Tutorials Version

Flexsim User Guide
Tutorials
Introduction
Flexsim simulation software is a true object oriented simulation
software program for building models that can help you visualize flow
processes in order to optimize throughput and minimize operating
expenses. A flow process is defined as a set of operations or process
steps performed on an item (in Flexsim we will refer to an item as a
flowitem). If you can define your process in a graphical sketch or a
flowchart, you can build a simulation model with Flexsim.
Flexsim provides users with an elegant format to visualize, model,
and simulate flow processes using drag and drop objects in a 3D
environment. In addition, an in-depth statistical analysis of process
performance, bottlenecks, and throughput is available.
This basic tutorial will take you through the steps of setting up a
process flow, building a model, inputting data, viewing the animation,
and analyzing output. Each lesson will build upon the previous one. It
is therefore important to thoroughly understand each lesson before
moving on to the next one. You should plan on at least 45 minutes to
complete each lesson. Lessons 2 and lesson 3 will also include an
Extra Mile section at the end that will add additional value to your
model. The following lessons are contained in this tutorial:
Lesson 1: Building a simple model that will process 3 different
flowitem types. Each itemtype will have a specific routing. Objects
used in this model will be the Source, Queue, Processor, Conveyor,
and Sink. The basic statistics of model performance will be
introduced, and the parameter options for each object will be
explained.
Lesson 2: Using the model from lesson 1, you will add operators,
and transporters to the process. Object properties will be introduced,
and additional statistical analysis concepts will be discussed.
Copyright 2003, Flexsim Software Products, Inc.
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Tutorials Lesson 1
Lesson 2 Extra Mile: After you have completed lesson 2 you will
now be shown how to add 3D charts and graphs to the model using
the Recorder object. 3D visual text will also be added using the
VisualTool object to give annotation to the model.
Lesson 3: Using the model from lesson 2, you will add rack storage
and network paths. Advanced statistics and model logic will be
added, as will global tables used for reading and writing data. Finally,
you will be shown how to use fly paths for model presentation.
Lesson 3 Extra Mile: At the end of the model building tutorials you
will be shown how to use Flexsims 3D presentation features. You will
learn how to combine the VisualTool presentation slide option with
the Presentation Builder to create exciting 3D fly through
presentations. This will allow you build all your model presentations
without switching between Power Point and Flexsim. Flexsim
provides a seamless presentation and modeling environment for the
first time ever.
Each lesson will have the following format:
1. Introduction
2. What you will learn
3. Approximate completion time
4. Model description
5. Model data
6. Flexsim software concept learning
7. Step-by-step model construction
Feel free to contact our technical support group if you have any
questions while working on this tutorial. Flexsim technical support
can be reached at 801-224-6914, or e-mail your question to
support@flexsim.com. We hope you enjoy learning how Flexsim can
help you optimize your flow process.
IMPORTANT NOTICE: The Flexsim software will not work properly
unless Microsofts Visual C++.NET compiler is installed on your
computer. The compiler that comes with the demo version does not
provide the same capability that the retail version of Microsoft Visual
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C++ does. When you purchase Flexsim you have the option of
Flexsim User Guide
bundling Visual C++ with the Flexsim software if you do not already
own a copy.
Each time you start Flexsim, you must first click the Compile button
on the toolbar before you begin to build your model. Please wait for
the compilation to complete before clicking or typing. If you have
errors or the compilation fails to complete, please contact Flexsim
technical
support
for
assistance
at
801-224-6914,
or
support@flexsim.com.
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Tutorials Lesson 1
Lesson 1
Introduction
Lesson 1 introduces the basic concepts of diagramming and building
a simple model. Building a diagram of the process is a great way to
start every model that you will build in Flexsim. If you can not build a
diagram, flowchart, or at least a picture in your mind of how the
process works you will have a difficult time building the model in
Flexsim.
What You Will Learn

1. How to build a simple layout
2. How to connect ports for routing flowitems
3. How to detail and enter data into Flexsim objects
4. How to compile the model
5. How to navigate in the animation views
6. How to view simple statistics on each Flexsim object
New Objects
In this lesson you will be introduced to the Source, Queue,
Processor, Conveyor, and Sink objects.
Approximate Time to Complete this Lesson

This lesson should take about 30-45 minutes to complete
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Flexsim User Guide
Model 1 Description
In our first model we will look at the process of testing three products
coming off a manufacturing line. There are three different flowitem
itemtypes that will arrive based on a normal distribution. Itemtypes
will be uniformly distributed between itemtype 1, 2, and 3. As
flowitems arrive they will be placed in a queue and wait to be tested.
Three testers will be available for testing. One tester will be used for
itemtype 1, another for itemtype 2, and the third for itemtype 3. Once
the flowitem is tested it will be placed on a conveyor. At the end of
the conveyor the flowitem will be sent to a sink where it will exit the
model. Figure 1-1 shows a diagram of the process.
Figure 1-1. Model 1 Diagram
Model 1 Data
Source arrival rate: normal(20,2)
Queue size: 25 FlowItems
Testing time: exponential(30)
Conveyor speed: 1 meter per second
Flowitem routing: Itemtype 1 to Tester 1, Itemtype 2 to
Tester 2, Itemtype 3 to Tester 3.
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Tutorials Lesson 1
Flexsim Software Concept Learning

Flexsim Terminology
Before you start your first model it will be helpful to understand some
of the basic terminology of the software.
Flexsim objects: Flexsim objects are found in the Object Library grid
panel. The grid is arranged by group. By default the basic objects are
shown. It may be helpful to select All Objects to see the entire
library. Flexsim objects include the Source, Queue, Processor,
MultiProcessor,
Sink,
Recorder,
SplineConveyor,
Conveyor,
Combiner, Separator, Rack, FlowRack, Reservoir, Dispatcher,

Operator,
Transporter,
NetworkNode,
Crane,
ASRSvehicle,
VisualTool, and CollisionObject. Flexsim objects are drag and drop

objects.
Flowitems: Flowitems are the objects that move through your model.
Flowitems can be parts, pallets, assemblies, paper, containers, or
anything that moves through the model. Most flowitems have
processes performed on them or are carried through the model by
material handling resources. Flowitems are defined globally in
Flexsim and are generated in the source object.
Itemtype: The itemtype is a label that is placed on the flowitem that
could represent a barcode number, product type, or part number.
Flexsim is set up to use the itemtype as a reference in routing
flowitems, and in triggers. A flowitem defines the basic class of
product, or part, whereas the itemtype defines the individual part
type, or part number within the flowitem class.
Ports: Every Flexsim object has an unlimited number of ports
through which they communicate with other objects. There are three
types of ports: input, output, and central. Input and output ports are
used in the routing of flowitems or to create network paths for mobile
resources to follow using NetworkNodes. Central ports are used to
create references, or pointers, from one object to another. A common
use for central ports is for referencing mobile objects such as
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Flexsim User Guide
operators, transporters, cranes, and ASRSvehicles from fixed

resources such as machines, queues, or conveyors.
Ports are created and connected by clicking on one object and
dragging to a second object while holding down different letters on
the keyboard. If the letter A is held down while clicking-anddragging, an output port will be created on the first object and an
input port will be created on the second object. These two new ports
will then be automatically connected. Holding down the S key will
create a central port on both objects and connect the two new ports.
Connections are broken and ports deleted by holding down the Q
for input and output ports and the W key for central ports. Port
connections will be illustrated in the tutorial.
Model views: Flexsim is a virtual reality modeling environment that
uses openGL technology. The default view for building models is
from the top-down in an orthographic view. Flexsim supports
orthographic (Ortho) and perspective (Persp) views. It is generally
easier to develop a layout from the top-down in the Ortho view. But
you may use any view option to build or run the model. You may
open as many view windows as you want in Flexsim. Just remember
that as more view windows are open the greater the demand on
computer resources. The Persp view offers the best views for model
presentation.
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Tutorials Lesson 1
Step-By-Step Model Construction

Building Your First Model
To verify that the Flexsim software has been installed correctly, open
the application by double clicking on the Flexsim icon on your
desktop. Once the software loads you should see the Flexsim menu
and toolbars, Object library, and Orthographic Model View windows.
At this point select the Compile option on the toolbar.
STEP 1: Compile
During the build process, the upper left of the application window will
display (compiling, please wait). If the build process is successful,
the title of the application will change from Flexsim to Flexsim
(compiled). If you do get an error message during the build process,
make sure the software contained on the Flexsim CD has been
installed correctly. Call Flexsim technical support if you need any
assistance.
Once the Flexsim application has been compiled you are now ready
to begin the model building process.
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Flexsim User Guide
STEP 2: Drag and drop a Source from the Object Library into the
Model View window as shown in Figure 1-2.
Figure 1-2.
STEP 3: Drag and drop the remaining objects into the Model
View window as shown in Figure 1-3.
Figure 1-3. Your model should look like this when you are finished. You should have a
Source, Queue, 3 Processors, 3 Conveyors, and a Sink
STEP 4: Connect the ports

The next step is to connect the ports for the routing of the FlowItems.
This is accomplished by pressing and holding the A key on the
keyboard, then click and hold the left mouse button on the Source,
then drag the mouse to the queue and then release the mouse
button. You should see a yellow line (Figure 1-4) as you drag and a
black connection line (Figure 1-5) when you release.
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Tutorials Lesson 1
Figure 1-4.Yellow line appears during the drag.
Figure 1-5. Black connection line when you release.
Finish the connections by connecting the Queue to each of the

Processors, each Processor to the corresponding Conveyor, and
each conveyor to the sink. You layout should look like Figure 1-6
when youre finished.
Figure 1-6. Completed port connections.
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Flexsim User Guide
The next step will be to change the parameters of the different

objects so they will behave the way you want. We will start with the
Source and work our way to the Sink.
Detailing the Model
Each object has its own graphical user interface (GUI) though which
data and logic are added to the model. Double-clicking on an object
accesses that objects GUI.
For this model, we want three different product types to enter the
system. To do this, each flowitems itemtype (see above for a
description of itemtype) will be assigned an integer value between
one and three using a uniform distribution. This will be accomplished
using the sources exittrigger.
STEP 5: Assigning the arrival rate
Double click on the Source to bring up its GUI (see Figure 1-7).
Figure 1-7. Source GUI
All Flexsim objects have a number of pages or tabs that present

variables and information that the modeler can change based on the
requirements of the model. In this model we need to change the
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Tutorials Lesson 1
Inter-Arrival time and the itemtype to generate 3 types of items. To

set the Inter-Arrival time to normal(10,2) as stated in the model
description select the down arrow on the Inter-Arrival time pick list
and select the correct option (see Figure 1-8).
Figure 1-8.
Once you have selected the normal distribution option it will now
show that option in the window. If you would like to make a change to
the parameters of the distribution you can select the template button
( ) and change any value that is in the tan color.
Select
You will see this window (Figure 1-9):
Figure 1-9
Using the template you change the values to adjust the distribution
or you can even insert an expression. For this model, change the 10
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to a 20. Select the OK button to return to the parameters page.
Flexsim User Guide
The next thing we need to do is assign an itemtype number to the

flowitems as they enter the system that is uniformly distributed
between 1 and 3. The most elegant way to do this would be to
change the itemtype on the OnExit trigger of the source.
STEP 6: Assign the FlowItem Itemtype and Color
Select the Source Triggers tab (Figure 1-10). Select the picklist for
the OnCreation trigger. Select the option to change the flowitem
itemtype and color.
Figure 1-10
After selecting the option to change the flowitem itemtype and color
select the template button
and see the following information
(Figure 1-11):
Figure 1-11
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Tutorials Lesson 1
The duniform distribution is similar to a uniform distribution except

that instead of returning any real number between the given
parameters, only whole numbers will be returned.
Click the OK button for this window and for the Sources main GUI.
The next step will be to detail the Queue. Since the Queue is a place
to hold flowitems until they can be processed at the processor, there
are 2 things we need to do. First we need to set the capacity of the
Queue to hold 25 flowitems. Second, set the flow options to send
itemtype 1 to processor 1, itemtype 2 to processor 2 and so on.
STEP 7: Setting the Queue capacity
Double click on the Queue. The Queue parameters GUI should
appear (Figure 1-12).
When moving
between tabs
always click the
apply button to
make sure any
changes are saved.
If you select
another tab without
clicking the apply
button first any
changes made to
that tab may be
lost.
Figure 1-12
Change the Maximum Content field to 25. Select the

button.
Select the Flow tab to set the flow options for the Queue.
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Flexsim User Guide
STEP 8: Assign the Flow options for the Queue

In the Output block, on the Send To Port pick list select the option
send to Port By Itemtype Direct (Figure 1-13).
Figure 1-13
Since we have assigned an itemtype number equal to 1, 2, or 3, we can

now use the itemtype to specify the port number through which flowitems
will pass. Processor 1 should be connected to port 1, processor 2 should
be connected to port 2 and so on.
Once you have selected the Port By Itemtype Direct option select the
OK button to close the parameters GUI for the Queue.
The next step is to set the processor times.
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Tutorials Lesson 1
STEP 9: Assigning operation times to the Processors

Double click on processor number 1. The Processors GUI should appear
(Figure 1-14).
Figure 1-14
In the Process Time pick list select the option for Exponential
Distribution. By default the time is set to 10 seconds so we will need to
change this by selecting the template button
(see figure 1-15).
Figure 1-15
Change the value to 30. Click the OK button to close the window. At this
time this is the only change we will make to the Processor. We will
explore some of the other options in later lessons. Click the OK button to
close the Processor GUI.
Repeat this process for the other 2 Processors.
The default speed for the conveyors is already set to 1 unit per time unit.
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At this time there is no need to modify the conveyors.
Flexsim User Guide
At this point we are ready to compile and then run the model.
STEP 10: Compile
Select the
from the toolbar.
Once the compile process is complete we are ready to run the model.
STEP 11: Reset the model (Figure 1-16)
Figure 1-16
On the lower left of the main window and click on the

button.
STEP 12: Run the model
On the simulation run control window and click on the

button.
The model should now start to run. You should see flowitems entering
the Queue and then moving to the Processors. From the processors,
flowitems should move to the conveyors and then to the Sink.
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Tutorials Lesson 1
STEP 13: Model Navigation

The model is currently in a top down orthographic view. It usually is
better to view the running model in a perspective view. You can do this by
closing the orthographic window by selecting the X in the upper right
corner of the window. Open the perspective view by selecting the
button on the toolbar (Figure 1-17).
Mouse Navigation
Left mouse button: Moves the model in the X-Y plane. If you click on an
object it will move the object in the X-Y plane.
Right mouse button: Moves the X,Y,Z rotations. If you click on an object
you can rotate the object.
Left and Right mouse button(or mouse wheel): Zooms the animation
in and out by rolling the mouse forward or backward. If you click on an
object you can change its Z height. If you have a wheel on you mouse
you can roll the wheel instead of the left and right click.
F7 Key: The F7 key will toggle the view to fly-through mode. When in flythrough mode you can move the mouse up from center to move forward,
down from center to move backward, left of center to rotate left, and right
of center to rotate right. To exit fly-through mode, press F7. This one may
take a little practice to master.
Figure 1-17
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Flexsim User Guide
STEP 14: Viewing simple statistics
Figure 1-18
To view simple statistics for each object select the setting menu on the
model view window and unselect the option to Hide Names. The default
in the Ortho view is to show the names, and in the Presp view the
default is to hide the names.
You have now completed Lesson 1. Spend some time reviewing the
steps and viewing the model as it runs. Congratulations!
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Lesson 2
Introduction
Lesson 2 introduces the concept of adding operators and
transporters to a model, and explores object properties and
parameters in greater detail. Lesson 2 also introduces additional
graphical statistical output options. Make sure you have completed
lesson 1 before starting lesson 2 as lesson 2 will use the model from
lesson 1 as a starting point.
What You Will Learn

1. How to access object properties and parameters
2. How to add a team of operators to the model
3. How to add a fork truck transporter to the model
4. How select an object for statistics
5. How to turn on stats history
6. How to view object statistics while the model is running
New Objects
In this lesson you will be introduced to the Dispatcher, Operator, and
Transporter objects.

This lesson should take about 30-45 minutes to complete.
Tutorials Lesson 2
Model 2 Description
In model 2 we will use a team of operators to perform the setup for
the testing procedure for the flowitems in the model. There will be 2
operators that will need to set up the test. Once set up the test can
run without the need for the operator to be present. The operators
must also carry the flowitem to the test station before the setup can
begin. When the test is complete the flowitem moves to the conveyor
without the assistance of the operator.
When the flowitem reaches the end of the conveyor it will now be
placed in a queue where it will be picked up by a fork truck and taken
to the sink. We may find it necessary to have more than one fork
truck once we view the model as it runs. If needed add an additional
fork truck if bottlenecks occur. After the model is completed view the
default charts and graphs and address any bottlenecks or efficiency
concerns. See Figure 2-1 for a flow diagram of model 2.
Figure 2-1. Diagram of model 2
Model 2 Data
Tester set-up time: Constant time of 10 seconds
Product handling: Operator from queue to tester. Fork truck from
conveyor queue to sink.
Conveyor Queue: Capacity=10
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Object Properties and Parameters
At this point in the tutorial it is time to introduce the object properties and
parameters input GUIs in a more organized manner. Every Flexsim
object has both a properties page and a parameters page. As a modeler
you need to completely understand the difference between object
properties and object parameters. To access properties you can right
click on an object in the model view window (see Figure 2-2).
Figure 2-2. Menu when right-clicking on an object in the model view.
Object Properties
The properties GUI are the same for every Flexsim object. There are four
tabs in the properties page: General, Visual, Labels, and Statistics. Each
page contains information pertaining to the selected Flexsim object.
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Tutorials Lesson 2
General properties: the General tab contains general information about

the object such as the name, type, location, creation time, port
connections and display flags (see Figure 2-3).
Figure 2-3. General properties
The flags, and physical descriptions of the object can be edited in this
view.
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Visual properties: The Visual tab allows the modeler to specify the visual
aspects such as 3D shape, 2D shape, 3D textures, color, position, size,
rotation, and custom OnDraw code. Position, size, and rotation reflect the
current properties of the object (see Figure 2-4). The modeler can
change values in the fields to change position, size, or rotation, or the
modeler can change them by using the mouse in the model view window.
Figure 2-4. Visual properties
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Tutorials Lesson 2
Label properties: The Labels tab displays the user defined labels that
are assigned to the object. Labels are a mechanism through which
modelers can store temporary data. There are two parts to a label, a
name and a value. The name can be anything you want and the
value can be numeric or alphanumeric (a string). To add a label that
will hold only numeric data, click on the Add Number Label button
at the bottom of the window. Likewise, if a label will hold both
numbers and letters, click on the Add String Label button. You can
then modify both the names and values of the labels using the table.
Labels can be updated, created, or deleted dynamically while
running the model. This tab will show all the current labels and their
corresponding values. All information is displayed in real time as the
model runs. This information is very helpful to modelers as they test
logic and debug models.
Figure 2-5. Label properties
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Statistic properties: The Statistics tab displays the default information

that is collected on an object. This information is displayed
dynamically as the model runs. When this tab is selected four subtabs are displayed (see Figure 2-6).
Figure 2-6. Statistic properties
Statistics General properties: Displays the content, staytime, current

state, and throughput of the object. The settings block allows the
user to determine how much data will de displayed in the content,
staytime, and state charts.
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Tutorials Lesson 2
Statistics State properties: The state properties chart shows the

percentage of time the object was in a given state (see Figure 2-7).
Figure 2-7. State chart
The state chart is dynamically updated as the model runs. A separate

window with the chart view can be displayed by selecting the chart
button from the general statistics tab.
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Statistics Content properties: The content properties chart shows the

content of the object (see Figure 2-8).
Figure 2-8. Content chart
The content chart is dynamically updated as the model runs. A

separate window with the chart view can be displayed by selecting
the chart button from the general statistics tab.
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Tutorials Lesson 2
Statistics Staytime properties: The staytime properties chart shows a

staytime histogram for flowitems in the object (see Figure 2-9).
Figure 2-9. Staytime histogram
The staytime histogram is dynamically updated as the model runs. A

separate window with the chart view can be displayed by selecting
the chart button from the general statistics tab.
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NOTE: To view reports, content charts and staytime histograms the

modeler must turn on the object statistics and the stats history. Since
the storing of histories can require large amounts of hard disk space,
the stats history is turned off by default. The flowing steps are
needed to turn on the object stats and the stats history.
Step 1: Selecting objects for stats
In the model view window you will need to make a selection of
objects for which you would like to record stats. This is done by
pressing the Shift key on the keyboard and dragging the mouse to
include the objects you want to select (Figure 2-10). Pressing the
Ctrl key and then clicking an object adds additional objects.
Figure 2-10. Shift and drag for selection
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Tutorials Lesson 2
Once an object is selected you will see a red box around it (Figure 211).
Figure 2-11. Selected objects
Step 2: Stats On
To gather stats on the selected objects, click on Selected Objects
On located in the Stats menu option and then turn on the global
stats (Figure 2-12).
Figure 2-12. Select Objects On and Global On
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Once the Stats have been turned on, if you select the model view
window you will see a green box around the objects that have been
selected and their Stats turned on (see figure 2-13).
You may
choose to turn off the display of green boxes by selecting Hide

Green Indicator Boxes from the Stats menu (see figure 2-14).
Figure 2-13. Selected objects with stats histories turned on
Figure 2-14. Hide Green Indicator Boxes
You can now run the model and collect stat histories on all objects
that were selected.
Note: To unselect the objects (to turn off the red boxes) press the
shift key and click-and-drag a small box on the grid where there are
no objects. To unselect the stat selection group (green box selection
set), you must have no objects currently selected (red boxes) and
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Tutorials Lesson 2
then choose the menu option Selection to Stats from the main Run
menu.
Object Parameters
The objects parameters GUI will differ slightly depending on the
object selected. Since each object has a specific function in the
model the parameters will be customized to allow the modeler to use
the object in the most flexible way. Certain page tabs will be similar
on all objects and others will be very specific to the object. For a
specific definition of all the object parameters for each object, see
the Flexsim Object Library. Double clicking on an object accesses
that objects parameters. The layout of the parameters GUI is
illustrated in Figure 2-15.
Figure 2-15. Parameters GUI
This ends the Flexsim software concept learning section. It is now

time to build model 2.
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Building Model 2
To start building model 2 you will need to load model 1 from the previous
lesson.
STEP 1: Load model 1 and Compile
Load model 1 by selecting the
button on the toolbar. Select the
file for model 1 (.fsm file) saved from lesson 1. Once the model has
loaded, press the
button from the toolbar. Remember, you
must compile before you can run the model.

STEP 2: Add the dispatcher and 2 operators to the model
The dispatcher is used to queue up task sequences for a team of
operators or transporters. In this case it will be used with 2 operators that
will be used to move flowitems from the queue to the testers. To add the
dispatcher and 2 operators, click-and-drag them from the library and
place them in the model as illustrated in Figure 2-16.
Figure 2-16. Addition of dispatcher and operators
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Tutorials Lesson 2
STEP 3: Connecting Central and Input/Output Ports

In this case the queue is going to request that an operator pick up
the flowitem and take it to one of the testers. The flow logic has
already been set on the queue in lesson 1. You will not need to
change the flow logic. You will only need to request an operator to be
used for the task. Since we are using 2 operators we will use a
dispatcher to queue the requests and then pick a free operator to
perform the task. If we only had 1 operator we would not need the
dispatcher and could connect the operator to the queue directly.
In order to use the dispatcher to direct a team of operators to
perform a task, the dispatcher must be connected to the central port
of the object requesting the operator. To connect the central port of
the dispatcher to the queue, press and hold the S key on the
keyboard and the click-and-drag from the dispatcher to the queue
(see Figure 2-17).
Figure 2-17. Press S and click-and-drag
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When you release the mouse a connection from the dispatchers

central port will connect to the central port of the queue (Figure 218).
Figure 2-18. Central port connection
The central port is located in the center bottom position of the object.
It is clearly not an input or output port.
In order for the dispatcher to send tasks to the operators the
dispatcher output port needs to be connected to the operators input
port. This is done by pressing and holding the A key on the
keyboard and click-and-drag from the dispatcher to the operator as
seen in Figure 2-19. This must be done for each operator. The
connections are shown in Figure 2-20.
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Tutorials Lesson 2
Figure 2-19. Pressing A and click-and-drag
Figure 2-20. Dispatcher output ports connected to operators input ports
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STEP 4: Modifying Queue Flow to Use Transporter (Operators)

The next step is to modify the queues flow parameters to use the
operators to make the move. This is done by double clicking on the
queue to bring up the parameters GUI. Once the GUI has appeared
select the flow tab. Check the box to Use Transport in the output
block under the Send To Port picklist (Figure 2-21).
Figure 2-21. Check Use Transport
When Use Transport is checked a new pick list will appear called
Request Transport From. This pick list will select the central port
that the Transporter or Operator is connected. In this case it is
connected to the Dispatcher that assigns the operator to the task.
Select OK to close the GUI.
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Tutorials Lesson 2
STEP 5: Compile, Save the Model, and Test Run

At this point we should run the model to make sure that the changes
we have made to this point are working. The first thing we need to do
before we run is to
. After the compile is complete save
the model as model 2 by pressing the
button on the toolbar
and saving the model under the name model 2.

Run the model to verify that the operators are moving the flowitems
from the queue to the testers.
STEP 6: Incorporating Operators for the Setup Time for the
Testers
In order for the testers to use the operators during set up, a
connection must be made between the central ports of each tester to
central ports of the dispatcher. This is done by pressing and holding
the S key on the keyboard and click-and-drag between the
dispatcher and each tester. When completed the links will be
displayed as shown in Figure 2-22.
Figure 2-22. Central port links from dispatcher and each tester
2-20
Now we need to define the setup time for the testers. Double-click on
the first tester to bring up the parameter GUI (Figure 2-23).
Figure 2-23
On the Setup Time pick list select the
button to bring up the
code template window and change the time to 10 (Figure 2-24).
Figure 2-24
Click OK to close the code template window. Click Apply on the

main page to save the change. Now open the Operators tab.
2-21
Tutorials Lesson 2
In the Job block, check the box next to Use Operator(s) for Setup.
When the box is check you will see the Number of Operators input
box and the Pick Operator pick list appear. The number of
operators needed for the setup is 1 and the reference for the Pick
Operator should be set the central port number 1 as seen in Figure
2-25.
Figure 2-25
Click OK to save the changes and close the window. Repeat the
process for each tester in the model. When finished save the model,
Compile, and run the model to verify that the operators are being
used during the setup time.
The next step in the model is to add the conveyor queues and
reconnect the input and output ports.
2-22
STEP 7: Disconnecting Ports from Conveyors to the Sink

Before adding the conveyor queue it is necessary to disconnect the
input and output port connections between the conveyors and the
sink. This is done by pressing and holding the Q key on the
keyboard and then click-and-drag from the conveyor to the sink.
The A key will

connect input/output
ports while the Q key
will disconnect
input/output ports.
Once the ports are disconnected, drag-and-drop a queue from the

library to the end of the center conveyor. Then connect the
conveyors output ports to the queue input port by pressing and
holding the A key and click-and-drag from each conveyor to the
queue. Then connect the output port of the queue to the sink by the
same process. When finished your layout should look like Figure 226.
Figure 2-26. Completed connections
Now that the layout has been revised and the port connection
created the fork truck can be added.
2-23
Tutorials Lesson 2
STEP 8: Adding the Fork Truck

To add the fork truck to the model to move flowitems from the
conveyor queue to the sink is exactly the same as adding operators
to move flowitems from the input queue to the testers. Since there
will be only 1 fork truck in the model there is no need for a
dispatcher. The fork truck will be directly connected to the central
port of the queue.
Drag and drop a fork truck from the library into the model view
(Figure 2-27).
Figure 2-27
Once the fork truck is in the model, connect the central port of the
queue to the fork truck. Press and hold the S key on the keyboard
and click-and-drag from the queue to the fork truck.
2-24
The model layout should look like Figure 2-28 when finished.
Figure 2-28
STEP 9: Adjust the Queue Flow Parameters to Use the Fork

Truck
The next step in this model is to adjust the queue flow parameters to
use the fork truck. Double click on the queue to bring up the
parameters GUI (Figure 2-29).
Figure 2-29
2-25
Tutorials Lesson 2
Select the flow tab and check the Use Transport option. The central
port 1 of the queue is already connected so there is no need for any
adjustments. Select OK to close the GUI.
When finished adjusting the queue save your model. Before running
the model, click
to run the model.
2-26
. Once the model has compiled it is time
STEP 10: Run the Model

This is the rewarding part of building the model. Its time to check
and see if the model is working the way you want. During the model
run use the animation to visually inspect the model to see if
everything is working properly (Figure 2-30).
Figure 2-30. Running model
You will notice that when a tester is waiting for an operator to perform
the setup a yellow square is placed around the object. You should
see the operators moving back and forth and the fork truck moving
flowitems from the queues to the sink.
2-27
Tutorials Lesson 2
STEP 11: Analyzing the Output

Using the information about how to turn on the stat histories
explained earlier in the lesson, view the object statistics in the
properties GUI. By looking at the animation and the charts (Figure 231), does this model have a bottleneck?
Figure 2-31. Various charts during simulation run
It becomes obvious that if you add one more operator the model will
run better. Even though the flowitems may still back up at the input
queue it will be in its optimum configuration with the addition of the
operator.
Add another operator by simply drag-and-drop another operator from
the library and then connect the dispatcher to the operator by
pressing and holding the A key and click-and-drag a connection.
Compile, save the model, and then run.
This ends lesson 2.
Congratulations! Can you go the extra mile? Great! It just gets better!
2-28
Lesson 2 Extra Mile

Introduction
This extra mile session is designed to teach the modeler how to add
the extra touch to make the model show data and information as the
model is running. In this lesson we will look at how to add 3D charts
and graphs, and visual 3D text to the model you finished in lesson 2.
What You Will Learn

1. Add a 3D content graph for the Queue.
2. Add a 3D histogram to show the wait time for the Queue
3. Add a 3D pie chart to show the state profile for each
operator1, and operator2.
4. Add 3D visual text to show the average wait at the Conveyor
Queue.
5. How to position the graphs, charts, and text for best viewing.
New Objects
In this lesson you will be introduced to the VisualTool, and Recorder
objects.

2-29
Tutorials Lesson 2

Building Model 2 Extra Mile
To start building model 2 extra mile you will need to load model 2 from
the last lesson.
STEP 1: Load Model 2 and Compile
STEP 2: Save Model as Model 2 Extra Mile, and turn on History
Under the File menu select the option Save As and save your
model under the name of Model 2 Extra Mile. Before you start
make sure that you have turned on the history for all your objects.
History needs to be on to show histograms and content plots (see
Lesson 2, page 2-11 - 2-13).
STEP 3: Add a Recorder to Show the Content of the Queue
Drag a Recorder object from the library and place it above the to
the left of the Source object as shown in Figure 2-32.
Figure 2-32
2-30
STEP 4: Adjust the Parameter of the Recorder to show a

Content Graph of the Queue
Double-click on the Recorder object to bring up the Recorder
Parameter Wizard as shown in Figure 2-33.
Figure 2-33. Recorder Parameters Wizard
Press the Data Capture Settings button. In the Type of Data field
select the Standard Data option. Then select the Queue in the
pick list of the Object Name field. The in the Data to capture field
select Content (see Figure 2-34).
Figure 2-34. Capture Data Options
Then press the Next button.
2-31
Tutorials Lesson 2
STEP 5: Set the Display Options of the Recorder

Now select the Display Options button on the wizard page (see
Figure 2-33). In the Graph Title field type the title Queue Content
Graph (see Figure 2-35). This is a user defined field for the title of
the graph. You can type anything you want here. Then press the
Done button.
Figure 2-35. Standard Display Options
STEP 6: Adjust the Visual Properties of the Graph

The visual properties of the graph can be edited in the Properties
GUI by right clicking on the Recorder and then selecting properties
(see Figure 2-36).
Figure 2-36. Selecting the Properties GUI
2-32
By default the graph will lay flat on the floor of the model. It makes a
good impression if the chart is tilted up 90 degrees to stand straight
up. This is done by changing the rotation and height of the recorder
(see Figure 2-37).
Figure 2-37. Recorder Parameters
Change the Z position to 7.80 and the RX rotation to 90. This will
rotate the chart up and set the height to place the bottom of the chart
on the floor level (see Figure 2-38).
2-33
Tutorials Lesson 2
Figure 2-38. Adjusted content graph.
After you Compile the model and run you should see the graph
display the content of the Queue.
STEP 7: Add a Recorder to show the Staytime Histogram of the Queue
Following the same steps to add a content graph add a Staytime
histogram to the model. The only difference will be that you will selct
the Staytime option (see Figure 2-39) instead of the Content
select before.
Figure 2-39. Selecting the staytime option
2-34
Place the recorder just to the right of the content graph. Select the
properties as shown in STEP 6, rotate the graph, and change the
height. When compiled and run the graph should look like Figure 240.
Figure 2-40. Staytime graph
STEP 8: Add a State Pie Chart for each Operator

Follow the same procedure outlined in steps 3-5 to add a state pie
chart for each operator. The only difference is to select the state
option in the Data to capture field (see Figure 2-41).
Figure 2-41. Slecting the State option
2-35
Tutorials Lesson 2
Size both graphs to be 5 by 5 in the properties GUI (see Figure 242).
Figure 2-42. Sizing the graphs to SX 5 and SY 5
For these two pie graphs we will leave them flat on the floor so we do
not need to change the rotation values.
2-36
When compiled and run, the model should look like Figure 2-43.
Figure 2-43. State pie charts for Operator 1 and Operator 2
STEP 9: Adding 3D Text to the Model

Another way to add information to the model that can show
performance measure while the model is running is to place 3D text
at strategic point in the layout. This is done using the VisualTool
object, and select the Text option for the Visual Display. In this
model we will add 3D text to show the average wait time if flowitems
in the Conveyor Queue.
Drag out a VisualTool object into the model and place it by the
Conveyor Queue (see Figure 2-44).
2-37
Tutorials Lesson 2
Figure 2-44. VisualTool Object
The VisualTool default display is a plane showing the Flexsim logo.

Double-click on the VisualTool to bring up the parameter GUI (see
Figure 2-45).
Figure 2-45. VisualTool GUI
2-38
Select the Text option for the Visual Display. Now you can define
the Text parameters. In the Text combo box select the picklist
option for Display Avg StayTime (see figure 2-46).
Figure 2-46. Text display pick list
Then select the code template button
to change the displayed
text to read The average staytime of the Conveyor Queue is: as

shown in Figure 2-47.
Figure 2-47. Defining the 3D text display
2-39
Tutorials Lesson 2
You will notice that at the end of the text display string that there is a
reference to the centerobject(current,1) statement (see Figure 247). This reference is used to tell the VisualTool when to look for the
data to show. The centerobject(current,1) simply means to display
the average staytime of the object connected to the center port of the
VisualTool. This means that you will have to make a center port
connection between the Conveyor Queue and the VisualTool
objects. This is done by pressing the S key on the keyboard and
clicki-and-drag between the VisualTool and the Conveyor Queue
(see Figure 2-48).
Figure 2-48. Connecting the VisualTool with the Conveyor Queue
2-40
Compile the model and you will see the text in the model view (see
Figure 2-49).
Figure 2-49. 3D text in the model view
At this point you may want to adjust the display of the text. The text
size is set to 1 by default and you may want to make it smaller. You
may also want to have the text hover over the queue.
To make the text smaller, type the desired size, say .5 in the text
parameters of the VisualTool (see Figure 2-50). Also adjust the
thickness to .1 to give the text a 3D appearance.
Figure 2-50. Adjusting the text size and thickness
2-41
Tutorials Lesson 2
At the bottom left of the VisualTools parameters GUI select the

Properties button to open the properties GUI (see figure 2-51).
Figure 2-51. The Properties Button
In the properties GUI, rotate the text to 90 in the RX field (see

Figure 2-52).
Figure 2-52. Rotate the text to 90 degrees
2-42
When you press OK on the properties, and parameters GUI the text
will now be rotated in the model. Use you mouse to select and
position the text as desired. Remember that the height of the text can
be controlled by selecting the text with both the left and right mouse
buttons and rolling the mouse forward and back, or selecting the text
and then rolling the mouse wheel to move the text up or down (see
Figure 2-53).
Figure 2-53. Positioning the 3D text
STEP 10: Save the Model, Compile and Run

When the text is placed where you want, save the model, then
compile. When the model has finished compiling you are ready to
run the model and look at the graphs, charts, and 3D text you have
just finished putting in the model (see Figure 2-53).
2-43
Tutorials Lesson 2
Figure 2-54. The completed Model

This ends the Model 2 Extra Mile lesson. As you can see it is very
easy to add powerful 3D reporting visuals to your simulation models.
2-44
Lesson 3
Introduction
Lesson 3 introduces the Rack, network nodes, and spline points and
how they are used in a conveyor layout, advanced statistics, and
model logic using a global table. Introduction of multiple runs and
model scenarios will also be discussed. Lesson 3 will use the model
from lesson 2 as a starting point. Make sure you have completed
lesson 1, and lesson 2 before starting lesson 3.
In lesson 3 it will be assumed you have worked through lessons 1
and 2, and are familiar with the tasks of working in the properties and
parameters GUIs. In the previous lessons every step was illustrated
to make sure the modeler had complete understanding of the steps
needed to build the model. In lesson 3 some of the simple tasks such
as adding a new object to the model and entering basic parameters
will be identified in the step-by-step description but screen shots may
not be provided. It will be assumed that the modeler has learned how
to perform those tasks in previous lessons. Any new information will
be described in detail and will be accompanied by screenshots as in
previous lessons.
What You Will Learn

1. How to use spline points for conveyor layout
2. Using global tables for routing logic
3. Using a path network for the fork truck
4 .How to use the report to create user defined output
5. How to execute multiple runs of the model
6 .How to use Fly Paths for model presentation
New Objects
In this lesson you will be introduced to the Rack, NetworkNode, and
Spline objects.

Tutorials Lesson 3
Model 3 Description
In model 3 the sink will be replaced with 3 racks that will be used to
store the completed flowitems prior to shipping (Figure 3-1). Change
the layout of conveyor 1, and 3 to physically drop flowitems off at the
conveyor queue. Using a global table for reference, have all itemtype
1 flowitems be sent to rack 2, all of itemtype 2s sent to rack 3, and all
itemtype 3s sent to rack 1. Using the networknode object set up a
path network for the fork truck to use at it moves flowitems from the
conveyor queue to the racks. After the model is complete, set up a
flypath to show the model during a presentation. Set up a multiple
run of the model to show statistical variance.
Figure 3-1. Model 3 diagram
Model 3 Data
Modify conveyor 1 and 3 to move flowitems into the conveyor queue.
Routing from conveyor queue to racks: Use a global table to rout the
flowitems in the following mannerItemtype 1 to rack 2
Itemtype 2 to rack 3
Itemtype 3 to rack 1
Set up a node network for the fork truck to travel that is from the
conveyor queue to the racks.
Set up a flypath for model presentation.
3-2

SplinePoints
SplinePoints
are
used
in
Flexsim
to
define
and
design
SplineConveyor and path layouts. Flexsim uses advanced spline

technology to allow the modeler a convenient method to add curves,
inclines, and declines to SplineConveyors and NetworkNode paths.
Though the use of a spline for a SplineConveyor and a NetworkNode
may differ, the application is the same. This discussion will be
focused on the NetworkNode path but the application is the same for
the SplineConveyor.
When two NetworkNodes are placed in the model view and
connected to together by pressing the A key and click-and-drag a
green path line will be displayed (Figure 3-2).
Figure 3-2. Connecting NetworkNodes
If you zoom the view close to the SplinePoint Flexsim will display
SplinePoint information for the modeler (Figure 3-3).
3-3
Tutorials Lesson 3
Figure 3-3. SplinePoint information view
SplinePoint parameters
Deltax: The difference in the X direction from the last SplinePoint.
Deltay: The difference in the Y direction from the last SplinePoint.
Deltaz: The difference in the Z direction from the last SplinePoint.
XYangle: The XYangle from the last SplinePoint. Angles are from
plus (+) and minus (-) 0-90 degrees.
Length: This is the overall length of the path from the beginning or
first SplinePoint.
To move the SplinePoint, select the ball with the mouse. A yellow box
will appear around the SplinePoint ball (Figure 3-4).
Figure 3-4. Selected SplinePoint ball.
To move the SplinePoint in the XY angle or to add a curve to the path

just click-and-drag the ball with the left mouse button in the model
view window. To change the Z height of the SplinePoint, select the
ball and click-and-drag with both the right and left mouse buttons,
then roll the mouse forward to lower the SplinePoint, or roll the
mouse backward to raise the SplinePoint (Figure 3-5).
3-4
Figure 3-5. Changing the Z height of the SplinePoint
Adding Additional SplinePoints

Additional SplinePoints can be added to the path by holding down
the Ctrl key and then clicking on a SplinePoint (Figure 3-6). If a
SplinePoint is clicked a SplinePoint will be added at the center point
between
the
clicked
SplinePoint
and
the
SplinePoint
that
immediately follows the clicked SplinePoint (Figure 3-7).
Figure 3-6. Adding a SplinePoint at to the path
3-5
Tutorials Lesson 3
Figure 3-7. Adding a SplinePoint between 2 SplinePoints
Once SplinePoints have been added to the path they can be moved
independently to configure the shape (Figure 3-8).
Figure 3-8. Moving SplinePoints to configure the shape of the path
NetworkNodes can be configured to specify the number of resources

and direction of the path. By pressing the S key and clicking-anddragging from one NetworkNode to the other you can define the path
as a single direction path. This is indicated by a red line on the side of
the path that can no longer be used. (Figure 3-9).
3-6
Figure 3-9. Single direction path
When a path has been configured using SplinePoints, the mobil

resources that use the path will automatically follow the spline that
has been defined. The SplinePoint balls can be toggled on and off by
holding down the Ctrl key and clicking on the NetworkNode (Figure
3-10).
Figure 3-10. SplinePoints turned off with Ctrl click on the NetworkNode
Note: When using a SplinePoints in your model it is important to

select the Lock Splines in the Edit menu. This will lock the
SplinePoints and will increase the run speed substantially.
3-7
Tutorials Lesson 3
The Model Tree View

The model tree view is used in Flexsim to explore the model
structure and objects in detail. To access the model tree view select
the
button from the toolbar. The model tree view will then be
displayed (Figure 3-11).
Figure 3-11. Model tree view
The model tree view is a view window that provides many unique
features for the modeler. In this view the modeler can:
1. Customize Flexsim objects using C++ or Flexscript
2. View all object data
3. Access the properties and parameters GUI
4. Edit the model, delete objects, modify all data
If you follow a few simple navigation rules you will find the tree view
one of the most usable views within Flexsim. Since all tree views in
Flexsim work the same way, once you understand how the tree view
works you will be able to navigate and understand the structure of
any tree view that is accessible by the user.
3-8
Tree View Basics

Flexsim has been designed to hold all data and information in a tree
structure. This tree structure is the core data structure for all of
Flexsims object oriented design. Those who are familiar with C++
object oriented programming will immediately recognize Flexsims
tree view as the C++ standard for object oriented data management.
There are several symbols used in the tree view that will help you
understand the structure as you navigate the tree.
The entire main tree view is referred to as a project. The library,
flowitem bin, and model are contained in a project. The view tree
contains all the views and GUI definitions. When a session is saved
the main tree and the views tree are saved.
The folder icon identifies main components of the complete

project. The model is a component of the main project. The library is
another component of the main project.
The object icon is used to represent Flexsim objects in the

tree view.
The node icon is used to specify data nodes within
an object. Data nodes can have additional data nodes placed inside
them. If a data node has a + just to the left of the icon it will contain
one or more additional data nodes. Data nodes can hold numeric or
alphanumeric values.
Certain data nodes are specified as C++ data nodes

that hold C++ code. C++ code can be entered directly in a C++ data
node. This code is compiled when the Build C++ is executed.
Data nodes can also be specified as a Flexscript node.

This node can contain Flexscript code and will be auto-compiled
during the running of the model. Flexscript commands are precompiled C++ functions. Flexscript commands can be viewed by
selecting the
button in the toolbar (Figure 3-12).
3-9
Tutorials Lesson 3
Figure 3-12. Flexscript commands
When you select an object in the tree view by clicking on the icon
with the mouse, the tree view will display the object as follows:
A highlighting box will be placed around the object icon and an

expand tree symbol
will be place to the left of the object icon. If
you select this expand tree symbol the data nodes for that object will
be displayed as shown in Figure 3-13.
3-10
Figure 3-13. Expanded object tree view
As objects and data nodes are expanded the tree view can quickly
grow to be outside the viewing limits of the tree view window.
Flexsim allows you to move the tree around in the window by using
the mouse. To move the tree around in the window just click-anddrag on the left side of the tree, or use the mouse wheel to scroll up
and down.
Data nodes can be expanded by clicking on the + to the left of the
node icon. Since data nodes can have values or text you will see the
text information or the data values to the right of the node (Figure 314).
3-11
Tutorials Lesson 3
If you select on an
object or data node
you will not be able
to move the tree.
Select a spot in the
view that is empty
then drag the
mouse to move the
tree. You can also
use the mouse
wheel to move the
tree up and down.
Figure 3-14. Text and value data nodes
Data can be edited directly in the tree by selecting the node you wish
to edit. If it is a value data node you will be able to edit the value in
the field (Figure 3-15). If it is a text data node you will be given a text
edit field on the right side of the window to edit the text (Figure 3-16).
3-12
Figure 3-15. Editing of a value data node
Figure 3-16. Editing a text data node
As you can see the tree is the repository of all data for the model.
The properties and parameters GUIs are used to provide a more
user-friendly way to manipulate the data in the tree. It is possible to
completely edit your model from the tree but it is recommended that
you use the GUIs to avoid inadvertent deletion of model data. The
properties and parameters GUIs can be accessed in the tree view by
right clicking or double clicking on the object icon
3-13
Tutorials Lesson 3

Building Model 3
To start building model 3 you will need to load model 2 from the last
lesson.
STEP 1: Load Model 2 and Compile
Once the model has loaded press the Compile button on the toolbar.
When the build process is complete you will be ready to reconfigure the
layout.
STEP 2: Reconfigure the conveyors graphically to drop flowitems
into the queue
Using the ConveyorLayout tab on Conveyor 1 and 3, reconfigure the
conveyor layout to drop flowitems in the queue (see Figure 3-17a and
Figure 3-17b). You will need to add at least 1 additional curved conveyor
section to do this.
Figure 3-17a. Adding sections to reconfigure Conveyors 1and 3.
3-14
Figure 3-17b. Layout after the Conveyors have been reconfigured.
STEP 3: Delete the port connection from the conveyor queue to the
sink. Then delete the sink
To prepare the model to add the racks, the port connection between the
Queue and the sink needs to be deleted. This is done by pressing and
holding the Q key and click-and-drag a line from the queue to the sink.
Once the port connection is deleted, select the sink with the mouse and
then press the Del key.
STEP 4: Add three racks to the model
Select the rack (in the storage group) object in the library
and drag-and-drop three racks into the model. Once the racks are in the
model create port connections from the queue to each rack by pressing
the and holding the A key and then click-and-drag a line form the queue
to each rack (see Figure 3-18).
3-15
Tutorials Lesson 3
Figure 3-18. Racks added to the model
Place the racks far enough away from the queue to allow the fork truck to
travel a ways to reach the rack.
STEP 5: Set up the global table for flowitem routing from the queue
to the racks
The next step is to set up a global table that will be used to reference
which rack each flowitem will be sent to. Since we need to send all
itemtype 1s to rack 2, all itemtype 2s to rack 3, and all itemtype 3s to
rack 1. Here are the steps to setting up a global table:
1. Select the
button on the toolbar.
2. When the User Defined Tables and Events window appears

press the
button under global tables. The default name
of the table will appear in the global tables pick list.

3. Select the
button to define the table.
4. In the Edit Global Tables window change the name of the table
to rout.
5. Set the table to have 3 rows and 1 column.
6. Name the rows item1-item3 and fill in the values to correspond to
the
3-16
rack
number
we
want
to
send
the
flowitems.
NOTE: make sure that after you enter data in a cell that you
select another cell to register the data.
7. Select the OK button at the bottom of the window. Select the
OK button at the bottom of the User Defined Tables and
Events window.
Now that the global table is defined we can adjust the Send To Port
option on the queue.
STEP 6: Adjusting the Send To Port option on the conveyor queue
Double click on the conveyor queue to bring up the parameters GUI.
Select the flow tab. In the Send To Port pick list select the option to use
a lookup table. One you have selected the lookup table option select the
code template button
. Edit the template to use the table called rout
(see Figure 3-19).
Figure 3-19. Edit the code template to use the table called rout
Select the OK button to close the window, and then select the OK
button to close the parameters GUI.
3-17
Tutorials Lesson 3
STEP 7: Compile, save the model, and run

At this point it would be wise to compile, save the model and then run the
model to verify the changes added to the model. The model should run
with the fork truck moving flowitems to the racks based on the itemtype
definition in the global table. Once you have saved your model as model
3, compiled and run the model to verify that it is working properly, the
path network can now be added.
STEP 8: Adding NetworkNodes to develop a path for the Fork
Truck
In Flexsim NetworkNodes are used to develop a path network for a
Fork truck, operator, ASRSvehical, and a crane. In the previous
lessons we have used the operator and fork truck to move flowitems
around the model. To this point they have used the default movement
of each object type. At this point we would like to confine the
movement of the fork truck to a specific path as it moves flowitems
from the conveyor queue to the racks. The following steps are used
to set up a simple path.
1.
Drag-and-drop a NetworkNode (in the Moble Resources

group) that will be used for the pick-up point and drop-off
point at each object (see Figure 3-20). You will need four
(4) NetworkNodes in the model.
Figure 3-20. Drag-and-drop NetworkNodes (yellow spots) into the model
3-18
2. Connect the NetworkNodes to each other by pressing

the A key on the keyboard and click-and-drag a line
between each NetworkNode (see Figure 3-21). A green
line will appear when the connection is made.
Figure 3-21. Connections between NetworkNodes (port connects have been hidden to
enable better viewing of the NetworkNode connections)
3-19
Tutorials Lesson 3
3. Connect the NetworkNode to the object that the fork

truck will pick-up and drop-off. This needs to be done so
that fork truck will know what NetworkNode to be at
when the pick-up or drop-off is made. This is done by
pressing the A key on the keyboard and then click-anddrag a line from the NetworkNode to the object. A thin
blue line will appear when the connection is made (see
Figure 3-22).
Figure 3-22. Connections from NetworkNodes to objects
3-20
4. The last step is to connect the fork truck to the node

network. In order for the fork truck to know that it has to
use the path it must be connected to one of the
NetworkNodes in the path network. This is done by
pressing the A key on the keyboard and then click-anddrag a line from the fork truck to a NetworkNode. A red
line will appear when the connection is made (see figure
3-23).
Figure 3-23. Connecting the fork truck to the NetworkNode
STEP 9: Compile, save and run the model

At this point it would be a good idea to save the model, Compile and
then run the model to make sure the fork truck is using the path
network.
3-21
Tutorials Lesson 3
A word about offsets

As the model runs you will notice that the fork truck will move off the
NetworkNode as it picks up, or drops off the flowitem. This is a result
of having the Travel offsets for load/unload tasks selected in the
fork trucks parameters (see Figure 3-24).
Figure 3-24. Travel offsets for load/unload tasks is selected
Offsets are used by the fork truck to locate where the flowitem needs
to be picked up, or dropped off in the object. This allows the fork
truck to travel into the queue and pick up the box, and travel to the
specific cell in the rack to drop off the box. To force the fork truck to
stay at the NetworkNode and not to travel off the node system, just
uncheck the box to travel offsets.
3-22
Path SplinePoints
You will notice that when two NetworkNodes are connected a green
line shows the connection. In the middle of the line you will see a
SplinePoint. The ball that represents the SplinePoint is the same as
you have seen on the conveyor. You can add SplinePoints, and
move them around to make curves, turns, and ramps in the path
(see Figure 3-25).
Figure 3-25. Path SplinePoints
Path SplinePoints add a tremendous amount of flexibility as well as a

reduction of NetworkNodes needed to build complex paths. Path
networks automatically use Dyjkstras algorithm to determine the
shortest distance for all path movements.
3-23
Tutorials Lesson 3
STEP 10: Using the report to view output

To access the reporting features in Flexsim you must select the
objects in the model you want included in the report. This is done at
the end of the run. To select objects press and hold the Ctrl key on
the keyboard and then select the object with your mouse. When an
object is selected a red box will appear around the object (see Figure
3-26). To select a conveyor you must click-and-drag a box that
includes a portion of the conveyor.
Figure 3-26. Selecting objects to include in the report
3-24
Once you have selected the objects that you want in the report select
the Standard Output Report option in the Stats menu.
When the report button is pressed you will be presented with the
Report Editor and Generator GUI (see Figure 3-27).
Figure 3-27. Report Editor and Generator
To access the basic and state report options press the GENERATE
BASIC REPORT or the GENERATE STATE REPORT button (see
Figures 3-28, 3-29). If you have any variables you would like to add
to any of the reports you can add then using the table interface
provided. The report will be exported to Excel and displayed
automatically..
3-25
Tutorials Lesson 3
Figure 3-28. Basic report (Micrsoft Excel)
Figure 3-29. State report (Microsoft Excel)
3-26
STEP 11: Running multiple runs of your model using the

Simulation Experimenter
To access the Experimenter in Flexsim select the experimenter
button in the lower right of the main window (see Figure 3-30).
Figure 3-30
When pressed, the Simulation Experiment Control window will

appear (see Figure 3-31).
Figure 3-31. Simulation Experiment Control
3-27
Tutorials Lesson 3
The simulation experiment control GUI allows you to define a

number of replications to run the model, a warm up period, and the
simulation end time. Each run is saved in the Experiment directory
as a project. The model is saved in the final state so the user can
load the model and review the output data.
NOTE: Remember to turn on the stats before the model is run if you
wish to save the history. Stats are required if you wish to review any
histograms, or content vs. time plots. Reports and state graphs to not
need history stored. See Lesson 2 for a discussion on how to turn on
the stats and save stat histories.
STEP 12: Using Flypaths for model presentation

Flypaths allow a modeler to specify a sequence of view points that
can be played back at user-defined time intervals. Multiple flypaths
can be defined. When editing a flypath, the sequence of view points
can be captured automatically. The user specifies the time required
to travel from one view point to the next in the sequence.
The following steps create flypaths:
1. Select the Fly Paths option in the Presentation menu (see
Figure 3-32).
2.
Figure 3-32
3-28
3. The flypath GUI will then appear (see Figure 3-33).
Figure 3-33
4. Select the Add button, then select the edit button for path
1. The edit flypath dialog will appear (see Figure 3-34).
Figure 3-34. Edit flypath dialog
3-29
Tutorials Lesson 3
5. It is usually preferable to use a Persp view and adjusts the

settings to hide connections. This is done by selecting the
settings menu on the model view window (see Figure 3-35).
Figure 3-35. Model view window settings
3-30
6. The next step is to designate the model view window as the

selected view (sv). This is done by right clicking in the model
view window and selecting the Set as Selected View sv()
option (see Figure 3-36).
Figure 3-36. Designating the model view as the selected view sv()
3-31
Tutorials Lesson 3
7. Once the model view has been designated as the selected

view you can add a view point to the flypath. This is done by
navigating the model view to the desired view with the
mouse. Once you have the view in the model view window
that you want to add to the fly path just press the
in the edit flypath dialog. The view
information will be added to the flypath table (see Figure 337).
Figure 3-37. Adding a sv() point to the flypath dialog
NOTE: The time value is in milliseconds. The value 1000 will return a
1 second fly-to time for the view.
8. Repeat the process by adjusting the model view to a
different location and then adding the point to the list as
described in the previous step.
9. Once you have finished adding view points to the list name
the flypath and then select the OK button.
3-32
10. To run the flypath select the run option from the fly path GUI
(see Figure 3-38). The flypath will run even though the model
is not running. The flypath is based off the computer clock
time not the simulation clock. This allows the user to run the
model fast while maintaining a nice smooth fly through
experience.
Figure 3-38. Run the flay path
NOTE: If the flypath does not run, make sure that the current model
view is designated as the selected view sv(). See step 5 above.
This completes lesson 3. Congratulations!
3-33
Tutorials Lesson 3
Lesson 3 Extra Mile

Introduction
This extra mile session is designed to teach the modeler how to
develop a Flexsim presentation. Flexsim has a unique capability to
integrate simulation models with 3D text slides and fly paths to
create a flow for the presentation. No other software in the world
combines discrete event simulation, presentation slides, and fly
through in a true 3d environment. By learning this technique a whole
new presentation platform will be available to you to use with or
without simulation.
What You Will Learn

1. How to add presentation slides to the model.
2. How to define 3D text.
3. How to use the Presentation Builder model view to build a
sequence of fly paths.
4. How to edit fly path sequences.
5. How to run a Flexsim Presentation.
New Objects, and Model View Options

In this lesson you will be introduced to the Presentation slide option
of the VisualTool. You will also learn how to use to
Presentation Builder model view to build and edit fly path
sequences. And you will learn how to use the Full Screen view
to show the presentation.

3-34
Model 3 Extra Mile Description

In model 3 Extra Mile we will use the model we developed in Model 2
Extra Mile to create a presentation for management. The only
additions we will make to the model will be used in the presentation.
First we will add an opening slide that will identify the objectives of
the presentation. The objective of this model is to show that 2
operators are needed to minimize the average wait time in the queue
before the processes and to show the state charts of each operator
to prove they are not over works. Additionally we want to know what
the average wait for a fork truck is in the queue after the process.
The presentation should provide the information necessary to
convince management that the process run reasonably smoothly.
3-35
Tutorials Lesson 3

Building Model 3 Extra Mile
To start building model 3 extra mile you will need to load Model 2
Extra Mile from the last Extra Mile lesson.
STEP 1: Load Model 2 Extra Mile and Compile
STEP 2: Add the VisualTool to the model and select the
Presentation Slide option
Before we start building the presentation slide, close the Ortho view
and open the Persp view. This view is preferred when viewing
presentation slides. To add a presentation slide to the model dragand-drop a VisualTool into the model view window to the left of the
model (Figure 3-39).
Figure 3-39. Adding a VisualTool to the model
3-36
Now double-click on the VisualTool to open the parameters GUI. In

the Visual Display pick list select the Presentation Slide option
(Figure 3-40) and click the OK button.
Figure 3-40. Selecting the Presentation Slide visual display
Once the Presentation Slide option is selected the VisualTool now

becomes a special container for text display. This means that when
you drag-and-drop another VisualTool object into the presentation
slide it will automatically be added as a 3D text to the slide. The first
VisualTool you add will be placed as a header text on the slide.
Additional VisualTools may be added to slide as bullet points on the
slide. They will automatically be formatted on the slide. If we wanted
to have a slide header and 3 bullet points on the slide we would need
to drag-and-drop 4 VisualTools onto the slide.
3-37
Tutorials Lesson 3
STEP 3: Drag-and-drop 4 VisualTool objects onto the

Presentation Slide
Drag-and-drop 4 additional VisualTools into the Presentation Slide.
Make sure you drop them on the slide. If done correctly you should
see the word HELLO 4 times on the slide. The first will be the
header text and the following 3 will be bullet text (figure 3-41).
Figure 3-41. Adding text to the slide
At this point we have all the elements to build the slide. There is a
background (the Flexsim logo is defined as the texture on the
presentation slide), and text to define what we want to say on the
slide. The next step is to define the text to say what we want.
3-38
STEP 4: Defining the text

To define the text on the slide, double-click on the presentation slide.
This will open the parameters GUI for the VisualTool. A new tab will
now appear at the top called Texts. Select this tab and you will now
see the input fields to define the 4 text objects on the slide (Figure 342). For convenience you may want to rename The VisualTool to
Opening Slide.
There is room for 4

text objects in the
Texts tab. If you
have more than 4
the text can be
edited by doubleclicking on the text
itself on the slide.
This will open the
Text GUI only and
the text can be
edited.
Each text is a
separate
VisualTool object
that can be edited
individually.
Figure 3-42. The Texts tab
Each text can now be edited by pressing the
code template
button.
3-39
Tutorials Lesson 3
For Text 1 select the
button and enter the following text:
Then press the OK button.

Text Layout Tip
Text can be moved
and arranged on the
slide by clicking on
the text and moving
it with the mouse.
The text will show a
yellow box around it
when selected.
Then give the text some 3D thickness by placing the number .2 in

the thickness field, and change the color of the text as shown below:
The text will not change on the screen until the model is compiled.
Select OK on the presentation slide and compile the model. The
Text can also be
arranged by
selecting the
Container tab at
the bottom of the
presentation slide
GUI. This will
provide a layout grid
to position the text.
header text should now be displayed (figure 3-43).
Figure 3-43. Header text after compile
3-40
Now lets edit the bullet points on the slide. On each text we will
change the Text Size to .75 and the Text Thickness .1as shown
below since they should be smaller than the header text.
Define Text 2 as follows:
Select the OK button on the presentation slide and compile the

model.
3-41
Tutorials Lesson 3
You may need to adjust the size of the slide background to fit the
text. This is done by selecting the slide and then stretching the slide
by selecting the yellow ball on the lower right corner (Figure 3-44).
Figure 3-44. Adjusting the slide size to fit the text
The slide is now ready (Figure 3-45).
Figure 3-45. Finished slide
3-42
STEP 5: Defining the Slide Background

You may notice how the background texture interferes with the text
on the slide so it may be necessary to change or remove the
background texture.
Transparency
The background can be made to have transparency by selecting a
.bmp or .jpg file that have a .tmp or tpg counterpart. When ever a
texture is used in Flexsim, say a file called mypicture.jpg, the
software will look for a file with the same name with a .tpg extension,
or in this case a mypicture.tpg file in the same directory. If that file
exists it will use the .tpg to determine the transparency of the texture.
Wherever the .tpg file is black there will be complete transparency,
and where it is completely white there will be no transparency. For
shades in between you will have degrees of transparency. See the
following examples:
Flexsim.bmp
BalanceRock.jpg
Flexsim.tmp
+ BalanceRock.tpg
transparency
= transparent and solid
BalanceRock2.jpg + BalanceRock2.tpg = transparency, transparent, and solid
3-43
Tutorials Lesson 3
To obtain this result just call the .bmp, or .jpg file as the texture and if
the .tmp, or tpg file is in the same directory (you dont have to specify
the .t** file as a texture) you will get transparency automatically.
For the presentation slide for this model we will use the Flexsim.bmp
file in the Samples/Presentation Sample Media directory. There is a
Flexsim.tmp file in this directory that will provide the transparency for
the slide background.
Select this file by double-clicking on the presentation slide and in the
Texture box select the browse button
to open the Select
Bitmap file dialog (Figure 3-46).
Figure 3-46. Select the Flexsim.bmp file in the Presentation Samples Media
directory (in the Samples directory)
Once selected click the Open button, then select the OK button
on the presentation slide.
3-44
The Flexsim logo will now have transparency on the slide

background (Figure 3-47).
Figure 3-47. Slide with transparency in the background
3-45
Tutorials Lesson 3
STEP 6: Position the Slide for the Presentation

For our presentation it would be best if the slide was standing up and
not on the floor. To make this change double-click on the
presentation slide to bring up the parameters GUI. In the Position,
Rotation, and Size box change the Z value to 3.00 and the RX
value to 90.00 (Figure 3-48).
Slide Layout Tip

The slide can be
manipulated in the
model view with the
mouse. Just select
the slide then with
the right mouse
button pressed you
can rotate the slide.
With both the right
and left buttons
pressed you can
change the height.
Figure 3-48. Adjusting the height and rotation
3-46
The slide is now completely ready for the presentation (Figure 3-49).
Figure 3-49. View of the completed slide
Since all of the other visual components have already been placed in
the model in developing the Model 2 Extra Mile file we are now ready
to define the flow of the presentation with fly paths.
3-47
Tutorials Lesson 3
STEP 7: Defining Fly Paths Using the Presentation Builder

To minimize the number of model view windows open close the
current model view before opening the Presentation Builder model
view. To open the Presentation Builder model view select the
Presentation Builder in the Presentation menu.
The presentation builder model view is a perspective view with some

added features. There is a set of buttons in the upper right corner of
the window and the background color is light blue (Figure 3-50).
Figure 3-50. Presentation Builder model view
There are also special features for presentation navigation that the
Ortho and Perspective view do not have. Presentations can only be
run from the Presentation Builder model view or the Full Screen
model view.
3-48
Presentation Basics
A Flexsim presentation is a sequence of fly paths. A sequence (fly
path) may have several view points or fly-to points. Once a
sequence is started it will run through each view point until it comes
to the last one. You can define the time it takes to fly-to each of the
view points in a sequence. Then it will stop. The next sequence will
begin when the Space Bar is pressed. You can also go-back to the
previous sequence by pressing the B key. The first nine (9)
sequences defined are also assigned to the number keys 1-9. That
means you can jump the sequence number 5 by pressing the 5 key.
How to Define a Sequence (Fly Path)
You define a sequence by following these steps:
1. Adjust the view to the point you want the sequence to start.
2. Press the New Sequence button in the upper right corner

of the model view. You should see the number 1 appear in
the current value. This action will start a new sequence AND
3-49
Tutorials Lesson 3
place the first view point in the sequence.
3-50
3. Adjust the model view to the next position you want to fly-to
in this sequence and select the New View Point button.
For this presentation we will use 2 view points, so we need

to add only one new view point.
3-51
Tutorials Lesson 3
4. When you are finished adding view point select the Edit
button to view the fly path editor. You can now adjust the time it
takes to fly to each point. The time is in the first column of the
table and is in milliseconds. 1000 is equal to 1 second.
Adjust the time to go to the second point to 4000 (4 seconds).

Now we are ready to add a new sequence.
3-52
5. Add a new sequence by adjusting the model view to the

content graph. Then press the New Sequence. You should
see the Current value change to 2.
6. Adjust the model view to the queue wait time histogram and
then press the New View Point button.
3-53
Tutorials Lesson 3
3-54
7. Press the Edit button to edit the time to the second view
point to 4000.
This will finish the second sequence.

8. Adjust the model view to show the 2 Pie Charts for each
operator. Place the view up high so we can zoom in on the
next view point. Now press the New Sequence button. The
3-55
Tutorials Lesson 3
number 3 should now be displayed as current.
3-56
9. Adjust the view to zoom into the pie charts and then press
the New View Point button.
3-57
Tutorials Lesson 3
10. Press the Edit button to edit the time for view point 2 as in
the other sequences to 4000.
3-58
11. Adjust the model view to show the text by the queue where
the fork truck picks up. Set this view at an angle and then
press the New Sequence button. This will add our 4 th and
final sequence for this presentation.
3-59
Tutorials Lesson 3
12. Adjust the model view to look straight at the text and then
press the New View Point button.
3-60
13. Press the Edit button to edit the time for the second point to
4000 as before on the previous sequences.
We have now completed 4 sequences for your presentation. It time

to run the presentation to see how it looks.
3-61
Tutorials Lesson 3
STEP 8: Running the Presentation

To run the presentation compile the model, click on the animation
window (the window needs to be selected for the navigation to work),
and the press the Space Bar or the number key 1. This should take
you to the first sequence and run the fly path. Hit the Space Bar to
move to the second sequence, and so on. Amazing! You have built
your first presentation in Flexsim! Power Point will never be the same
again.
To view a larger presentation open the sample model called Flexsim
Introduction.fsm by pressing the Samples button on the toolbar.
You are only limited by your own creativity when you create
presentations.
You have now experienced a basic introduction to Flexsim, the latest
and greatest in simulation technology. There is a vast world of
additional features, tools, and capabilities within Flexsim that cannot
be covered in this basic tutorial. We invite you to attend one of our
Flexsim training courses to learn more about what the software can
do for you. Training courses are listed at www.flexsim.com
Have fun exploring the world of Flexsim. If you ever need help or
have any questions please contact our support group at
support@flexsim.com.
3-62
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Flexsim User Guide

Copyright 2003, Flexsim Software Products, Inc.

Flexsim User Guide

Copyright 2003, Flexsim Software Products, Inc.

What You Will Learn

Approximate Time to Complete this Lesson

Flexsim User Guide

Figure 1-1. Model 1 Diagram

Copyright 2003, Flexsim Software Products, Inc.

Flexsim Software Concept Learning

Combiner, Separator, Rack, FlowRack, Reservoir, Dispatcher,

VisualTool, and CollisionObject. Flexsim objects are drag and drop

Flexsim User Guide

operators, transporters, cranes, and ASRSvehicles from fixed

Copyright 2003, Flexsim Software Products, Inc.

Step-By-Step Model Construction

Flexsim User Guide

STEP 4: Connect the ports

Copyright 2003, Flexsim Software Products, Inc.

Figure 1-4.Yellow line appears during the drag.

Figure 1-5. Black connection line when you release.

Finish the connections by connecting the Queue to each of the

Figure 1-6. Completed port connections.

Flexsim User Guide

The next step will be to change the parameters of the different

Figure 1-7. Source GUI

All Flexsim objects have a number of pages or tabs that present

Inter-Arrival time and the itemtype to generate 3 types of items. To

to a 20. Select the OK button to return to the parameters page.

Flexsim User Guide

The next thing we need to do is assign an itemtype number to the

and see the following information

Copyright 2003, Flexsim Software Products, Inc.

The duniform distribution is similar to a uniform distribution except

Change the Maximum Content field to 25. Select the

Flexsim User Guide

STEP 8: Assign the Flow options for the Queue

Since we have assigned an itemtype number equal to 1, 2, or 3, we can

Copyright 2003, Flexsim Software Products, Inc.

STEP 9: Assigning operation times to the Processors

(see figure 1-15).

At this time there is no need to modify the conveyors.

Flexsim User Guide

from the toolbar.

On the lower left of the main window and click on the

On the simulation run control window and click on the

Copyright 2003, Flexsim Software Products, Inc.

STEP 13: Model Navigation

Flexsim User Guide

STEP 14: Viewing simple statistics

Copyright 2003, Flexsim Software Products, Inc.

What You Will Learn

Approximate Time to Complete this Lesson

Figure 2-1. Diagram of model 2

Flexsim Software Concept Learning

Figure 2-2. Menu when right-clicking on an object in the model view.

Copyright 2003, Flexsim Software Products, Inc.

General properties: the General tab contains general information about

Figure 2-3. General properties

Figure 2-4. Visual properties

Copyright 2003, Flexsim Software Products, Inc.

Figure 2-5. Label properties

Statistic properties: The Statistics tab displays the default information

Figure 2-6. Statistic properties