Professional Documents
Culture Documents
OCTIBER 2019
V SEM AGRICULTURAL TECHNOLOGY
Post harvest Technology
PART A
1. Write the formula to calculate the moisture content on wet basis?
% Mcwb = (Wm / Wt) x 100
= [Wm / (Wm + Wdm)] x 100
Where Mcwb = Moisture content wet basis.
Wm = Weight of the moisture in the grain
Wt = Total weight of the grain and
Wdm = Weight of dry matter in the grain
4. What is soaking?
Soaking of paddy:
Paddy, being a hygroscopic material, can absorb water both as a vapour and as a
liquid, and thereby swells. The process of simultaneous water absorption and swelling is
known as soaking, steeping or imbibitions. It is basically a diffusion process. The movement
of water into the paddy will continue as long as the vapour pressure inside the grain is less
than that of the soak water and will stop when equilibrium is reached.
5. Define milling?
Milling refers to the size reduction and separation operations used for processing of food
grains into edible from by removing and separating the inedible and undesirable portions
from them. Milling may involve cleaning / separation, husking, sorting, whitening, polishing,
grinding, sifting etc.,
To increase the milling quality or to improve the quality and quantity of their end
products grains are sometimes subjected to hydrothermal treatment prior to milling called
conditioning.
PART B
9. Classify moisture measurement methods?
Grain moisture can be determined by two methods
1. Primary or Direct method
a. Vacuum – Oven method
b. Air - Oven method
i. Single stage method
ii. Two stage method
c. Water – Oven or Air – Oven method
d. Brown – Duvel Fractional Distillation Method
2. Secondary or Indirect method
a. Electrical resistance method
b. Dielectric method
c. Chemical method
d. Hygrometric method
15. Why cotton seed flakes are cooked before extraction of oil from it?
Cotton flakes are cooked before the extraction of oil is
a. To precipitate the phosphatides
b. To detoxify the gossypol
c. To coagulate the protein and
d. To bring down the moisture content of the flakes from about 12 to 5%.
16. What are the factors affecting storage of rice bran oil?
The factors affecting storage of rice bran oil are as follows:
a. Storage temperature
b. Moisture content of bran
c. Storage relative humidity
d. Variety, type and particle size of bran and
e. Contamination of bran with micro flora or insects.
PART C
17. a. Draw a graph showing moisture content of grain on wet basis versus moisture
content of grain on dry basis. Take moisture content of grain on wet basis from
10% to 60%at equal intervals of 5%?
M - Me
--------- is known as Moisture Ratio (MR). By solving the above equation we get,
Mo - Me
1 (Mo - Me)
θ = --- ln ---------------
K (M - Me)
Where θ = time taken for drying
This equation does not take the shape factor of the grain into account. Suitable
correction factors should be taken into consideration for shape factor also.
The drying constant ‘K’ can be found out using either graphical method or half-life
period method.
Limitation of thin layer drying equation:
1. The theoretical drying equations layer of grain which is not true for finite mass
depths.
2. The grain drying equations developed from diffusion equation are based on the
incorrect assumptions.
3. It is not possible to choose a accurate boundary conditions and shape factors for
drying of biological materials.
4. Drying equation developed from Newton’s equation for heating or cooling does not
take into account of the shape of the material.
19. a. Explain the traditional method of parboiling and state its disadvantages?
Traditional methods:
The traditional process consists of soaking in Water at room temperature for 24 -48 hr
or more steaming in kettles, and drying in the sun.
a. Single boiling method:
Paddy is soaked in ordinary water for 24 – 72 hr and then transferred to cylindrical iron
kettles for steaming in small batches under atmospheric pressure. The parboiled paddy is then
dried in the sun before milling.
b. Double boiling method:
In this method, steam is injected into the raw paddy in the steaming kettle before
soaking. This hastens the soaking process. The hot steam raises the temperature of the soak
water to 45 - 50° C which reduces the soaking time to 24 hrs. Thereafter, soaked paddy is
steamed as in single boiling method.
Disadvantages of traditional method:
1. During prolonged soaking, fermentation starts and the paddy acquires a smell
2. It is conducive to the development of micro toxins, like Alfa toxins, which are known
to be quite harmful to human.
3. In the process of drying, loss due to manual handling and consumption by birds,
rodents and insects occurs and may amount to about 1.5 – 2.0%.
4. Sun drying is quite uncertain and is dependent on bright sunny weather.
5. Sometimes an entire batch of parboiled paddy is spoiled because of delayed drying.
6. Unhygienic conditions exist as a result of people treading on the paddy and
contamination by dust and birds.
7. It requires a large area of land for drying and
8. Labour requirement is high.
Now a day’s rubber roll huskers are equipped with a blower to blow air on the rubber
rolls surface and bring down their temperature rise due to friction between husk and roller
during husking.
Working:
When the husk is in operation for a certain period, the faster revolving roll wears
more than the slower revolving roll. As a result the diameter of the former becomes smaller
than the latter and the difference in peripheral velocity between the two rolls becomes less.
Through the speed ratio is kept constant, yet it causes lowering of husking efficiently. To
encounter this difficulty in application of high pressure is not the proper means as it would
break the grains. However, the rubber rolls are to be interchanged at a regular interval of
time.
Advantages:
Highest percentage of sound and whole husked rice is produced as the risk of
breaking the kernel is small and the chance of forming scratches on the kernel is
also nil.
The mixture of different sizes and varieties of paddy can be used without any
significant increase of brokens is husked rice.
Husking ratio can be increased to 0.9 without reduction in head yield.
It does not remove germ.
Disadvantage:
Operating costs are high due to wear of rubber rolls.
Storage life of rubber roll is limited as storage deteriorates its quality and in
consequence shortens its working life.
If the paddy separator fails to separate paddy completely and the husked rice is
returned to the husker along with paddy the constituent of the rubber may impart
colour and odour to the rice.
It requires skilled labour to operate the machine efficiently.
Sometimes on account of uneven grain distribution and uneven thickness of
rubber, the rolls surface wears out unevenly which adversely affects the efficiency
and capacity. If the roll surfaces are corrected by turning, the life of the rubber
rolls will be reduced considerably.
In general the husking capacity of the rubber rolls in tropical countries is low due
to (a) high temperature and humidity of the atmospheric air (b) structure, and (c)
layer surface area of the long grain husk in contact with the rubber rolls.
20. b.Write a short note on (i) Hulling an abrasive drum in cylindrical steel shell (ii)
Husking by scourers and blade type huskers?
(i) Hulling by an abrasive drum in a cylindrical steel shell:
Grains with hull firmly attached to the kernel such as barley, wheat, etc, can be
husked by a more drastic treatment. Hollander can be used for the above purpose. It
comprises of rapidly rotating abrasive roll encaged in a slowly rotating steel shell. In a batch
huller the grains enter into the space between the abrasive roll and the perforated cylindrical
shell and take a considerable period to travel from one end to the other. The shell rotates
slowly in the opposite direction. In Hollanders the hull is removed from the grain because of
the friction among the grain, abrasive roll and perforated steel shell and friction between
grain and grain
Disadvantages:
The machine is heavy and bulky.
It consumes high power and
Due to batch system, continuous production is not possible and operational
schedule becomes complicated.
(ii) Husking by scourers and blade type huskers:
It consists of a rotating horizontal shaft fitted with blades engaged in a cylinder. When grains
are fed to the cylinder they come in contact with revolving blades and are thrown to the
internal abrasive surface of cylinder which rebounds them. The grains impinge on the blade
again. Two impacts per revolution between the grain and the abrasive cylinder and friction
amongst the grains result in removal of husk from the grain.
The holding time of the grain in the scourers depends on the peripheral speed of the
abrasive cylinder and the blade – angle.
Advantages:
The machine is easy to operate.
It does not require much attention.
Disadvantages:
Yield of cracked and crushed grain is high.
21. a. Explain the uses of bran, bran oil and its various constituents?
Uses of bran, bran oil and various constituents:
a. Edible grade oil:
Because of the very low content of Linolenic acid and high content of tocopherol, bran oil
has distinct advantages over other vegetable oils. Different grades of bran oil such as salad
oil, cooking oil and so also shortenings can be produced by refining and suitable
hydrogenation of bran oil.
b. Industrial grade crude oil:
Soap manufacture:
Rice bran oil with high FFA content is highly suitable for the manufacture of soft soap and
liquid soap. In addition to alkali soaps other metallic soaps obtained from bran oil, namely,
aluminium, barium and calcium soaps find market as components of lubricants.
Free fatty acid manufacture:
The process consists of hydrolysis of the triglycerides of fatty acids into fatty acids and
glycerol, separation of glycerol and purification of mixed fatty acids. The use of
hydrogenation in combination with fractional distillation enables the manufacture of pure
Stearic and oleic acid of desired quality.
Protective Coatings:
The manufacture of surface coatings like alkyl and resin based paints, enamels, varnishes and
lacquers also represent the usage of rice bran oil.
Plasticizers:
Recently fatty acids and fatty oil based plasticizers are being used in the plastic and rubber
industries.
Tocoferol:
Tocoferol has nutritional and anti acid effects. Crude oil contains 2 – 4 % tocoferol. During
deodorizing process a significant amount of it is lost. Only 1 - 2% of tocoferol remains in
edible oil
c. Rice bran wax:
Rice bran wax is a proper substitute of carnauba wax due to high melting point (72° - 84°C),
hardness and non stickiness. It is being used for coatings of candy, fruits and vegetables as it
prevents moisture loss and shrinkage of the said products. It can also be used as component in
formulations like carbon paper base, stencils, candles etc.
Uses of defatted bran and bran:
a. Feed:
Defatted bran can be best utilized as an ingredient of cattle and poultry feed. In regard to
this aspect defatted bran is more suitable than raw bran due to its higher protein and fat
contents, higher digestibility and more stability towards storage quality.
b. Food:
Defatted bran can be successfully used as an ingredient in the bakery products such as
bread, cake, biscuits, etc. after finer grinding; it can be added to baking flour up to 20%.
c. Fertilizer:
On account of the presence of high fat and wax contents, regular raw bran is not only
unsuitable for plants but also harmful for their roots. But defatted bran contains all the
three manurial factors (NPK values) in right proportion.
d. Medicinal use:
As rice bran contains valuable vitamin B – complexes, amino acids, phosphoric acid
compound etc., it is useful in the field of medicine and dietrics. Protein can also be easily
extracted from rice bran.
21.b. Explain the solvent extraction method of extracting soya bean oil with neat flow
diagram?
Solvent extraction of soybean oil:
Soybeans are subjected to preliminary cleaning and milling operations as usual. The
Soya meal is cooked. But the cooking of meal by heat treatment is done under mild
conditions. The heat treated meals are then converted into flakes using smooth flaking rolls.
Solvent extraction of the cooked flakes can be done batch wise or continuously. In
continuous extraction method counter current solvent flow is preferred. The oil from the
miscella is separated by distillation and stripping under vacuum. The extracted meal is
desolventized by heating with live steam in a desolventizer. The solvent from the distillation
and stripping columns as well as from the desolventizer is condensed and recovered and
stored in the solvent storage tank. The oil, separated from the miscella in the distillation
column goes to oil storage tank after cooling. The de-oiled cake contains about 1% residual
oil.