Professional Documents
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Rice Drying Mechanism
Rice Drying Mechanism
duplicated, or disclosed to any third party without the prior written consent from the Dept of
Mechanical Engineering, or unless otherwise indicated
on the document header.
Table of Content
Abstract. .. Pages 3
Project Definition ... Pages 4-5
Functional Specifications ... Pages 6-7
Assembly/Part Drawings.... Pages 7-13
Bill of Materials ..........Pages14-16
Basic Concepts........Pages 17-21
Design Analysis......Pages 22-27
Task List ... Pages 28-30
Conclusion ...... .Pages 30
Reference Material ...Pages 31-34
The information contained herein is the exclusive property of SDSU and constitute confidential
proprietary information which shall not be used,
duplicated, or disclosed to any third party without the prior written consent from the Dept of
Mechanical Engineering, or unless otherwise indicated
on the document header.
SENIOR PROJECT ABSTRACT
TITLE: RICE DRYING MECHANISM
DOCUMENT NO.
MESP 0002
PRINTED: 12.01.07
CONFIDENTIALITY:
OK TO DISTRIBUTE.
PAGE 3 OF 34
REV
ISSUE DATE
VERSION STATUS
ORIGINATOR
A
2.13.2007
Initial template release
A. J. de Ruyter
This semester a solar dryer with a duct system was designed. Very similar to the one on this
web site:
http://www.buildvision.dk/pdf/inspection_of_solar_dryers_in_ghana.pdf
The difference with this design is that is has a mechanical mixer to slowly mix the rice as heated
air is blown from the bottom since mechanical mixing was recommended in a few articles when
there is little heat addition. Preliminary designs were made for a weight winding mechanism to turn
the mixer similar to the mechanism in a grandfather clock. If for some reason this mechanism is
unable to work properly a small motor will have to be used. A manual mixer would be easier to
design but our advisor advised against it since he pointed out that people would be less likely to
accept a mechanism that required significant additional manual labor. As for additional heat it was
elected to use a small electric dryer for emergencies. The reason for this is that upon review of
several fuels such as diesel, propane, wood and rice hulls most were found to be tricky to work with.
It was previously concluded that building an efficient Biomass Furnace would have been the best
option for having additional heat. The only problems with that idea was that samples of the actual
biomass that would be used were not readily available so as to accurately design a delivery system
and the expertise needed to properly design a inexpensive biomass furnace that was also eco
friendly was also a determining factor. A small generator to power the fan is the planned power
source and if necessary will also power a small electric heater for emergencies. Trying to use a
watermill to generate additional electricity was also considered but we determined it could not be
assumed that there would always be a stream readily available to generate enough electricity. The
prototype design that is planed next semester is going to be Scale in that only one drying station is
planned and for full scale drying four full setups would have to be combined in one room four times
as wide. One issue that was not addressed was rice storage before and after drying. It is believe that
the form that the rice is stored before drying would also help the overall drying time and that
modified bins could aid in the removal of additional moisture as well as preventing additional
moisture reenetering the rice.
The information contained herein is the exclusive property of SDSU and constitute confidential
proprietary information which shall not be used,
duplicated, or disclosed to any third party without the prior written consent from the Dept of
Mechanical Engineering, or unless otherwise indicated
on the document header.
SENIOR PROJECT DEFINITION
TITLE: RICE DRYING MECHANISM
DOCUMENT NO.
MESP 0002
PRINTED: 12.01.07
CONFIDENTIALITY:
OK TO DISTRIBUTE.
PAGE 4 OF 34
REV
ISSUE DATE
VERSION STATUS
ORIGINATOR
A
2.13.2007
Initial template release
A. J. de Ruyter
TEAM MEMBERS
NAME
EMAIL ADDRESS
PHONE NUMBER
Rodolfo Gonzalez
Rudy3333king@yahoo.com
(619) 474-8635
Sokha Sim
Sokhasim82@yahoo.com
(619) 286-2089
Vladimir Sinaniz
vsinaniz@gmail.com
(619) 660-1678
1 SPONSOR
EWB National Chapter
ewb-sdsu@yahoo.com
2 FACULTY ADVISOR
Morteza Monte Mehrabadi, Ph. D
Phone: (619) 594-2450
Fax: (619) 594-3599
Email: mehrabadi@mail.sdsu.edu
3 PROJECT DESCRIPTION
In areas where many communities grow rice, such as those in tropical Asia, most farmers dry
the rice after harvesting it on "multi-purpose drying pavement". In most cases, this is the local road.
With frequent rains, the farmers must move the rice quickly and often. If the rain continues, the rice
is lost, not to mention the rice lost from vehicles driving over it.
The percentage of the crop lost could be as high as 10%. This problem has been identified by
the Philippines Ministry of Agriculture. The local agricultural
The information contained herein is the exclusive property of SDSU and constitute confidential
proprietary information which shall not be used,
duplicated, or disclosed to any third party without the prior written consent from the Dept of
Mechanical Engineering, or unless otherwise indicated
on the document header.
engineer has a prototype dryer the farmers can use to dry crops even when it rains.
It is quite interesting - the primary source of energy being the rice hulls and a small diesel
engine to drive the fan.
4 ESTABLISHED WORK
Rice: Chemistry and Technology edited by Bienvendio O. Juliano
Research rice drying methods and patents.
Work to be utilized includes periodic meetings, library and patent research, and designing using
various softwares such as SolidWorks, MATLAB, LabView.Definition_RDM_Senior Project
Definition_SIM
5 SCOPE OF WORK
The dryer needs improvements, which could be done by members of Engineers Without
Borders. The area is safe, there are numerous contacts already established, and there is a Peace
Corp volunteer in the area for the next two years that could help with the project. There is a
possibility to developing drying rice mechanism without said prototype.
Note: The following drawings are meant to give a general preview of the proposed design. For a
more detailed representation the drawings and assemblies in the drawings folder that accompany
this repot should be viewed using SolidWorks 2007.
The information contained herein is the exclusive property of SDSU and constitute confidential
proprietary information which shall not be used,
duplicated, or disclosed to any third party without the prior written consent from the Dept of
Mechanical Engineering, or unless otherwise indicated
on the document header.
The information contained herein is the exclusive property of SDSU and constitute confidential
proprietary information which shall not be used,
duplicated, or disclosed to any third party without the prior written consent from the Dept of
Mechanical Engineering, or unless otherwise indicated
on the document header.
The information contained herein is the exclusive property of SDSU and constitute confidential
proprietary information which shall not be used,
duplicated, or disclosed to any third party without the prior written consent from the Dept of
Mechanical Engineering, or unless otherwise indicated
on the document header.
The information contained herein is the exclusive property of SDSU and constitute confidential
proprietary information which shall not be used,
duplicated, or disclosed to any third party without the prior written consent from the Dept of
Mechanical Engineering, or unless otherwise indicated
on the document header.
The information contained herein is the exclusive property of SDSU and constitute confidential
proprietary information which shall not be used,
duplicated, or disclosed to any third party without the prior written consent from the Dept of
Mechanical Engineering, or unless otherwise indicated
1
1
4
Rice_bin_Mixer_Pin
Connet mixer to belt
1
2
5
Rice_bin_Blade_outer_seal
Protect bin and makes it tide
1
1
6
Rice_bin_Blade_inner_seal
Seal pin with bin mixer
7
Rice_bin_Lid
Rectangalar shape with air flow exit
8
Mixer_air inlet
Screem seal to maintain rice in place
9
Turning_handle
dispensing bin
Rice Bed Bin
18
Gas Generator
19
Fan
20
Motor
21
Flexible Air duct
Document number:
BOMPA001
Item
SIZE (in)
MATERIAL
COST
VENDOR
1
36x72x52
Wood
150
McMaster-Carr
2
23x30x31
Stainless Steel
100
McMaster-Carr
3
16 Dia x 23.75 H
Cast Alloy Steal
35
McMaster-Carr
4
1.5 Dia x 4.75 H
Cast Alloy Steal
10
McMaster-Carr
5
4 Dia x 2.5 H
Stainless Steel
20
McMaster-Carr
6
8 Dia x 1.05 H
Stainless Steel
20
McMaster-Carr
7
19x2x25
Stainless Steel
15
McMasterThe information contained herein is the exclusive property of SDSU and constitute confidential
proprietary information which shall not be used,
duplicated, or disclosed to any third party without the prior written consent from the Dept of
Mechanical Engineering, or unless otherwise indicated
on the document header.
Carr
8
12 Dia x 1 H
Stainless Steel
10
McMaster-Carr
9
12 Dia x 1 H
Stainless Steel
35
McMaster-Carr
10
14x31x4.5
Stainless Steel
50
McMaster-Carr
11
14x31x4.6
Stainless Steel
50
McMaster-Carr
12
20x71x45
Sheet Metal
120
McMaster-Carr
13
36x4x55
Wood
45
McMaster-Carr
14
36x.1x55
Plastic / Vynal
10
McMaster-Carr
15
10x4x7
Wood
20
McMaster-Carr
16
6x6x6.5
Wood
10
McMaster-Carr
17
19x7.18x20
Stainless Steel
30
McMaster-Carr
18
Standard
400
Home Depot
19
Standard
20
Home Depot
20
Standard
100
Home Depot
21
Standard
Alumium
10
Home Depot
$1,260.00
Estimated
Item
WEIGHT (lbs.)
1
100
2
20
3
1.5
4
0.5
5
1
6
1
7
0.5
8
2
9
3
The information contained herein is the exclusive property of SDSU and constitute confidential
proprietary information which shall not be used,
duplicated, or disclosed to any third party without the prior written consent from the Dept of
Mechanical Engineering, or unless otherwise indicated
on the document header.
10
7
11
5
12
20
13
20
14
5
15
1
16
1.5
17
2.5
18
19
20
21
The information contained herein is the exclusive property of SDSU and constitute confidential
proprietary information which shall not be used,
duplicated, or disclosed to any third party without the prior written consent from the Dept of
Mechanical Engineering, or unless otherwise indicated
on the document header.
DOCUMENT NO.MESP 0005 RELEASED: 3.14.2007 CONFIDENTIALITY: NOT PROPRIETARY, OK TO
DISTRIBUTE. PAGE 1 OF N
Rice Drying Mechanism
Design Requirements
Hard
Heat Output
Adjustable
x to y kW
Fan Speed
Adjustable
x to y m/s
Container
Constant
protect from outside environment
Container
Constant
Insulated material
Mixer
Stable
Stable during spin
Rice Bed
Ease
Easy pour in and out
Rice Bed
Constant
<50 lbs of rice contained
Generator
Constant
Power all equipment
Desirable
Heat Output
Adjustable
Cheapest and efficient
Fan Speed
Adjustable
Specific output speed for Rice sensitivity
The information contained herein is the exclusive property of SDSU and constitute confidential
proprietary information which shall not be used,
duplicated, or disclosed to any third party without the prior written consent from the Dept of
Mechanical Engineering, or unless otherwise indicated
on the document header.
Concept 1
Rotating Rod Mixer
Has blades to mix during rotation
Solar Heater
Fan
Blows from left to right
Rice Bed
Rice enters from opposite side of fan & heater
The information contained herein is the exclusive property of SDSU and constitute confidential
proprietary information which shall not be used,
duplicated, or disclosed to any third party without the prior written consent from the Dept of
Mechanical Engineering, or unless otherwise indicated
on the document header.
Concept 2
Rice Dryer Bed
Rice will sit below while air blows up and out
Air Channel
The information contained herein is the exclusive property of SDSU and constitute confidential
proprietary information which shall not be used,
duplicated, or disclosed to any third party without the prior written consent from the Dept of
Mechanical Engineering, or unless otherwise indicated
on the document header.
Evaluation of Concepts
Concept 1
Concept 2
Concept 3
Characteristics
Size
Portable
Not Portable
Portable
Weight
>50 lbs
>50lbs
>50lbs
Vertical
Low
Highest
Medium
Performance
Stability
Medium
Low
Highest
Height adjust
None
None
Yes
Efficiency
Medium
Medium
Highest
Cost
Medium
Medium
Medium
Manufacturability
Medium
Medium
High
Ease of use
Low
Low
Highest
The information contained herein is the exclusive property of SDSU and constitute confidential
proprietary information which shall not be used,
duplicated, or disclosed to any third party without the prior written consent from the Dept of
Mechanical Engineering, or unless otherwise indicated
on the document header.
DOCUMENT NO.MESP 0004 RELEASED: 12.01.2007 CONFIDENTIALITY: OK TO DISTRIBUTE. PAGE
6 OF 6 DOCUMENT NO. MESP 0004 RELEASED: 12.01.2007 CONFIDENTIALITY: OK TO DISTRIBUTE.
PAGE 1 OF 6
Rice Bin Mixer Pin: Loading
Mass (lbs)
Height (in)
Length (in)
Mass (kg)
Gravity (m/s^2)
Force on pin (N/m^2)
200
1.75
4.75
90.71
9.81
890
Material: Cast Alloy Steel
Force is applied on the pin. The information contained herein is the exclusive property of SDSU
and constitute confidential proprietary information which shall not be used,
duplicated, or disclosed to any third party without the prior written consent from the Dept of
Mechanical Engineering, or unless otherwise indicated
on the document header.
Rice Bin Mixer Pin:Stress
Mass (lbs)
Height (in)
Length (in)
Mass (kg)
Gravity (m/s^2)
Force on pin (N/m^2)
200
1.75
4.75
90.71
9.81
890
The information contained herein is the exclusive property of SDSU and constitute confidential
proprietary information which shall not be used,
duplicated, or disclosed to any third party without the prior written consent from the Dept of
Mechanical Engineering, or unless otherwise indicated
on the document header.
Rice Bin Mixer Pin:Strain
Mass (lbs)
Height (in)
Length (in)
Mass (kg)
Gravity (m/s^2)
Force on pin (N/m^2)
200
1.75
4.75
90.71
9.81
890
The information contained herein is the exclusive property of SDSU and constitute confidential
proprietary information which shall not be used,
duplicated, or disclosed to any third party without the prior written consent from the Dept of
Mechanical Engineering, or unless otherwise indicated
on the document header.
Mixer: Loading
Mass (lbs)
Diameter
Length (in)
Mass (kg)
Gravity (m/s^2)
Force on pin (N/m^2)
200
1.5
1.25
90.71
9.81
890
Material: Cast Alloy Steel
Force is applied on the mixer pin.
The information contained herein is the exclusive property of SDSU and constitute confidential
proprietary information which shall not be used,
duplicated, or disclosed to any third party without the prior written consent from the Dept of
Mechanical Engineering, or unless otherwise indicated
on the document header.
Mixer:Stress
Mass (lbs)
Height (in)
Length (in)
Mass (kg)
Gravity (m/s^2)
Force on pin (N/m^2)
200
1.75
4.75
90.71
9.81
890
The information contained herein is the exclusive property of SDSU and constitute confidential
proprietary information which shall not be used,
duplicated, or disclosed to any third party without the prior written consent from the Dept of
Mechanical Engineering, or unless otherwise indicated
on the document header.
Mixer:Strain
Mass (lbs)
Height (in)
Length (in)
Mass (kg)
Gravity (m/s^2)
Force on pin (N/m^2)
200
1.75
4.75
90.71
9.81
890
The information contained herein is the exclusive property of SDSU and constitute confidential
proprietary information which shall not be used,
duplicated, or disclosed to any third party without the prior written consent from the Dept of
Mechanical Engineering, or unless otherwise indicated
on the document header.
Task List
PROJECT: Rice Drying Mechanism
DOCUMENT NO.
MESP 0004
RELEASED: 12.01.2007
CONFIDENTIALITY:
OK TO DISTRIBUTE.
PAGE 1 OF 1
Task
Description
1.00
Research
1.01
Prior art
Sun drying, Solar drying, Biofuel, Electric
1.02
Technology
Fan, Solar collector, Generator, Mixer
1.03
Theory
Hygroscopic Rice, Rice drying theories
1.04
Patents
Rice Drying Machine (PN#4270280)
1.05
Publications
McClaren Issue date: Jun 2, 1981
1.06
Standards
JSAM Standard
1.07
Available Products
Delta Rice Dryer
1.08
Project Definition
Replace Sun drying with Rice Drying Mechansm
1.09
Functional Specs
Air flow, heat flow, heat output, mixer
2.00
Design
2.01
Brainstorm ideas
Solar powered, wind powered, gas powered
2.02
Consult experts
Advisor Dr. Mehrabadi
2.03
Develop Concepts
Developed 3 concepts
2.04
Evaluate Concepts
Material selection, models cost, pros and cons
2.05
Design review
Dr. Mehrabadi, Dr. A. J. de Ruyter, individuals
2.06
Select design
Combined to one model
2.07
Create 3D model
Modeled in SolidWorks
2.08
Design review
Dr. Mehrabadi
2.09
Consult manufacturer
Delta and Solar Power
2.10
Evaluate cost
Product and material cost
2.11
Finalize design
Assembled and analyzed
3.00
Analysis
3.01
Loading diagram
50 lbs on support material
3.02
Weights
Weight of mixer, rice, and rod mixer
3.03
Dynamics
Movement of mixer container and rod mixer
3.04
Stress & strain
Stress and strain analysis on the supports
3.05
Thermal
Backup heater, solar collector heat
3.06
Fatigue
Rod mixer, support
3.07
Review by expert
Dr. Mehrabadi
4.00
Drawings
4.01
Assembly
Assembled parts in SolidWorks
4.02
Parts
SolidWorks: solar collector, casing, duct The information contained herein is the exclusive
property of SDSU and constitute confidential proprietary information which shall not be used,
duplicated, or disclosed to any third party without the prior written consent from the Dept of
Mechanical Engineering, or unless otherwise indicated
on the document header.
4.03
Schematic
Used Google Sketchup for concepts
4.04
BOM
SolidWorks drawings
5.00
Prototype
5.01
Obtain material
ME490B Spring 2008
5.02
Write special instructions
ME490B
5.03
Fab parts
ME490B
5.04
Purchase parts
ME490B
5.05
Assembly
ME490B
ME490B
6.00
Test
ME490B
6.01
Define equipment needs
ME490B
6.02
Define test conditions
ME490B
6.03
Write test procedure
ME490B
6.04
Obtain equipment
ME490B
6.05
Test 1
ME490B
6.06
Test 2
ME490B
6.07
Evaluate test data
ME490B
6.08
Process test results
ME490B
ME490B
7.00
Documentation
ME490B
7.01
Procedures
ME490B
7.02
Manual
ME490B
7.03
Engineering Specs
ME490B
7.04
Cost summary
ME490B
Rice Drying Mechanism
Help
WBS
Tasks
Start
End
Calendar Days
Status
.
Spring Semester 2007
..
1.00
Research
9/11/07
10/9/07
29
x
1.01
Prior art
9/11/07
10/27/07
47
.
completed
1.02
Technology
9/11/07
10/27/07
47
.
completed
1.03
Theory
9/11/07
10/27/07
47
.
completed
1.04
Patents
9/11/07
10/27/07
47
.
completed
1.05
Publications
9/11/07
10/27/07
47
.
completed
1.06
Standards
9/11/07
10/27/07
47
.
completed
1.07
Available Products
9/11/07
10/27/07
47
.
completed
1.08
Project Definition
9/19/07
10/27/07
39
.
completed
1.09
Functional Specs
10/3/07
10/9/07
7
.
completed
..
2.00
Design
9/19/07
11/20/07
63
x
completed
2.01
Brainstorm ideas
9/19/07
10/9/07
21
.
completed Activate/De-activ
The information contained herein is the exclusive property of SDSU and constitute confidential
proprietary information which shall not be used,
duplicated, or disclosed to any third party without the prior written consent from the Dept of
Mechanical Engineering, or unless otherwise indicated
on the document header.
2.02
Consult experts
9/19/07
10/9/07
21
.
completed
2.03
Develop Concepts
9/19/07
10/27/07
39
.
completed
2.04
Evaluate Concepts
10/28/07
10/30/07
3
.
completed
2.05
Design review
10/30/07
10/30/07
1
.
completed
2.06
Select design
10/30/07
10/30/07
1
.
completed
2.07
Create 3D model
10/31/07
11/12/07
13
.
completed
2.08
Design review
11/12/07
11/12/07
1
.
completed
2.09
Consult manufacturer
11/13/07
11/13/07
1
.
completed
2.10
Evaluate cost
11/13/07
11/20/07
8
.
completed
2.11
Finalize design
11/20/07
11/20/07
1
.
In Progress
..
3.00
Analysis
10/10/07
11/30/07
52
x
completed
3.01
Loading diagram
10/10/07
10/30/07
21
.
In Progress
3.02
Weights
10/10/07
10/30/07
21
.
completed
3.03
Dynamics
10/31/07
11/30/07
31
.
In Progress
3.04
Stress & strain
10/31/07
11/30/07
31
.
completed
3.05
Thermal
10/31/07
11/30/07
31
.
In Progress
3.06
Fatigue
10/31/07
11/30/07
31
.
completed
3.07
Review by expert
11/23/07
11/23/07
1
.
completed
..
4.00
Drawings
11/12/07
11/27/07
16
x
completed
4.01
Assembly
11/13/07
11/20/07
8
.
completed
4.02
Parts
11/20/07
11/27/07
8
.
completed
4.03
Schematic
11/13/07
11/20/07
8
.
In Progress
4.04
BOM
11/13/07
11/20/07
8
.
completed
..
Finals
12/3/07
12/11/07
9
x
completed
Oral Presentation
12/4/07
12/4/07
1
.
completed
Submit Project Files
12/11/07
12/11/07
1
.
completed
End
Project Title:
Rice Drying Mechanism
Project Manager:
Rodolfo Gonzalez, Sokha Sim, Vladimir Sinaniz
Last Update Date:
12/4/2007
Template
XL-EasyGantt V2.2
Notes:
ME490A Fall 2007
The information contained herein is the exclusive property of SDSU and constitute confidential
proprietary information which shall not be used,
duplicated, or disclosed to any third party without the prior written consent from the Dept of
Mechanical Engineering, or unless otherwise indicated
on the document header.
Conclusion
The final proposed design is not yet concluded. The testing of a possible weight winding system
is currently in progress. As well as the testing of the amount of heat addition for the solar reflector
so as to determine if its size has to be increased or if mirrors would have to be added to increase the
heat addition. We are working under the assumption that additional airflow and mechanical mixing
would be enough to generate adequate rice drying while still maintaining quality and still keep the
cost of drying the rice low, despite the proposed heat addition being relatively low. We are also
working under the assumption that there would be little or no electricity in the areas where the
proposed rice dryer is to be built. For these reasons the final generator and fan specifications will be
the last ones to be concluded since these will be purchased and could limit the final design
parameters. We will continue to look for ways to improve the design up and till the prototype has
been built and tested. The construction of this drying mechanism will produce a final design that
could aid in the rice drying of underdeveloped regions as well as providing a starting point for other
groups to continue the development of a more comprehensive drying mechanism and or make
improvements to this mechanism so that it can be adapted for use in a larger range of situations.
The information contained herein is the exclusive property of SDSU and constitute confidential
proprietary information which shall not be used,
duplicated, or disclosed to any third party without the prior written consent from the Dept of
Mechanical Engineering, or unless otherwise indicated
Hydraulics.
ZerCustoms.
November
2007.
21
August
2006.
<http://www.zercustoms.com/news/Car-Hydraulics-2.php>.
Cheruvanky, Rukmini. " What is Rice Bran?" ADM Alliance Nutrition, Inc. September 2007. <
http://www.admani.com/AllianceEquine/TechBulletins/WhatIsRiceBran.htm>.
Darling,
David.
"Flat-plate
solar
collector."
October
2007.
October
2006.
<http://www.daviddarling.info/encyclopedia/F/AE_flat_plate_solar_thermal_collector.html>.
"Dry-bulb temperature." Wikipedia The Free Encyclopedia. October 2007. 9 May 2007.
<http://en.wikipedia.org/wiki/Dry-bulb_temperature>.
"Grain Drying."North Dakota State University College of Agriculture. October 2007. 1 November
1994. <http://www.ag.ndsu.edu/pubs/plantsci/smgrains/ae701-2.htm>.
Hall, Carl William, Brooker, Donald B., and Bakker-Arkema, Fred W. Drying and Storage of Grains
and Oilseeds. New York: Springer, 1992.
"Hydraulic Drive System." Wikipedia The Free Encyclopedia. November 2007. 27 November
2007. <http://en.wikipedia.org/wiki/Hydraulic_drive_system>.
"Hydraulic Press." Wikipedia The Free Encyclopedia. November 2007. 4 December 2007.
<http://en.wikipedia.org/wiki/Hydraulic_press>.
"Humidity." Wikipedia The Free Encyclopedia. October 2007. 11 December 2007.
<http://en.wikipedia.org/wiki/Humidity>.
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