M
D
1
1
2
4
M
D
2
1
2
5
P
G
0
/C
A
S
1
2
6
P
G
1
/C
S
3
1
2
7
P
G
2
/C
S
2
1
2
8
P G 3 / C S 1
1
P G 4 / C S 0
2
V s s
3
N C
4
V C C
5
P C 0 / A 0
6
P C 1 / A 1
7
P C 2 / A 2
8
P C 3 / A 3
9
V s s
1 0
P C 4 / A 4
1 1
P C 5 / A 5
1 2
P C 6 / A 6
1 3
P C 7 / A 7
1 4
P B 0 / A 8
1 5
P B 1 / A 9
1 6
P B 2 / A 1 0
1 7
P B 3 / A 1 1
1 8
V s s
1 9
P B 4 / A 1 2
2 0
P B 5 / A 1 3
2 1
P B 6 / A 1 4
2 2
P B 7 / A 1 5
2 3
P A 0 / A 1 6
2 4
P A 1 / A 1 7
2 5
P A 2 / A 1 8
2 6
P A 3 / A 1 9
2 7
V s s
2 8
P A 4 / A 2 0 / I R Q 4
2 9
P A 5 / A 2 1 / I R Q 5
3 0
P A 6 / A 2 2 / I R Q 6
3 1
P A 7 / A 2 3 / I R Q 7
3 2
P 6 7 / C S 7 / I R Q 3
3 3
P 6 6 / C S 6 / I R Q 2
3 4
V s s
3 5
V s s
3 6
P 6 5 / I R Q 1
3 7
P 6 4 / I R Q 0
3 8
P 5 3 / A D T R G
1 0 2
P 5 2 / S C K 2
1 0 1
V s s
1 0 0
V s s
9 9
P 5 1 / R x D 2
9 8
P 5 0 / T x D 2
9 7
P F 0 / B R E Q
9 6
P F 1 / B A C K
9 5
P F 2 / L C A S / W A I T / B R E Q O
9 4
P F 3 / L W R
9 3
P F 4 / H W R
9 2
P F 5 / R D
9 1
P F 6 / A S
9 0
V C C
8 9
P F 7 / 0
8 8
V s s
8 7
E X T A L
8 6
X T A L
8 5
V C C
8 4
S T B Y
8 3
N M I
8 2
R E S
8 1
W D T O V F
8 0
P 2 0 / P O 0 / T I O C A 3
7 9
P 2 1 / P O 1 / Y I C O B 3
7 8
P 2 2 / P O 2 / T I O C C 3
7 7
P 2 3 / P O 3 / T I O C D 3
7 6
P 2 4 / P O 4 / T I O C A 4
7 5
P 2 5 / P O 5 / T I O C B 4
7 4
P 2 6 / P O 6 / T I O C A 5
7 3
P 2 7 / P O 7 / T I O C B 5
7 2
P 6 3 / T E N D 1
7 1
P 6 2 / D R E Q 1
7 0
P 6 1 / T E N D 0 / C S 5
6 9
V s s
6 8
V s s
6 7
P 6 0 / D R E Q 0 / C S 4
6 6
V s s
6 5
T
P
2
6
1
T P 1 5 1
T
P
2
4
3
T P 1 7 3
T
P
2
4
5
T
P
1
8
6
R
2
5
2
2
k
J
T P 2 2 8
T
P
1
8
2
B R 2 4
3 3 J x 4
1
2
3
4
8
7
6
5
T P 1 4 1
T
P
1
5
4
T
P
1
3
1
B
R
6
1
0
k
J
x
4
1234
8765
T
P
2
0
3
T
P
8
T
P
1
9
5
T P 1 6 9
C
2
0
.1
u
C 1 6
0 . 1 u
T
P
2
5
B R 2 5
3 3 J x 4
1
2
3
4
8
7
6
5
R
1
7
1
0
k
J
R
1
2
3
3
J
T P 1 7 4
T
P
2
4
6
T P 1 5 2
T
P
2
4
4
T P 2 1 0
C
4
1
0
0
p
C
4
1
0
0
p
R
2
6
2
1
0
k
J
T P 1 4 2
T P 2 2 9
T
P
1
8
7
T
P
1
8
3
T
P
1
3
2
T
P
2
0
4
T
P
2
5
5
T
P
1
5
5
B R 2 6
3 3 J x 4
1
2
3
4
8
7
6
5
R
8
*
4
T
P
1
9
6
B
R
1
1
1
0
k
J
x
4
1 2 3 4
8 7 6 5
R
2
5
0
1
0
k
J
T P 1 7 0
R
2
N
.M
.
N
.M
.
R
1
3
3
3
J
T
P
2
5
8
C 1 2
2 2 p F
T P 1 5 3
R
2
4
8
1
0
k
J
T P 1 7 5
T P 2 4 7
T P 1 4 3
T
P
2
3
5
B
R
1
7
3
3
J
x
4
1234
8765
T P 2 1 1
T
P
1
8
8
T P 2 3 0T P 2 3 0
C 1 4
N . M .
T
P
1
8
4
B
R
7
1
0
k
J
x
4
1234
8765
T P 1 5 6 T P 1 3 3
T
P
2
0
5
C 1 3
N . M .
T
P
2
5
6
T
P
1
9
7
C
6
1
2
p
IC
3B
U
4
2
1
2
F
IC
3
G
N
D
1
V
D
D
2
C
T
3
V
O
U
T
4
C 1 5
N . M .
B
R
1
8
3
3
J
x
4
1234
8765
R 1 6
3 3 J
R
1
4
3
3
J
B
R
1
5
1
0
k
J
x
4
1234
8765
R
2
2
1
0
k
J
R
2
6
3
1
0
k
J
T
P
1
R
2
4
6
1
0
k
J
T
P
2
5
9
T P 1 7 6
T
P
2
4
8
R
1
N
.M
.
T
P
1
2
6
T P 2 1 2
T P 1 4 4
T
P
2
3
6
T
P
2
3
1
R
2
1
3
3
J
T
P
1
8
9
X
1
H
C
-4
9
U
/S
1
9
.6
6
0
8
M
H
z
T
P
2
6
2
B
R
1
9
3
3
J
x
4
1234
8765
T
P
2
0
6
T
P
2
5
7
T P 1 5 7 T P 1 3 4
B
R
1
2
1
0
k
J
x
4
1 2 3 4
8 7 6 5
T
P
1
9
8
C 2 1 0 . 1 uC 2 1 0 . 1 u
T
P
1
9
3
T
P
3
0
R
1
9
1
0
k
J
T
P
2
6
0
B
R
2
0
3
3
J
x
4
1234
8765
T P 7
T
P
2
6
7
T
P
1
2
7
T
P
1
7
7
T
P
2
C 2 2 0 . 1 uC 2 2 0 . 1 u
T
P
2
3
7
T P 2 1 3
R
3
*
2
T P 1 4 5
R
9
3
3
J
B
R
2
1
3
3
J
x
4
1 2 3 4
8 7 6 5
T
P
2
3
2
R
5
N
.M
.
T
P
1
9
0
T
P
2
6
3
T P 1 5 8 T P 1 3 5
C 2 3 0 . 1 uC 2 3 0 . 1 u
T
P
2
0
7
T
P
1
9
9
C 7 3 3 p
R
4
2
1
1
0
k
J
T
P
1
9
4
C 1 0
1 u F
C 2 4 0 . 1 uC 2 4 0 . 1 u
R
2
4
5
1
0
k
J
(o
p
e
n
)
T
P
3
1
C
7
8
1
0
0
p
T
P
2
1
8
C
1
7
0
.0
1
u
F
T
P
2
5
0
+
C
1
9
1
0
u
/1
6
V
+
C
1
9
1
0
u
/1
6
V
T
P
1
2
8
T P 2 1 4
T P 1 4 6
T
P
2
3
8
T
P
2
3
3
T
P
1
9
1
T P 2 2 3
R
6
0
J
T P 1 5 9 T P 1 3 6
T
P
2
0
8
C 8 3 3 p
R
7
*
3
C
3
1
0
0
p
C
3
1
0
0
p
C
5
*
5
T P 1 6 4
C 9 3 3 p
B
R
1
1
0
k
J
x
4
1234
8765
R
2
5
1
2
k
J
T
P
3
2
L
1
1
0
J
(1
6
0
8
)
L
1
1
0
J
(1
6
0
8
)
T P 2 1 9
T
P
1
2
9
T
P
2
5
1
T P 2 1 5
T P 1 4 7
T
P
2
3
9
T
P
2
3
4
T
P
1
9
2
B
R
1
4
1
0
k
J
x
4
1234
8765
T
P
2
2
4
R
2
0
1
0
0
k
J
T P 1 3 7
T
P
2
0
9
T
P
2
4
9
T
P
1
7
8
T P 1 6 0
R
2
4
9
N
.M
._
1
0
k
J
T P 1 6 5
R
1
1
1
0
0
J
T
P
3
3
T
P
2
2
0
L
1
Z
J
S
R
5
1
0
1
-2
2
3
(o
p
e
n
)
L
1
Z
J
S
R
5
1
0
1
-2
2
3
(o
p
e
n
)
T
P
1
3
0
T P 1 4 8
T
P
2
4
0
T P 2 1 6
B
R
1
6
1
0
k
J
x
4
1 2 3 4
8 7 6 5
R
1
8
3
3
J
T P 2 2 5
T
P
1
7
9
T P 1 6 1 T P 1 3 8
T
P
2
5
2
R
2
4
7
1
0
k
J
B
R
2
1
0
k
J
x
4
1234
8765
T
P
2
0
0
IC
1
N
.M
._
C
Y
2
5
8
1
1
S
C
X
IN
/C
L
K
IN
1
X
O
U
T
8
V
D
D
7
V
S
S
2
S
S
C
L
K
5
F
R
S
E
L
6
S
0
4
S
1
3
C
1
8
N
.M
.
T P 1 6 6
C
1
*
6
T
P
1
2
5
T P 2 2 1
T
P
9
R
1
0
3
3
J
B
R
5
1
0
k
J
x
4
1234
8765
T P 1 7 1
T P 2 1 7
T P 1 4 9
T
P
2
4
1
C
1
1
N
.M
.
1
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8765
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1234
8765
T
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1234
8765
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1234
8765
C 3 4 0 . 1 u
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1234
8765
T
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1234
8765
T
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1234
8765
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1234
8765
R
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1234
8765
T
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1234
8765
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1234
8765
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1234
8765
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K
J
R
3
4
1
0
K
J
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5
3
3
3
J
3
3
J
T
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3
9
1
T
P
3
6
T P 9 2
1
T
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4
1
2
T P 2 8 0
R
4
0
9
N
.M
._
1
0
K
J
T
P
3
7
0
T
P
4
0
1
C 6 7 0 . 1 u
T P 1 0 5
1
T
P
3
5
5
B
R
2
8
1
0
k
J
x
4
B
R
2
8
1
0
k
J
x
4
1 2 3 4
8 7 6 5
T
P
3
1
3
T
P
3
5
7
C 2 9 0 . 1 u
T P 2 9 6
B
R
5
2
1
0
k
J
x
4
1234
8765
C 2 7 0 . 1 u
T
P
3
6
0
T
P
6
2
1
X
3
S
G
8
0
0
2
D
C
(1
8
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8
5
6
M
H
z
)
N
.C
.
1
V
C
C
8
O
U
T
P
U
T
5
G
N
D
4
T
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5
0
1
T P 9 1
1
T
P
3
4
1
T
P
4
3
7
R
2
3
3
3
J
R
2
3
3
3
J
T
P
4
2
5
C 4 6 0 . 1 u
T P 2 8 6
B
R
6
8
1
0
k
J
x
4
1 2 3 4
8 7 6 5
T
P
4
3
4
T
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3
9
4
R
2
3
6
N
.M
.
R
3
7
4
N
.M
.
T
P
1
2
0
1
T P 1 0 4
1
T
P
4
4
4
X
2
S
G
8
0
0
2
D
C
(4
8
.0
0
0
0
M
H
z
)
N
.C
.
1
V
C
C
8
O
U
T
P
U
T
5
G
N
D
4
C 3 2 0 . 1 u
T
P
3
1
6
T
P
4
1
3
T
P
4
0
2
T P 3
T P 2 9 2
C 2 8 0 . 1 u
T P 9 0
1
C 3 0 0 . 1 u
T
P
3
1
4
T
P
3
5
8
T P 1 0 3
1
C
5
0
4
7
p
T
P
4
0
1
C
5
4
4
7
p
T
P
3
8
1
T P 2 7 1
T
P
3
7
1
B
R
3
5
3
3
J
x
4
1234
8765
T
P
3
6
1
T
P
4
2
6
L
1
2
N
.M
.
T P 2 6 8
C
2
3
1
1
2
0
p
T
P
7
2
1
T
P
4
3
8
T P 7 7
1
T
P
1
2
4
1
B
R
5
1
1
0
k
J
x
4
1234
8765
R
4
0
4
3
3
J
T
P
4
3
5
T P 3 2 9
R
2
5
5
1
0
k
J
T
P
3
9
5
R
5
2
1
0
J
T
P
4
4
5
B
R
6
2
3
3
J
x
4
1234
8765
T
P
3
8
0
T P 8 9
1
C
5
8
N
.M
.
T
P
4
8
1
T
P
3
1
7
T
P
6
4
1
T
P
3
4
2
C
2
5
7
4
7
p
B
R
2
7
1
0
k
J
x
4
B
R
2
7
1
0
k
J
x
4
1 2 3 4
8 7 6 5
T P 1 0 2
1
T P 2 8 8
B
R
4
0
3
3
J
x
4
1234
8765
T
P
4
1
4
T
P
6
9
1
T
P
4
3
1
B
R
4
1
3
3
J
x
4
1234
8765
C 2 3 2
2 2 0 0 0 p
T P 2 9 3
T P 2 9 0
T
P
7
5
1
T
P
4
1
5
R
2
5
6
1
0
k
J
T
P
3
5
9
T
P
4
5
2
T
P
3
1
5
C 3 5 0 . 1 u
C 6 3 0 . 1 u
T P 8 8
1
T
P
3
7
2
T
P
3
6
2
T P 2 7 2
C 4 7 0 . 1 u
C
4
9
4
7
p
T P 1 0 1
1
T
P
4
3
9
T
P
4
2
7
T P 2 6 9
T
P
3
9
6
B
R
3
9
1
0
k
J
x
4
1234
8765
B
R
4
2
1
0
k
J
x
4
1234
8765
T P 3 3 0
B
R
7
1
1
0
k
J
x
4
1234
8765
T
P
3
8
1
T P 3 2 3
T
P
3
1
8
T
P
3
4
8
R
4
0
7
N
.M
.
T
P
1
1
5
1
B
R
5
4
1
0
k
J
x
4
1234
8765
T P 8 7
1
T P 2 8 9
T
P
1
1
9
1
R
4
7
3
3
J
T
P
3
0
4
T
P
3
0
9
L
2
Z
J
S
R
5
1
0
1
-2
2
3
B
R
3
7
3
3
J
x
4
1234
8765
T
P
4
1
6
C
5
1
4
7
p
T P 2 9 1
T P 1 0 0
1
R
2
7
3
3
J
R
2
7
3
3
J
T
P
4
4
6
R
2
8
1
0
K
J
R
2
8
1
0
K
J
+
C
3
7
4
7
u
/1
6
V
+
T
P
3
4
3
C 4 2 0 . 1 u
C 3 8 0 . 1 u
T
P
3
7
3
T
P
3
6
3
C 6 5 0 . 1 u
C 7 1 N . M .. M .
T P 8 6
1
T
P
4
4
0
C 3 3 0 . 1 u
T
P
6
6
1
T P 3 3 1
T
P
4
6
1
T
P
3
9
7
C 4 5 0 . 1 u
T P 3 2 4
C 6 1 0 . 1 u
T
P
5
7
1
IC
4
H
G
7
3
C
1
4
1
H
F
V
A
S
I
C
C P U _ D A T A 7
1
C P U _ D A T A 6
2
C P U _ D A T A 5
3
C P U _ D A T A 4
4
C P U _ D A T A 1
8
C P U _ D A T A 3
6
C P U _ D A T A 2
7
V C C ( A C )
5
C P U _ D A T A 0
9
G N D ( A C )
1 0
M I R C N T
1 1
/ C P U S Y N C
1 2
M E M _ I N T
1 3
A R B _ I N T
1 4
V C C ( C O R E )
1 5
C P U _ A D 8
1 6
C P U _ A D 7
1 7
C P U _ A D 6
1 8
C P U _ A D 5
1 9
G N D ( C O R E )
2 0
R A M _ C L K _ I N
2 1
C P U _ A D 4
2 2
C P U _ A D 3
2 3
C P U _ A D 2
2 4
C P U _ A D 1
2 5
C P U _ A D 0
2 6
/ C P U C S
2 7
S F C L K 4 8
2 8
G N D ( C O R E )
2 9
/ C P U W R
3 0
/ C P U R D
3 1
/ R E S E T
3 2
P F C L K
3 4
C L K S W
3 5
G N D ( C O R E )
3 6
P F C L K O U T
3 7
P F C L K I N
3 8
G N D ( P L L )
3 9
V C C ( P L L )
4 0
G N D ( P L L )
4 1
V C C ( P L L )
4 2
T M 2 _ 1 5 M
4 3
/ S Y N C
4 4
G N D ( A C )
4 5
/ V I D E O
4 6
/ L E N D
4 7
V C C ( A C )
4 8
O U T P 0 0 A
4 9
O U T P 0 2 A
5 1
O U T P 0 3 A
5 2
O U T P 0 4 A
5 3
O U T P 0 5 A
5 4
O U T P 0 6 A
5 5
V C C ( C O R E )
5 7
O U T P 1 5 A
5 6
O U T P 0 7 A
5 8
O U T P 0 8 A
5 9
G N D ( C O R E )
6 0
O U T P 0 9 A
6 1
O U T P 1 0 A
6 2
O U T P 1 1 A
6 3
O U T P 1 2 A
6 4
V
C
C
(C
O
R
E
)
8
6
O
U
T
P
1
3
B
8
4
O
U
T
P
1
2
B
8
3
O
U
T
P
1
0
B
8
1
G N D ( A C )
6 9
O
U
T
P
0
9
B
8
0
O
U
T
P
0
8
B
7
9
O U T P 0 3 B
7 2
G
N
D
(C
O
R
E
)
7
8
O
U
T
P
0
7
B
7
7
O
U
T
P
0
6
B
7
6
O U T P 0 0 B
6 8
O U T P 1 4 A
6 7
V C C ( C O R E )
6 6
O U T P 1 3 A
6 5
V C C ( A C )
7 4
O U T P 0 4 B
7 3
O
U
T
P
1
1
B
8
2
O U T P 0 2 B
7 1
O
U
T
P
0
5
B
7
5
O
U
T
P
1
4
B
8
5
O U T P 0 1 B
7 0
T
S
P
_
M
O
D
E
9
6
O
P
E
_
C
L
K
9
2
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M
8
7
T
M
8
8
O
P
E
_
D
A
T
A
8
9
O
P
E
_
L
A
T
C
H
9
0
G
N
D
(A
C
)
9
1
V
C
C
(A
C
)
9
3
/S
C
A
N
S
P
9
4
T
S
O
0
9
5
IE
1
2
8
4
_
S
T
B
9
7
IE
1
2
8
4
_
A
U
T
O
F
D
9
8
V
C
C
(C
O
R
E
)
9
9
IE
1
2
8
4
_
S
L
C
T
IN
1
0
0
IE
1
2
8
4
_
IN
IT
1
0
1
IE
1
2
8
4
_
S
L
C
T
1
0
2
G
N
D
(C
O
R
E
)
1
0
3
IE
1
2
8
4
_
P
E
1
0
4
IE
1
2
8
4
_
B
U
S
Y
1
0
5
IE
1
2
8
4
_
A
C
K
1
0
6
IE
1
2
8
4
_
F
A
U
L
T
1
0
7
V
C
C
(C
O
R
E
)
1
0
8
IE
1
2
8
4
_
R
E
V
1
0
9
IE
1
2
8
4
_
P
A
R
A
D
7
1
1
0
IE
1
2
8
4
_
P
A
R
A
D
6
1
1
1
IE
1
2
8
4
_
P
A
R
A
D
5
1
1
2
IE
1
2
8
4
_
P
A
R
A
D
4
1
1
3
IE
1
2
8
4
_
P
A
R
A
D
3
1
1
4
IE
1
2
8
4
_
P
A
R
A
D
2
1
1
5
V
C
C
(A
C
)
1
1
6
IE
1
2
8
4
_
P
A
R
A
D
1
1
1
7
IE
1
2
8
4
_
P
A
R
A
D
0
1
1
8
S
U
S
P
E
N
D
1
1
9
G
N
D
(A
C
)
1
2
0
O
E
N
1
2
1
V
M
O
U
T
1
2
2
V
P
O
U
T
1
2
3
G
N
D
(C
O
R
E
)
1
2
4
V
M
IN
1
2
5
V
P
IN
1
2
6
R
C
V
1
2
7
/S
C
A
N
S
T
1
2
8
V C C ( C O R E )
1 9 2
/ I N R E Q
1 9 1
/ O U T C S
1 9 0
/ O U T A C K
1 8 9
/ E S P R D
1 8 8
/ F A X P R D
1 8 7
/ P C L P R D
1 8 6
G N D ( A C )
1 8 5
M D A T 1 5
1 8 4
M D A T 1 4
1 8 3
M D A T 1 3
1 8 2
V C C ( C O R E )
1 8 1
M D A T 1 2
1 8 0
M D A T 1 1
1 7 9
M D A T 1 0
1 7 8
V C C ( A C )
1 7 7
M D A T 0 9
1 7 6
M D A T 0 8
1 7 5
M D A T 0 7
1 7 4
G N D ( C O R E )
1 7 3
M D A T 0 6
1 7 2
M D A T 0 5
1 7 1
M D A T 0 4
1 7 0
V C C ( C O R E )
1 6 9
M D A T 0 3
1 6 8
M D A T 0 2
1 6 7
M D A T 0 1
1 6 6
M D A T 0 0
1 6 5
G N D ( A C )
1 6 4
/ I N C S
1 6 3
/ I N A C K
1 6 2
/ O U T R E Q
1 6 1
G N D ( C O R E )
1 6 0
/ H S Y N C
1 5 9
P I D A T A 0
1 5 8
P I D A T A 1
1 5 7
P I D A T A 2
1 5 6
V C C ( A C )
1 5 5
P I D A T A 3
1 5 4
P I D A T A 4
1 5 3
P I D A T A 5
1 5 2
P I D A T A 6
1 5 1
P I D A T A 7
1 5 0
/ P O C S
1 4 9
/P
O
R
E
Q
1
4
8
V
C
C
(A
C
)
1
4
7
/P
IW
T
1
4
6
/P
IA
C
K
1
4
5
G
N
D
(A
C
)
1
4
4
/P
O
A
C
K
1
4
3
/P
IR
E
Q
1
4
2
G
N
D
(C
O
R
E
)
1
4
1
P
O
D
A
T
A
0
1
4
0
P
O
D
A
T
A
1
1
3
9
P
O
D
A
T
A
2
1
3
8
P
O
D
A
T
A
3
1
3
7
P
O
D
A
T
A
4
1
3
6
P
O
D
A
T
A
5
1
3
5
P
O
D
A
T
A
6
1
3
4
P
O
D
A
T
A
7
1
3
3
V
C
C
(C
O
R
E
)
1
3
2
/T
R
A
N
S
S
T
1
3
1
/R
E
C
E
P
T
S
T
1
3
0
/P
R
IN
T
S
T
1
2
9
R
A
M
_
D
A
T
A
4
2
5
6
R
A
M
_
D
A
T
A
5
2
5
5
R
A
M
_
D
A
T
A
6
2
5
4
R
A
M
_
D
A
T
A
7
2
5
3
G
N
D
(A
C
)
2
5
2
R
A
M
_
D
Q
M
0
2
5
1
R
A
M
_
W
D
E
2
5
0
V
C
C
(A
C
)
2
4
9
R
A
M
_
C
A
S
2
4
8
R
A
M
_
R
A
S
2
4
7
R
A
M
_
C
S
2
4
6
R
A
M
_
B
A
N
K
S
0
2
4
5
R
A
M
_
B
A
N
K
S
1
2
4
4
V
C
C
(C
O
R
E
)
2
4
3
R
A
M
_
M
A
D
1
0
2
4
2
R
A
M
_
M
A
D
0
2
4
1
R
A
M
_
M
A
D
1
2
4
0
G
N
D
(C
O
R
E
)
2
3
9
R
A
M
_
M
A
D
2
2
3
8
R
A
M
_
M
A
D
3
2
3
7
G
N
D
(A
C
)
2
3
6
M
M
_
A
I2
2
3
5
M
M
_
A
I1
2
3
4
M
M
_
A
I0
2
3
3
M
M
_
P
H
_
A
2
3
2
A F E _ D B 3
2 1 7
M
M
_
B
I2
2
3
1
M
M
_
B
I1
2
3
0
M
M
_
Y
2
2
2
5
V C C ( A C )
2 2 1
M
M
_
Y
1
2
2
6
A F E _ D B 0
2 2 0
A F E _ D B 1
2 1 9
G
N
D
(C
O
R
E
)
2
2
3
A F E _ D B 2
2 1 8
A F E _ D B 4
2 1 6
A F E _ D B 5
2 1 5
M
M
_
B
I0
2
2
9
M
M
_
P
H
_
B
2
2
8
V
C
C
(C
O
R
E
)
2
2
7
M
M
_
Y
3
2
2
4
C L P W M
2 2 2
A F E _ D B 6
2 1 4
A F E _ D B 7
2 1 3
G N D ( A C )
2 1 2
A F E S C K
2 1 1
V C C ( C O R E )
2 1 0
A D C L K
2 0 9
G N D ( C O R E )
2 0 8
A F E _ S E N
2 0 7
C C D _ P H 1
2 0 6
C C D _ P H 2
2 0 5
A F E _ S D I
2 0 4
C C D _ C P
2 0 3
B S A M P
2 0 2
C C D _ R S
2 0 1
C C D _ T G
2 0 0
V S A M P
1 9 9
G N D ( C O R E )
1 9 8
T D 0
1 9 7
T R S K
1 9 5
T D I
1 9 6
T C K
1 9 3
T M S
1 9 4
V C C ( C O R E )
3 3
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5 0
G
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(C
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2
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7
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A
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D
A
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A
3
2
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8
R
A
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D
A
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A
2
2
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9
R
A
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A
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2
6
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A
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A
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2
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(A
C
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2
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A
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1
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A
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A
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1
4
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C
(C
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2
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A
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A
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1
3
2
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6
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A
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1
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8
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A
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2
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A
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2
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(C
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2
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A
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1
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A
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2
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(A
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2
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A
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(C
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1
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(C
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(A
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6
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(A
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A
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A
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T P 9 9
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T
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3
4
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1
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2
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3
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2
6
3
3
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3
1
0
B
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7
0
1
0
k
J
x
4
1234
8765
C
2
6
4
1
0
0
0
p
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3
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3
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2
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5
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1
B
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4
4
3
3
J
x
4
1234
8765
T P 8 5
1
T
P
4
1
7
T
P
5
3
1
T
P
4
2
0
B
R
4
6
1
0
k
J
x
4
1234
8765
T P 2 8 7
R
4
2
3
3
J
T P 9 8
1
T
P
3
6
4
T
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3
7
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(1
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T P 3 3 2
T
P
3
4
4
T
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3
8
3
T P 8 4
1
T
P
4
0
3
T P 3 2 5
B
R
3
1
0
J
x
4
1234
8765
T
P
7
1
1
C 3 6 0 . 1 u
T
P
3
5
0
T
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4
1
1
T
P
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T
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N
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B
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0
3
3
J
x
4
1234
8765
T
P
1
1
4
1
T
P
2
9
8
R
3
6
1
0
k
J
B
R
3
2
1
0
k
J
x
4
1234
8765
T P 8 3
1
T
P
7
4
1
B
R
6
9
1
0
k
J
x
4
1 2 3 4
8 7 6 5
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1
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4
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T P 2 7 8
C 3 9 0 . 1 u
C 7 2 N . M .. M .
T
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3
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5
T
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3
2
1
B
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3
3
1
0
k
J
x
4
1234
8765
T
P
3
6
5
R
4
0
6
3
3
J
C
7
94
7
p
C 7 5
2 2 0 0 0 p
T
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4
0
9
T
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1
1
3
1
B
R
4
9
3
3
J
x
4
1234
8765
T P 3 3 3
T
P
1
1
7
1
R
3
7
1
0
k
J
C 7 0 N . M .. M .
T
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3
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T
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4
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T P 3 2 6
T P 2 7 3
T
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3
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T
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3
5
1
T
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4
4
1
T
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6
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T P 8 2
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T
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(1
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4
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C 4 1 0 . 1 u
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T P 1 1 1
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C 6 2 0 . 1 u
55
44
33
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11
D
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1
(7
)
D
M
T
0
(7
)
D
M
T
3
(7
)
(T
C
S
_
A
N
)
(6
)
R
T
H
(6
)
E
S
_
S
T
S
(9
)
E
S
_
C
M
D
(9
)
/H
W
R
(3
,4
)
/L
W
R
(2
)
/E
S
_
S
R
D
Y
(9
)
/C
S
IO
A
S
IC
(3
)
/C
S
G
A
S
IC
(2
)
/C
S
S
R
A
M
(4
)
/C
S
F
R
O
M
(4
)
S
D
A
(4
)
M
M
C
L
K
(6
)
/R
D
(2
,3
,4
,5
)
P
O
F
F
(6
)
T
x
D
(1
2
)
R
x
D
(1
2
)
S
C
L
(4
)
B
Z
R
(1
1
)
/E
S
_
P
A
G
E
(9
)
C
R
U
M
S
D
A
(1
6
)
C
R
U
M
S
C
L
(1
6
)
S
P
F
M
T
3
(5
)
S
P
F
M
T
0
(5
)
S
P
F
M
T
1
(5
)
/S
C
A
N
S
P
(2
)
P
M
C
L
K
(6
)
S
P
F
M
T
2
/M
IR
C
N
T
(5
)
/T
R
A
N
S
S
T
(2
)
/S
C
A
N
S
T
(2
)
R
Y
/B
Y
(4
)
/C
S
5
(1
3
)
C
P
U
C
L
K
#
(3
)
/R
E
S
E
T
1
(5
)
V
ID
E
O
#
(2
,5
)
L
C
D
C
O
N
T
(6
)
R
E
S
E
T
O
U
T
1
(5
)
m
t_
a
t_
h
o
m
e
#
(5
)
/R
E
S
_
U
S
B
2
0
(1
0
)
/R
E
S
_
F
A
X
(1
3
)
/R
E
S
_
O
A
9
8
2
(9
)
/R
E
S
_
G
A
S
IC
(2
)
/R
E
S
_
IO
A
S
IC
(3
)
/R
E
S
_
N
IC
(1
5
)
(P
S
F
A
N
L
K
)
(8
)
T P 9
T
P
6
5
T P 3 5
T P 8 6
C 2 0 0 . 1 U
C 2 5 0 . 1 U
B
R
7
N
M
_
1
0
K
J
X
4
1234
8765
F
B
1
0
J
<
1
6
0
8
>
R
1
3
2
1
0
K
J
R
2
6
1
0
K
J
R
3
6
4
3
3
J
T
P
5
2
T
P
6
6
T P 2 2
R
9
4
1
0
K
J
R
5
1
3
3
J
T
P
7
9
B R 2 1
3 3 J X 4
1
2
3
4
8
7
6
5
T P 1 0 1
B
R
9
N
M
_
1
0
K
J
X
4
1234
8765
T P 3 2
T P 8 1
R
4
N
M
T
P
7
2
R
2
3
2
K
J
T P 1 0 6
B R 2 2
3 3 J X 4
1
2
3
4
8
7
6
5
T
P
4
4
R 5 0 3 3 J
B
R
3
1
0
K
J
X
4
1234
8765
T P 9 5
IC
2
H
8
S
/2
3
2
1
H
D
6
4
1
2
3
2
1
V
F
2
5
(
H
8
S
/
2
3
2
1
)
P
3
5
/S
C
K
1
6
4
P
3
4
/S
C
K
0
6
3
P
3
3
/R
x
D
1
6
2
P
3
2
/R
x
D
0
6
1
P
3
1
/T
x
D
1
6
0
P
3
0
/T
x
D
0
5
9
V
C
C
5
8
P
D
7
/D
1
5
5
7
P
D
6
/D
1
4
5
6
P
D
5
/D
1
3
5
5
P
D
4
/D
1
2
5
4
V
s
s
5
3
P
D
3
/D
1
1
5
2
P
D
2
/D
1
0
5
1
P
D
1
/D
9
5
0
P
D
0
/D
8
4
9
P
E
7
/D
7
4
8
P
E
6
/D
6
4
7
P
E
5
/D
5
4
6
P
E
4
/D
4
4
5
V
s
s
4
4
P
E
3
/D
3
4
3
P
E
2
/D
2
4
2
P
E
1
/D
1
4
1
P
E
0
/D
0
4
0
V
C
C
3
9
A
V
c
c
1
0
3
V
re
f
1
0
4
P
4
0
/A
N
0
1
0
5
P
4
1
/A
N
1
1
0
6
P
4
2
/A
N
2
1
0
7
P
4
3
/A
N
3
1
0
8
P
4
4
/A
N
4
1
0
9
P
4
5
/A
N
5
1
1
0
P
4
6
/A
N
6
/D
A
0
1
1
1
P
4
7
/A
N
7
/D
A
1
1
1
2
A
V
s
s
1
1
3
V
s
s
1
1
4
P
1
7
/P
O
1
5
/T
IO
C
B
2
/T
C
L
K
D
1
1
5
P
1
6
/P
O
1
4
/T
IO
C
A
2
1
1
6
P
1
5
/P
O
1
3
/T
IO
C
B
1
/T
C
L
K
C
1
1
7
P
1
4
/P
O
1
2
/T
IO
C
A
1
1
1
8
P
1
3
/P
O
1
1
/T
IO
C
D
0
/T
C
L
K
B
1
1
9
P
1
2
/P
O
1
0
/T
IO
C
C
0
/T
C
L
K
A
1
2
0
P
1
1
/P
O
9
/T
IO
C
B
0
/D
A
C
K
1
1
2
1
P
1
0
/P
O
8
/T
IO
C
A
0
/D
A
C
K
0
1
2
2
M
D
0
1
2
3
M
D
1
1
2
4
M
D
2
1
2
5
P
G
0
/C
A
S
1
2
6
P
G
1
/C
S
3
1
2
7
P
G
2
/C
S
2
1
2
8
P G 3 / C S 1
1
P G 4 / C S 0
2
V s s
3
N C
4
V C C
5
P C 0 / A 0
6
P C 1 / A 1
7
P C 2 / A 2
8
P C 3 / A 3
9
V s s
1 0
P C 4 / A 4
1 1
P C 5 / A 5
1 2
P C 6 / A 6
1 3
P C 7 / A 7
1 4
P B 0 / A 8
1 5
P B 1 / A 9
1 6
P B 2 / A 1 0
1 7
P B 3 / A 1 1
1 8
V s s
1 9
P B 4 / A 1 2
2 0
P B 5 / A 1 3
2 1
P B 6 / A 1 4
2 2
P B 7 / A 1 5
2 3
P A 0 / A 1 6
2 4
P A 1 / A 1 7
2 5
P A 2 / A 1 8
2 6
P A 3 / A 1 9
2 7
V s s
2 8
P A 4 / A 2 0 / I R Q 4
2 9
P A 5 / A 2 1 / I R Q 5
3 0
P A 6 / A 2 2 / I R Q 6
3 1
P A 7 / A 2 3 / I R Q 7
3 2
P 6 7 / C S 7 / I R Q 3
3 3
P 6 6 / C S 6 / I R Q 2
3 4
V s s
3 5
V s s
3 6
P 6 5 / I R Q 1
3 7
P 6 4 / I R Q 0
3 8
P 5 3 / A D T R G
1 0 2
P 5 2 / S C K 2
1 0 1
V s s
1 0 0
V s s
9 9
P 5 1 / R x D 2
9 8
P 5 0 / T x D 2
9 7
P F 0 / B R E Q
9 6
P F 1 / B A C K
9 5
P F 2 / L C A S / W A I T / B R E Q O
9 4
P F 3 / L W R
9 3
P F 4 / H W R
9 2
P F 5 / R D
9 1
P F 6 / A S
9 0
V C C
8 9
P F 7 / 0
8 8
V s s
8 7
E X T A L
8 6
X T A L
8 5
V C C
8 4
S T B Y
8 3
N M I
8 2
R E S
8 1
W D T O V F
8 0
P 2 0 / P O 0 / T I O C A 3
7 9
P 2 1 / P O 1 / Y I C O B 3
7 8
P 2 2 / P O 2 / T I O C C 3
7 7
P 2 3 / P O 3 / T I O C D 3
7 6
P 2 4 / P O 4 / T I O C A 4
7 5
P 2 5 / P O 5 / T I O C B 4
7 4
P 2 6 / P O 6 / T I O C A 5
7 3
P 2 7 / P O 7 / T I O C B 5
7 2
P 6 3 / T E N D 1
7 1
P 6 2 / D R E Q 1
7 0
P 6 1 / T E N D 0 / C S 5
6 9
V s s
6 8
V s s
6 7
P 6 0 / D R E Q 0 / C S 4
6 6
V s s
6 5
T P 1 3
T
P
5
9
T
P
4
0
T P 2 4
T
P
4
3
T
P
2
T
P
4
8
T P 1 5
B R 2 3
3 3 J X 4
1
2
3
4
8
7
6
5
T
P
7
0
B
R
5
1
0
K
J
X
4
1234
8765
T P 2 6
T P 1 0
T P 9 8
T P 9 3
T P 8 4
C
2
0
.1
U
T
P
7
3
4
C 7 0
N M
B R 2 4
3 3 J X 4
1
2
3
4
8
7
6
5
T
P
7
2
4
T P 1 7
C
4
1
0
0
P
R
5
2
1
0
K
J
T
P
6
7
T P 2 8
T
P
7
6
T
P
5
1
T P 1 0 2
T P 8 7
R
1
9
1
0
K
J
C 8 3 3 P
T
P
8
0
B R 2 5
3 3 J X 4
1
2
3
4
8
7
6
5
R
1
2
2
2
J
R
1
6
3
3
J
T
P
6
R
6
6
1
0
K
J
B
R
1
0
1
0
K
J
X
4
1 2 3 4
8 7 6 5
T
P
5
4
T
P
5
6
T P 1 9
R
2
N
M
T P 1 0 7
T P 9 0
C 1 2
2 2 P
R
1
1
1
0
K
J
B
R
1
6
3
3
J
X
4
1234
8765
C 1 4
N M
T
P
7
3
B
R
6
1
0
K
J
X
4
1234
8765
C 1 3
N M
C
6
1
2
P
C 1 5
N M
B
R
1
7
3
3
J
X
4
1234
8765
R
1
7
3
3
J
T P 9 6
B
R
1
3
1
0
K
J
X
4
1234
8765
R
2
0
3
3
0
J
T
P
6
1
T P 1 1
R
9
1
0
K
J
C 9 3 3 P
R
1
N
M
T
P
7
3
5
T
P
6
4
X
1
A
T
-4
9
1
9
.6
6
0
8
M
H
z
B
R
1
8
3
3
J
X
4
1234
8765
R
6
7
1
0
K
J
T P 3 7
T P 2 9
T
P
5
T P 1 0 3
T P 9 9
T P 8 5
T
P
7
8
T P 3 6
C 2 1 0 . 1 U
B
R
1
9
3
3
J
X
4
1234
8765
R
1
8
3
3
J
R
3
8
4
3
3
J
T
P
6
9
T
P
3
8
T P 2 0
C 2 2 0 . 1 U
T P 1 0 8
R
3
0
J
T
P
4
7
T P 8 8
B
R
2
0
3
3
J
X
4
1 2 3 4
8 7 6 5
R
1
3
3
3
J
R
6
N
M
C 2 3 0 . 1 U
C 7 3 3 P
T
P
7
T
P
5
5
T P 2 3
B
R
1
2
1
0
K
J
X
4
1234
8765
T P 3 3
T
P
3
C 1 0
N M
T
P
1
0
9
T
P
6
8
C 2 4 0 . 1 U
R
5
1
0
K
J
T P 1 2
T P 9 1
T P 8 2
R
7
8
1
K
J
T
P
4
2
T
P
7
5
T
P
4
6
T P 1 4
T
P
1
T P 2 5
R
7
0
J
T
P
7
2
9
R
8
N
M
C
1
9
1
0
U
/1
0
V
<
2
0
1
2
>
T P 3 0
C
3
1
0
0
P
C
5
1
5
P
F
T
P
6
3
T P 1 6
T P 9 7
B
R
1
1
0
K
J
X
4
1234
8765
T
P
4
9
T P 2 7
R
2
2
3
3
J
R
3
9
2
1
0
K
J
R
2
1
2
K
J
T
P
7
4
R
9
5
1
0
K
J
T
P
5
0
T P 8
B
R
1
1
1
0
K
J
X
4
1234
8765
T P 1 0 0
C 3 6 9
N M
T
P
5
3
T P 3 4
T
P
7
1
R
1
5
1
0
0
J
L
1
N
M
_
Z
J
S
R
5
1
0
1
-2
2
3
T
A
T
P
4
T P 2 1
T P 9 4
T P 8 9
R
2
5
3
3
J
T
P
5
7
R
2
4
1
0
K
J
T P 3 1
B
R
2
1
0
K
J
X
4
1234
8765
IC
1
C
Y
2
5
8
1
1
S
C
X
IN
/C
L
K
IN
1
X
O
U
T
8
V
D
D
7
V
S
S
2
S
S
C
L
K
5
F
R
S
E
L
6
S
0
4
S
1
3
R
1
3
1
1
0
K
J
T P 9 2
T P 8 3
C
1
1
5
P
F
T
P
7
7
T P 1 0 5
R
1
4
3
3
J
R
5
3
1
0
K
J
T
P
6
2
B
R
4
1
0
K
J
X
4
1234
8765
T
P
4
1
C
1
1
N
M
M
C
U
P
W
B
(
C
P
U
s
e
c
t
i
o
n
)
(
A
L
-
2
0
5
0
C
S
)
1
/
1
6
M
M
_
B
I2
M
M
_
A
I0
M
M
_
B
I1
M
M
_
A
I2
M
M
_
B
I0
M
M
_
A
I1
/IN
IT
/S
L
C
T
IN
/A
U
T
O
F
D
/S
T
B
P
A
R
A
D
7
P
A
R
A
D
6
P
A
R
A
D
5
P
A
R
A
D
4
P
A
R
A
D
3
P
A
R
A
D
2
P
A
R
A
D
1
P
A
R
A
D
0
V
P
IN
R
C
V
V
M
IN
/P
O
R
E
Q
/P
IR
E
Q
P
O
D
A
T
A
0
P
O
D
A
T
A
1
P
O
D
A
T
A
2
P
O
D
A
T
A
3
P
O
D
A
T
A
4
P
O
D
A
T
A
5
P
O
D
A
T
A
6
P
O
D
A
T
A
7
C
L
K
S
W
M
E
M
_
IN
T
/IN
R
E
Q
/O
U
T
A
C
K
/F
A
X
P
R
O
/P
C
L
P
R
O
/O
U
T
C
S
A 8
D 9
D 7
R A M _ C L K _ O U T
D 4
D 2
M E M _ I N T
M
M
_
A
I0
D 8
P F C L K I N
D 1 5
P F C L K O U T
D 3
D 0
A 7
A 6
A 5
C L K S W
M
M
_
B
I1
M
M
_
B
I0
M
M
_
A
I1
D 1
D 1 3
D 5
D 1 2
D 1 1
P
F
C
L
K
A 4
A 2
A 1
A 9
A 3
D 6
S F C L K 4 8
D 1 0
P F C L K
S Y N C #
D 1 4
A
F
E
_
D
B
7
A
F
E
_
D
B
6
A
F
E
_
D
B
5
A
F
E
_
D
B
4
A
F
E
_
D
B
3
A
F
E
_
D
B
2
A
F
E
_
D
B
1
A
F
E
_
D
B
0
A
F
E
_
S
D
I
J
T
G
_
T
D
I
J
T
G
_
T
M
S
J
T
G
_
T
C
K
J
T
G
_
T
D
O
M
A
D
1
1
M
A
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1 7 6
M D A T 0 8
1 7 5
M D A T 0 7
1 7 4
G N D ( C O R E )
1 7 3
M D A T 0 6
1 7 2
M D A T 0 5
1 7 1
M D A T 0 4
1 7 0
V C C ( C O R E )
1 6 9
M D A T 0 3
1 6 8
M D A T 0 2
1 6 7
M D A T 0 1
1 6 6
M D A T 0 0
1 6 5
G N D ( A C )
1 6 4
/ I N C S
1 6 3
/ I N A C K
1 6 2
/ O U T R E Q
1 6 1
G N D ( C O R E )
1 6 0
/ H S Y N C
1 5 9
P I D A T A 0
1 5 8
P I D A T A 1
1 5 7
P I D A T A 2
1 5 6
V C C ( A C )
1 5 5
P I D A T A 3
1 5 4
P I D A T A 4
1 5 3
P I D A T A 5
1 5 2
P I D A T A 6
1 5 1
P I D A T A 7
1 5 0
/ P O C S
1 4 9
/P
O
R
E
Q
1
4
8
V
C
C
(A
C
)
1
4
7
/P
IW
T
1
4
6
/P
IA
C
K
1
4
5
G
N
D
(A
C
)
1
4
4
/P
O
A
C
K
1
4
3
/P
IR
E
Q
1
4
2
G
N
D
(C
O
R
E
)
1
4
1
P
O
D
A
T
A
0
1
4
0
P
O
D
A
T
A
1
1
3
9
P
O
D
A
T
A
2
1
3
8
P
O
D
A
T
A
3
1
3
7
P
O
D
A
T
A
4
1
3
6
P
O
D
A
T
A
5
1
3
5
P
O
D
A
T
A
6
1
3
4
P
O
D
A
T
A
7
1
3
3
V
C
C
(C
O
R
E
)
1
3
2
/T
R
A
N
S
S
T
1
3
1
/R
E
C
E
P
T
S
T
1
3
0
/P
R
IN
T
S
T
1
2
9
R
A
M
_
D
A
T
A
4
2
5
6
R
A
M
_
D
A
T
A
5
2
5
5
R
A
M
_
D
A
T
A
6
2
5
4
R
A
M
_
D
A
T
A
7
2
5
3
G
N
D
(A
C
)
2
5
2
R
A
M
_
D
Q
M
0
2
5
1
R
A
M
_
W
D
E
2
5
0
V
C
C
(A
C
)
2
4
9
R
A
M
_
C
A
S
2
4
8
R
A
M
_
R
A
S
2
4
7
R
A
M
_
C
S
2
4
6
R
A
M
_
B
A
N
K
S
0
2
4
5
R
A
M
_
B
A
N
K
S
1
2
4
4
V
C
C
(C
O
R
E
)
2
4
3
R
A
M
_
M
A
D
1
0
2
4
2
R
A
M
_
M
A
D
0
2
4
1
R
A
M
_
M
A
D
1
2
4
0
G
N
D
(C
O
R
E
)
2
3
9
R
A
M
_
M
A
D
2
2
3
8
R
A
M
_
M
A
D
3
2
3
7
G
N
D
(A
C
)
2
3
6
M
M
_
A
I2
2
3
5
M
M
_
A
I1
2
3
4
M
M
_
A
I0
2
3
3
M
M
_
P
H
_
A
2
3
2
A F E _ D B 3
2 1 7
M
M
_
B
I2
2
3
1
M
M
_
B
I1
2
3
0
M
M
_
Y
2
2
2
5
V C C ( A C )
2 2 1
M
M
_
Y
1
2
2
6
A F E _ D B 0
2 2 0
A F E _ D B 1
2 1 9
G
N
D
(C
O
R
E
)
2
2
3
A F E _ D B 2
2 1 8
A F E _ D B 4
2 1 6
A F E _ D B 5
2 1 5
M
M
_
B
I0
2
2
9
M
M
_
P
H
_
B
2
2
8
V
C
C
(C
O
R
E
)
2
2
7
M
M
_
Y
3
2
2
4
C L P W M
2 2 2
A F E _ D B 6
2 1 4
A F E _ D B 7
2 1 3
G N D ( A C )
2 1 2
A F E S C K
2 1 1
V C C ( C O R E )
2 1 0
A D C L K
2 0 9
G N D ( C O R E )
2 0 8
A F E _ S E N
2 0 7
C C D _ P H 1
2 0 6
C C D _ P H 2
2 0 5
A F E _ S D I
2 0 4
C C D _ C P
2 0 3
B S A M P
2 0 2
C C D _ R S
2 0 1
C C D _ T G
2 0 0
V S A M P
1 9 9
G N D ( C O R E )
1 9 8
T D 0
1 9 7
T R S K
1 9 5
T D I
1 9 6
T C K
1 9 3
T M S
1 9 4
V C C ( C O R E )
3 3
O U T P 0 1 A
5 0
G
N
D
(C
O
R
E
)
2
5
7
R
A
M
_
D
A
T
A
3
2
5
8
R
A
M
_
D
A
T
A
2
2
5
9
R
A
M
_
D
A
T
A
1
2
6
0
R
A
M
_
D
A
T
A
0
2
6
1
G
N
D
(A
C
)
2
6
2
R
A
M
_
D
A
T
A
1
5
2
6
3
R
A
M
_
D
A
T
A
1
4
2
6
4
V
C
C
(C
O
R
E
)
2
6
5
R
A
M
_
D
A
T
A
1
3
2
6
6
R
A
M
_
D
A
T
A
1
2
2
6
7
R
A
M
_
D
A
T
A
1
1
2
6
8
R
A
M
_
D
A
T
A
1
0
2
6
9
R
A
M
_
D
A
T
A
9
2
7
0
R
A
M
_
D
A
T
A
8
2
7
1
V
C
C
(C
O
R
E
)
2
7
2
R
A
M
_
D
Q
M
1
2
7
3
R
A
M
_
C
K
E
2
7
4
G
N
D
(A
C
)
2
7
5
R
A
M
_
C
L
K
_
O
U
T
2
7
6
G
N
D
(C
O
R
E
)
2
7
7
R
A
M
_
M
A
D
1
2
2
7
8
R
A
M
_
M
A
D
1
1
2
7
9
R
A
M
_
M
A
D
9
2
8
0
V
C
C
(C
O
R
E
)
2
8
1
R
A
M
_
M
A
D
8
2
8
2
R
A
M
_
M
A
D
7
2
8
3
V
C
C
(A
C
)
2
8
4
R
A
M
_
M
A
D
6
2
8
5
R
A
M
_
M
A
D
5
2
8
6
R
A
M
_
M
A
D
4
2
8
7
G
N
D
(A
C
)
2
8
8
C
P
U
D
A
T
A
1
5
2
8
9
C
P
U
D
A
T
A
1
4
2
9
0
C
P
U
D
A
T
A
1
3
2
9
1
C
P
U
D
A
T
A
1
2
2
9
2
C
P
U
D
A
T
A
1
1
2
9
3
C
P
U
D
A
T
A
1
0
2
9
4
C
P
U
D
A
T
A
9
2
9
5
C
P
U
D
A
T
A
8
2
9
6
T
P
2
2
1
T
P
1
6
2
T
P
2
2
8
T
P
1
5
1
B
R
5
1
8
2
J
X
4
1234
8765
T
P
2
4
5
T
P
2
1
3
T
P
1
9
0
R
3
5
9
1
0
K
J
C 3 9 0 . 1 U
T
P
2
0
5
T
P
1
8
1
T P 3 8 2
T
P
8
4
6
B
R
2
7
1
0
K
J
X
4
1 2 3 4
8 7 6 5
R
7
0
0
J
T P 4 8 6
T
P
8
6
1
T
P
1
8
5
T P 1 3 5
T P 1 1 9
C
6
6
N
M
T P 5 0 7
T P 7 4 0
T
P
2
1
2
T
P
1
4
1
C 4 2 0 . 1 U
T P 3 2 5
T
P
1
5
0
T
P
8
2
3
T
P
2
3
5
T
P
2
6
1
T P 1 3 0
C 2 9 3 1 2 P
R
3
1
3
3
J
B
R
3
8
3
3
J
X
4
1234
8765
B
R
4
1
1
0
K
J
X
4
1234
8765
C 4 0 0 . 1 U
T
P
8
6
9
T
P
2
3
7
T
P
1
9
7
T
P
1
7
5
T
P
1
7
4
T
P
1
6
3
C
3
9
9
1
0
U
/1
0
V
<
2
0
1
2
>
C
4
1
1
0
.1
U
B
R
3
0
3
3
J
X
4
1234
8765
B
R
2
6
1
0
K
J
X
4
1 2 3 4
8 7 6 5
B
R
5
5
1
0
K
J
X
4
1234
8765
C 4 1 0 . 1 U
R
7
3
N
M
T
P
2
5
6
T
P
7
2
7
T P 1 2 5
T P 1 1 4
T
P
8
7
6
T
P
2
2
7
T
P
2
2
0
T
P
1
9
8
B
R
4
7
3
3
J
X
4
1234
8765
IC
9
C
Y
2
5
8
1
4
S
C
X
IN
/C
L
K
IN
1
X
O
U
T
8
V
D
D
7
V
S
S
2
S
S
C
L
K
5
F
R
S
E
L
6
S
0
4
S
1
3
T
P
8
4
7
B
R
3
2
3
3
J
X
4
1234
8765
T
P
8
3
6
B
R
5
2
1
0
K
J
X
4
1234
8765
C 3 8 0 . 1 U
T
P
8
7
2
T
P
8
6
6
T
P
1
4
2
T
P
8
2
8
T
P
1
5
2
T P 4 0 2
T
P
2
4
6
C 2 9 4 1 2 P
C
7
6
0
.1
U
B
R
2
8
3
3
J
X
4
1234
8765
T P 4 9 0
T
P
1
8
7
B
R
5
3
1
0
K
J
X
4
1234
8765
C 4 3 0 . 1 U
R
3
0
3
3
J
T P 6 2 7
T
P
8
6
2
T
P
2
0
7
T
P
2
3
8
T P 1 3 6
T P 1 2 0
B
R
4
3
3
3
J
X
4
1234
8765
R
4
7
1
0
K
J
T
P
2
1
5
T P 7 4 1
T
P
1
5
9
C 4 4 0 . 1 U
C
5
8
4
7
P
C
3
5
1
N
M
T
P
8
2
5
T P 7 3 6
T
P
1
9
9
R
4
6
1
0
K
J
T
P
7
1
9
T
P
1
5
3
R
6
8
0
J
T
P
2
5
2
T
P
1
6
8
T
P
1
4
4
T
P
1
6
5
T
P
2
4
0
T
P
2
2
9
T P 1 3 1
B
R
6
0
1
0
K
J
X
4
1234
8765
C 4 5 0 . 1 U
R
3
2
3
3
J
T
P
2
1
4
T
P
1
9
2
R
4
2
1
0
K
J
R
7
5
N
M
T
P
1
7
7
T
P
2
0
6
T
P
1
8
4
B
R
3
1
1
0
K
J
X
4
1234
8765
B
R
3
5
3
3
J
X
4
1234
8765
B
R
3
6
3
3
J
X
4
1234
8765
C 7 5
2 2 0 0 0 P
T
P
8
4
8
T
P
1
7
6
T P 1 2 6
T P 1 1 5
R
5
4
3
3
J
C 4 6 0 . 1 U
C
6
0
4
7
P
T
P
2
2
3
T
P
1
4
3
R
1
3
4
N
M
T
P
2
5
7
T
P
2
3
0
B
R
3
3
1
0
K
J
X
4
1234
8765
C
4
0
0
1
0
U
/1
0
V
<
2
0
1
2
>
T P 4 0 3
B
R
4
9
1
0
K
J
X
4
1234
8765
B
R
5
7
1
0
K
J
X
4
1234
8765
R
6
0
N
M
C 4 7 0 . 1 U
R
3
4
3
3
J
R
6
5
3
3
J
T P 4 9 3
T
P
8
3
7
T
P
1
8
9
T P 6 2 8
T
P
8
8
1
T
P
2
4
7
T
P
1
5
4
R
6
3
N
M
_
3
3
J
T
P
8
5
4
R
6
2
1
0
K
J
X
2
N
M
_
S
G
8
0
0
2
D
C
(4
8
M
H
z
)
N
.C
.
1
V
C
C
8
O
U
T
P
U
T
5
G
N
D
4
X
7
A
T
-4
9
(1
2
M
H
z
)
T
P
8
8
5
T
P
1
6
4
C 4 8 0 . 1 U
C
6
2
4
7
P
B
R
5
8
1
0
K
J
X
4
1234
8765
T
P
8
9
2
T
P
8
7
3
T
P
2
0
8
T P 1 3 7
T P 1 2 1
C
1
0
7
1
0
P
B
R
4
5
1
0
K
J
X
4
1234
8765
T
P
8
7
7
T
P
2
3
9
T P 1 1 0
T
P
8
6
3
T
P
8
2
0
T
P
1
6
7
C
7
7
N
M
_
1
2
P
T
P
8
5
5
T
P
8
1
8
T P 7 4 2
T
P
2
4
2
T
P
2
2
2
T
P
2
0
0
X
5
A
T
-4
9
(1
8
.3
8
5
6
M
H
z
)
R
3
3
3
3
J
B
R
5
4
3
3
J
X
4
1234
8765
B
R
5
9
1
0
K
J
X
4
1234
8765
C 5 5 0 . 1 U
T
P
7
4
6
T P 7 3 7
C
6
8
N
M
R
4
0
1
0
K
J
T
P
2
5
8
T
P
8
6
7
T P 1 3 2
T P 1 4 0
C
6
3
N
M
C 5 2 0 . 1 U
C
6
1
4
7
P
B
R
5
6
3
3
J
X
4
1234
8765
T
P
2
1
7
T
P
1
4
5
R
5
5
3
3
J
T
P
8
2
2
T
P
7
2
0
T
P
1
7
9
T
P
1
7
0
T P 1 2 7
T P 1 1 6
R
1
3
3
3
3
J
B
R
2
9
3
3
J
X
4
1234
8765
T
P
8
5
6
T
P
2
5
5
T
P
1
8
6
C 2 9 5 1 2 P
C
4
0
1
1
0
U
/1
0
V
<
2
0
1
2
>
R
3
1
4
0
J
T
P
8
2
7
C 5 7 0 . 1 U
R
3
6
3
3
J
T P 4 6 2
T
P
2
3
2
T
P
1
7
8
T P 4 9 5
T
P
2
0
1
T
P
1
5
6
R
7
9
0
J
T P 6 3 0
C
4
0
2
1
2
P
T
P
1
4
6
C 5 6 0 . 1 U
C
6
4
4
7
P
T
P
2
4
8
T
P
1
9
1
T
P
1
5
5
T
P
2
3
1
C
5
9
4
7
P
T
P
2
1
6
T
P
1
9
3
T
P
2
0
9
T
P
8
8
2
T
P
8
5
7
T P 1 3 8
T P 1 2 2
C 5 3 0 . 1 U
R
3
7
3
3
J
T
P
1
6
1
T P 1 1 1
B
R
3
7
3
3
J
X
4
1234
8765
L
2
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7
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2
2
4
B
R
3
9
3
3
J
X
4
1234
8765
B
R
3
4
1
0
K
J
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4
1234
8765
T P 1 2 8
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J
X
4
1234
8765
T
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2
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4
4
3
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J
X
4
1234
8765
T
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X
4
1234
8765
T
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1234
8765
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1234
8765
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4 1
P O R T B 4 ( P D 5 0 K ) ( 5 V F S )
4 2
P O R T B 3 ( P D 5 0 K ) ( 5 V F S )
4 3
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4 4
P O R T B 1 ( P D 5 0 K ) ( 5 V F S )
4 5
P O R T B 0 ( P D 5 0 K ) ( 5 V F S )
4 6
P O R T C 7 ( P D 5 0 K )
4 7
P O R T C 6 ( P D 5 0 K )
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LEAD-FREE SOLDER
The PWBs of this model employs lead-free solder. The LF marks indicated on the PWBs and the Service Manual mean Lead-Free solder.
The alphabet following the LF mark shows the kind of lead-free solder.
(1) NOTE FOR THE USE OF LEAD-FREE SOLDER THREAD
When repairing a lead-free solder PWB, use lead-free solder thread.
Never use conventional lead solder thread, which may cause a breakdown or an accident.
Since the melting point of lead-free solder thread is about 40C higher than that of conventional lead solder thread, the use of the exclusive-use
soldering iron is recommendable.
(2) NOTE FOR SOLDERING WORK
Since the melting point of lead-free solder is about 220C, which is about 40C higher than that of conventional lead solder, and its soldering capacity is
inferior to conventional one, it is apt to keep the soldering iron in contact with the PWB for longer time. This may cause land separation or may exceed
the heat-resistive temperature of components. Use enough care to separate the soldering iron from the PWB when completion of soldering is
confirmed.
Since lead-free solder includes a greater quantity of tin, the iron tip may corrode easily. Turn ON/OFF the soldering iron power frequently.
If different-kind solder remains on the soldering iron tip, it is melted together with lead-free solder. To avoid this, clean the soldering iron tip after
completion of soldering work.
If the soldering iron tip is discolored black during soldering work, clean and file the tip with steel wool or a fine filer.
Example:
5mm
Lead-Free
Solder composition
code (Refer to the
table at the right.)
<Solder composition code of lead-free solder>
Solder composition
Sn-Ag-Cu
Sn-Ag-Bi
Sn-Ag-Bi-Cu
Sn-Zn-Bi
Sn-In-Ag-Bi
Sn-Cu-Ni
Sn-Ag-Sb
Bi-Sn-Ag-P
Bi-Sn-Ag
a
b
z
i
n
s
p
Solder composition code
a
CAUTION FOR BATTERY REPLACEMENT
(Danish) ADVARSEL !
Lithiumbatteri Eksplosionsfare ved fejlagtig hndtering.
Udskiftning m kun ske med batteri
af samme fabrikat og type.
Levr det brugte batteri tilbage til leverandoren.
(English) Caution !
Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type
recommended by the manufacturer.
Dispose of used batteries according to manufacturers instructions.
(Finnish) VAROITUS
Paristo voi rjht, jos se on virheellisesti asennettu.
Vaihda paristo ainoastaan laitevalmistajan suosittelemaan
tyyppiin. Hvit kytetty paristo valmistajan ohjeiden
mukaisesti.
(French) ATTENTION
Il y a danger dexplosion s il y a remplacement incorrect
de la batterie. Remplacer uniquement avec une batterie du
mme type ou dun type quivalent recommand par
le constructeur.
Mettre au rebut les batteries usages conformment aux
instructions du fabricant.
(Swedish) VARNING
Explosionsfara vid felaktigt batteribyte.
Anvnd samma batterityp eller en ekvivalent
typ som rekommenderas av apparattillverkaren.
Kassera anvnt batteri enligt fabrikantens
instruktion.
(German) Achtung
Explosionsgefahr bei Verwendung inkorrekter Batterien.
Als Ersatzbatterien drfen nur Batterien vom gleichen Typ oder
vom Hersteller empfohlene Batterien verwendet werden.
Entsorgung der gebrauchten Batterien nur nach den vom
Hersteller angegebenen Anweisungen.
CAUTION FOR BATTERY DISPOSAL
(For USA, CANADA)
"BATTERY DISPOSAL"
THIS PRODUCT CONTAINS A LITHIUM PRIMARY
(MANGANESS DIOXIDE) MEMORY BACK-UP BATTERY
THAT MUST BE DISPOSED OF PROPERLY. REMOVE THE
BATTERY FROM THE PRODUCT AND CONTACT YOUR
LOCAL ENVIRONMENTAL AGENCIES FOR INFORMATION
ON RECYCLING AND DISPOSAL OPTIONS.
"TRAITEMENT DES PILES USAGES"
CE PRODUIT CONTIENT UNE PILE DE SAUVEGARDE DE
MMOIRE LITHIUM PRIMAIRE (DIOXYDE DE MANGANSE)
QUI DOIT TRE TRAITE CORRECTEMENT. ENLEVEZ LA
PILE DU PRODUIT ET PRENEZ CONTACT AVEC VOTRE
AGENCE ENVIRONNEMENTALE LOCALE POUR DES
INFORMATIONS SUR LES MTHODES DE RECYCLAGE ET
DE TRAITEMENT.
COPYRIGHT 2008 BY SHARP CORPORATION
All rights reserved.
Printed in Japan.
No part of this publication may be reproduced,
stored in a retrieval system, or transmitted,
in any form or by any means,
electronic; mechanical; photocopying; recording or otherwise
without prior written permission of the publisher.
Trademark acknowledgements
Microsoft
, Windows
, Windows
98, Windows
Me, Windows
2000,
Windows
XP, Windows
Vista and Internet Explorer
are registered trademarks

or trademarks of Microsoft Corporation in the U.S.A. and other countries.
Adobe
, the Adobe
logo, Acrobat
, the Adobe
PDF logo, and Reader

TM
are
registered trademarks or trademarks of Adobe Systems Incorporated in the United
States and other countries.
IBM, PC/AT, and PowerPC are trademarks of International Business Machines
Corporation.
Sharpdesk is a trademark of Sharp Corporation.
All other trademarks and copyrights are the property of their respective owners.
SHARP CORPORATION
Digital Document System Group
CS Promotion Center
Yamatokoriyama, Nara 639-1186, Japan
2008 February Printed in Japan

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