Professional Documents
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DBOS
Yieldpoint
i-Drill
Rock Bits / Smith Tool
FH
Gemini
Shamal
XPlorer
Motor Bits
Standard Products
Flex-Flo
Inserts
Rock Bit Optional Features
1 - 5
PDC Bits / GeoDiamond
PDC Nomenclature Conversion Chart
ARCS
Dual Torque
RotoSteer
Kinetic
Quad-D
Staged Hole Openers (SHO)
Natural Diamond - Sidetrack
Standard Products (Matrix)
Standard Products (Steel)
IDEAS II
Cutters
Inserts
PDC Bit Optional Features
Hammer Bits
IMPAX
Reference Tools
Total Flow Area Chart
Drill Collar Specifications
Measurement Units & Drilling Formulas
Buoyancy Factor
PDC Bit Nozzle Installation
PDC Bit Make-Up Torque
PDC Bit Field Operating Procedures
Maximum Cone Dimensions
Rock Bit Make-Up Torque/Nozzle Types
Rock Bit Comparison Chart
Office Locations
Domestic
International
Table of Contents
P E O P L E T E C H N O L O G Y R E S U LT S
dvanced Services Engineering (ASE) is an independent applications organization within Smith that provides expert drill bit
selection engineering to Smith Bits customers. This service is founded on the recognition that time demands on drilling
supervision frequently preclude a sufficiently thorough selection process for bits. This situation can result in less than optimum bit A
performance. Smith's ASE program provides a highly experienced bit application specialist to a customer's drilling team to generate
objective bit selection recommendations and advise both the operator and Smith on day to day requirements for maintaining superior bit
performance.
Correct selection and utilization of drill bits have significant impact on drilling costs. A bit's performance and its interrelationship with the
rig capability, bottom hole assembly, mud, and the formation to be drilled, can contribute, either favorably or unfavorably, to costs. ASEs
consider the entire drilling environment including, formation, drilling fluids, rig capabilities, crew, and any special drilling objectives in their
process of finding an optimum bit then maintaining its efficiency throughout its life.
ASEs are a complementary part of a drilling team. ASE goals are always congruent with customer drilling objectives. Recommendations
are based on the best product for an application, independent of manufacturer. In addition, ASE engineers provide a feedback loop to
Smith Bits design engineers which leads to continual product improvement. To establish measurable goals, ASEs prepare and gain the
drilling team's agreement to a comprehensive well plan that evaluates performance during drilling. On completion, a post-well analysis
measures the success of the plan and provides a permanent, formal reference for future development wells.
Smiths Advanced Services Engineering has systematically produced favorable economic results for the projects and producing assets
where it has been employed. ASEs are currently on site throughout the world in a spectrum of drilling operations including multiple rig
developments, exploration wells, shallow and deep offshore wells, and directional and extended reach applications.
Advanced Services Engineering
Services & Applied Technology
P E O P L E T E C H N O L O G Y R E S U LT S
1
BOS, Smith's Drill Bit Optimization System, determines the appropriate combination of cutting structure, gauge protection,
hydraulic configuration, and other features for a drill bit for optimizing drilling performance. This software-driven process has the
primary goal of providing bits that drill with the lowest possible cost per foot. The DBOS service incorporates a thorough analysis
D
of offset well data including well logs,
formation tops, mud logs, core analysis,
rock mechanics, drilling parameters, bit
records and dull bit conditions to optimize
both rock bit and PDC bit selections to
achieve minimum cost per foot for the
operator with a minimum of "trial and
error." The tools utilize a commercially
available geologic mapping and well log
correlation and analysis software together
with a series of Smith Bits algorithms for
rock compressive strengths, bit
performance analysis, and bit selection.
DBOSoptimizes both roller cone and
fixed-cutter bit performance; it can
provide analysis based on a single offset
well, a multi-well cross section, or full field
mapping and regional trend analyses that
produce development strategies.
The process begins with evaluation of expected formation types and their section lengths obtained from offset well logs. The DBOS
application then determines unconfined rock compressive strength, effective porosity, abrasion and impact potential. These rock
properties contribute to the identification of one or more potentially optimal bit types and suggest various applicable bit features. DBOS
predicts the cost per foot that each bit and configuration will achieve. Bit selection recommendations are determined by bit type with
minimum cost per foot.
For PDC bit designs, cutter type and diameter, density, bit profile, hydraulic configuration, and gauge protection requirements are all
optimized.
Post-run analyses evaluate bit performance from available data such as real time penetration rates, weight on bit, RPM, torque, bit dull
conditions, and more. This provides design and applications engineering feedback and launches a continuous improvement cycle.
DBOS has been in service for more than 10 years, and Smiths database contains records pertaining to more than 3,500 projects in 54
countries, encompassing over 5,000 wells. Operators, worldwide, have attributed substantial savings in drilling time and cost to the use
of Smith Bits DBOS.
Drill Bit Optimization System
P E O P L E T E C H N O L O G Y R E S U LT S
Services & Applied Technology
2
it records play a major role in drill bit development by identifying opportunities to improve bit performance and reduce drilling
costs. The Smith Bits Drilling Records System (DRS ) was initiated in May 1985. Since that time more than half a million
records from oil, gas and geothermal wells around the world have been added. These records describe more than 2,500,000 B
individual bit runs from virtually all oil fields in the world.
The inclusion of bit record data from your wells in Smiths DRS contributes to better drill bit selection and application for your drilling
program. The Smith Bits DRS can be accessed through your Smith Bits Application Engineer or Sales Representative.
The Gemini Dynamic Twin Seal System is the industry leader in durability and reliability. The system consists of a primary seal that
protects the bearings and a secondary seal that protects the primary seal. The
proprietary dual material primary seal combines a highly wear resistant dynamic face
elastomer and a softer energizing material that exerts a consistent, but not excessive,
contact pressure. This bullet shaped primary seal has a large cross sectional profile
to provide maximum protection for the bearing.
The secondary seal is also made from a mix of patented fabrics and is designed to
guard against abrasive particles in the well bore fluids coming into contact with the
GEMINI
8-1/2
11-5/8
8-3/8
8-3/4
9-1/2
P E O P L E T E C H N O L O G Y R E S U LT S
Gemini Nomenclature -
All Gemini bits incorporate a G in the bit name.
9-5/8 GF15
GF20
12 GF20OD
12-1/4
GF10, GF15, GF26OD,GFS04, GFSH+, G04BDV,
G15SDGV, G20BDV, G40HY, GF05BDV, GF10BDV,
GF12T, GF12TDOD, GF15B, GF20BDODV, GF30B,
GF47Y, GH40YOD, MGGH+
17-1/2
G02T, G10TDODGV, G15BD, GSSHOD+V, MG10TQ,
MGGH+
15-1/2 G20V, G30V, G40V
16 G18DBDV, GGH+, MG02TQ
14-3/4 G10B, G15TD, G25SD
18 GSSH+
GSSH+ 18-1/4
24 G18BOD1, MG04B
26 MG04B
28 GGH
34 MGG
36 MGSS+7
8
he Shamal product line incorporates a range of tungsten carbide insert (TCI) bits specifically designed for drilling in Middle
Eastern carbonate lithologies. This exceptionally successful line has been developed with direct input from leading Middle
Eastern operators. Shamal thus elevates application-based design to a new level, and now sees action in carbonate T
based wells around the world. Shamal incorporates two key cutting structure elements to give you the most effective carbonate bits
ever built.
Shamal Nomenclature
12-1/4 GFS20BDODV
C u r r e n t A v a i l a b i l i t y
GFS05BV, GFS30GV, MFS10TDV, MFS20T
hamal uses a range of proprietary tungsten carbide
grades. These grades are designed to combat heat
checking and subsequent insert chipping and breakage, S
which are the primary dull characteristics in the Middle Eastern
carbonates.
he second development is the re-engineered
inner row insert tip geometry that reduces the
Tchance of insert chipping and breakage. We call
SHAMAL
P E O P L E T E C H N O L O G Y R E S U LT S
FS30T
8-1/2
8-3/4
GFS05BV, GFS10BV, GFS15BDV, GFS20BDODV,
GFS30BDODV, GS04BDV, GS05BDV, GS10BDV,
GS15BDV
12-1/4
13-1/2 GFS10BV
14-1/2 GS10B
14-3/4 GS10B
15-1/2 GS01V, GS05V, GS10V, GS18V
16
GS03BV, GS10BDODV, GS18BDV, GS20BD,
GS26BV
16-1/2 GS18BV
GS03BDODBV, GS05BV, GS10BDOD,
GS11YBDODV, GS18UV
17-1/2
23-1/2 GS04B
24 GS04B, GS18B
26 GS04B, MGS18
28 GS08
32 GS18
22 MGS08
23 MGS08
9
he Xplorer line of rock bits is the result of systematic engineering efforts to produce a complete line of slim hole application-focused
rock bits. From the 1-1-7 milled tooth XR+ to the ultra hard formation tungsten carbide insert XR90Y, Xplorer is a true, progressive
Tfamily designed for the sole purpose of improving drilling performance in slim holes.
Xplorer Nomenclature
5 0
C u r r e n t A v a i l a b i l i t y
12
New Technology
Forgings
ew ultra short leg forgings maximize steerability at
extreme build angles to give total confidence that
Neven the most demanding directional program is
achievable. The forging design also maximizes the strength
of the chassis and meets the hydraulic demands of today's
drilling programs.
12-1/4
Bearings
or the milled tooth and soft formation insert bits (IADC 4-1-7X to
TM
5-4-7Y) a dual material Bullet seal system is used to handle
the high rotation speeds typically seen in the formations in F
which slim hole bits are used. This seal system reduces seal wear and
at the same time limits temperature build-up through the use of
matched, dual elastomers. For harder formation Xplorers (with IADC
codes 6-1-7X and higher), a rotary O ring with optimized properties is
used. This significantly increases the wear resistance of the seal
compared to conventional high saturated nitrile (HSN) materials. The
use of this enhanced O ring builds on Smith Bits tradition of providing
market leading bearing performance in hard formation types.
3-7/8 XR30Y
Premium Slim Hole Rock Bits
Cutting Structures
ll the cutting structures used by Xplorer are new. Not only have
the individual layouts been developed for the bits but so have a
Acompletely new range of inserts, insert grades, and geometric
enhancements. Features such as Ridge Cutters stop the formation
from wearing against the cone shell. This significantly reduces cone
shell wear and associated insert loss as well as allowing the main
cutting structure to cut more effectively.
X R
Xplorer
Designation
XX - Cutting Structure
P E O P L E T E C H N O L O G Y R E S U LT S
XPLORER
6-1/2 XR50
6-1/8 XR15T
4-1/8 XR30
4-1/2 XR30
4-5/8 XR30Y, XR50Y
4-3/4 XR15, XR20, XR30, XR40Y, XR50D
4-7/8 XR30, XR50Y
5-1/2 XR30T, XR40Y, XR50
5-5/8 XR30T
5-7/8 XR15T, XR40YDD
6 XR10T, XR15T, XR20T, XR30T, XR40, XR50, XR70YOD
6-1/8
XR10T, XR15T, XR20, XR25, XR30, XR38, XR40, XR50,
XR68Y, XR70Y, XR80Y, XR90Y
6-1/4 XR10T, XR15T, XR20T, XT30T, XR40, XR50Y
6-1/2
XR10T, XR15TD, XR20T, XR30, XR40, XR50, XR68, XR70Y,
XR90YOD
6-3/4 XR10T, XR15T, XR32, XR70Y
10
Expanding the Performance Platform
P E O P L E T E C H N O L O G Y R E S U LT S
XPLORER
ince its introduction, the Xplorer line of slim hole rock bits has been the industry standard for performance and reliability. Now
that tradition of excellence has beenexpanded to encompass the soft formation (IADC 117) milled tooth product line. The
Xplorer Expanded products incorporate the latest developments from the technical experts in Smith Bits Design and Materials S
Engineering.
Xplorer Nomenclature
+
C u r r e n t A v a i l a b i l i t y
Flex-Flo
he Xplorer Expanded bits are equipped with the Flex-
Flo Adaptive Hydraulics System to provide customers
Twith the widest range of options for maximizing ROP
and ensuring effective hole cleaning in any application. With
the choice of S-Flo, V-Flo or X-Flo, customers can select the
best hydraulic configuration.
Hardfacing
mith Bits ongoing investment in materials technology gives
the Xplorer Expanded bits the added durability of the
proprietary MIC2 hardfacing material. This ultra wear S
resistant substance, which is the result of the evolution of several
generations of proven hardmetal material, allows the Xplorer
Expanded bits to drill at high ROPs for a longer period of time.
4-1/2 -
36
XR+
Cutting Structures
he cutting structure of the Xplorer Expanded products is
carefully designed to provide maximum possible shearing and
Tscraping action in the softer formations encountered in milled
tooth applications. The configuration is designed to provide a fast
ROP while ensuring that the durability remains acceptable.
X R
Xplorer
Designation
XX - Cutting Structure
Expanded
Seals & Bearings
ll Xplorer Expanded bits between 8-1/2 - 17-1/2 in diameter
target applications. Among these are conical, chisel, round top, the Dog Bone , and ACE insert options. The development of
Sinsert geometries along with diamond and tungsten carbide materials optimization is a key focus of Smith research which means
new, performance enhancing features are constantly being proven and readied for use. Our research and development is relentlessly
targeted to create innovations that lower drilling costs.
Insert Options
mith Bits engineers can optimize insert materials to suit individual
applications. Insert material grades are not tied to a particular design
platform, rather they are matched to application requirements to maximize S
performance flexibility, reliability and durability. Extensive research resources are
dedicated to continually developing carbides that are tailored to specific
applications. The work done with coarse carbides is an example of this effort.
These inserts offer a new level of performance in meeting the drilling challenges of
the worlds most demanding applications.
Geometry Choices
mith was the first bit company to offer diamond enhanced inserts
in roller cone bits and remains the performance leader in this
technology. Today, diamond inserts can be used in various S
areas of the bit, based on the needs of a particular application. Diamond
inserts can be used on only the gauge rows, as every insert on all three
cones, and/or on the bit leg as the situation requires. The use of
diamond inserts helps ensure maximum durability in the most
challenging applications.
Diamond Choices
Material Choices
mith pioneered the use of specific insert shapes in 1995. Since then we have used a number of proprietary tools to determine
optimum insert geometry for given bit designs. The Dog Bone insert, initially used in the Shamal product line is a case in point.
S
Here a combination of toughness and aggression has been designed to drill
strong, non abrasive carbonates and also achieve higher ROPs in interbedded clays
and sands.
The latest evolution in shaped inserts is the ACE (Asymmetric Conic Edge) insert. This
unique geometry is a hybrid of the conical and chisel insert. It has an offset conical top
for increased strength, and a flatter leading side to enhance scraping. This proprietary
asymmetric design is highly resistant to breakage and impact damage, yet more
aggressive and effective in softer formations than a standard conical insert.
ACE Insert
Inserts
P E O P L E T E C H N O L O G Y R E S U LT S
15
Coarse Carbide Microstructure
Diamond Enhanced Insert
B F e a t u r e
B i n a r y G a u g e P r o t e c t i o n
Feature: Small, semi-round top inserts positioned
between primary gauge inserts
Advantage: The smaller inserts help absorb potentially
damaging gauge loads.
Benefit: Improved bit gauge durability and longer, in-
gauge, bit runs
B D F e a t u r e
D i a m o n d E n h a n c e d I n s e r t B i n a r y
G a u g e P r o t e c t i o n
Feature: Diamond enhanced semi-round top inserts
positioned between primary gauge inserts
Advantage: The smaller inserts partially absorb damaging
gauge loads. Diamond enhanced material is
more abrasion resistant than tungsten carbide.
Benefit: Improved gauge durability and longer, in-
gauge bit runs. Increased durability over
tungsten carbide Binary gauge protection
D F e a t u r e
D i a m o n d E n h a n c e d G a u g e R o w
I n s e r t s
Feature: Diamond enhanced gauge inserts
Advantage: Diamond enhanced inserts significantly lower
gauge row wear and breakage rates and provide
greater resistance to high temperature
associated with high RPM down hole motor runs.
Benefit: High quality, full gauge well bore over significantly
longer intervals than bits employing tungsten
carbide gauge inserts
P E O P L E T E C H N O L O G Y R E S U LT S
OPTIONAL FEATURES
16
D D F e a t u r e
1 0 0 % D i a m o n d E n h a n c e d
C u t t i n g S t r u c t u r e
Feature: 100% diamond enhanced cutting structure
Advantage: This cutting structure drills very abrasive, high
compressive strength formations efficiently,
over longer runs, with lower WOB.
Benefit: High ROP and long interval between trips for bit
G F e a t u r e
S u p e r D - G u n C o n e P r o t e c t i o n
T u n g s t e n C a r b i d e T R U C U T G a u g e P r o t e c t i o n
Feature: Tungsten carbide Trucut gauge protection
Advantage: A twin gauge element system comprised of an
aggressive, near-gauge insert to drill the near-
gauge and borehole corner with reduced scraping
action, and semi-round top, on-gauge inserts that
provide finish cut to gauge. Trucut gauge inserts
are less highly stressed than conventional gauge
inserts with a much lower stress to improve gauge
durability and integrity.
Benefit: Extended bit gauge life for long intervals of quality,
in-gauge hole
T D F e a t u r e
D i a m o n d E n h a n c e d T R U C U T
G a u g e P r o t e c t i o n
Feature: Diamond enhanced Trucut gauge protection
Advantage: Trucut gauge configuration in which diamond
enhanced, semi-round top, rather than tungsten
carbide, on-gauge inserts provide finish cut to
gauge. Suitable for more abrasive environments.
More durable than standard Trucut gauge
configuration.
Benefit: Extended bit gauge life for long intervals of
quality, in-gauge hole
P E O P L E T E C H N O L O G Y R E S U LT S
OPTIONAL FEATURES
L F e a t u r e
L u g Ty p e L e g B a c k P r o t e c t i o n
Feature: Lug type leg back protection
Advantage: Shaped steel pads, welded to the upper leg back
with flush-set tungsten carbide or shaped diamond
enhanced inserts provide leg protection and bit
stabilization. Feature helps prevent bit whirl and helps
prevent differential wear between individual bit legs
that can overload individual cone cutting structures
and bearings.
Benefit: High quality wellbore and extended bit life
19
P D F e a t u r e
D i a m o n d E n h a n c e d L e g
B a c k P r o t e c t i o n
Feature: Diamond enhanced leg back protection
Advantage: Strategically placed semi-round top diamond
enhanced and tungsten carbide inserts improve
leg protection against wear. Tight, overlapping
pattern helps prevent grooving of leg backs that
disrupt hydraulic fluid flow. More wear resistant
than tungsten carbide, only, leg back protection
configurations.
Benefit: Extended bit life in extremely abrasive
environments.
P S F e a t u r e
S e m i - R o u n d To p T u n g s t e n C a r b i d e
I n s e r t L e g B a c k P r o t e c t i o n
Feature: Leg back protection
Advantage: Strategically placed semi-round top carbide inserts
improve leg protection against wear. Tight,
overlapping pattern helps prevent grooving of leg
backs that disrupt hydraulic fluid flow.
Benefit: Extended bit life in abrasive environments
P E O P L E T E C H N O L O G Y R E S U LT S
OPTIONAL FEATURES
R F e a t u r e
S e m i - R o u n d To p T u n g s t e n C a r b i d e
I n s e r t S t a b i l i za t i o n & L e g B a c k
P r o t e c t i o n
Feature: Stabilizing leg back protection
Advantage: Cluster of semi-round top tungsten carbide inserts
located on the upper leg section stabilizes the bit
and conventionally placed carbide inserts on the
lower leg prevents wear.
Benefit: Enhanced wear protection and improved bit stability
20
C F e a t u r e
C e n t e r J e t I n s t a l l e d
Feature: Bit equipped for center jet
Advantage: Accepts suitable center nozzles to enhance cone
cleaning and hydraulic flow patterns across the
bit cutting structure.
Benefit: Clean, efficient cutting structure in high cuttings
volume and/or sticky formations
V F e a t u r e
V - F l o N o zzl e C o n f i g u r a t i o n
Feature: V-Flo hydraulic configuration
Advantage: Jets are directed at the leading side of the following
cone for maximum cleaning. Enhances bottom
hole cleaning through efficient cuttings lift and
establishment of a strong, upward spiral flow away
between bit legs and annulus.
Benefit: Maintains a clean cutting structure in soft and
sticky formations
P E O P L E T E C H N O L O G Y R E S U LT S
OPTIONAL FEATURES
Other Features
A
H
I
N
U
W
Y
Air application bit
Heavy set gauge design
Inclined chisel on gauge
Nominal gauge diameter
Unconventional cutting structure/feature
Softer than standard insert grades
Conical cutting structure
21
New PDC Nomenclature
P E O P L E T E C H N O L O G Y R E S U LT S
new nomenclature structure for Smith Bits PDC products has now been adopted. Designed to offer a clear, descriptive naming
regimen, this system uses a three part name: (1) a prefix; (2) a three or four digit descriptor; and (3) a suffix identifying optional
features. The prefix identifies the basic bit family name and these codes remain unchanged. The multi-digit descriptor indicates A
both blade count and cutter size (in mm). Suffix codes for optional diamond features have not been changed. A chart containing both the
new nomenclature and the former nomenclature is shown on the following page. Several examples of the new nomenclature are also
shown.
M/S - Matrix or Steel
A - ARCS Technology
M A 1 6
Cutter Size
9
Blade Count
M/S - Matrix or Steel
QUAD-D Technology
Q D S 6 3 0 9
Pilot Blade Count
Reamer Blades to Full Diameter
Cutter Size
M/S - Matrix or Steel
M 0 9
Cutter Size
2
Blade Count
0
Examples of new nomenclature:
K - Kinetic Line
K 5 0 3
Blade Density (1 = Heavy, 9 = Light)
Product Line Iteration
Profile (3 = Round, 5 = Medium Parabolic
7 = Long Parabolic)
8-3/4 MA916
(Previously MA62)
6 K503
(Previously KGR50)
23
316
319
322
406
411
413
416
419
422
509
513
516
519
522
609
611
613
616
619
622
713
716
719
809
811
813
816
819
822
909
913
916
919
922
1016
1019
1209
1213
1216
1513
1609
2009
M81
M97
M07
M58
M78,M781,M785,M79,
M80
M93,M94,M96,M962
M988
M27
M54
M75,M76,MGR75,
MGR751, MGR77
M90,M91,M92,M925
M09,M20
M285
M45,M50,M510,M52
M72,M721,M73,M74,
M746,M764
M87,M88,MGR88
M40,M42
M70,M71
M20
M283
M36,M37,M371,M38,
M381,M382,M383
M65,M67,M68,M69
M83
M09,M16,M18
M33,M34
M62
M60
M09
M33
M09
M09
MA74
MA89
MA985
MGR38
MGR68
MGR84
MGR994
MA32
MA62,MA621
MA82
MA982
MA61
MA81,MA821
MA31
MA29, MGR29
MDT285
MDT48,MDT52
MDT74
MDT89
MDT34,MDT35,MDT45
MDT62
MRS75
MRS91
MRS285
MRS48
MRS72,MRS731,
MRS74,MRS741
MRS87,MRS89,MRS891
MRS985
MRS41
MRS85
MRS68, MGR681
MRS84
MRS98
MRS34
MRS62
MRS82
S81
S989
S988
S75
S90,S91
S987
S50
S73
S88,S89
S985,S986
S71
S86
S38
S68
S83
S983
SRS73
SGR87
SRS71
SRS68
SRS983
New
Bit
Descriptor
Matrix
Standard
M
New PDC Nomenclature
P E O P L E T E C H N O L O G Y R E S U LT S
Conversion Chart - Bit Family Prefix Codes
24
Matrix
ARCS
MA
Matrix
Dual Torque
MDT
Matrix
RotoSteer
MRS
Steel
Standard
S
Steel
RotoSteer
SRS
Conversion Chart - Bit Family Prefix Codes
416
516
519
719
3209
3309
4209
5209
5213
5216
5219
5313
5316
6309
6311
7213
7309
7313
7316
7413
7419
QDM27
QDM27
QDM42
QDM40
P E O P L E T E C H N O L O G Y R E S U LT S
SHO78
SHO73
SHO91
SHO91
QDS27
QDS27
QDS27
QDS56
QDS75
QDS76, QDS91
QDS25
QDS284
QDS41
QDS22
QDS42
QDG23
QDG55
QDG76
QDG41,QDG54,QDG55
QDG75
QDG43
QDG71
QDG85
QDR55
QDR76
QDR41, QDR54
QDR75
New PDC Nomenclature
New
Bit
Descriptor
407
503
505
507
703
705
707
953
KER20391
KGR50
N/A
KER20359, KER20422, KER20397, KER20260
KGR70
N/A
KER20404
KGR48
K
Kinetic
New
Bit
Descriptor
Suffix
A
B
C
E
F
G
H
K
L
N
Q
PX
PXX
S
T
V
Y
Active Gauge (All bits except RotoSteer)
Back Reaming Cutters
Non API Standard Connection
Extended Gauge Pad Length
Back-Up Face Cutters
Passive Gauge (RotoSteer Bits Only)
Higher Number of Nozzles Than Standard
Impregnated Cutter Backing
Limited Torque
Lower Number of Nozzles Than Standard
Fixed Ports
Diamond Enhanced Inserts on Gauge
Full Diamond Gauge Pad or Turbine Sleeve
Short Gauge Pad Length
Turbine Sleeve
Lo-Vibe
30 Series Nozzles
QD
G
R
M
S
K
D
M
S
QUAD-D Dual Diameter
QUAD-D Bi-Center Reamer with API Connections
QUAD-D Bi-Center Reamer with IF Connections
QUAD-D Matrix Body Bi-Center Bit
QUAD-D Steel Body Bi-Center Bit
Kinetic Impregnated Bit
Natural Diamond Bit
Heavy Oil Series
Staged Hole Opener
Matrix Body
Steel Body
ARCS
Dual Torque
Pilot Reamer
RotoSteer
VertiDrill
Engineering Research
Side Track
Prefix
HOX
SHO
A
DT
PR
RS
V
ER
ST
25
Matrix
QUAD-D
QDM
Steel
QUAD-D
QDS
GeoReam
QUAD-D
QDG
Reamer
QUAD-D
QDR
Staged Hole Openers
QUAD-D
SHO
ARCS - Alternating Radius Curvature Stabilization
he ARCS concept improves PDC bit performance by re-defining and optimizing the relationships among rate of penetration (ROP),
bit stability and cutter durability. This product line is specifically designed to extend PDC limits into geologically demanding applications.
T
M/S - Matrix or Steel
ARCS Nomenclature
A - ARCS Technology
7-7/8 MA916
M A
RCS combines multiple sized PDC cutting elements to define
a unique
A
cutting
structure governed by
geometric
relationships that
optimize bit
performance.
Through this, ARCS
improves stability,
ROP and
durability
bit
cutter
.
Extending the Limits
ARCS
P E O P L E T E C H N O L O G Y R E S U LT S
New Size Availability Old
N o m e n c l a t u r e
5-1/2 - 14-3/4 MA616
MA619
MA622
MA813
MA816
MA819
MA822
MA913
MA916
MA919
MA922
MA1016
MA1019
MA1213
MA1216
1 6
Cutter Size
9
Blade Count
MA74
MA89
MA985
MGR38
MGR68
MGR84
MGR994
MA32
MA62, MA621
MA82
MA982
MA61
MA81, MA821
MA31
MA29, MGR29
7-5/8 - 17-1/2
8-3/8, 8-1/2, 12-1/4, 17-1/2
6 - 6-1/2 & 12-1/4
6 - 12-1/4
6 - 17-1/2
12-1/4, 14-3/4 & 16
6 - 8-3/4
6 - 17
8-1/2, 12-1/4 - 18-1/2
8-1/2 & 12-1/4
8-1/2 - 18-1/2
14-3/4 & 16
7-7/8 - 8-3/4
8-3/8 - 17
26
ual Torque bits are engineered tomaximize PDC drill bit efficiency in demandingdirectional drilling applications. This unique
product line exhibits predictable and controllable torque responses to changes in weight on bit (WOB). Bit behaviors are
Dspecifically engineered for a well profile based on the sliding and rotating mode requirements. Dual Torque bits maximize ROP in
the rotating mode, without compromising directional control in the sliding mode.
M - Matrix
Dual Torque Nomenclature
DT - Dual Torque Technology
12-1/4 MDT913
M D T
Performance Advantage:
OB ranges, as well as torque responses by a
Dual Torque bit, are compared to those of a
Wconventional directional PDC bit in the above
graphic. Conventional directional bits (shown by the purple
line) exhibit a fixed lower torque response to WOB changes
regardless of weight range or operational mode. Without
compromise to the torque vs. WOB relationship needed to
enhance steering ability and tool face control, Dual Torque
bits, (shown by the red line), establish strong torque vs.
WOB relationships while in the rotary drilling mode at higher
WOB levels. This unique characteristic is specifically
adapted to different well profiles. Use of Dual Torque bits
ensures that ROP is never sacrificed when drilling in the
rotary mode even though the bit exhibits excellent
directional control characteristics while sliding.
T
o
r
q
u
e
a
t
t
h
e
B
i
t
F
a
c
e
&
R
O
P
ZONE1 ZONE2
Dual Torque
Performance
Advantage
DownholeWeight onBit
Specialized PDC Bits for Unique Directional Drilling Programs
P E O P L E T E C H N O L O G Y R E S U LT S
DUAL TORQUE
Curve Control Series
New Size Availability Old
N o m e n c l a t u r e
4-1/8 - 6-1/8 MDT611
MDT613
MDT616
MDT619
MDT913
MDT916
MDT285
MDT48, MDT52
MDT74
MDT89
MDT34, MDT35, MDT45
MDT62
1 3
Cutter Size
9
Blade Count
6 - 6-3/4
8-1/2 - 14-3/4
8-1/2, 8-3/4, 9-7/8, 12-1/4
8-1/2 & 12-1/4
12-1/4
27
M/S - Matrix or Steel
RotoSteer Nomenclature
RS - Rotary Steerable Technology
14-3/4 MRS719
M R S
Gauge Configuration
otoSteer bits feature unique, patented gauge configurations
that provides superior sidecutting action and gauge
R
retention. The geometric arrangement of diamond enhanced
gauge cutters and designs that minimizemake-up lengths enhance
steerablity and directional control.
otoSteer PDC bits are engineered specifically for rotary steerable drilling applications. RotoSteer bits and rotary steerable tools
(RST) form unique operational relationships and establish a high-powered directional drilling system. RotoSteer bits feature
Rgreatly enhanced stabilization capabilities and deliver the directional responsiveness and steerability required for success in
demanding directional drilling programs.
High Performance Rotary Steerable PDC Bits for Demanding
Directional Drilling Applications
ROTOSTEER
Curve Control Series
P E O P L E T E C H N O L O G Y R E S U LT S
New Size Availability Old
N o m e n c l a t u r e
12-1/4 MRS516
MRS519
MRS611
MRS613
MRS616
MRS619
MRS622
MRS713
MRS719
MRS816
MRS819
MRS822
MRS913
MRS916
MRS919
SRS616
SRS619
SRS716
SRS816
SRS822
MRS75
MRS91
MRS285
MRS48
MRS72, MRS731, MRS74, MRS741
MRS87, MRS89, MRS891
MRS985
MRS41
MRS85
MRS68, MGR681
MRS84
MRS98
MRS34
MRS62
MRS82
SRS73
SGR87, SRS87
SRS71
SRS68
SRS983
1 9
Cutter Size
7
Blade Count
8-1/2 & 12-1/4
5-7/8 - 6-1/2
6, 6-1/8, 8-1/2, 12-1/4
6 - 14-3/4
8-1/2 - 17-1/2
12-1/4
8-1/2
12-1/4, 14-1/2, 14-3/4
6 - 17-1/2
8-1/2 & 12-1/4
12.20
8-1/2 & 12-1/4
8-1/2, 10-5/8, 12-1/4
8-1/2, 9-1/2, 12-1/4, 14-3/4
8-1/2 & 9-1/2
8-1/2, 9-7/8, 12-1/4
18-1/4
16 - 17-1/2
12.20
28
he Kinetic series of diamond impregnated drill bits from Smith Bits offers our customers the latest technology in bits designed for
tough, abrasive formations. Kinetic bits use a state of the art combination of application specific features and materials to
Twithstand the most rigorous drilling conditions.
Kinetic Nomenclature
K - Kinetic Line
K 5
High Speed Capabilities
inetic bits are extremely effective when run on Turbodrills and high-speed positive displacement motors (PDM). The higher
rotational velocities possible with these tools are perfectly suited to exploit the performance potential of Kinetic bits. Bit features
Kcan be optimized based on the drive type.
GHI Innovation
inetic featues Smiths latest generation of Grit Hot Pressed Inserts
(GHI). GHI inserts consist of a proprietary combination of diamond
Kcrystals and tungsten carbide matrix powder. These ingredients are
tailored to specific material properties for the drilling application. Kinetic GHIs
use an innovative, new proprietary granulation process that ensures a superior
uniformity in diamond distribution. This makes the Smith GHI more durable than
ever before and allows it to drill faster for a longer period of time.
0 3
Geometry
inetic bit geometries include a number of innovative new cutting
structures. Most designs feature increased blade heights that make
Kplacement of larger volumes of diamond materials possible. This
results in increased nose and shoulder durability while retaining solid gauge
protection in abrasive applications. Extra blade height translates to more
footage drilled than is attainable with conventional impregnated bit designs.
6" K503
8-3/8" K503
8-3/8" K703
Product Line Iteration
KINETIC
Impreg Drill Bits
P E O P L E T E C H N O L O G Y R E S U LT S
New Size Availability Old
N o m e n c l a t u r e
8-1/2 K407
K503
K505
K507
K703
K705
K707
K953
KER20391
KGR50
N/A
KER20359, KER20422, KER20397, KER20260
KGR70
N/A
KER20404
KGR48
4-1/8 - 12-1/4
8-3/8, 8-1/2, 12-1/4
4-3/4 - 8-1/2
6-1/2
4-1/8 & 6
Blade Density (1 = Heavy, 9 = Light)
6
6,6-1/8,6-1/2, 8-1/2
Hydraulics
inetic bits use a combination of center flow (crows foot), fluid distribution and precisely placed ports to enhance bit cooling and
ensure efficient bit cleaning. Improved cleaning is vital because impregnated bits are being applied in progressively softer
Kformations. The hydraulics of Kinetic bits make effective drilling of mixed lithologies at excellent ROPs possible, and reduce
needs for tripping to change bit types.
29
Profile (3 = Round, 5 = MediumParabolic,
7 = Long Parabolic)
uad-D, Dual Diameter Drift and Drill, bits provide hole opening through installed casing sections. This family of aggressive matrix
and steel body bits is designed to provide durability, reduce torque response, maintain tangents, and reduce sliding time without
Qcompromising efficiency when drilling either float equipment or formation. It features a strong, one piece construction and a very
low overall height that enhances directional capabilities when drilling with downhole motors.
QUAD-D Nomenclature
10-5/8 x 12-1/4
QDS6309
Drill-Out Capability
Directional Responsiveness
Diameter Control
Design-Specific
14-3/4Hole
Maintained
12-1/4x14-3/4
QDS7213
Pilot
gauge
section
ibration is controlled by force and mass balancing,
employment of spiral blades and gauge, asymmetrical
blade layout, and use of Lo-Vibe inserts. Because of V
the resulting bit vibration control, bit rotation is maintained about
the true bit axis ensuring accurate finished hole diameter and
quality. Hydraulic ports are located to provide efficient cuttings
removal and cleaning of both the pilot and reaming sections. A
unique gauge profile prevents cutters from contacting and
damaging the casing; it also provides a high degree of
stabilization and gauge protection. QUAD-D has proven drift and
drill success in a broad range of applications. Excellent
performance is achieved in both vertical and directional
applications in a variety of formations, from soft to hard, and non-
abrasive to abrasive.
M/S - Matrix or Steel
QUAD-D Technology
Q D S 6 3
P E O P L E T E C H N O L O G Y R E S U LT S
QUAD-D
Dual Diameter Drift & Drill
New Size Availability Old
N o m e n c l a t u r e
3-3/4 X 4-1/8 QDM3209
QDM3309
QDM7313
QDM7413
QDS3209
QDS4209
QDS5209
QDS5213
QDS5216
QDS5219
QDS6309
QDS6311
QDS7213
QDS7309
QDS7313
QDM27
QDM27
QDM42
QDM40
QDS27
QDS27
QDS27
QDS56
QDS75
QDS76, QDS91
QDS25
QDS284
QDS41
QDS22
QDS42
0 9
Pilot Blade Count
Reamer Blades to Full Diameter
Cutter Size
3-1/2 X 3-3/4
8-1/2 X 9-7/8
8-1/2 X 9-1/2
4-1/2 X 5-3/4
6 X 7
8-1/2 X 9-7/8
12-1/4 X 14-3/4
12-1/4 X 14-3/4, 14-1/2 X 17-1/2
9-1/4 X 10-3/4, 12-1/4 X 14-3/4,
17 X 20, 17 X 22
6-1/2 X 7-1/2, 10-1/2 X 12-1/4,
10-5/8 X 11-1/2, 10-5/8 X 12-1/4
6-5/8 X 7-7/8
12-1/4 X 14-3/4
5-3/4 X 6-1/2, 6 X 7
7-1/2 X 8-1/2, 8-1/2 X 9-7/8,
10-5/8 X 12-1/4, 12-1/4 X 13-1/2,
14-1/2 X 17-1/2, 16 X 20
30
he versatility of QUAD-D products is best demonstrated by the range of applications that they drill. The GeoReam is well suited to
be run directly above the pilot bit for directional applications. It is the recommended alternative to the QUAD-D bit in applications in
Twhich a PDC cutting structure is not the best option for the pilot bit. Although compact in length, the stability-enhancing technology
used in the GeoReam ensures optimal hole quality while drilling. With longer pilot conditioning sections and drill string connections,
QUAD-D Reamers are designed to maximize performance in rotary applications. The longer pilot conditioning section acts like a string
stabilizer to ensure centralization and stabilization. This tool is intended to be run with various BHA configurations, including rotary
steerable systems.
12-1/4 x 14-1/2
QDR5213
Directional & BHA Flexibility
Drill-Out Capability
Diameter Control
Design Specific
8-1/2 x 9-7/8
QDG5216
8-1/2 x 9-7/8
QDR5313
The QDR has drill
collar connections
for string placement
Fishing Neck
Tong Neck
5-7/8 x 6-1/2
QDG5209
P E O P L E T E C H N O L O G Y R E S U LT S
Q U A D Q U A D
T M
QUAD-D
TM
Dual Diameter Drift & Drill - Reamer & GeoReam Products
QUAD-D Nomenclature
G / R - GeoReam or Reamer Product
QUAD-D Technology
Q D G 5 2 1 3
Pilot Blade Count
Reamer Blades to Full Diameter
Cutter Size
New Size Availability Old
N o m e n c l a t u r e
5-3/4 X 6-1/2, 5-7/8 X 6-1/2 QDG5209
QDG5213
QDG5216
QDG5313
QDG5316
QDG7313
QDG7316
QDG7419
QDR5213
QDR5216
QDR5313
QDR5316
QDG23
QDG55
QDG76
QDG41,QDG54
QDG55
QDG75
QDG43
QDG71
QDG85
QDR55
QDR76
QDR41,QDR54
QDR75
12-1/4 X 14-1/4
10-5/8 X 12-1/4, 14-1/2 X 17-1/2,
16 X 20, 18-1/8 X 22
7-1/2 X 8-1/2, 8-1/2 X 9-7/8,
10-5/8 X 12-1/4, 12-1/4 X 13-1/2,
12-1/4 X 14-3/4
6 X 7
13-7/8 X 17
24 X 26
28-3/4 X 32
12-1/4 X 14, 12-1/4 X 14-1/2
9-1/4 X 10-1/2
8-1/2 X 9-7/8, 9-1/2 X 10-3/4,
10-5/8 X 12-1/4, 12-1/4 X 14-3/4,
14-1/2 X 17-1/2
12-1/4 X 13-1/4
31
P E O P L E T E C H N O L O G Y R E S U LT S
New Size Availability Old
N o m e n c l a t u r e
4-3/4 X 6-1/8 SHO416
SHO516
SHO519
SHO719
SHO78
SHO73
SHO91
SHO91
8-1/2 X 10-5/8
9-1/2 X 10-5/8
17-1/2 X 24
8-1/2 X 12-1/4
8-1/2 X 14
8-1/2 X 17-1/2
9-7/8 X 12-1/4
12-1/4 X 17-1/4
12-1/4 X 17-1/2
22 X 26
SHO
Staged Hole Openers
4-3/4 x 6-1/8 SHO416
Staged Hole Openers Nomenclature
SHO - Staged Hole Opener
S 1 6
Cutter Size
4
Blade Count
H O
oncentric Staged Hole Openers (SHO) from Smith Bits have been developed from a tradition of application knowledge and
technical excellence gained from the success of QUAD-D reaming products.
C
SHO tools incorporate scientifically designed cutting structures to ensure fast, smoothly drilled and high quality hole opening under a wide
range of application conditions. SHO tools are run successfully on rotary and rotary steerable assemblies in both straight and deviated
holes.
hile the overall SHO cutting structure is balanced, it is divided into sections, each serving a
specific purpose.
W
Stage One - Pilot Bit
Using either a fixed cutter or roller cone bit, the pilot drills the initial hole diameter. A bull nose can
also be used to follow a pre-drilled pilot hole.
SHO assemblies can be used with multiple pilot configurations for specific applications.
SHO can be placed in either a near-bit position or within the BHA for various drill string
configurations.
Stage Two -SHO Pilot Section
The pilot section consists of one or two rows of cutting structure to recondition the pilot hole and
remove any swelling clays or moving halites.
Gauge pads provide initial stabilization as the SHO begins the staged reaming process to reduce
stick-slip, whirling or off-center tendencies.
Stage Three -SHO Pilot Conditioning Section (PCS)
Cutting structure is designed to minimize work rates on each cutter position for maximum durability.
By stress relieving the formation with this intermediate stage, larger hole drilling can be done at a
more aggressive penetration rate.
The third stage re-centralizes the SHO on the given well trajectory in both vertical and directional
applications.
Gauge pads and gauge trimmers provide the main stabilization for the SHO.
Gauge pad lengths in the section may vary depending on whether the application calls for a near bit
or drill string placement.
Stage Four - SHO Reaming Section
This cutting structure completes the final hole diameter. With the formation already stress-relieved,
the reaming section remains aggressive even in more competent formations.
Gauge trimmers and spiraled gauge pads ensure good hole quality.
Gauge pads in this section are kept short in length for directional needs.
32
Natural Diamond Bits
D41
D42
D54
D62
D71
D72
D74
DST12
6-1/2
4-1/8 - 6
4-5/8 - 6-1/2
6-1/8
6-1/2
4-1/8 - 8-1/2
6
3-3/4 - 10-5/8
Cutter Size Current Availability
6-1/4 D54
3-3/4 DST12
Natural Diamond Nomenclature
ST - Sidetrack
D - Surface Set Diamonds
D S T 1 2
eoDiamonds complete line of natural diamond bits provides cost-effective drilling in virtually any formation, ranging from medium-
soft to extremely hard conditions. A variety of cutting structure profiles, with either feeder/collector or radial flow hydraulic designs
and a complete selection of diamond patterns and qualities, give you the exact bits you need to meet the most demanding application G
requirements.
Feature-for-feature, GeoDiamonds natural diamond bits have proven
themselves in wells worldwide, delivering the lowest cost-per-foot and
the highest degree of accuracy and reliability.
Cube
A Congo diamond, cube-
shaped with fair abrasion and
impact resistance.
West African - Premium
This diamond is dodecahedron
in shape with good impact
resistance and excellent
abrasion resistance.
Carbonado
A naturally occurring,
polycrystalline diamond,
irregular in shape. Excellent
impact resistance and good
abrasion resistance.
Congo Round - Regular
A round monocrystalline
diamond with a rough, textured
surface. Fair abrasion and
good impact resistance.
Diamond Types
XX - Formation Hardness
(00 Harder / 99 Softer)
1-10 spc
1-10 spc
1-10 spc
1-10 spc
1-10 spc
1-10 spc
1-10 spc
1-10 spc
NATURAL DIAMOND
P E O P L E T E C H N O L O G Y R E S U LT S
33
Standard Nomenclature
6-3/4 M416
M - Matrix
M 1 6
M316
M319
M406
M411
M413
M416
M419
M422
M509
M513
M516
M519
M609
M611
M613
M616
M619
M713
M716
M809
M811
M813
M816
M819
M909
M913
M916
M1016
M1209
M1513
M1609
M2009
New Size Availability
M81
M97
M07
M283
M58
M78, M781, M785, M79,
M80
M93, M94, M96, M962
M988
M27
M54
M75, M76, MGR75,
MGR751, MGR77
M90, M91, M92, M925
M09, M20
M285
M45, M50, M501, M52
M72, M721, M73, M74,
M746, M764
M87, M88, MGR88
M40, M42
M70, M71
M20
M283
M36,M37,M371,M38,
M381, M382, M383
M65, M67, M68, M69
M83
M09, M16, M18
M33, M34
M62
M60
M09
M33
M09
M09
Cutter Size
Old
N o m e n c l a t u r e
Matrix
STANDARD PRODUCTS
4
Blade Count
6-1/4, 6-3/4 & 8-1/2
12-1/4
3-3/4
6-1/2
7-7/8
6 - 6-3/4 & 8-1/2
6-1/8 - 12-1/4
6-1/8, 8-1/2 & 12-1/4
3-3/4
6-1/8
6 - 16
6-1/4 - 12-1/4
4-3/4 & 6-1/8
5-7/8 - 12-1/4
6-1/4 - 17-1/2
7-7/8 - 17-1/2
6-1/2- 9-7/8 & 12-1/4
6 - 14-3/4
6 - 6-3/4
2-3/4 - 4-3/4
6
5-1/4 - 12-1/4
7-7/8 - 17-1/2
17-1/2
4-1/8 - 12-1/4
6, 8-1/2 & 12-1/4
8-1/2
12-1/4
5-7/8
12-1/4
8-3/4
12-1/4
9-7/8 M519
8-1/2 M613
8-3/4 M1609
P E O P L E T E C H N O L O G Y R E S U LT S
34
12-1/4 S519
Steel
STANDARD PRODUCTS
S316
S322
S419
S422
S516
S519
S522
S613
S616
S619
S622
S716
S719
S813
S816
S819
S822
New Size Availability
S81
S989
S94
S988
S75
S90, S91
S987
S50
S73
S88, S89
S985, S986
S71
S86
S38
S68
S83
S983
Old
N o m e n c l a t u r e
4-3/4 & 6-3/4
Standard Nomenclature
S - Steel
S 2 2
Cutter Size
8
Blade Count
P E O P L E T E C H N O L O G Y R E S U LT S
8-1/2
6, 8-1/2, 12-1/4
5-7/8 - 8-1/2 & 12-1/4
6 - 8-1/2,
12-1/4 - 14-3/4
6 - 17-1/2
8-1/2 - 17-1/2
8-1/2 & 16
8-1/2 - 17-1/2
8-1/2 - 19-3/4
8-1/2 - 17-1/2
14-3/4
12-1/4
12-1/4
14-3/4, 16, 17-1/2
18-1/2
12-1/4, 14-3/4, 16
16 S822
14-3/4 S816
35
TM
IDEAS II
mith Bits' patented Integrated Dynamic
Engineering Analysis System (IDEAS) brings a
S
new dimension to the design of PDC bits.
Instead of the reiterative, trial-and-error methods
previously used to design, manufacture and field-test
custom bits, Smith's IDEAS II model slashes the long
product development timeline as much as 50% by
combining and analyzing bit parameters with the
characteristics of the specific rock types to be drilled .
Through matching a wide range of rock destruction
test data, developed internally by Smith Bits, with
historical well application information, the IDEAS II
simulation software helps design engineers determine
the best bit attributes for the specific job, all in
advance of physically producing the bit itself.
With IDEAS II, Smith delivers bits designed to meet customers' specific drilling objectives, and delivers them in the shortest possible time.
This is a distinct competitive advantage that benefits customers through providing custom products in a very timely manner with a much
greater likelihood of success when a new bit design is run downhole for the first time.
Services & Applied Technology
P E O P L E T E C H N O L O G Y R E S U LT S
36
IDEAS generated PDC cutter layout
IDEAS sophisticated simulation software
incorporates application specific parameters to aid
in bit design.
IDEAS simulated bottomhole pattern
500
400
300
200
100
0
L
e
n
g
t
h
o
f
C
u
t
t
o
F
a
i
l
u
r
e
(
i
n
c
h
e
s
)
13mm High Speed Mill Test
Standard PDC vs. HOT PDC Cutters
Standard PDC HOT PDC
The Bottom Line is:
igh Operating Temperature (HOT )cutters are capable of operating
efficiently at temperatures well above temperature limits for conventional
H
premium PDCcutters. This capability results in a two to five-fold
increase in wear resistance as compared to conventional PDC cutters. As a
result, the durability of bits equipped with HOT cutters is significantly improved,
and overall PDC bit performance increased. This durability improvement has
been particularly evident when drilling in interbedded formations, sandstones and
siltstones.
rior to the introduction of the HOT cutter
technology, increased durability was achieved at
Pthe expense of compromises in impact resistance.
Through design and materials innovation HOT cutters
improve both durability and impact resistance in
comparison to convention premium cutters. Laboratory and
field testing consistently show reductions in cutter chipping.
This is because the HOT cutter provides an improved
stress regime across the entire cutter that impedes
deterioration under high loads and maintains the original
cutter geometry for a longer time.
OT PDC cutters remain sharper longer than
conventional PDC cutters. By delaying the onset
Hof thermal micro-cracking, HOT cutters
substantially improve cutter resistance to abrasive wear.
This improved wear resistance translates into increased
footage and higher penetration rates in applications in
which the primary failure mode is cutter wear. As a result,
more formations can now be drilled with PDC bits than was
the case prior to the advent of the HOT cutter. HOT cutters
are being used successfully in such diverse geographic
areas as Texas, Latin America, Canada, the Rockies, the
Far East and the Mid-Continent of the United States.
PDC Cutters
High Operating Temperature
P E O P L E T E C H N O L O G Y R E S U LT S
HOT cutters stay sharper longer.
HOT cutters resist damaging thermal
effects found in todays rigorous
applications.
Hot cutters provide longer runs, faster
penetration rates and improved dull bit
conditions.
HOT cutters mean better bit run economics
and less costly wells.
37
HOT cutters are available in a range of sizes and types.
rit Hot-Pressed Inserts (GHI) use a proprietary granulation process that ensures a much more uniform distribution of the
diamond material than is possible in the conventional pelletization process. This results in a more consistent GHI that will be
G
much more durable, maintain its shape, and, as a result, drill faster for a longer period of time.
The individual GHIs are similar to small grinding wheels, so they take a very small
depth of cut with each rotation. While drilling, GHIs continuously sharpen
themselves by grinding away the bonding material to expose new diamonds. They
can be customized with different bonding materials and diamonds to match the
formation being drilled and the drive mechanism used. Because the GHIs are
raised and allow a greater flow volume on the bit face, the new Smith Kinetic
impreg bits can drill faster in a wider range of formations, thus extending the
application range for these bits.
GHI (Grit Hot-Pressed Inserts)
Inserts
P E O P L E T E C H N O L O G Y R E S U LT S
The revolutionary Smith Bits GHI is more durable than
conventional GHIs, and will drill faster for a longer period of time.
The proprietary granulation process of the Smith Bits GHI ensures a more uniform distribution
of the diamond material.
38
B F e a t u r e
B a c k r e a m i n g C u t t e r s
Feature: Backreaming cutters
Advantage: Strategic placement of cutters on the upside of
each blade allows backreaming in tight spots to
reduce potential of "bit sticking while pulling out of
the hole.
Benefit: Allows a degree of backreaming sufficient to
condition a hole without major risk of gauge pad
wear
C F e a t u r e
C o n n e c t i o n N o t A P I S t a n d a r d
Feature: Non-standard connection, including box connection
Advantage: Allows non-standard pin connection for a given bit
size. Shortest possible make-up length between bit box
and motor pin.
Benefit: Provides stabilization and additional gauge protection
P E O P L E T E C H N O L O G Y R E S U LT S
OPTIONAL FEATURES
A F e a t u r e
A c t i v e G a u g e
Feature: Active gauge cutters used on non-rotary steerable bits
Advantage: Active gauge allows efficient reaming in swelling or
tectonically stressed formations.
Benefit: Reduce chance of bit sticking and improve gauge protection
39
E F e a t u r e
E x t e n d e d G a u g e L e n g t h
Feature: Extended gauge length
Advantage: Provides a means of increasing bit stability and
allows more area for gauge protection components.
Benefit: Predictable bit performance in directional drilling
and improved hole quality
F F e a t u r e
B a c k u p F a c e C u t t e r s
Feature: Additional or backup cutters on bit face
Advantage: Provides increased diamond volume at specific locations on
the bit profile.
Benefit: Increased wear resistance and improved bit durability
P E O P L E T E C H N O L O G Y R E S U LT S
OPTIONAL FEATURES
G F e a t u r e
P a s s i v e G a u g e
Feature: Passive gauge cutters used only on RotoSteer Bits
Advantage: The bit drills with lower torque and the possibility of
vibration is significantly reduced.
Benefit: Reduced torsional vibration
40
P E O P L E T E C H N O L O G Y R E S U LT S
L F e a t u r e
L i m i t e d To r q u e
Feature: Improved cutter support and retention
Advantage: Manage the magnitude of instantaneous cutter loading and
bit torque.
Benefit: Improved bit durability and directional responsiveness
K F e a t u r e
I m p r e g n a t e d C u t t e r B a c k i n g
Feature: Diamonds are impregnated in the matrix behind the PDC
cutters
Advantage: Limits the wear progress of PDC cutters.
Benefit: Increased footage drilled in abrasive applications
H F e a t u r e
L a r g e r t h a n S t a n d a r d T F A
Feature: Larger than standard TFA
Advantage: Higher nozzle counts and/or fixed ports to best
serve cleaning, cooling and cuttings evacuation
requirements with available hydraulic flows. Allows
for higher flow rates with minimal increase in pump
pressure.
Benefit: Optimized ROP and bit life; Longer drilling intervals
without need for tripping
41
OPTIONAL FEATURES
Q F e a t u r e
C o n t a i n s F i x e d P o r t s
Feature: Incorporates fixed ports
Advantage: Design employing fixed ports to optimize hydraulics
in applications for which employment of nozzles
compromise bit design because of space or similar
limits. Provides additional cleaning of the cutting
structure.
Benefit: Optimized ROP and bit life
P E O P L E T E C H N O L O G Y R E S U LT S
P X F e a t u r e
D i a m o n d E n h a n c e d G a u g e P r o t e c t i o n
Feature: Diamond enhanced gauge protection
Advantage: Tungsten carbide, TSP, and diamond enhanced
inserts provide extra protection to the gauge.
Benefit: In-gauge hole and longer bit life; long drilling
intervals without need for tripping
N F e a t u r e
F e w e r N u m b e r o f N o zzl e s
t h a n S t a n d a r d
Feature: Lower than standard nozzle count
Advantage: Reduces nozzle count to best match drilling,
formation, and hydraulic system capabilities.
Reduces flow rate required to achieve an
appropriate HIS. Avoids the use of numerous,
smaller nozzles that can plug.
Benefit: Optimized ROP and bit life; Longer drilling
intervals without need for tripping
42
OPTIONAL FEATURES
P X X F e a t u r e
F u l l D i a m o n d G a u g e P a d o r
T u r b i n e S l e e v e
Feature: Full diamond gauge pad or turbine sleeve
Advantage: Diamond enhanced inserts provide the
greatest possible gauge protection in highly
abrasive and underbalanced drilling.
Benefit: In-gauge hole and long gauge life in extreme
drilling environments; Longer drilling intervals
without need for tripping
P E O P L E T E C H N O L O G Y R E S U LT S
S F e a t u r e
S h o r t G a u g e L e n g t h
Feature: Short gauge length
Advantage: Reduced bit height improves bit steerablity for
directional and horizontal application. Reduced
slide time and footage by achieving builds and
turns more quickly.
Benefit: Low cost per foot, higher overall ROP
OPTIONAL FEATURES
T F e a t u r e
T u r b i n e S l e e v e
Feature: Turbine sleeve
Advantage: Turbine sleeves reduce vibration and hole
spiraling in turbine applications. GeoDiamond
sleeve lengths can be varied to best match a
specific application.
Benefit: Optimized ROP and bit life. Long drilling
intervals without need for tripping.
43
V F e a t u r e
TM
L o -V i b e O p t i o n
Feature: Lo-Vibe option
Advantage: In applications in which bit whirl is a problem, the
GeoDiamond Lo-Vibe option improves bit stability
and reduces potential for damage to the cutting
structure by restricting lateral movement and
reducing the effects of axial impacts.
Benefit: Optimized ROP and bit life. Long drilling intervals
without need for tripping.
P E O P L E T E C H N O L O G Y R E S U LT S
Y F e a t u r e
C o n t a i n s 3 0 S e r i e s N o zzl e s
Feature: Contains 30 series nozzles
Advantage: Allows more freedom in cutting structure design,
particularly in smaller bits with limited areas for
placement of larger nozzles, (N60).
Benefit: High efficiency for cleaning, cooling and cuttings
evacuation without sacrifice to the cutting
structure that compromises ROP.
OPTIONAL FEATURES
44
o prevent erosion on steel body bits, Smith Bits has developed a proprietary line of tungsten carbide based hardfacing materials. The
latest of these is called ArmorShield III. ArmorShield III hardfacing impedes erosion of the bit structure. As a result, dull condition is
improved, repair costs are reduced, and the range of applications in which steel-body bits are economic is broadened. T
mith has been a leader in the development of hardfacing since the 1950s. This research is ongoing and continues to develop improved
erosion protection materials and processes for drill bit products.
S
ArmorShield & ArmorSeal - Hard Materials
braze joints and eventually undermine a bit's ArmorShield hardfacing protection and cutter damage or loss.
S
rmorSeal combats braze joint erosion by overlaying vulnerable braze material with a secondary deposit of hardfacing applied after
cutters have been brazed into their pockets.
A
ArmorSeal Process
Fluid erosion around the cutter pockets
IMPAX
P E O P L E T E C H N O L O G Y R E S U LT S
6-3/8 H43XXXX
8-3/8 H43XXXX, H46XXXX
8-7/8 H43XXXX, H46XXXX
C u r r e n t A v a i l a b i l i t y
47
*ENHANCED INSERT
*ENHANCED INSERT
20 H42XXXX
Stronger inserts for improved performance
All Hammer Bits
begin with the
letter H
H 4 2 R8
2 = Drop Center
4 = Double gauge angle
concave
5 = Single gauge angle
concave
7 = Flat Bottom
Bit Profile
All other numbers reserved.
Relative Insert Size and Density
SIZE
Large
Medium
Small
LOW
1
4
7
MEDIUM
2
5
8
HIGH
3
6
9
Spline Type & Hammer Size
R4 = IR DHD 340
R5 = IR DHD 350
R6 = IR DHD 360
R8 = IR DHD 380
R2 = IR DHD 112
Q6 = IR QL60
Q8 = IR QL80
M4 = Mission 4315
M6 = Mission SD6
M8 = Mission SD8
M1 = Mission SD10
M2 = Mission A100-15
N1 = NUMA100
SI = Sandvik SD10
S2 = Epley 1200/Numa 125
4
5
6
8
12
7-7/8
8
4
6
8
10
12
8-1/8
10
12
R = Retainer Feature
S = Standard Head
3 = 3 Face Holes
2 = 2 Face Holes
Head Design
Examples
H45R8R3PD = Double gauge angle, medium size and medium insert density, splined for an IR 380 hammer,
with 3 air holes and PD feature.
H41R6R2 = Double gauge angle, large inserts, low insert density, splined for an IR 360 hammer, bit retainer
feature and 2 air holes.
H42S2S3 = Double gauge angle, large inserts with medium density, splined for a Numa 125 hammer, with
standard (non-retainable) head and 3 air holes.
PD R3
PD = With PD Feature
PD Feature
Impax Nomenclature
Hammer Bits
IMPAX
P E O P L E T E C H N O L O G Y R E S U LT S
48
2
Total Flow Area (TFA) of Standard Nozzles (in. )
Nozzle
Size (in)
Number of Nozzles
7/32
8/32
9/32
10/32
11/32
12/32
13/32
14/32
15/32
16/32
18/32
20/32
22/32
24/32
0.038
0.049
0.062
0.077
0.093
0.110
0.130
0.150
0.173
0.196
0.249
0.307
0.371
0.442
0.075
0.098
0.124
0.153
0.186
0.221
0.259
0.301
0.345
0.393
0.497
0.614
0.742
0.884
1 2 9 8 7 6 5 4 3
0.113
0.147
0.186
0.230
0.278
0.331
0.389
0.451
0.518
0.589
0.746
0.920
1.114
1.325
0.150
0.196
0.249
0.307
0.371
0.442
0.518
0.601
0.690
0.785
0.994
1.227
1.485
1.767
0.188
0.245
0.311
0.383
0.464
0.552
0.648
0.752
0.863
0.982
1.243
1.534
1.856
2.209
0.225
0.295
0.373
0.460
0.557
0.663
0.778
0.902
1.035
1.178
1.491
1.841
2.227
2.651
0.263
0.334
0.435
0.537
0.650
0.773
0.907
1.052
1.208
1.374
1.740
2.148
2.599
3.093
0.301
0.393
0.497
0.614
0.742
0.884
1.037
1.203
1.381
1.571
1.988
2.454
2.970
3.534
0.338
0.442
0.559
0.690
0.835
0.994
1.167
1.353
1.553
1.767
2.237
2.761
3.341
3.976
10
0.376
0.491
0.621
0.767
0.928
1.104
1.296
1.503
1.726
1.963
2.485
3.068
3.712
4.418
TOTAL FLOW AREA CHART
P E O P L E T E C H N O L O G Y R E S U LT S
REFERENCE
52
Drill Collar Weight (Steel) (lbs per foot)
2-7/8"
3
3-1/8
3-1/4
3-1/2
3-3/4
4
4-1/8
4-1/4
4-1/2
4-3/4
5
5-1/4
5-1/2
5-3/4
6
6-1/4
6-1/2
6-3/4
7
7-1/4
7-1/2
7-3/4
8
8-1/4
8-1/2
9
9-1/2
9-3/4
10
11
12
1 14 13 12 11 10 9 8 7 6 5 4 3 2
1 1 1 1 2 2 2
13
2 /16 3 3 3 3 4
19
21
22
26
30
35
40
43
46
51
18
20
22
24
29
33
39
41
44
50
16
18
20
22
27
32
37
39
42
48
54
61
68
75
82
90
98
107
116
125
134
144
154
165
176
187
210
234
248
261
317
379
35
37
40
46
52
59
65
73
80
88
96
105
114
123
132
142
152
163
174
185
208
232
245
259
315
377
32
35
38
43
50
56
63
70
78
85
94
102
111
120
130
139
150
160
171
182
206
230
243
257
313
374
29
32
35
41
47
53
60
67
75
83
91
99
108
117
127
137
147
157
168
179
203
227
240
254
310
371
44
50
57
64
72
79
88
96
105
114
124
133
144
154
165
176
200
224
237
251
307
368
60
67
75
83
91
100
110
119
129
139
150
160
172
195
220
232
246
302
364
64
72
80
89
98
107
116
126
136
147
158
169
192
216
229
243
299
361
60
68
76
85
93
103
112
122
132
143
154
165
188
212
225
239
295
357
72
80
89
98
108
117
128
138
149
160
184
209
221
235
291
352
93
103
113
123
133
144
155
179
206
216
230
286
347
84
93
102
112
122
133
150
174
198
211
225
281
342
Drill Collar ID, inches
DRILL COLLAR SPECIFICATIONS
P E O P L E T E C H N O L O G Y R E S U LT S
REFERENCE
53
Cost per Foot (CPF)
CPF =
Bit Cost + Rig Cost (Trip Time + Drilling Time)
Footage Drilled
?n#$ "k= (
2
Flow Rate x Mud Weight
2
10,856 x TFA
P =
Hydraulic Horsepower (Hhp)
(Bit Pressure Drop) (Flow Rate)
1,714
Hhp =
Hole Area (A )
h
2
x Hole Diameter
4
A =
h
Hydraulic HP per Square Inch (HSI)
Hydraulic Horsepower
Hole Area (Sq. In.)
HSI =
Drilling Formulas
Standard Measurement Units
To Obtain Quantity/Property
Depth
Weight-on-Bit
Nozzle Size
Drill Rate
Volume
Pump Output &
Flow Rate
Annular Velocity &
Slip Velocity
Linear Length &
Diameter
Pressure
Mud Density
Mud Gradient
Funnel Viscosity
Apparent & Plastic
Viscosity Yield Point
Gel Strength &
Stress
Cake Thickness
Filter Loss
Torque
ft.
lbs.
32nds in.
ft./hr.
barrels
U.S. gal./stroke
U.S. gal./min.
bbls./stroke
bbls./min.
ft./min.
in.
psi
lbs./gal. (U.S.)
psi/ft.
secs./qt. (U.S.)
centipoise
2
lb.f/100ft.
32nds in.
mm or cc
ft./lbs.
meters
decanewton
tonne
millimeters
meters/hour
cubic meters
cubic meters/stroke
cubic meters/minute
cubic meters/stroke
cubic meters/minute
meters/minute
millimeters
kilopascals
megapascals
bar
kilograms/cubic meter
kilopascals/meter
seconds/liters
millipascal seconds
pascals
millimeters
cubic centimeters
newton meters
m
daN
tonne
mm
m/hr.
3
m
3
m/stroke
3
m/min.
3
m/stroke
3
m/min.
m/min.
mm
kPa
MPa
bar
3
kg/m
kPa/m
s/l
mPas
Pa
mm
3
cm
Nm
Units Multiply By Symbol
0.3048
0.445
-4
4.535 x 10
0.794
0.3048
0.1590
-3
3.785 x 10
-3
3.875 x 10
an oil barrel is
3
0.159873 x m exactly
0.1590
0.3048
25.4
6.895
0.006895
0.06895
119.83
22.621
1.057
1
0.4788
(0.5 for field use)
0.794
1
1.3358
MEASUREMENT UNITS AND DRILLING FORMULAS
P E O P L E T E C H N O L O G Y R E S U LT S
REFERENCE
54
Buoyancy Factor
Mud Density
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
1.26
1.28
1.30
1.32
1.34
1.36
1.38
1.40
1.42
1.44
1.46
1.48
1.50
1.52
1.54
1.56
1.58
1.60
Mud Density
Factor
k
Factor
k
(kg/l) (lb/gal)
3
(lb/ft )
(kg/l) (lb/gal)
3
(lb/ft )
8.35
8.51
8.68
8.85
9.01
9.18
9.31
9.51
9.68
9.85
10.01
10.18
10.35
10.52
10.68
10.85
11.02
11.18
11.35
11.52
11.68
11.85
12.02
12.18
12.35
12.52
12.68
12.85
13.02
13.18
13.35
62.4
63.7
64.9
66.2
67.4
68.7
69.9
71.2
72.4
73.7
74.9
76.2
77.4
78.7
79.9
81.2
82.4
83.7
84.9
86.2
87.4
88.7
89.9
91.2
92.4
93.7
94.9
96.2
97.4
98.7
99.9
0.873
0.869
0.867
0.864
0.862
0.859
0.857
0.854
0.852
0.849
0.847
0.844
0.842
0.839
0.837
0.834
0.832
0.829
0.827
0.824
0.822
0.819
0.817
0.814
0.812
0.809
0.837
0.804
0.801
0.798
0.796
1.62
1.64
1.66
1.68
1.70
1.72
1.74
1.76
1.78
1.80
1.82
1.84
1.86
1.88
1.90
1.92
1.94
1.96
1.98
2.00
2.02
2.04
2.06
2.08
2.10
2.12
2.14
2.16
2.18
2.20
2.22
13.52
13.68
13.85
14.02
14.18
14.35
14.52
14.68
14.85
15.02
15.18
15.35
15.53
15.69
15.86
16.02
16.18
16.36
16.53
16.69
16.86
17.02
17.18
17.36
17.53
17.69
17.86
18.02
18.19
18.36
18.54
101.2
102.4
103.7
104.9
106.2
107.4
108.7
109.9
111.2
112.4
113.7
114.9
116.2
117.4
118.7
119.9
121.2
122.4
123.7
124.9
126.2
127.4
128.7
129.9
131.2
132.4
133.7
134.9
136.2
137.4
138.7
0.793
0.791
0.789
0.786
0.783
0.781
0.779
0.776
0.773
0.771
0.768
0.765
0.763
0.760
0.758
0.755
0.752
0.749
0.747
0.745
0.742
0.739
0.737
0.734
0.732
0.729
0.727
0.725
0.722
0.719
0.717
Mud Density
Steel Density
hence: Buoyancy Factor (k) = 1
Apparent weight =Real Weight x Buoyancy Factor
BUOYANCY FACTOR
P E O P L E T E C H N O L O G Y R E S U LT S
REFERENCE
55
Remove the plastic plug and the O-ring from each nozzle port.
Grease the O-ring and replace it in the O-ring groove.
Do not grease nozzles in Matrix bits before installation.
Lightly grease nozzles in Steel bits and screw into jet ports.
Hand tighten the nozzle with a tee wrench until snug. Damage may
occur if a cheater bar is used on the tee wrench handle.
O-Ring Series
Series 30: 6007985
Series 40: 6007985
Series 60 / Vortexx 60:
60003276
Wrenches
Series 30: 6007986
Series 40: 6007986
Series 60: 60003448
Vortexx 60: 60005675
Correct Nozzle Installation Helps Prevent Washouts
PDC BIT NOZZLE INSTALLATION
P E O P L E T E C H N O L O G Y R E S U LT S
REFERENCE
Jet Nozzles
Series 30
Series 40
Series 60
Range (32nds)
8 - 13
8 - 13
7 - 22
Ports
Steel Bits
Matrix Bits
Range (32nds)
8 - 12
8 - 16
56
V
o
r
x
6
0
t
e
x
6
r
e
0
S
e
i
s
N
e
s
4
0
S
e
r
i
N
0
r
e
s
3
S
e
i
Recommended Make-Up Torque
Diamond & PDC Drill Bits With Pin Connections
API Reg. Connection Size
(inches)
2-3/8
RECOMMENDED PDC BIT MAKE-UP TORQUE
Bit Sub OD
(inches)
3
3-1/8
3-1/4
3-1/2
3-3/4 & Larger
2-7/8
3-1/2
4-1/8
4-1/4
4-1/2 & Larger
5-1/2
5-3/4
6 & Larger
4-1/2
7-1/2
7-3/4 & Larger
6-5/8
8-1/2
8-3/4
9 & Larger
7-5/8
10
10-1/4 & Larger
8-5/8
Minimum
(ft-lbs)
Normal
(ft-lbs)
Maximum
(ft-lbs)
1,970
2,660
3,400
3,380
5,080
5,700
6,940
8,400
13,700
18,100
18,550
40,670
41,050
53,100
63,500
68,600
96,170
107,580
2,280
3,100
3,950
3,950
5,900
6,600
8,050
9,850
16,000
21,100
21,600
47,300
47,800
61,850
73,750
79,800
102,600
114,700
2,450
3,300
4,200
4,200
6,300
7,000
8,550
10,500
17,000
22,400
22,900
50,200
50,750
65,670
78,300
84,750
108,950
121,800
P E O P L E T E C H N O L O G Y R E S U LT S
REFERENCE
Notes:
1. Higher make-up torque values within the above ranges are recommended when high WOB is used.
2. Box connection bits should use make-up torque values between Minimum and Normal.
3. All connections must be lubricated with a joint compound meeting API requirements.
57
The following general guidelines should be used to avoid bit damage before placing a bit
into service and ensure optimum performance.
PDC BIT FIELD OPERATING PROCEDURES
P E O P L E T E C H N O L O G Y R E S U LT S
REFERENCE
58
Inspect previous bit for junk damage, lost cutters aor inserts
and gauge wear.
Make clean-up trip if necessary.
If drilling out float equipment with a PDC bit, confirm that the
product is a PDC-drillable.
Use a rubber mat or wooden pad to set the bit on while
inspecting.
Inspect the cutting elements for damage.
Verify inside of bit is clean and free of any foreign matter.
Verify that bie gauge complies with API standards.
Ensure that nozzle o-rings are in place.
Install proper nozzles; Do not over-tighten.
Handle the bit with care.
Do not set the bit directly on the steel deck. Use a wooden
pad or rubber mat.
Fit the breaker to the bit.
Clean and grease the bit pin.
Lower the drill string onto the pin and engage the threads.
Locate the bit and breaker in the rotary, and make-up to the
recommended torque.
Remove the breaker and carefully lower the bit through the
rotary table.
Trip slowly through BOPs, casing shoes and liner hangers.
Note the presence and location of tight spots observed when
pulling the previous bit out of the hole.
Trip slowly through tight spots, dog legs or ledges.
Wash the last three joints to bottom with full flow at 40 to 60
rpm.
Approach the bottom cautiously by observing weight and
rotary-torque indicators.
Tag bottom gently and pick up off bottom approximately one
foot.
Circulate for 5 to 10 minutes with full flow at 40 to 60 rpm.
Hole Preparation
Bit Preparation
Making Up the Bit
Tripping in the Hole
Reaming long sections of under gauge hole is not
recommended.
If reaming is necessary, observe the following guidelines:
Ream with full flow
Use 40 to 60 rpm and 2,000 to 4,000 lbs. weight-on-bit.
Ream slowly and avoid high torque.
Reaming
Lower bit to bottom with full flow.
Use 2,000 to 4,000 lbs. weight-on-bit and 60 to 80 rpm to
establish bottom-hole pattern.
Record pump strokes and stand pipe pressure.
Slowly break the bit in, drilling at least three feet.
Increase the weight to 2,000-pound increments to determine
optimum drilling weight-on-bit.
While maintaining constant weight-on-bit, vary the rotary
speed to determine optimum drilling parameters.
Bit Break-in
Reduce rotary speed in abrasive or hard and stringers to
increase bit life.
Adjust rotary speed and weight-on-bit as formation changes
or stringers are encountered to maintain optimum drilling
performance.
After making connections observe the following guidelines:
Reset pump strokes and check standpipe pressure.
Set bit approximately six inches off bottom and pump for
30 seconds before drilling.
Slowly lower bit to bottom at 60 to 80 rpm.
Add weight slowly to attain previous weight-on-bit, then
increase rotary speed to previous rpm.
Do not jam the bit back to bottom after making
connections.
Drilling Ahead
MAXIMUM CONE DIMENSIONS - For Three-Cone Rock Bits
3 5
89 - 98 2/ 60 1/ 41
8 8
3 7 1
4/ 121 2/ 73 2/ 54
4 8 8
7 1 1 1
5/ - 6/ 149 - 159 4/ 108 3/ 79
8 4 4 8
1 3 1 1
6/ - 6/ 165 - 172 4/ 114 3/ 89
2 4 2 2
3 1
7/ - 8 187 - 203 5/ 133 4 102
8 4
1 1 7 1
8/ - 8/ 206 - 216 5/ 149 4/ 105
8 2 8 8
5 1 5
8/ - 9 219 - 229 6/ 156 4/ 117
8 8 8
1 1 1 3
9/ - 9/ 232 - 241 6/ 165 4/ 111
8 2 2 8
5 7 3 3
9/ - 9/ 245 - 251 6/ 171 4/ 121
8 8 4 4
5 1 1
10 - 10/ 254 - 270 7/ 184 5/ 140
8 4 2
7 7 7
11 - 11/ 279 - 302 7/ 200 5/ 149
8 8 8
1 1
12 - 12/ 305 - 311 8 203 6/ 156
4 8
1 5 5
13/ - 15 337 - 381 9/ 244 7/ 194
4 8 8
1 1
16 406 10/ 260 8/ 206
4 8
1 1 5
17/ 445 11/ 292 8/ 219
2 2 8
1
18/ 470 12 305 9 229
2
1 5
20 508 12/ 318 9/ 244
2 8
3 1
22 559 13/ 349 10/ 267
4 2
1 1
24 610 15/ 387 11/ 286
4 4
3
26 660 16 406 12/ 324
4
28 711 17 432 13 330
Maximum Maximum
Size Range Diameter Length
in. mm in. mm in. mm
Milled Tooth TCI
Approx. Weight Approx. Weight
lbs. kg lbs. kg
10 5 12 5
15 7 20 9
35 16 45 20
45 20 55 25
75 34 85 39
90 41 95 43
95 43 100 45
125 57 130 59
135 61 145 66
165 75 175 80
195 89 210 95
205 93 225 102
345 157 380 173
410 186 450 205
515 234 545 248
525 239 570 259
625 284 700 318
1,000 455 1,170 532
1,385 629 1,400 636
1,450 659 1,550 704
1,550 704 1,650 750
APPROXIMATE BIT WEIGHTS
1 7
3/ - 3/
2 8
REFERENCE
RECOMMENDED ROCK BIT MAKE-UP TORQUE
Size Range API Pin Size Recommended Torque
in. mm in. mm ft.-lbs. N-m
1 1 3
3 / - 4 / 89 - 114 2 / Reg. 60 3,000 - 3,500 4,000 - 4,800
2 2 8
5 7
4 / - 5 118 - 127 2 / Reg. 73 6,000 - 7,000 8,000 - 9,500
8 8
1 3 1
5 / - 7 / 137 - 187 3 / Reg. 89 7,000 - 9,000 9,500 - 12,000
8 8 2
1 1
7 / - 9 194 - 229 4 / Reg. 114 12,000 - 16,000 16,000 - 22,000
2 2
1 5
9 / - 28* 241 - 711* 6 / Reg. 168 28,000 - 32,000 38,000 - 43,000
2 8
3 5 5
14 / - 28* 375 - 711* 6 / Reg. or 7 / Reg. 168 or 194 34,000 - 40,000 46,000 - 54,000
4 8 8
1 5 5
18 / - 28* 470 - 711* 7 / Reg. or 8 / Reg. 194 or 219 40,000 - 60,000 54,000 - 81,000
2 8 8
*Makeup torque must correspond to API pin connection for each bit size.
Note: Some of the above bit sizes are available on special order with alternate pin connections.
P E O P L E T E C H N O L O G Y R E S U LT S
59
1 1
3 / - 5 / 55 55
8 2
7 3
5 / - 6 / 70 70 70 72/74 72/74
8 4
3 5
7 / - 7 / 95 95 95 95
8 8
7 3
7 / - 8 / 95 95 95 95 70/95 97 98
8 8
1 3
8 / - 8 / 95 95 95 95 70/95 97 98
2 4
1 7
9 / - 9 / 95 95 95 95 70/95 97 98/99
2 8
5 1
10 / - 12 / 95 95 95 95 70/95 70 95 97/98 98/99
8 4
1 3
13 / - 14 / 100 100 100 70/95 70 100 105 105
2 4
16 - 36 100 100 100 100 95 100 105 105
NOZZLE TYPES AND APPLICATIONS FOR SMITH TOOL ROCK BITS
P E O P L E T E C H N O L O G Y R E S U LT S
REFERENCE
60
Bit Size
in.
Milled Tooth
Series
Open
Bearing
Sealed
Bearing
Jet/Air
Series
Open
Bearing
TCI
Series
Sealed/
Journal
Bearing
Full-
Extended
Tubes
Q-Tubes
All Three-Cone Bits
Mini-Jets
MT TCI
CENTER JET RETENTION SYSTEMS
Bit Size Range
Three-Cone
Open Bearing
Three-Cone
Closed Bearing
Two-Cone Bits
1
6 /
8
3
6 /
4
65
1
7/
2
5
7 /
8
65
65
7
7/
8
70 Long
70 Long
1
8/
2
9
70 Short
70 Short
70 Short
1
9/
2
3
14 /
4
95
95
95
16 20
100 Short 100 Short 100 Short
22 36
100 Long 100 Long
70 Long
Two-Cone
Outer Jets
61
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ANCHORAGE Phone: 800-834-7253
Fax: 907-248-4429
PRUDHOE BAY Phone: 907-659-9206
Fax: 907-659-9207
TUSON Phone: 520-882-5422
Fax: 520-623-5345
FORT SMITH Phone: 479-646-7742
Fax: 479-646-1166 or
479-648-8886
BAKERSFIELD Phone: 800-726-1434
Fax: 661-832-4037
RIO VISTA Phone: 707-374-6172
Fax: 707-374-2556
DENVER Phone: 800-417-0011
Fax: 303-629-0909
GRAND JUNCTION Phone: 970-250-1943
Fax: 970-242-3520
GARDEN CITY Phone: 620-271-2219
Fax: 620-276-0732
BROUSSARD Phone: 800-645-2487
Fax: 337-839-3925
HOUMA Phone: 800-872-2487
Fax: 985-876-9788
NEW ORLEANS Phone: 800-788-2487
Fax: 504-561-6391
SHREVEPORT Phone: 318-222-7767
Fax: 318-425-0008
WILLIAMSBURG Phone: 231-267-5180
Fax: 231-267-5716
BRANDON Phone: 601-591-0709
Fax: 601-591-0776
NATCHEZ Phone: 601-445-5992
Fax: 601-445-5961
Office Locations - United States
ALASKA
ARIZONA
ARKANSAS
CALIFORNIA
P E O P L E T E C H N O L O G Y R E S U LT S
COLORADO
KANSAS
LOUISIANA
MICHIGAN
MISSISSIPPI
OILMONT Phone: 406-337-2050
Fax: 406-337-2061
FARMINGTON Phone: 505-320-1602
Fax: 505-564-2530
HOBBS Phone: 800-472-6866
Fax: 505-393-6942
WILLISTON Phone: 701-577-5758
Fax: 701-577-1856
UNIONTOWN Phone: 330-497-2999
Fax: 330-497-2294
ARNETT Phone: 580-515-8010
Fax: 580-885-7726
DUNCAN Phone: 580-252-3355
Fax: 580-252-3434
OKLAHOMA CITY Phone: 800-847-4646
Fax: 405-752-6962
PONCA CITY Phone: 800-654-6461
Fax: 580-762-1670
WEATHERFORD Phone: 405-203-5181
Fax: 580-772-0092
LAWRENCEVILLE Phone: 607-769-0394
Fax: 607-962-4659
ALFORD Phone: 940-627-6260
Fax: 940-627-6255
CORPUS CHRISTI Phone: 800-242-3284
Fax: 361-299-0200
DALLAS Phone: 214-987-1800
Fax: 214-368-2139
HOUSTON - CORPORATE
Phone: 281-443-3370
Fax: 281-233-5871
HOUSTON - SALES Phone: 281-233-5405
Fax: 281-233-5998
HOUSTON - RANKIN Phone: 281-233-5802
Fax: 281-233-5161
MONTANA
NEW MEXICO
NORTH DAKOTA
OHIO
OKLAHOMA
PENNSYLVANIA
TEXAS
LEVELLAND Phone: 800-326-0809
Fax: 806-894-6548
MIDLAND Phone: 888-433-0968
Fax: 432-563-0002
PAMPA Phone: 806-665-0781
Fax: 806-669-1732
PHARR Phone: 800-242-3284
Fax: 956-782-7889
PLANO Phone: 972-881-2131
Fax: 972-881-2151
SAN ANGLEO Phone: 325-657-7082
Fax: 325-947-5917
SAN ANTONIO Phone: 210-822-1641
Fax: 210-822-1837
TYLER Phone: 903-581-0300
Fax: 903-581-2542
VICTORIA Phone: 800-242-3284
Fax: 361-579-9142
PROVO Phone: 801-377-3474
Fax: 801-818-4549
VERNAL Phone: 435-789-3086
Fax: 435-789-5663
BRIDGEPORT Phone: 304-842-7040
Fax: 304-842-7073
CODY Phone: 307-899-5342
Fax: 307-587-6842
EVANSTON Phone: 307-789-0078
Fax: 307-789-0079
EVANSVILLE Phone: 307-259-5160
Fax: 307-473-8776
RAWLINS Phone: 307-324-2366
Fax: 307-324-2378
TEXAS - CONTD.
UTAH
WEST VIRGINIA
WYOMING
64
Or call 1-800 US SMITH
www.smithbits.com
HASSI MESSAOUD Phone: 213-29-735566
Fax: 213-29-735564
ANGOLA
CABINDA Phone: 925-842-1111
(EXT. 3254)
Fax: 925-842-1111
(EXT. 3503)
LUANDA Phone: 244-2-670427
Fax: 244-2-670426
BUENOS AIRES Phone: 54-11-4382-9382
Fax: 54-11-4383-9557
CHUBUT Phone: 54-297-4452346
Fax: 54-297-4452346
MENDOZA Phone: 54-261-4361533
Fax: 54-261-4363293
NEUQUEN Phone: 54-299-4470746
Fax: 54-299-4470747
TARTAGAL Phone: 54-387-5422379
Fax: 54-387-5422371
ADELAIDE Phone: 61-8-8233-5837
Fax: 61-8-8233-5858
BRISBANE Phone: 61-7-3637-7485
Fax: 61-7-3637-7504
MELBOURNE Phone: 61-3-9598-8285
Fax: 61-3-9598-8285
PERTH Phone: 61-8-9486-1400
Fax: 61-8-9486-1411
CALGARY Phone: 403-264-6077
Fax: 403-265-9877
NISKU Phone: 780-955-4300
Fax: 780-955-2038
MT. PEARL(NEWFOUNDLAND) Phone: 709-726-6290
Fax: 709-745-3339
DARMOUTH (NOVASCOTIA) Phone: 902-468-5591
Fax: 902-434-1638
Porters Lake (NOVASCOTIA) Phone: 902-827-5440
Fax: 902-827-5441
LAVEL (QUEBEC) Phone: 450-688-7775
Fax: 450-688-5122
BEIJING Phone: 86-10-85800781
Fax: 86-10-85800768
BOGOTA Phone: 57-1-636-0066
Fax: 57-1-618-2840
YOPAL Phone: 57-87-6353845
Fax: 57-87-6355460
POINTE NOIRE Phone: 242-942-245
Fax: 242-940-373
MUMBAI Phone: 91-22-25701716
Fax: 91-22-56989830
BATAM Phone: 62-778-412625
Fax: 62-778-412623
JAKARTA Phone: 62-21-781-2146
Fax: 62-21-780-8059
SANTIAGO Phone: 56-2-676-0291
Fax: 56-2-623-5379
RAVENNA Phone: 39-0544-530103
Fax: 39-0544-536462
SALINE di VOLTERRA Phone: 39-0588961
(PISA) Fax: 39-058844554
SCURELLE Phone: 39-046-1781000
(TRENTO) Fax: 39-046-1763776
TOKYO Phone: 81-3-56528535
Fax: 81-3-56528536
Office Locations - International
P E O P L E T E C H N O L O G Y R E S U LT S
ALGERIA
ARGENTINA
AUSTRALIA
BAKU Phone: 994-12-4417545
Fax: 994-12-4417451
AZERBAIJAN
SANTA CRUZ Phone: 591-3-3534046
Fax: 591-3-3534047
MACAE Phone: 55-2122-27633200
Fax: 55-24-2773-4946
MOSSORO Phone: 55-84-312-1212
Fax: 55-84-312-1355
RIO de JANEIRO Phone: 55-21-3231-3535
Fax: 55-21-2262-9327
BOLIVIA
BRAZIL
DOUALA Phone: 237-340-3894
Fax: N/A
BRUNEI
KUALA BELAIT Phone: 673-3-334-704
Fax: 673-3-335-195
CAMEROON
CANADA
CHILE
CHINA
COLOMBIA
Phone: 506-235-2239
Fax: 506-235-2953
QUITO Phone: 593-2-2444787
Fax: 593-2-2446810
CONGO
COSTA RICA
ECUADOR
CAIRO Phone: 202-704-2412
Fax: 202-704-0150
EGYPT
PAU Phone: 33-55-9923550
Fax: 33-55-9923598
PORT GENTIL Phone: 241-565217
Fax: 241-550588
CELLE Phone: 49-5141-801213
Fax: 49-5141-801222
FRANKFURT Phone: 49-6102-882960
Fax: 49-6102-8829699
EQUATORIAL GUINEA
MALABO Phone: 240-090053
Fax: 240-091035
FRANCE
GABON
GERMANY
INDIA
INDONESIA
ITALY
JAPAN
ATYRAU Phone: 7-3122-970150
Fax: 7-3122-970154
SAFAT Phone: 965-2427773
Fax: 965-3903533
KAZAKHSTAN
KUWAIT
TRIPOLI Phone: 218-21-4804858
Fax: 218-21-4815673
LIBYA
65