Professional Documents
Culture Documents
GE Energy
9.
Safety Engineering
9.1
Page
General .................................................................................... 9.2
9.2
9.3
9.4
9.5
9.6
9.7
9.8
9.9
GE PROPRIETARY INFORMATION
Safety Engineering
ERB/PDBD_Project Design Basis Document
Page 9.1
(05 Nov. 2004)
9.1
General
This document details design requirements for personnel safety in the
permanent facility. The information provided herein describes good power
plant safety engineering practices.
Applicable National and Local safety regulations that require additional or
specialized equipment or designs beyond those described in the proposal shall
be included in the plant design or take precedence as required by law.
Similarly, if National or Local safety regulations, or Owner preference
requires additional safety studies and services to be performed, they may be
included as contract adjustments.
In cases where Country/Local practices and codes are determined to be
equivalent or more stringent than the practices and codes, cited in the GE
Safety Engineering DBD, these Country/Local practices and codes should be
referenced within the project specific Safety Summary Report.
9.1.1
Owners Responsibility
The Owner is responsible for providing a site free of hazardous material risks
to Personnel prior to project mobilization. This shall be addressed by
removal, disposal and/or treatment of pre-existing contaminated materials
(e.g. soil, ground water, etc.) at the site.
9.1.2
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Safety Engineering
Page 9.2
(05 Nov. 2004)
9.1.2.1
Hazardous Area Classification Map for systems and equipment within the
scope of supply. This is required for the Initial Review.
Consolidated map of all ventilation intake and exhaust locations, and vent
discharge locations, including elevations.
A detailed listing of all codes and standards (including date issued) for
supply of equipment and construction of systems and facility, for example:
NFPA 101 Life Safety Code, 2000 or ANSI/ASME B31.3 Code for
Process Piping, 1999 (Not just ANSI, ASME, NFPA).
Top-level narratives describing what safety aspects are addressed for the
project, including reference to compliance with customers technical
specification as well as regional, national, and local codes, standards and
regulations.
GE PROPRIETARY INFORMATION
Safety Engineering
Page 9.3
(05 Nov. 2004)
Design of Work Areas for Appropriate Noise Levels: near field noise
compliance means, plus health & safety considerations from workplace
personnel exposure.
GE PROPRIETARY INFORMATION
Safety Engineering
Page 9.4
(05 Nov. 2004)
9.1.3
9.1.3.1
Acronyms
AE - Architect Engineer
BOP Balance of Plant
EN European Normative standard
EPC Entity responsible for Engineering / Procuring / Constructing the plant
GT Gas Turbine
GE DBD General Electric Design Basis Document
HRSG Heat Recovery Steam Generator
IEC International Electrotechnical Commission
LEL Lower Explosive Limit
MSDS Material Safety Data Sheet
PPE Personal Protective Equipment
PPM Parts Per Million
ST Steam Turbine
9.1.3.2
Definitions
Confined or Enclosed Spaces (extracted from OSHA 1910.146) means any
space that:
1. Is large enough and so configured that an employee can enter and
perform assigned work; and
2. Has limited or restricted entry or exit (such as tanks, vessels, silos
storage bins, hoppers, vaults and pits); and
GE PROPRIETARY INFORMATION
Safety Engineering
Page 9.5
(05 Nov. 2004)
GE PROPRIETARY INFORMATION
Safety Engineering
Page 9.6
(05 Nov. 2004)
9.2
To create a Hazardous Area Map for European Union projects refer to:
European Codes and Standards
IEC / EN 60079-10 - Electrical Apparatus for Explosive Atmospheres Classification of Hazardous Areas
GE PROPRIETARY INFORMATION
Safety Engineering
Page 9.7
(05 Nov. 2004)
GE PROPRIETARY INFORMATION
Safety Engineering
Page 9.8
(05 Nov. 2004)
9.2.1
9.2.2
Approximate locations for all field installed pipe vents. The Hazardous
Area bubble can either be shown directly on the Hazardous Area Map or
its dimensions can be tabulated in an attachment.
GE PROPRIETARY INFORMATION
Safety Engineering
Page 9.9
(05 Nov. 2004)
Restricted areas are those areas that must be isolated from potentially
hazardous leak sources. Items that are not rated for use in a Hazardous Area
must be in a Restricted Area. There shall not be any potential for a Hazardous
gas / liquid vapor to exist in a Restricted Area. Examples of Restricted Areas
include:
Once the site Hazardous Area Map has been compiled, a review shall be
conducted to verify that the equipment located in the hazardous areas is
properly rated, and address any non-compliance issues. This may require
relocating either equipment that creates a hazard or the non-rated equipment,
or upgrading the components affected by the hazards.
Examples of different hazardous area map views can be seen in FIGURES 1, 2
and 3.
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Safety Engineering
Page 9.10
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Safety Engineering
Page 9.11
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Safety Engineering
Page 9.12
(05 Nov. 2004)
9.2.3
9.2.4
Properly locate electrical wiring conduit seal fittings in the conduit runs,
per the NEC, and install the manufacturers recommended conduit sealer
in the fitting
Pressurize and vent electrical junction boxes that potentially contain arcing
/ sparking devices.
Chemical releases
Note: not all of the hazards listed above are required to be identified on a site
Hazardous Area Map as identified by NFPA or EN 60079-10 (IEC 79-10).
Other hazards may need to be considered depending on the applicable codes;
for example, hot surfaces.
GE PROPRIETARY INFORMATION
Safety Engineering
Page 9.13
(05 Nov. 2004)
Electrical
Fire / Explosion
Exhaust Enclosure
GT Turbine Compartment
10
Filter Separator
11
12
13
14
Generator
15
16
Collector Cab
17
Collector Enclosure
18
19
20
21
X
X
X
X
ST Electrical Room
22
23
24
Biofouling Chemicals
25
26
27
28
FIGURES 4, 5, and 6 are Hazard Identification Maps that identify where the
chemical, electrical, and fire / explosion hazards outlined in the above table
are located. These figures are representative of a typical Combined Cycle
power plant with 2 7FA Gas Turbines and a Steam Turbine, but elements
depicted can be applied to any plant.
GE PROPRIETARY INFORMATION
Safety Engineering
Page 9.14
(05 Nov. 2004)
GE PROPRIETARY INFORMATION
Safety Engineering
Page 9.15
(05 Nov. 2004)
GE PROPRIETARY INFORMATION
Safety Engineering
Page 9.16
(05 Nov. 2004)
The locations of potential Fire / Explosion hazards shown in this figure are for
reference only.. This figure does not meet the requirements of a Hazardous
Area Map as required by either the US NFPA requirements defined in NFPA
70 (NEC) and NFPA 497 or the European Union requirements as defined by
ATEX and EN 60079-10.
GE PROPRIETARY INFORMATION
Safety Engineering
Page 9.17
(05 Nov. 2004)
Electrical
GE PROPRIETARY INFORMATION
Safety Engineering
Fire / Explosion
Page 9.18
(05 Nov. 2004)
9.3
GE PROPRIETARY INFORMATION
Safety Engineering
Page 9.19
(05 Nov. 2004)
GE PROPRIETARY INFORMATION
Safety Engineering
Page 9.20
(05 Nov. 2004)
Note: For each project, the specific model of GE gas turbines and their
accessories must be reviewed since GE designs vary.
9.3.1
9.3.2
9.3.3
GE PROPRIETARY INFORMATION
Safety Engineering
Page 9.21
(05 Nov. 2004)
9.3.4
9.3.5
9.3.6
GE PROPRIETARY INFORMATION
Safety Engineering
Page 9.22
(05 Nov. 2004)
9.3.7
Turbine-Generator Building
Potential exhaust hazards include: high-temperature, lube oil vapor / mist and
hydraulic fluid vapor / mist, fuel gases and liquid fuel vapor / mist (if Gas
Turbine is located indoors) and hydrogen (when hydrogen generator is
included).
The turbine building ventilation system design must consider the inlet and
outlet requirements under all potential modes of operation (e.g. minimum
allowable number of building fans in operation) and ambient conditions (e.g.
cold winter or hot summer temperatures) to ensure that the individual
compartments / modules have sufficient ventilation to meet their safe
operating requirements.
Refer to GE DBD Mechanical Systems Documentation for general design
requirements.
9.3.8
9.3.9
GE PROPRIETARY INFORMATION
Safety Engineering
Page 9.23
(05 Nov. 2004)
9.4
All hazardous vents shall be routed individually to a safe discharge area based
on the potential hazards. Potential areas to avoid are:
9.4.1
GE PROPRIETARY INFORMATION
Safety Engineering
Page 9.24
(05 Nov. 2004)
hazardous area based on the pressure and amount of gas released (e.g. gas
compartment/module strainer blow-down connection (FG2)). Pressure Relief
lines shall not be ganged with each other or any other vent lines. Do not
route fuel gas vents to any drains tanks.
Note: Follow ALL notes and recommendations found on the GE Fuel Gas
System Schematic (0422) for additional information on routing of field run
vents, this includes requirements for vent lines to be run individually,
recommended vent discharge design per GEK 110743 and hazardous area
size/shape at the discharge of the vent.
9.4.2
Purge Vents
All purge vents shall be individually routed and discharged to a safe area clear
of all ventilation inlets, non-rated electrical devices, other potential ignition
sources (e.g. hot components, furnaces, etc.), and walkways / personnel access
areas. Occasional releases from a small vent of known volume (e.g. block and
bleed vent valve) that are purging fuel gas piping has a minimum Class I, Div
1, Group D [Zone 1, Group IIA] 1.5 m (5 ft) spherical radius hazardous area
inside of a Class I, Div 2, Group D [Zone 2, Group IIA] 3.0 m (10 ft) spherical
radius hazardous area around the vent terminus.
Note: Follow ALL notes and recommendations found on the GE Purge Air
System Schematic (0477) for additional information on routing of field run
vents, this may include requirements for vent lines to be run separately,
recommended vent discharge design per GEK 110743 and hazardous area
size/shape at the discharge of the vent.
9.4.3
Hydrogen Vents
All Hydrogen vents shall be individually routed to a safe area clear of all
ventilation inlets, non-rated electrical devices, other potential ignition sources
(e.g. hot components, furnaces, etc.), and walkways / personnel access areas.
Occasional releases from a small vent of known volume has a minimum Class
I, Div 1, Group B [Zone 1, Group IIC] 1.5 m (5 ft) spherical radius hazardous
area inside of a Class I, Div 2, Group B [Zone 2, Group IIC] 3.0 m (10 ft)
spherical radius hazardous area around the vent terminus (Note: this guidance
is per NFPA 497 and is superceded by any GE provided hazardous area
information). Pressure Relief lines shall NOT be ganged with each other or
any other vent lines.
Note: Follow ALL recommendations found on the GE Customer drawings
provided for the Generator Accessories (potentially Generator Gas System
GE PROPRIETARY INFORMATION
Safety Engineering
Page 9.25
(05 Nov. 2004)
9.4.4
9.4.5
Steam Vents
All Steam vents shall be routed to an area away from personnel access areas to
allow for safe release of the steam. Recommendations include locating
silencer and vent discharges away from any personnel access areas including
floors, platforms, ladders or stairs at a minimum of 6.0m (20 ft) horizontally
and 3.0 m (10 ft) vertically and situated in such a manner that the vents do not
direct steam towards stairs, ladders, walkways, platforms, maintenance areas,
and/or heat detection devices.
9.4.6
GE PROPRIETARY INFORMATION
Safety Engineering
Page 9.26
(05 Nov. 2004)
fuel False Start Drain Tank, this area can be larger based on the fail open
properties of the GE inline drain valves, which may allow the drain line to be
pressurized during GT operation.
GE PROPRIETARY INFORMATION
Safety Engineering
Page 9.27
(05 Nov. 2004)
9.5
9.5.1
These systems will be under high pressure and require careful considerations
during design, construction and operation. The systems and components shall
be designed in accordance with ASME Boiler and Pressure Vessel Code,
Section VIII and ASME Power Piping Code 31.1. For European Community
Countries the local pressure code (or already mentioned ASME Code),
97/23/EC, the Pressure Equipment Directive (PED) and 87/404/EEC Simple
Pressure Vessels shall apply. Additionally all systems shall address container
GE PROPRIETARY INFORMATION
Safety Engineering
Page 9.28
(05 Nov. 2004)
Compressors
Safety Engineering
Page 9.29
(05 Nov. 2004)
9.5.2
9.5.3
Chemical Storage
A variety of chemicals are used throughout the power plant. Each chemical
has specific requirements for safe handling, storage, and use.
The main chemicals in use are:
GE PROPRIETARY INFORMATION
Safety Engineering
Page 9.30
(05 Nov. 2004)
Refer to the chemicals MSDS for details. These requirements shall be taken
into consideration when designing various chemical storage areas.
Additionally there may be National or Local requirements that will mandate
additional requirements be addressed for various chemicals. For example:
Ammonia storage in the US must comply with 40 CFR 68: General Guidance
for Risk Management Programs. Chemical storage areas shall be provided
with secondary adequate containment sized per the specifications in the GE
DBD Environmental Engineering Systems Documentation. Materials used for
construction of containment areas and associated equipment shall be
compatible with the chemicals that will be stored in that area. Separate
containment areas shall be designed for incompatible chemicals (i.e. acids and
bases). Ventilation shall be provided as a means of controlling excessive
temperature build-up in storage areas. To comply with NFPA 497 and local
fire codes, specific fire protection measures for storage of combustible and
flammable materials shall be addressed. Design specifications for systems
including storage and piping which use highly hazardous chemicals (as
defined by 29 CFR 1910.119 Appendix A, or other appropriate national
standards) - shall include safety measures such as interlocks, detection
systems, and suppression systems. Additional requirements may apply to the
use of highly hazardous chemicals.
GE PROPRIETARY INFORMATION
Safety Engineering
Page 9.31
(05 Nov. 2004)
9.6
9.6.2
9.6.3
GE PROPRIETARY INFORMATION
Safety Engineering
Page 9.32
(05 Nov. 2004)
9.6.3.1
Platforms
Platforms shall be designed and installed in accordance with 29 CFR 1910.23.
Platforms are designed to serve as a working space for persons elevated above
the surrounding floor or ground, including balconies or walkways provided for
access to machinery and equipment. All platforms where a potential fall of
over 1.2 m (4 ft) [EN: 0.5 m.] can occur shall be guarded with a standard
guardrail system.
Standard guardrail systems shall consist of a top rail, intermediate rail, and
posts, and shall have a vertical height of 1.0 m (3.5 ft) [EN: 1.1 m] nominal
from upper surface of top rail to floor, platform, runway, or ramp level. The
top rail shall be smooth-surfaced throughout the length of the railing. The
intermediate rail shall be approximately halfway between the top rail and the
floor [EN: 0.5 m], platform, runway, or ramp. The ends of the rails shall not
overhang the terminal posts except where such overhang does not constitute a
projection hazard.
A standard toe-board shall be provided whenever the platform is located
above an area where people may pass or where objects may fall. The toeboard shall be 100 mm (4 in) nominal in vertical height from its top edge to
the level of the floor, platform, runway, or ramp. It shall be securely fastened
in place and with not more than 6.4 mm (0.25 in) clearance above floor level.
It may be made of any substantial material either solid or with openings not
over 25 mm (1 in) in greatest dimension.
Pipe railings, posts, top and intermediate railings shall be at least 38 mm (1.5
in) nominal diameter with posts spaced not more than 2.5 m (8 ft) on centers
[EN: 1.5 m]. The anchoring of posts and framing of members for railings of
all types shall be of such construction that the completed structure shall be
capable of withstanding a load of at least 90 kgs (200 lbs) applied in any
direction at any point on the top rail [EN: Note: Testing of Guard Rails:
Horizontal deflection of handrail shall not exceed 30 mm when loaded for a
minute with a force equal of 300 N times the distance in meters between the
stanchions. The measurement must be done at the junction point between
stanchions and the handrail and repeated halfway between the posts].
Walking surfaces shall be nominally level. The slope of a walking surface in
the direction of travel shall not exceed 1 to 20 (1:20) unless the ramp
requirements of NFPA 101 are met. The slope perpendicular to the direction
of travel shall not exceed 1 to 48 (1:48). Abrupt changes in elevation of
walking surfaces shall not exceed 6.4 mm (0.25 in) [EN 4 mm]. Changes in
elevation exceeding 6.4 mm (0.25 in), but not exceeding 13 mm (0.5 in), shall
GE PROPRIETARY INFORMATION
Safety Engineering
Page 9.33
(05 Nov. 2004)
Stairways
Stairways and stairway railings shall be designed and installed in accordance
with 29 CFR 1910.23.
All treads shall be reasonably slip-resistant and the nosing shall be of non-slip
finish. Welded bar grating treads without nosing are acceptable providing the
leading edge can be readily identified by personnel descending the stairway
and provided the tread is serrated or is of definite non-slip design.
Rise height and tread depth shall be uniform throughout any flight of stairs
including any foundation structure used as one or more treads of the stairs.
Stair width shall be at a minimum 0.56 m (22 in). All stairway landings and
platforms shall be no less than the width of the stairway and a minimum of
30" in length measured in the direction of travel. Stairway landings and
platforms shall be designed and constructed to be reasonably slip-resistant.
Stairway platforms shall be no less than the width of a stairway and a
minimum of 0.76 m (30 in) [EN: 0.8 m] in length measured in the direction of
travel. All open sides of stairs and stairway platforms shall be fitted with
standard guardrail systems as described in the Platform section above.
Vertical clearance above any stair tread to an overhead obstruction shall be at
least 2 m (6.67 ft) [EN: 2.3 m] measured from the leading edge of the tread.
9.6.3.3
Fixed Ladders
Fixed Ladders shall be designed and installed in accordance with 29 CFR
1910.27.
When ladders are used to ascend to heights exceeding 6.1 m (20 ft) (except on
chimneys), landing platforms shall be provided not more than 9.1 m (30 ft)
apart. Where there is no cage, well, or ladder safety device provided, landing
GE PROPRIETARY INFORMATION
Safety Engineering
Page 9.34
(05 Nov. 2004)
platforms shall be provided for each 6.1 m (20 ft) of height. Each ladder
section shall be offset from adjacent sections. Where installation conditions
(even for a short, unbroken length) require that adjacent sections be offset,
landing platforms shall be provided at each offset. [EN: When a fixed ladder
exceeds 10 m. it shall be provided with a rest platform. Platforms shall be
provided not more than 6 m. apart. Recommended intermediate platform
length is 0.7 m]
All rungs shall have a minimum diameter of 19 mm (0.75 in) for metal
ladders. The distance between rungs, cleats, and steps shall not exceed 0.3 m
(12 in) [EN: between 0.25 and 0.3 m] and shall be uniform throughout the
length of the ladder. The minimum clear length of rungs or cleats shall be 0.4
m (16 in) [EN: between 0.4 and 0.6 m]. The rungs of an individual-rung
ladder shall be designed so that the foot cannot slide off the end "Climbing
side." On fixed ladders, the perpendicular distance from the centerline of the
rungs to the nearest permanent object on the climbing side of the ladder shall
be 0.91 m (3 ft) for a pitch of 76 degrees, and 0.76 m (30 in) for a pitch of 90
degrees. [EN: 0.65 m in front Climbing Side, 0.2 m back (0.15 m in case of
discontinuous objects)]. The distance from the centerline to the nearest
permanent object in back of the ladder shall not be less than 0.18 m (7 in)
except when unavoidable obstructions are present. The clearance in back of
each rung shall not be less than 0.1 m (4 in).
FIGURE 7 Rail Ladder with Bar Steel Rails and Round Steel Rungs (from
29 CFR 1910.27, Figure D)
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Safety Engineering
Page 9.35
(05 Nov. 2004)
The step across distance from the nearest edge of the ladder to the nearest edge
of equipment or structure shall not be more than 0.30 m (12 in).
Protection against the risk of falling through ladder openings shall be provided
by a hatch cover or by guardrails in combination with a swing gate (Note:
chains are not sufficient to meet this requirement). If gates are utilized, they
shall provide both top and mid rail protection. The hatch cover shall move
upwards or horizontally and close automatically (e.g. by spring or gravity) not
hindering the passage of the user. Counterweighted hatch covers shall open a
minimum of 60 degrees from the horizontal. There shall be no protruding
potential hazards within 0.61 m (24 in) of the centerline of rungs or cleats.
The relationship of a fixed ladder to an acceptable counterweighted hatch
cover is illustrated in FIGURE 8. [EN: Exit in the platform; Trap doors:
Protection against the risk of falling through such an opening shall be
provided by a trap door or by guard-rails in combination with gate. The trap
door shall move upwards or horizontally and close automatically (e.g. by
spring or gravity) not hindering the passage of the user.]
FIGURE 8 - Relationship of Fixed Ladder to a Safe Access Hatch (29 CFR
1910 27 Figure D-6
GE PROPRIETARY INFORMATION
Safety Engineering
Page 9.36
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9.6.3.4
GE PROPRIETARY INFORMATION
Safety Engineering
Page 9.37
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9.6.4
Emergency Egress
All buildings and structures designed for human occupancy shall be provided
with exits sufficient to permit the prompt escape of occupants in case of fire or
other emergency. Every building or structure shall be provided with exits of
the kind, number, location, and capacity appropriate to the individual building
or structure, with due regard to the character of the occupancy, the number of
persons exposed, the fire protection available, and the height and type of
construction of the building or structure, to afford all occupants convenient
facilities for escape.
The design of exits and other safeguards shall be such that reliance for safety
to life in case of fire or other emergency will not depend solely on any single
safeguard. Additional safeguards shall be provided for life safety in case any
single safeguard is ineffective due to a human or mechanical failure.
Exits shall be arranged and maintained to provide free and unobstructed egress
from all parts of the occupied building or structure at all times. Every building
or structure, section, or area meant for human occupancy shall have at least
two means of egress remote from each other and arranged to minimize any
GE PROPRIETARY INFORMATION
Safety Engineering
Page 9.38
(05 Nov. 2004)
possibility that any one fire or other emergency condition may block both.
Exits and means of egress shall comply with the requirements of 29 CFR
1910.37 for US projects. Under US code, a single means of egress is
permitted for Special Purpose industrial occupancies from a story of section
in low or ordinary hazard industrial occupancies (e.g. the interior of a GE or
fuel handling enclosure is a high hazard area) where the distance to the exit
does not exceed 15 m (50 ft). Non-US projects shall conform to either the US
codes or the national codes and standards specified by that country per the
contract requirements, for European Community Countries IEC 60364.
9.6.5
9.6.6
9.6.6.1
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Safety Engineering
Page 9.39
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a) the location permits a continuous and unobstructed way of exit travel (e.g.
away from the equipment), or
b) the depth of the workspace is twice that shown in TABLE 3 and the
distance from the entrance to the nearest edge of the equipment is not less
that shown in Table 3 for the voltage and condition applicable to the
equipment.
The minimum headroom of working spaces around service equipment,
switchboards, panel-boards, or motor control centers shall be 2.0 m (6.5 ft).
Where the electrical equipment exceeds 2.0 m (6.5 ft) in height, the minimum
headroom shall not be less than the height of the equipment.
Live parts of electric equipment operating at 50 volts or more shall be guarded
against accidental contact. Acceptable guards include approved enclosures
(e.g. NEMA enclosures); limited access rooms or vaults; suitable
permanent, substantial partitions or screens with limited access; location on a
gallery, balcony, or platform elevated and restricted so as to exclude
unauthorized personnel; or an elevation of more than 2.5 m (8 ft) above the
floor or other working surface.
The working space for equipment operating at 600 volts nominal, or less to
ground, and likely to require examination, adjustment, servicing, or
maintenance while energized may not be less than indicated in TABLE 3. The
workspace shall be adequate to permit at least a 90-degree opening of doors or
hinged panels. In addition to the dimensions shown in TABLE 3, the working
space in front of electrical equipment shall be the width of the equipment or
0.76 m (30 in), whichever is greater. Distances shall be measured from the
exposed live parts, or from the enclosure or opening if the live parts are
enclosed. Working space is not required behind or on the sides of assemblies,
such as dead-front switchboards or motor control centers, where all
connections or renewable or adjustable parts, such as fuses or switches, are
accessible from locations other than the back or sides. Where rear access is
required to work on nonelectrical parts on the back of enclosed equipment, a
minimum horizontal workspace of 0.76 m (30 in) shall be provided.
Switchboards, panelboards, distribution boards, and motor control centers
shall be located in dedicated spaces and protected from damage. For indoor
locations, this space is equal to the width and depth of the equipment and
extends from the floor to a height of 1.8 m (6 ft) above the equipment or to the
structural ceiling, whichever is lower. No piping, ducts, leak protection
apparatus, or other equipment foreign to the electrical installation shall be
located in this zone.
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Safety Engineering
Page 9.40
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Condition
(b)
0-150
900 mm (3 ft)
900 mm (3 ft)
151-600
900 mm (3 ft)
1 m (3.5 ft)
Nominal
voltage to
ground
Condition
(c)
900 mm (3 ft))
1.2 m (4 ft)
GE PROPRIETARY INFORMATION
Safety Engineering
Page 9.41
(05 Nov. 2004)
b) the depth of the workspace is twice that shown in TABLE 4 and the
distance from the entrance to the nearest edge of the equipment is not
less that shown in TABLE 4 for the voltage and condition applicable to
the equipment. Where bare energized parts (at any voltage) or
insulated energized parts (above 600 volts) are located adjacent to the
entrance, they shall be suitably guarded with a partition, screen, or
other barrier against accidental contact. Entrances shall be equipped
with a means of locking
Sufficient space shall be provided and maintained around electrical equipment
to permit safe operation and maintenance of equipment. The minimum
headroom and working space width is the same as defined above for systems
energized to 600 volts or less. The working space depth shall be as required in
TABLE 4. The workspace shall be adequate to permit at least a 90-degree
opening of doors or hinged panels. The minimum clear working space in front
of electric equipment such as switchboards, control panels, switches, circuit
breakers, motor controllers, relays, and similar equipment may not be less than
specified in TABLE 4 unless otherwise specified in this section. Distances
shall be measured from the exposed live parts or from the enclosure or
opening, if the live parts are enclosed. However, working space is not
required behind equipment such as dead front switchboards or control
assemblies where there are no renewable or adjustable parts (such as fuses or
switches) on the back and where all connections are accessible from locations
other than the back. Where rear access is required to work on de-energized
parts on the back of enclosed equipment, a minimum working space of 0.75 m
(30 in) horizontally shall be provided.
TABLE 4 Minimum Depth of Clear Working Space At Electrical Equipment
Minimum Depth of Clear Working Space [mm (ft)]
Nominal voltage
to ground
601 to 2,500
Condition
(a)
Condition
(b)
Condition
(c)
900 mm (3 ft)
1.2 m (4 ft)
1.5 m (5 ft)
2,501 to 9,000
1.2 m (4 ft)
1.5 m (5 ft)
1.8 m (6 ft)
9,001 to 25,000
1.5 m (5 ft)
1.8 m (6 ft)
2.8 m (9 ft)
25,001 to 75kV
1.8 m (6 ft)
2.5 m (8 ft)
Above 75kV
2.5 m (8 ft)
GE PROPRIETARY INFORMATION
Safety Engineering
Page 9.42
(05 Nov. 2004)
Nominal voltage
between phases
Minimum elevation
601 to 7,500
2.8 m (9 ft)
7,501 to 35,000
Over 35kV
Note: this table is taken from the 2005 version of the NEC article 110, table
110.34(E)
9.6.7
9.6.8
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Safety Engineering
Page 9.43
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point, electrical, and hot temperatures. Refer to OSHA 29 CFR 1910 Subpart
O, Machinery and Machine Guarding, for requirements. For projects in
Europe, refer to EN-292 The Machinery Directive
9.6.9
A disconnect switch
A line valve
A block
9.6.10
GE PROPRIETARY INFORMATION
Safety Engineering
Page 9.44
(05 Nov. 2004)
9.7
9.7.1
Provide eyewash units in any area where there is a potential for the eyes to
be exposed to corrosive, irritating, or toxic chemicals, biological hazards,
or physical hazards, such as chips or dust from sanding or grinding
processes.
Definitions of the different types of emergency eyewash and shower units used
in TABLE 6:
Combination Shower and Eyewash unit* consisting of schedule 80 hot
dipped galvanized steel, chrome plated bronze stay open ball valves with
GE PROPRIETARY INFORMATION
Safety Engineering
Page 9.45
(05 Nov. 2004)
chrome plated ball, stainless steel actuators and actuation graphics, ABS
plastic shower head delivering a minimum 500 mm (20 in) diameter
pattern to the target are 1.5 m (5 ft) above standing level, ABS plastic dual
stream head with ABS plastic float off covers secured with stainless steel
bead chains, self adjusting 0.5 lb/sec (8.0 gpm) eye/face wash regulator
assuring a constant, even flow under varying hydraulic conditions.
GE PROPRIETARY INFORMATION
Safety Engineering
Page 9.46
(05 Nov. 2004)
Equipment
Or Location
Chemical(s)
Wash Station
HRSG
Phosphate
(pH control, corrosion
inhibitor, remove hardness)
Selective Catalytic
Reduction (SCR)
Ammonia Storage
Tank and Injection
Skid
Circulating Cooling
Water Chemical Feed
HRSG
Once-through Cooling
Cooling Tower
Intake Structure
ST-G Bldg
(Surface Condenser
Outlet)
Raw Water Storage
Tank
ST-G Bldg
GT-G PEECC
Batteries
ST-G Bldg
Battery Room
Sodium Hypochlorite
Combination Shower and
Eyewash *
Sulfuric Acid, Inhibitor
And Sulfite
Sodium Hypochlorite
Self-contained, Gravity Feed
Eyewash **
(Reduce Biological Fouling)
Sodium Sulfite
Utilize Station for
(Reduce Residual Chlorine)
Condensate Chemical
Feed *
Sodium Hypochlorite
Eyewash / Body Wash
***
Oxygen Scavenger and
Combination Shower and
Ammonia
Eyewash *
Battery Electrolyte
Personal Eyewash Station
(Saline Solution in Bottles)
(e.g. Sulfuric Acid)
At Battery Compartment
Level and Combination
Shower and Eyewash
Base * of Access Stairs
Battery Electrolyte
Eyewash / Body Wash
(e.g. Sulfuric Acid)
***
Steam Water
Sampling and
Analysis Panel
ST-G Bldg
Ground Floor
Testing Chemicals
Personal Eyewash
Station (Saline Solution in
Bottles)
Water Testing
Laboratory (if
provided)
ST HPU
ST-G Bldg
Ground Floor
Testing Chemicals
ST-G Bldg
Ground Floor
Fuel Oil Treatment (if Fuel Oil Storage Area
provided)
Magnesium Sulfinate
(Vanadium Fuels),
Hytec 580 made by Ethyl
Corporation
Water Treatment
GE PROPRIETARY INFORMATION
Safety Engineering
Page 9.47
(05 Nov. 2004)
9.7.2
9.7.3
Provide no greater than 0.6 m (23 in) horizontal distance from the
center of the showerhead to the activating mechanism.
Provide showerhead and pipe sizing with at least 1.26 l/sec (20 gpm)
flow, with the operating valve in the open position. Drains are not
generally provided for emergency showers. Address design and
operational issues with curbs, sloped floors, and dry drain traps for
designs incorporating drains. No obstructions, protrusions, or sharp
objects shall be located within 0.4 m (16 in) from the center of the
spray pattern of the emergency shower unit. Electrical apparatus,
telephones, thermostats, or power outlets shall not be located within
0.45 m (18 in) of either side of the emergency shower unit.
Locate eyewash units between 0.83 m (33 in) and 1.1 m (3.75 ft)
above finish floor level. Provide minimum 0.15 m (6 in) clearance
from walls or nearest obstruction.
GE PROPRIETARY INFORMATION
Safety Engineering
Page 9.48
(05 Nov. 2004)
9.7.4
Identify each eyewash location with a highly visible sign within the
area served by the eyewash.
GE PROPRIETARY INFORMATION
Safety Engineering
Page 9.49
(05 Nov. 2004)
9.8
GE PROPRIETARY INFORMATION
Safety Engineering
Page 9.50
(05 Nov. 2004)
9.9
9.9.1
Fire
Chemical
Electrical
Temperature Extremes
Confined Spaces
Configuration of Signs
Safety signs must include the following five standard components:
These components must be arranged in such a way the Safety Signal Word
and Safety Alert Symbol appear in a rectangular band at the top of the sign,
GE PROPRIETARY INFORMATION
Safety Engineering
Page 9.51
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the Specific Hazard and Safety Message on the lower-right portion, and Safety
Symbol/Pictorial in a square panel on the lower left as depicted in FIGURE
10. FIGURE 11 lists the Safety Signal Words and corresponding Safety Alert
Symbols, and defines when each combination shall be used.
FIGURE 10 Standard Components of Safety Signs and Their Configuration
GE PROPRIETARY INFORMATION
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Page 9.52
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FIGURE 11 Guidelines for Use of Safety Signal Words and alert Symbols
Safety
Signal Word
DANGER
Safety Alert
Symbol
Definition
Example
!DANGER -
High Voltage
serious injury.
WARNING
!WARNING -
Rotating Parts
serious injury.
CAUTION
!CAUTION -
Hot Surfaces
moderate injury.
CAUTION
CAUTION - Do
Not Operate
Without Filter
9.9.2
Element
Installed
Colors
All colors used to create safety signs must conform to ANSI Z535.1-1998.
The background color for the upper portion of the sign including the Safety
Signal Word and Alert Symbol must be Safety Black. The background for the
lower portion of the sign including the Specific Hazard, Safety Message, and
Safety Symbol shall be Safety White. The Safety Signal Word DANGER
and its corresponding Safety Alert Symbol shall appear in Safety White over a
Safety Red band.
The Safety Signal Word WARNING and its
corresponding Safety Alert Symbol must appear in Safety Black over a Safety
Orange band. The Safety Signal word CAUTION and its corresponding
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Safety Engineering
Page 9.53
(05 Nov. 2004)
Safety Alert Symbol must appear in Safety Black over a Safety Yellow band.
The Specific Hazard and Safety Message must appear in Safety Black. Safety
Symbols/Pictorials may appear in any of the following colors individually or
in combination: Safety Red, Safety Yellow, and/or Safety Black.
9.9.3
Size
The size of the lettering and symbols on safety signs are determined by the
length of the message and the distance from which the message / symbol must
be easily read. Lettering and symbols must be large enough so that a person
with normal vision (including corrected vision) is able to read the sign at a
safe viewing distance from the hazard. For this reason, text messages in the
Specific Hazard identification and Safety Message portions of the sign should
be concise. Per ANSI Z535.4-1998 B3.2.12, multiply the minimum safe
viewing distance (in feet) by 0.084 inches to determine the appropriate letter
height (in inches). No lettering on safety signs shall be smaller than 2 mm
(0.08 in) in height.
9.9.4
Safety Symbols/Pictorials
Whenever possible, Safety Symbols/Pictorials shall be used to convey the
nature of the hazard, the consequences of not avoiding the hazard, and/or
evasive/avoidance actions to be taken. Symbols must be compatible with the
word messages on the sign. Only symbols/pictorials that have been designed
in accordance with ANSI Z535.3-1998 (6), and validated for recognition per
ANSI Z535.3-1998 (7) may be used.
9.9.5
GE PROPRIETARY INFORMATION
Safety Engineering
Page 9.54
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9.9.6
Multi-Lingual Signs
The AE / EPC shall inquire if multi-lingual safety signs are required. This
decision will be based upon:
Customer request
Contract conditions
GE PROPRIETARY INFORMATION
Safety Engineering
Page 9.55
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9.10.2
9.10.3
GE PROPRIETARY INFORMATION
Safety Engineering
Page 9.56
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illumination unit. Refer to NFPA 101 for US projects, Non-US projects shall
conform to either the US codes or the national codes and standards specified
by that country per the contract requirements. European Community
Countries shall refer to IEC 60364 & IEC 60061 for specific requirements on
how long the lights must work. Refer to GE DBD Electrical System
document for design requirements.
9.10.4
GE PROPRIETARY INFORMATION
Safety Engineering
Page 9.57
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9.11.1
Fire detection systems installed for the purpose of actuating the fire
protection system shall be designed to operate in time to control or
extinguish a fire.
GE PROPRIETARY INFORMATION
Safety Engineering
Page 9.58
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9.11.2
Alarm Systems
In every building or structure of such size, arrangement, or occupancy that a
fire may occur, fire alarm facilities shall be provided where necessary to warn
occupants of the existence of fire. The alarm must be recognized above
ambient noise or light levels in the affected portions of the workplace. Fire
alarm shall meet the requirements specified in NFPA 72.
9.11.3
NFPA 11A
NFPA 12
NFPA 13
NFPA 15
NFPA 16
NFPA 17
NFPA 230
NFPA 750
NFPA 2001
GE PROPRIETARY INFORMATION
Safety Engineering
Page 9.59
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9.11.3.2
Some foams are not acceptable for use on fires involving flammable gases
and liquefied gases with boiling points below ambient workplace
temperatures.
GE PROPRIETARY INFORMATION
Safety Engineering
Page 9.60
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Other foams are not effective when used on fires involving polar solvent
liquids.
Any agent using water as part of the mixture should not be used on fire
involving combustible metals unless it is applied under proper conditions
to reduce the temperature of burning metal below the ignition temperature.
Only those foams that have been tested and accepted for this application
by a recognized independent testing laboratory shall be used.
GE PROPRIETARY INFORMATION
Safety Engineering
Page 9.61
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several factors including the type of fire hazard and the amount of gas
expected to leak away from the area during discharge. At times it is necessary
to "super-saturate" a work area to provide for expected leakage from the
enclosed area. The design shall assure that the designed extinguishing
concentration is reached within 30 seconds of initial discharge.
A pre-discharge alarm for alerting employees before system discharge shall be
provided on carbon dioxide systems with a design concentration of 4 percent
or greater. The pre-discharge employee alarm shall provide employees time to
safely exit the discharge area prior to system discharge. The time duration
between the alarm and the actual discharge shall be determined via live drills
from all foreseeable work locations with the protected space.
9.11.4
9.11.5
GE PROPRIETARY INFORMATION
Safety Engineering
Page 9.62
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9.12.1
9.12.2
9.12.3
9.12.4
GE PROPRIETARY INFORMATION
Safety Engineering
Page 9.63
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9.12.5
GE PROPRIETARY INFORMATION
Safety Engineering
Page 9.64
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IEC 60061 Lamp Caps and Holders Together with Gauges for the Control of
Interchangeability and Safety
IEC 60364 - Electrical Installations of Buildings
9.12.6
9.12.7
IP Institute of Petroleum
IP-15 Institute of Petroleum Area Classification Code for Petroleum
Installations (Part 15 of the Institute of Petroleum Model Code of Safe
Practice in the Petroleum Industry)
9.12.8
9.12.9
GE PROPRIETARY INFORMATION
Safety Engineering
Page 9.65
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9.12.10
OSHA / EPA
29 CFR 1910 Occupational Health and Safety Standards
40 CFR 68 General Guidance for Risk Management Programs
EPA home page: www.epa.gov
OSHA home page: www.osha.gov
9.12.11
UK Standards
Classification of Hazardous Locations published by Institute of Chemical
Engineers Rugby, Warwickshire England 1993 authored by AW Cox, FP
Lees, and ML Ang
IGE SR 25 Hazardous Classification of Natural Gas Installations
British Standards
BS 5378:PT1 (1980) Safety Signs and Colours Specification for Colour and
Design
BS 5378:PT2 (1980) Safety Signs and Colours Specification for
Colorimetric and Photometric Properties of Materials
GE PROPRIETARY INFORMATION
Safety Engineering
Page 9.66
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AUTHOR
19 Sept.
2001
A. Ouellette Templin
ALL
30 July
2002
25, Sept.
2003
A. Ouellette Templin
Peggy Dwyer
A. Ouellette Templin
27 May
2004
S. McCullough
5
November
2004
A. Ouellette Templin
GE PROPRIETARY INFORMATION
Safety Engineering
Page 9.67
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