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For continuous news & analysis


www.offshore-mag.com

October 2014

World Trends and Technology for Offshore Oil and Gas Operations

Australia
update

Deepwater
technology review
ONS RPSEA DeepStar
: sary
E
r
ID ive
S
n
IN r an ort
a p
ye re
0

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International Edition
Volume 74, Number 10
October 2014
Celebrating 60 Years of Trends, Tools, and Technology

34

CONTENTS

AUSTRALIA UPDATE
Prelude turret sets new standards for size, capability .......... 34
Shells Prelude FLNG project offshore northwestern Australia continues to push the technology boundaries with a number of frsts. The
mooring turret system for the vessel is no exception. At almost 100 m
(328 ft) in height, it is the largest in the world. This part of the system
weighs 4,300 metric tons (4,740 tons) alone. The turret construction
contract is held by Drydocks World and consists of fve parts, all to
ship from Dubai to Geoje, South Korea.

Ichthys project reaches peak construction activity ............... 38


Australias Ichthys project is now offcially half way to completion. Three
mega-projects in one, the Ichthys project will involve some of the largest
offshore facilities in the industry, signifcant onshore infrastructure, and
an 889-km (552-mi) pipeline connecting the two. When complete, the
pipeline will become the ffth-longest subsea pipeline in the world.

Australian research aims


to reduce pipeline, drilling costs............................................. 42
Australia has invested heavily in the oil and gas industry but with
increasing capex and ever-increasing demand, the country is focusing heavily on R&D to help mitigate costs while continuing to attract
foreign investment to exploit its oil and gas reserves. Australian researchers have pinpointed three areas in which costs can be decreased
through innovation and new technology.

DEEPWATER UPDATE
ONS 2014 highlights next-phase deepwater
drilling, subsea recovery challenges ...................................... 44

38

Deepwater engineering contractors Aker Solutions, Baker Hughes,


GE, and GVA outlined their visions of the way forward at the recent
Offshore Northern Seas exhibition in Stavanger, Norway.

RPSEA continues technology advance


with ultra-deepwater R&D projects ........................................ 50
The business of advancing technology continues as the Research Partnership to Secure Energy for America (RPSEA) moves forward with its
transition into the role of technical coordinator under National Energy
Technology Laboratory/US Department of Energy management in 2015.
RPSEAs Ultra-Deepwater Conference recently held in Houston not only
reviewed the status of programs under way, but also took a look ahead
at how the organization might function in the future.

Collaboration takes industry to new


technical highs, greater depths .............................................. 54
Since its inception in 1991, DeepStar has served as an incubator for
collaborative development of technologies that enhance deepwater exploration, drilling, and production. DeepStars approach to technical collaboration has delivered advances across the deepwater E&P spectrum,
from reservoir appraisal, ultra-deepwater drilling and completions, fow
assurance, subsea processing solutions to foating structures and life
extension. Some of the key research initiatives under way in its Phase
XII development are described.

Offshore (ISSN 0030-0608) is published 12 times a year, monthly by PennWell, 1421 S. Sheridan Road, Tulsa, OK 74112. Periodicals class postage paid at Tulsa, OK, and additional offices.
Copyright 2014 by PennWell. (Registered in U.S. Patent Trademark Office.) All rights reserved. Permission, however, is granted for libraries and others registered with the Copyright Clearance
Center, Inc. (CCC), 222 Rosewood Drive, Danvers, MA 01923, Phone (978) 750-8400, Fax (978) 646-8600 to photocopy articles for a base fee of $1 per copy of the article plus 35 per page.
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POSTMASTER send form 3579 to Offshore, P.O. Box 3264, Northbrook, IL 60065-3264. To receive this magazine in digital format, go to www.offshoresubscribe.com.

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Quartet

DOWNHOLE RESERVOIR
TESTING SYSTEM

Petrobras saved rig time with real-time wireless


data transmission on a deepwater well test.
The Quartet system enabled by Muzic wireless telemetry delivered highly accurate pressure data
to surface for the duration of a Petrobras deepwater well test offshore Brazil.
Obtaining downhole data in real time allowed Petrobras to terminate the test earlier than planned
and to know with certainty that their test objectives were achieved.
Read the case study at

slb.com/Quartet-Muzic

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International Edition
Volume 74, Number 10
October 2014
Celebrating 60 Years of Trends, Tools, and Technology

CONTENTS

60 YEARS OF OFFSHORE
Offshore at 60: The Blue Water breakthrough ........................ 58
In January 1962, a strange contraption under lease to Shell Oil, called
the Blue Water 1, spudded a record-setting offshore well in 297 ft
(91 m) of water in the Gulf of Mexico. The maiden voyage of the
Blue Water 1 took place a month before NASA astronaut John Glenn
became the frst person to complete an orbit of the earth. Both missions revealed a newfound human ability to explore frontiers beyond
the comfort of terra frma. On Aug. 14, 1962, Shell Oil dramatically
disclosed the details of its new foating drilling platform.

From the archives: CDI completing


frst deepwater decommissioning .......................................... 66

70

Selected from the October 1999 issue of Offshore, this article describes
Cal Dive Inc.s journey to complete the Cooper feld, the frst deepwater
subsea decommissioning project in the Gulf of Mexico.

GEOLOGY & GEOPHYSICS


Reservoir modeling: revising uncertainty
quantifcation and workfows ................................................. 70
Technology to support a better reservoir understanding is available.
Operators can continuously update models everywhere in the workfow,
from seismic to simulation. A combination of powerful hardware, an
intelligent visualization-driven framework for computation and datamanagement, and a model-driven software approach to interpreting and
modeling workfows can properly support reservoir modeling demands.

DRILLING & COMPLETION


Liner drilling enables operators to reach new depths ........... 74

74

The process of liner or casing drilling, in which the wells liner or


casing string is used as part of the drillstring, can be a cost-effective
solution to address many drilling challenges. Liner/casing drilling is
an integrated services solution that can shorten drilling time and costs,
reduce non-productive time, lower the risk of drilling through trouble
zones, and help ensure that the liner reaches total depth.

MPD and closed-loop techniques solve


drilling challenges off West Africa.......................................... 78
A complex set of challenges offshore West Africa has defed drilling efforts for more than 40 years. Multiple attempts in the areas high-pressure/high-temperature and regressive pressure regimes using conventional methods have been unable to construct a wellbore to total depth.
The solution came with an unusual scope of managed pressure drilling
(MPD) operations and closed loop well construction techniques.

ENGINEERING, CONSTRUCTION
& INSTALLATION
Industry shows renewed interest
in foat-over installation .......................................................... 82

82

Float-over installation has become an attractive alternative to heavy-lift


crane installation for offshore construction, as increasing size and weight
of offshore platform topsides continually exceed the lifting capacity of
cranes. Dockwise Ltd. analyzed topsides installation trends from 2005
to 2012, and found that the demand for cost-effective and more fexible
alternatives to crane installations has been the driving force behind foatover installation using semisubmersible heavy transport vessels.

4 Offshore October 2014 www.offshore-mag.com

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International Edition

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Volume 74, Number 10


October 2014

COVER: With much of the oil and


gas world watching developments
offshore northwest Australia, Shell
continues to pursue its Prelude FLNG
project, the frst of its kind. The hull,
shown on the cover, is in Geoje, South
Korea, at Samsung Heavy Industries
shipyard awaiting arrival of the largest
non-disconnectable internal mooring
turret ever built. The mooring system is
just one of several technologies being
adapted for use on the largest foating
facility ever built. These design hurdles
range from shrinking the footprint of
an equivalent onshore LNG processing plant by 75% to dealing with liquid
natural gas sloshing in partially flled
tanks. Shell expects Prelude to be the
frst of many FLNG installations to
come. (Photo courtesy Shell)

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SUBSEA
Subsea power grid accelerating transfer of topsides functions to seafoor............ 84
Siemens is close to completing an initial test program on the four main components of a proposed subsea power distribution hub. The Subsea Power Grid will be connected on the seafoor
to an array of new equipment emerging for subsea production, processing, and boosting. This
should facilitate expansion of feld development into deeper water, longer step-outs, and more
demanding production environments.

FLOWLINES & PIPELINES


Reservoir conditions, fow regimes challenge measurement accuracy .................. 86
Multi-phase meters play an increasingly important role from royalty and fscal allocation to
production control, prevention of water encroachment, and the generation of real-time well data
to help diagnose and optimize well performance. Yet, as multi-phase meters continue to increase
their market penetration, more challenges arise.

D E P A R T M E N T S

Online .................................................... 8
Comment ............................................. 10
Data ..................................................... 12
Global E&P .......................................... 14
Offshore Europe .................................. 18
Gulf of Mexico ..................................... 20
Subsea Systems ................................. 22
Vessels, Rigs, & Surface Systems ...... 24

Drilling & Production .......................... 26


Geosciences ........................................ 28
Offshore Automation Solutions .......... 30
Regulatory Perspectives..................... 32
Business Briefs ................................... 90
Advertisers Index............................... 95
Beyond the Horizon ............................ 96

6 Offshore October 2014 www.offshore-mag.com

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PennWell

1455 West Loop South, Suite 400, Houston, TX 77027 U.S.A.


Tel: (01) 713 621-9720 Fax: (01) 713 963-6296

Available at

VICE PRESIDENT and GROUP PUBLISHER


Mark Peters
markp@pennwell.com

CHIEF EDITOR/CONFERENCES EDITORIAL DIRECTOR

Offshore-mag.com

David Paganie
davidp@pennwell.com

MANAGING EDITOR
Bruce A. Beaubouef
bruceb@pennwell.com

TECHNOLOGY EDITOR,
SUBSEA & SEISMIC
Gene Kliewer
genek@pennwell.com

EDITOR-EUROPE
Jeremy Beckman
jeremyb@pennwell.com

SENIOR TECHNOLOGY EDITOR/


DOMESTIC CONFERENCES
EDTORIAL DIRECTOR
Robin Dupre
robind@pennwell.com

ASSISTANT EDITOR
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jessicat@pennwell.com

POSTER EDITOR
E. Kurt Albaugh, P.E.
Kurt.albaugh@yahoo.com

ART DIRECTOR
Josh Troutman

CONTRIBUTING EDITORS
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Doug Gray (Rio de Janeiro)
Nick Terdre (London)
Gurdip Singh (Singapore)
Wendy Laursen (Australia)

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OFFSHORE EVENTS
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CORPORATE HEADQUARTERS
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Member
All Rights reserved
Offshore ISSN-0030-0608
Printed in the U.S.A.
GST No. 126813153
CHAIRMAN:
Frank T. Lauinger
PRESIDENT/CHIEF EXECUTIVE OFFICER:
Robert F. Biolchini
CHIEF FINANCIAL OFFICER:
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Latest news
The latest news is posted daily for the offshore oil and gas industry covering
technology, companies, personnel moves, and products.

Offshore commemorates 60 years


First published in 1954 by Texas native Long John Latham in a small town
north of Houston, Offshore magazine has evolved into an industry leading
global must-read for world trends and technology. Scroll through featured anniversary articles and the interactive timeline to experience the changes in the
offshore oil and gas industry over the past 60 years.
http://www.offshore-mag.com/offshore60.html

New videos
Interviews of offshore
oil and gas industry pioneers
Offshore magazine is pleased to provide video interviews of offshore oil and
gas pioneers. These industry pacesetters offer their thoughts on their early
days in the industry, and discuss how the relevant technologies and applications have evolved over time. They also speak to the challenges and issues that
the industry faces today.
These interviews, completed in 2013, were undertaken as part of Offshores
partnership with the Offshore Energy Center and the George Bush Presidential Library and Museum at Texas A&M University, and its exhibit Offshore
Drilling: The Promise of Discovery, which runs through January 2015. Video
production provided by Frame by Frame, College Station, Texas.
http://www.offshore-mag.com/index/celebrate60/inter view-videos.
html

New on demand webcast


Improving the Design of Subsea Riser Systems

Experts from Intel, Cray, and Altair discuss a high-performance computing


solution proven to improve speed and performance in designing subsea drilling risers. Attendees will learn performance benchmarks and recommended
confgurations for a solution that increases riser design accuracy, extends
component life, reduces uncertainty, and improves the overall safety of ultradeepwater systems.
http://www.offshore-mag.com/webcasts/offshore/2014/10/improving-the-design-of-subsea-riser-systems.html

Browse Offshore magazine


Peruse the cover issue and archives back to 1995.
www.offshore-mag.com

Submit an article
Offshore magazine accepts editorial contributions. To submit an article,
please review the guidelines posted on our website by following the link below.
www.offshore-mag.com/index/about-us/article-submission.html

Publications Mail Agreement Number 40052420


GST No. 126813153

8 Offshore October 2014 www.offshore-mag.com

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COMMENT

David Paganie Houston

Historic initiative paved way


for deepwater, industry collaboration
Recent reports indicate that deepwater and ultra-deepwater capex will continue their
upward trend. Infeld Systems predicts it will grow 8% from now to 2018. Developments
offshore Brazil, myriad FLNG/FPSO projects underway and in planning, and new deepwater regions joining the trend all contribute. They also expand the defnition of deepwater and ultra-deepwater.
But what, exactly, is deepwater? What are the defning water-depth parameters? What
are the technological limitations? The answers depend on who you ask, and when. In the
early 1960s, Shell launched a technology development program to extend the water-depth
limitation of drilling and production to 600 ft. That was considered deepwater back then.
The program was top-secret to give Shell a competitive advantage for deepwater leases in
an upcoming bid round. To Shells chagrin, it was the only bidder on a handful of deepwater
tracts, which, as a result, were defaulted back to the government. The operator concluded
that there had to be competition both to enable Shell to acquire the deepwater acreage and
to stimulate the commercialization of the technology. It would need to share its knowledge
with the industry. Thus, in 1963, Shell held an unprecedented three-week educational program on offshore technology for representatives from industry and government.
Most importantly, they (Shell) established a new learning curve, redefning what was
possible at the time, helping other companies in the industry see the potential of offshore,
and fostering a new spirit of technological cooperation, writes Tyler Priest, associate
professor and author of The Offshore Imperative: Shell Oils Search for Petroleum in Postwar
America. As part of our ongoing coverage of Offshores 60-year anniversary, Priest shares
an excerpt of this compelling story beginning on page 58.
Regardless of defnition, a lot of attention is being directed toward deepwater. ONS
2014 stressed the next phase of deepwater drilling and subsea recovery. See Jeremy
Beckmans review of the conference starting on page 44.

Australian technology
Shell, today, continues to push the boundaries of technology development. A good example is the Shell-operated Prelude FLNG project for installation offshore Australia. It
boasts a number of industry frsts, including its mooring turret. Upon completion, it will
be the largest of its kind in the world. Gene Kliewer, Offshore Technology Editor, Subsea
& Seismic, interviewed Shell senior management for a review of the projects key design
parameters, and the outlook for similar projects. Kliewers report begins on page 34.
Elsewhere in Australia, the Ichthys project is now offcially half way to completion. Three
mega-projects in one, Ichthys will involve some of the largest offshore facilities in the industry, signifcant onshore infrastructure, and an 889-km (552-mi) pipeline connecting the
two. When complete, the pipeline will become the ffth-longest subsea pipeline in the world.
Offshore contributing editor Wendy Laursen shares a detailed review of the project
scope, challenges, design strategy, and construction progress to-date. Laursens report
begins on page 38.

Subsea power grid


Siemens is close to completing an initial test program on the four main components (subsea transformer, subsea MV Switchgear, subsea variable speed drive, and subsea power
control & communication system) of a proposed subsea power distribution hub. The Subsea
Power Grid will be connected on the seafoor to the array of new equipment emerging for
subsea production, processing and boosting. This should facilitate expansion of feld development into deeper water, longer step-outs, and more demanding production environments,
suggests Jeremy Beckman, Offshore Editor, Europe. The development, testing and qualifcation program is supported by Chevron, ExxonMobil, Petrobras and Statoil. The technologies they and other operators are looking to transfer to the seabed include gas compression,
water injection, multiphase booster pumps, and subsea separation.
Beckmans full report on the subsea power grids design, components, and qualifcation status begins on page 84.

10 Offshore October 2014 www.offshore-mag.com

1410OFF_10 10

To respond to articles in Offshore, or to offer articles for publication,


contact the editor by email (davidp@pennwell.com).

10/1/14 3:57 PM

You Have Enough Things to Worry About

Dont let your wellhead be one of them!


DRIL-QUIP is committed to providing the most dependable subsea wellhead systems in the
industry. To enhance our system approach, we developed 3-D fnite element analysis (FEA)
methodology that accurately predicts strength capacities. We designed and built a
horizontal test machine with proprietary control system to provide physical validation of
our advanced FEA design verifcation in accordance with API Technical Report 1PER15K-1
recommendations. Our subsea wellhead systems are compliant to the latest editions of API
17D and API 6A (PR2). DRIL-QUIPS BigBore II-H subsea wellhead casing hanger and seal
arrangement is now qualifed to API 6A Appendix F Group 4 dynamic test requirements.
Setting the standards for safe, reliable subsea wellhead systems enables DRIL-QUIP to
deliver peace of mind, giving you one less thing to worry about. Contact one of our local
ofces and experience the DRIL-QUIP diference.

1410OFF_11 11

Validation testing of a subsea wellhead system


in DRIL-QUIPS horizontal test machine.

10/1/14 3:57 PM

G L O B A L D ATA

Worldwide day rates

Worldwide offshore rig count & utilization rate

$151,000
$151,000
$151,000
$151,000
$151,000
$151,000
$151,000
$151,000
$151,000
$151,000
$151,000
$151,000

$460,989
$465,759
$472,587
$477,497
$480,353
$486,160
$487,145
$497,479
$500,733
$502,751
$502,771
$506,750

$681,000
$681,000
$681,000
$681,000
$681,000
$681,000
$735,000
$735,000
$735,000
$735,000
$735,000
$735,000

$30,000
$30,000
$30,000
$30,000
$30,000
$30,000
$30,000
$30,000
$30,000
$30,000
$30,000
$30,000

$125,384
$126,303
$127,986
$127,469
$129,462
$131,160
$130,610
$131,247
$131,924
$133,665
$136,846
$136,624

$365,000
$365,000
$365,000
$365,000
$365,000
$365,000
$365,000
$365,000
$365,000
$377,000
$377,000
$377,000

$145,000
$145,000
$145,000
$145,000
$145,000
$145,000
$145,000
$145,000
$145,000
$145,000
$145,000
$145,000

$386,554
$382,295
$395,521
$394,529
$394,603
$393,032
$387,284
$391,396
$393,873
$395,812
$396,901
$397,563

$656,662
$656,662
$656,662
$656,662
$656,662
$656,662
$656,662
$656,662
$656,662
$656,662
$656,662
$656,662

Drillship
2013 Sept
2013 Oct
2013 Nov
2013 Dec
2014 Jan
2014 Feb
2014 Mar
2014 Apr
2014 May
2014 June
2014 July
2014 Aug
Jackup
2013 Sept
2013 Oct
2013 Nov
2013 Dec
2014 Jan
2014 Feb
2014 Mar
2014 Apr
2014 May
2014 June
2014 July
2014 Aug
Semi
2013 Sept
2013 Oct
2013 Nov
2013 Dec
2014 Jan
2014 Feb
2014 Mar
2014 Apr
2014 May
2014 June
2014 July
2014 Aug
Source: Rigzone.com

This month Infield Systems looks at offshore capex


distribution in Australia up to 2018.
Australia will continue to attract significant offshore
investment, with key operators Woodside, Chevron,
Inpex, and Shell projected to account for a combined
60% of the countrys capex. Woodside-operated developments are expected to require the highest levels of
offshore expenditure, with the Browse resources which
will require the use of three FLNG FPSOs projected
to account for almost 39% of the companys Australian
offshore investment over the timeframe. Chevron will
continue to invest in the Greater Gorgon Area, while its
Wheatstone project is anticipated to be the most capital
intensive field development that the IOC will develop
over the 2014-2018 period. Inpexs Ichthys field, which
requires an FPSO and semisubmersible platform, is
anticipated to require the largest offshore investment in
Australia over the next five years. While Shells Prelude

July 2012 August 2014


Contracted fleet utilization

Total fleet

Contracted

Working

100

1,000

No. of rigs

Maximum

Source: IHS

Average

900

90

800

80

700

70

600

60

500

Fleet utilization rate %

Minimum

50

ly
Ju

12

12
ct

n
Ja

13
Ap

13
ril

ly
Ju

13
O

13
ct

n
Ja

14

14
ril

Ap

ly
Ju

14

Operator capex share (%) in Australia 2009-2018


Shell
Apache
ExxonMobil

Chevron
Woodside
Inpex
Operator capex share (%)

Year/Month

GDF Suez
PTTEP
ConocoPhillips

BHP Billiton
Others

100
90
80
70
60
50
40
30
20
10
0

2009

2010

2011

2012

2013

2014

2015

2016

2017

2018

Source: Infield Systems

FLNG project is likely to account for almost 70% of the operators Australian offshore capex to 2018, with
the FLNG FPSO anticipated to be installed toward the end of the timeframe.
The floating platforms market in Australia is projected to see significant levels of investment to 2018,
supported by the growth of FLNG upon which Australia is anticipated to capitalize in order to exploit
remote offshore gas reserves as well as the development of other various floating developments such
as the Ichthys, Equus, and Laverda projects. Likewise the pipelines market is also projected to require significant investment during the timeframe, driven by a number of subsea developments which are required
where deeper waters prevent the use of fixed platforms and thus require the use of subsea production
equipment, and long export pipelines including the Ichthys and Poseidon export lines. With increased
levels of offshore activity in Australia the demand for subsea infrastructure, and thus expenditure demand,
will undoubtedly increase over the next five years.
George Griffiths, Senior Energy Researcher, Infield Systems

12 Offshore October 2014 www.offshore-mag.com

1410OFF_12 12

10/1/14 3:57 PM

1410OFF_13 13

10/1/14 3:57 PM

Jeremy Beckman London

GLOBAL E&P

Analysts forecast steady


deepwater growth

environment. The results will help determine options for a southwest area tieback
on the feld.

KCA Deutag subsidiary RDS is performing


a drilling front-end engineering and design
study for main contractor AMEC for the Sea
Lion development in the offshore North Falkland basin. This covers the drilling rig modules for the proposed TLP, to be installed 200
km (124 mi) north of the Falkland Islands.

Brazil will account for 32% of deep and


ultra-deepwater capex worldwide between
now and 2018, according to a report from Infeld Systems. Overall, the market is set for
8% capital growth over this period, the authors add. Other contributory factors will be
an increase in FLNG/FPSO projects across
Southeast Asia, Australasia and the Middle
East, and deepwater gas pipeline projects in
Europe such as Polarled in the Norwegian
Sea and South Stream in the Black Sea.
Infeld also foresees steep increases in
deepwater activity outside the established
Atlantic triangle area, including projects
such as the Krishna Godavari UD and Dhirubhai developments off eastern India and
the giant Rotan offshore Malaysia, where
the PFLNG-2 facility is due to be installed in
2018. Infeld expects a total of 81 operators
to contribute to deep and ultra-deepwater
capex over the period compared with 55
during 2009-2013, with independents such
as Anadarko and Noble Energy among the
highest spenders.

West Africa
Nigerias Department of Petroleum Resources has sanctioned development of the
Afren-operated Aje oil feld. The frst-phase
will involve tieback of two subsea production
wells to a leased FPSO, with start-up likely
in late 2015.

Mediterranean Sea

North/Central America
Shell has resubmitted a draft plan to the
US Department of the Interior concerning
exploration drilling in the Chukchi Sea. According to the New York Times, the company
plans to use two rigs for a campaign in 2015
or 2016. Shell holds interests in three prospects spanning fve offshore blocks.

Statoil and state-owned entity Petronic are


looking to collaborate on joint oil and gas activities offshore Nicaraguas Pacifc coast.
They have submitted a request to the countrys Ministry of Energy and Mines to negotiate concession contracts in the region,
where Petronic has authorized Geoex International to acquire 32,000 sq km (12,355 sq
mi) of 3D seismic.

South America/
Caribbean Sea
BP has awarded Technip an EPIC contract
for the Juniper project offshore southeast
Trinidad. Technips Houston center will manage the program which includes construction of a 10,400-ton (9,434-metric ton) platform, designed to process 590 MMcf/d (17
MMcm/d) of gas, and engineer and install a
10-km (6.2-mi) 26-in. rigid pipeline and associated fexible fowlines, umbilicals, and other
subsea structures. Offshore work is expected
to start during the second half of 2016.

Petrobras has confrmed an extension of


a gas and light oil discovery in the Moita
basin area of the Sergipe-Alagoas basin offshore Brazil. Moita Bonita 3, the second well

The FPSO Cidade de Ilhabela left the Brasa


shipyard last month for sea trials ahead of
starting service on the Sapinho field in the
presalt Santos basin offshore Brazil. Owners
SBM Offshore, Quiroz Galvo Oleo e Gas, and
Mitsubishi will operate the vessel on behalf of
Petrobras and its block BM-S-9 partners BG and
Repsol. (Photo courtesy SBM Offshore)

in the BM-EAL-10 concession, was drilled 82


km (52 mi) from the Sergipe coast in 2,790
m (9,153 ft) of water. It encountered 40-m
(131-ft) thick reservoirs with good permeability and porosity.
In the presalt Santos basin, the company
has submitted a declaration of commerciality for three felds Sul de Guar, Nordeste
de Tupi, and Florim which it proposes to
rename Sul de Sapinho, Sepia, and Itapu.
Combined reserves are 1.214 Bboe. Production from Sepia and Itapu should start in
2018 and 2020, respectively. Concept evaluation continues for Sul de Guar.
Wood Group Kenny (WGK) is working
on conceptual engineering for Petrobras
presalt Lapa (ex-Carioca) feld, 170 m (273
km) off the south coast of Rio de Janeiro.
WGK is examining two alternative pipeline
heating systems, water or electrically trace
heated. Either would be a frst in a presalt

ADX Energy has been awarded an exploration permit in the Sicily Channel offshore
southwest Italy, on trend with the companys
Kerkouane permit in adjoining Tunisian waters. The 363 C.R.AX concession includes
the abandoned Nilde oil feld, formerly operated by Eni.

Circle Oil is reporting a promising oil


discovery in the Mahdia permit offshore
Tunisia, 120 km (74 mi) east of the port of
Sousse. The El Mediouni-1 well, drilled in
240 m (787 ft) of water, encountered light
oil in the lower Birsa and upper Ketatna carbonates, with analysis confrming a working
petroleum system both for this and other
prospects. Discovered resources could be
around 100 MMbbl.

The Petrobel joint venture has brought


onstream the DEKA gas project in the Temsah concession in Egypts offshore East
Nile Delta. Initial production is through the
Denise South-6 well, 65 km (40 mi) north of
Port Said in 100 m (328 ft) of water. JV partners BP and Eni plan fve subsea wells on
various felds in the concession, linked via
sealines to the onshore El Gamil gas plant,
with production peaking at 230 MMcf/d (6.5
MMcm/d) early next year.

Noble Energy has a letter of intent (LOI)


to supply 1.6 tcf (45 bcm) of gas over a 15year period from the deepwater Leviathan
feld offshore Israel to Jordans National
Electric Power Co. Deliveries will occur at
a border location between the two countries,
with an initial sales volume of 300 MMcf/d
(8.5 MMcm/d). Noble says it now has more
than 60% of the 22-tcf (620-bcm) felds initial
capacity tied up in LOIs with customers in
the region.

14 Offshore October 2014 www.offshore-mag.com

1410OFF_14 14

10/1/14 3:57 PM

OLE JAN DEVELOPS


SOFTWARE TO SECURE SAFE
OFFSHORE OPERATIONS

No structure is stronger than its weakest part. To avoid disasters in


offshore oil and gas eld operations, it is essential that the strength
analysis is done before the structures are put into operation.
Ole Jan Nekstad, product director at DNV GL, holds a vital
part of those analyses. Through DNV GL developed software,
he enables the industry to calculate the risk from wind, wave and
fatigue impact, something that will determine the safety, lifetime
and protability of the total operation. The software is called

Sesam, and is a complete and user-friendly tool for designing


and analyzing offshore and maritime structures.
Following the recent merger between DNV and GL, we are
now 16,000 employees worldwide dedicated to enable businesses
to meet their challenges in a safer, smarter and greener way.
We play our part in the bigger picture by taking a broader view.
Discover how at dnvgl.com

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1410OFF_15 15

10/1/14 3:57 PM

GLOBAL E&P

Energeans tender-assist rig will drill


development wells offshore Greece.
(Photo courtesy Energean)

stationary platform that will be used for drilling. All four platform
topsides and bridges are expected to be in place by year-end.

Middle East
More development phases are nearing completion at the South
Pars gas-condensate feld in the Persian Gulf. The export pipeline
has been laid between the Phase 22 facilities and the Iranian mainland, while a new platform at Phase 17 should enter service in January, adding 14.5 MMcm/d (500 MMcf/d) to the countrys output.

East Africa

Energean Oil & Gas has purchased the tender-assist rig Glen Esk
from KCA Deutag for use in a $225-million development program
offshore northwest Greece. The rig, to be renamed Energean Force,
is expected to start operations in early December. Energean plans to
drill 15 wells and install two new unmanned platforms on the Prinos
North and Epsilon felds.

Caspian Sea
Offshore delivery started last month of the topsides for the riser
block platform for Lukoils Vladimir Filanovsky feld in the Russian
sector. It will connect interfeld and export pipelines carrying oil
and gas. This month, transport was due to start on the ice-resistant

A second drillstem test on the deepwater Mzia gas discovery offshore Tanzania has reduced reservoir risk ahead of a planned development, according to operator BG Group. The DST was performed
on the Mzia-3 appraisal well in block 1 in 1,800 m (5,905 ft) of water,
6 km (3.7 mi) north of the discovery well, fowing up to 101 MMcf/d
(2.8 MMcm/d) of gas. BG now estimates recoverable resources
from blocks 1, 3, and 4 at 15 tcf (425 bcm). The drillship Deepsea
Metro-1 was due to transfer north to drill the Kamba-1 well in block 4.
Aminex has applied to Tanzanias Petroleum Development Co. to
convert an obligation for shallow-water seismic over its Nyuni Area
PSA to deepwater 3D seismic in the outboard sector. Aminex has
identifed a large prospect that appears analogous with other large
deepwater gas discoveries in neighboring blocks.

ION Geoventures has acquired an additional 2,330 km (1,448 mi) of


2D seismic over three blocks offshore the Union of the Comoros. Bahari
Resources and partner Discover Exploration commissioned the survey
which total around 18,000 sq km (6,950 sq mi) in the western part of the
Comoros. Interpretation to date indicates an extension of the same gas-

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GLOBAL E&P

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Apache has discovered a potentially large


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Rosneft has started production from the


northern section of the Chayvo oil and gas
feld offshore Sakhalin Island. In the process,
the land rig Yastreb established a new record
for a long-reach well drilled from shore, the
company reports, with a drilled depth of 10,825
m (35,515 ft) and a horizontal displacement of
9,517 m (31,223 ft). The second well will be
around 11,000 m (36,989 ft) long. Rosneft was
also due to start drilling from the newly installed Berkut platform in the Sea of Okhotsk.

CNOOC has brought onstream the Wenchang 13-6 oil feld in the Pearl River Mouth
basin offshore China. Water depth is 120 m
(393 ft). Facilities include a wellhead platform
with 12 producing wells, fve of which were in
service last month.

Shell has discovered gas in the deepwater


Marjoram structure offshore Sarawak, Malaysia. Marjoram-1 was drilled in 800 m (2,624 ft)
of water in block SK318, 180 km (112 mi) from
shore. It follows a gas fnd earlier this year on
the Rosmari prospect in the same concession.
In the shallow-water SK408 permit, SapuraKencana Energy notched its ffth gas discovery of
the year with Bakong-1, which intersected a gross
gas column of more than 600 m (1,968 ft) within
late Miocene carbonates. Total resources found to
date are more than 3 tcf (84 bcm). Petronas has
achieved start-up three months ahead of schedule
at the Banang oil feld development off peninsular Malaysia. This was the second feld onstream
in the KBM cluster (Kapal produced frst oil last
December). Facilities include a mobile offshore
production unit, a 600,000-bbl storage tanker, a
wellbay module, and a fexible fowline.

Idemitsu Oil & Gas has proven more gas


and condensate in blocks 05-1b and O5-c, 300
km (186 mi) offshore Ho Chin Minh City,
southern Vietnam. The well was spudded in
February, and drillstem tested in May and
August. The company and partners JX Nippon Oil & Gas and Teikoku Oil plan to assess
other prospects on the block.
Also off southern Vietnam, the consortium
developing the TGT feld is aiming for frst oil
in September/October 2015 from the nearby
H5 accumulation. According to partner SOCO
International, the jackup Naga 2 was due to
start drilling the frst of fve planned wells from
the newly installed wellhead platform that will
be linked by pipeline to the FPSO serving the
TGT complex.

Husky-CNOOC Madura has awarded a LOI


to Bumi Armada Offshore for a leased FPSO
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oil columns in the Triassic lower Kerauden


formation. In-place reserves could be 300
MMbbl. The location is 110 mi (180 km) north
of Port Hedland in 435 ft (133 m) of water.
Santos is also claiming a signifcant fnd in
the Browse basin. The Lasseter-1 well, 480 km
(298 mi) northeast of Broome and 35 km (22 mi)
southeast of the companys Crown discovery,
intersected a 405-m (1,329-ft) gross gas/condensate bearing interval. Lasseter is near the sites of
proposed LNG projects in the area.

te

Asia/Pacifc

donesia. The location is 65 km (40 mi) east of


Surabaya and 16 km (10 mi) south of Madura
Island. Contract value is $1.18 billion over 10
years, with optional extensions.

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10/1/14 3:57 PM

Jeremy Beckman London

OFFSHORE EUROPE

Drilling technique
brings productivity gains
Statoil plans to step up use of Baker Hughes
SureTrak steerable drilling liner (SDL) service on its wells offshore Norway.
According to a presentation at ONS Stavanger, the company will employ the technique
on up to three wells this year after favorable
results on the Grane oil feld in the North Sea.
Next in line will be Oseberg in the same sector and Midgard in the Norwegian Sea, and
further applications could follow on greenfeld
developments including Johan Sverdrup and
Gina Krog.
According to Lars Hoier, Statoils senior vice
president research, development, and innovation: The normal approach is to drill through
a formation, pull [the drillstring] out, and then
bring in the liner. However, there is a lot of
risk with hole stability in certain formations,
and the process takes time. With SDL, you
bring in the liner while drilling, which leads to
increased well robustness. The technique also
enables drilling of sections considered undrillable, and allows more optimal well placement
in some reservoirs, with a higher IOR factor.
In time, we think this could replace conventional drilling on a regular basis.
Statoil frst challenged its vendors to devise a solution in 2004. Baker Hughes responded and worked with Statoil during the
subsequent four-year development phase.
The technique was frst trialed on a Norwegian feld in 2009-2010, followed by the frst
commercial applications in 2012-2013.
SureTrak employs proven rotary steerable/liner drilling technologies, including
the AutoTrak range. Aside from eliminating
the need to re-enter the borehole to run casing or liner, the rotary steerable system allows continuous drilling without the need to
slow down to change direction.
Geir Tungesvik, Statoils drilling & well
senior vice president, said that although
the heavy-oil Grane reservoir is generally
productive, there are sections with reactive
shales that were causing the liner to collapse
when retracting the drillstring. So we were
having to drill above these shales, leaving oil
we couldnt recover. Use of SDL has allowed
the company to access 350,000 bbl from the
feld that would otherwise have stayed in the
ground. Another potential application, Tungesvik said, could be on Statfjord in the North
Sea. Although the reservoir is depleted,
there may be further volumes underneath
which until now we havent been able to access due to pressure issues.

Huldra on the way out


In the North Sea, Statoil is looking to put
a new platform in and take an existing one
out. The company has commissioned a concept study from Kvaerner Engineering for a

hookup and commissioning had to be halted


when cracks were discovered in grouting securing one of the legs to the seabed storage
tank. Talisman then decided not to use the
platform and terminated the redevelopment.
Veolia says the structure will be removed in a
single lift operation and towed to Lutelandet,
southwest Norway, in mid-2015 for dismantling and subsequent recycling.

Norways growing
undeveloped resources

Statoil is considering a new type of unmanned


platform on Oseberg. (Photo courtesy Kvaerner
Oil and Gas)

standardized, unmanned dry tree wellhead


platform for the Oseberg Future Development project. The focus will be on minimizing facilities, equipment, and costs in water
depths down to 150 m (492 ft), and the result
could be the frst of a series of unmanned
wellhead platforms replacing traditional,
higher-cost subsea tiebacks.
The Huldra feld platform, which came onstream in 2001, ceased gas/condensate production last month. Statoil will continue regular
maintenance on the facility until 2016, when
the jackup West Epsilon is due to arrive to begin
plugging the six production wells. The platform
comprises conventional topsides and a 154.5-m
(507-ft) tall jacket, each weighing 5,000 tons.
According to feld analysts ScanBoss, the company considered re-using the topsides for the
current Valemon development and also offered
the entire platform for sale on the Norwegian
version of e-Bay. Whether or not the facility
ends up being re-used or scrapped, it will have
to be removed from its current location.
Statoil says it will decommission the platform no later than 2021. The company is retaining Huldras 160-km (99-mi), 22-in. pipeline to export Valemons gas to the Heimdal
complex, while the existing condensate line
to Veslefrikk will be left in situ.
Veolia Environmental Services UK has won
a contract to decommission Talisman Energys 14,000-metric ton (15,432-ton) oil production MOPUstor platform, which never entered
service on the redeveloped Yme feld. Continued construction delays at Adyard in the UAE
led to the structure fnally being installed on
the feld in mid-2011. However, a year later

Wood Mackenzie claims Norway holds 10


Bboe of discovered resources that have yet to
be developed, of which more than 60% could
be commercialized. These are spread across
206 discoveries ranging in size from 1 MMboe
to the 2.4-Bboe Johan Sverdrup feld. Half are
in the North Sea with the remainder split between the Norwegian and Barents seas.
Another Wood Mac report details how almost half of Norways $200-billion development
spend over the next decade will be directed at
incremental projects, led by sgard and Ormen
Lange (subsea compression), Heidrun Nord
Flank, Valhall Vest Flank, and the Hod feld redevelopment. These fve projects alone should
add estimated reserves of 1 Bboe, increasing the
felds recovery factor by an average of 9%. Compared with the new Norwegian greenfeld developments, the average investment capex/bbl of
these projects is 30% lower, the analysts claim,
although some have incurred large increases in
costs that could erode their long-term value.

Denmark set
for further decline
Analysts Douglas-Westwood believe that Denmark could be a net importer of oil by 2021, with
the countrys North Sea production by that point
down to around 130,000 b/d, the lowest level
for 30 years. They point to continuing declines
in Denmarks North Sea felds, with production
halving this year to 192,000 b/d compared with
the peak of 389,000 b/d in 2004. A lack of large
discoveries has also held back the countrys upstream sector, they claim, while a paucity of fresh
developments has led to a decline in development drilling, with just eight development wells
drilled over the last three years.
In the mid-term well completions should
rise during development of the high-pressure/
high-temperature Hejre feld, although according to operator DONG Energy, work on
the topsides is behind schedule and this may
push back the start of production until 2017.
Douglas-Westwoods forecast does not take
into account the impact of two probable new
development projects. Maersk Oil & Gas has
submitted an $868-million plan to link the Adda
gas/condensate feld to its Tyra East complex
via a new 16-slot, unmanned platform and two
new subsea pipelines. Phase 1 calls for drilling of
eight wells, with start-up slated for late 2016.

18 Offshore October 2014 www.offshore-mag.com

1410OFF_18 18

10/1/14 3:57 PM

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1410OFF_19 19

10/1/14 3:57 PM

GULF OF MEXICO

Bruce Beaubouef Houston

trys largest and complex umbilical end terminations to a host foating


production platform in 7,200 ft (2,195 m) of water 279 mi (449 km) offshore Louisiana. The project is part of the frst stage of development of
the Jack South, St. Malo South, and St. Malo North drill centers.
McDermott says it executed in-house fabrication of 21 high-specifcation rigid fowline, manifold and pump jumpers, and installed
the structures using the Derrick Barge 50 (DB50) with its specialized
deepwater lowering system.
In addition, the DB50 installed more than 80 fying leads, fve additional rigid production well jumpers, and other subsea control and
production boost components. DB50 was assisted by a feet of up to
12 support vessels delivering material from various Gulf Coast fabrication and staging facilities to the offshore installation site.
Additionally, three control and two power umbilicals totaling 65 mi
(105 km) were transported and installed by the subsea construction
vessel North Ocean 102, along with other related subsea structures.
Noble Energy says it will produce the Big Bend and Dantzler fields via
tiebacks to the Thunder Hawk DeepDraft Semi located in 6,060 ft (1,847 m)
of water in the Gulf of Mexico. (Photo courtesy SBM Offshore)

Operators advancing deepwater projects


with new and existing technologies
Work is proceeding on a number of deepwater production efforts
in the Gulf of Mexico, and recent announcements regarding the Big
Bend, Dantzler, and Jack/St. Malo projects are providing fresh evidence of the Gulfs vitality as an E&P region.
Some projects are making use of existing infrastructure by tying
back to foating production facilities already in place, and some are
deploying huge new deepwater production facilities.
In mid-September, SBM Offshore reported that it had signed a
production-handling agreement with Noble Energy to produce the
Big Bend and Dantzler felds to the Thunder Hawk DeepDraft Semi
located in 6,060 ft (1,847 m) of water in the Gulf of Mexico.
First oil from the Big Bend and Dantzler felds is expected in late
2015 and 1Q 2016, respectively. At these levels, both felds will use
a maximum of 85% of total daily asset capacity. Brownfeld construction to upgrade the facility will be handled by Noble Energy.
The Big Bend feld is 18 mi (29 km) from the Thunder Hawk
platform in 7,200 ft (2,195 m) of water in Mississippi Canyon block
698. Noble Energy operates a 54% working interest in Big Bend,
alongside W&T Energy VI LLC (a wholly owned subsidiary of W&T
Offshore Inc.) with 20%, Red Willow Offshore LLC with 15.4%, and
Houston Energy Deepwater Ventures V LLC with 10.6%.
The Dantzler feld is 7 mi (11 km) from the Thunder Hawk platform
in 6,580 ft (2,006 m) of water in Mississippi Canyon block 782. Noble
Energy operates Dantzler with a 45% working interest. Additional
interest owners are entities managed by Ridgewood Energy Corp.
(including ILX Holdings II LLC, a portfolio company of Riverstone
Holdings LLC) with 35%, and W&T Energy VI with 20%. Big Bend and
Dantzler will be developed via a dual pipe-in-pipe loop system.
The Thunder Hawk DeepDraft Semi, installed in July 2009, was
developed as a steel catenary riser-friendly foater solution. The
deck and hull can be integrated quayside, avoiding costly offshore
lifting and system commissioning operations.
The Thunder Hawk platform allowed for a cost-effective development solution for Noble Energy and its partners, said SBM CEO
Bruno Chabas. The deepwater semi solution offers numerous advantages for subsea developments including reduced development capital, lower operating costs, and an accelerated development schedule.
Also in mid-September, McDermott International Inc. said it had
completed its work on the Jack and St. Malo project for Chevron USA
Inc. The project involved the installation of jumpers, fying leads, subsea pump stations, umbilicals, and subsea landing of some of the indus-

TDW performs subsea pressure isolation job


T.D. Williamson (TDW) says it was recently retained to isolate
pressure in a GoM riser so that a wye could be safely installed and
so that divers, who would be working 228 m (748 ft) subsea near the
open end of the line, would be safe.
For this job, TDW developed a custom solution that provided the dive specialist with a safe, reliable method of isolating the riser and platform from the
section that was to be prepared for the wye installation.
Before the line was isolated, it was imperative to determine whether the
line was piggable, and that the specially sized (or engineered) SmartPlug
tool would be able to negotiate the
tight bends in the riser to reach the
set location. TDW conducted a piggability and pipeline stress simulation
study by bi-directionally running a
modifed gauge pig to simulate the
exact path of the isolation tool during
the forthcoming operation. The study
confrmed that the plugging tool
would successfully traverse the piping and reach its target destination.
Working from the platform, the
TDW crew launched the tool into
the riser. As it traveled through the
riser, the team onboard the support
vessel used its remote-controlled T.D. Williamson recently used its SmartSmartTrack tracking and monitor- Plug tool to isolate pressure in a GoM rising system which uses two-way, er so that a wye could be safely installed
through-wall electromagnetic com- in advance of a tie-in to a new deepwater
munication between a transponder oil and gas system in the Gulf of Mexico.
and a receiver to track the tools (Photo courtesy T.D. Williamson)
progress, control its speed, and
monitor conditions in real time. When it reached its subsea set location
of 228 m (748 ft), the tool was set into position, where it remained for 3.5
days, isolating the riser against a pressure of 63 bar (914 psi).
With the line safely isolated, divers cut the line in preparation for
the tie-in. Throughout the operation, divers worked near the openended line while the plugging tool prevented the gas from escaping.
The wye spool was installed, and the tool was retrieved through a
valve ftted with a temporary receiver. The procedure was completed on schedule and without incident.
Keeping the divers safe while installing the piggable wye on time
was a major achievement, signaling that the next step of the plan to
tie in the line to the new deepwater oil and gas project could proceed. The task was carried out using technologies offering continuous pressure and subsea condition reports, giving the dive specialist
confdence to proceed with the installation.

20 Offshore October 2014 www.offshore-mag.com

1410OFF_20 20

10/1/14 3:57 PM

NON-DESTRUCTIVE TESTING

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offshore pipeline industry, with a primary focus on the inspection of pipe girth welds
utilizing both Real Time Radiography (RTR) and Automated Ultrasonic Testing (AUT)
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allowed SPS to grow equipment and personnel pools of the highest standard, serving
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1410OFF_21 21

10/1/14 3:57 PM

Gene Kliewer Houston

SUBSEA SYSTEMS

Subsea equipment
standardization
new DNV GL target
DNV GL has launched a new certifcation
scheme covering subsea equipment and
components. The target is to increase quality control and effciency through standardization.
Some of the benefts enumerated by DNV
GL of the new standard and certifcation are
as follows:
Provide a predictable set of documents
for integrators, equipment owners, or
operators; there will be a consistent set
of quality activities required of all suppliers in a project.
Reduce risk for the integrators and
owners by having much of the verifcation and review work completed on site
at sub-suppliers prior to being shipped
to integrators sites for assembly. Risks
will also be identifed at earlier stages
of a project.
Improve quality and, therefore, safety
by increasing the suppliers familiarity
with the requirements and specifcations via the unifed and effcient deployment of quality control plans for the
individual projects.
Reduce pressure on the global supply
chains by facilitating the use of subcontractors for inspection and surveillance
services.
Enable suppliers to stock long-lead
items. Short lead time is important in
the development of marginal felds and
tiebacks.
The DNV GL standard aims to help interpret existing API and ISO standards, and
the certifcate will provide operators with
confdence that fabrication quality is being
controlled and assured.
For operators, it will reduce costs without sacrifcing quality, innovation, or safety
and subsequently shorten lead times. For
suppliers, it will increase predictability and
enable the strategic stocking of long-lead
items, said Bjrn Sgrd, segment director
for subsea at DNV GL Oil & Gas.
In a related step, Statoil has asked DNV to
organize a joint industry project to develop
subsea processing equipment interface
standards.
Think of the modules as LEGO bricks.
By having standardized module dimensions
which may be assembled using standard tieins, we may combine technology from different suppliers and also cover several needs
through subsea solutions. This will reduce
costs and increase volume, says executive
vice president of Technology, Projects &
Drilling in Statoil, Margareth vrum.
Statoil believes that this standardization
initiative will help increase the number of

Siemens to acquire Dresser-Rand


Siemens has agreed to acquire Dresser-Rand for $7.6 billion. The friendly takeover
bid is supported by Dresser-Rands board of directors, according to Siemens. The
transaction is expected to close by next summer.
Given the vision Siemens has for Dresser-Rand as its oil and gas company, and
its expressed wishes to build Dresser-Rands product and service portfolio with
some of the existing Siemens offerings that have previously been marketed separately into the oil and gas space, it is clear that this is a transaction that should
create value for clients, as well as for both sets of shareholders, that would not have
otherwise been achieved had Dresser-Rand not become part of the Siemens group,
said Vincent R. Volpe Jr. CEO and president of Dresser-Rand.
Our intention is to leverage these strengths by maintaining the existing company
and brand name and selectively moving complementary products and services from
the existing Siemens portfolio into Dresser-Rand enabling us to offer a much broader
range of products, services and solutions to meet our customers needs, said Lisa
Davis, member of the Managing Board of Siemens AG.

business cases for subsea processing and


reduce the cost of new projects. Standardization will be important to secure a strong
and coordinated approach to the supplier industry in order to achieve the goal of more
proftable subsea developments.
A frst step for the JIP will be to collect
ideas, comments, and suggestions from
suppliers regarding the areas they believe
will beneft from standardization.

New vertical
subsea tree revealed
GE Oil & Gas has unveiled its Deepwater
Vertical Xmas Tree. It is rated for depths to
3,000 m (9,840 ft). It can be deployed with
GEs next-generation remote electronics
canister, the SemStar5-R. The company also
says its ModPod subsea control module
with a 220 km (137 mi) range is designed
to complement the DVXTs modular layout,
with a fexible network that can beneft future feld expansion and enhance access to
remote wells.
GE says the new tree expands its products portfolio of pre-engineered, pre-qualifed modular systems, designed to enable
products to be brought to market faster.
Petrobras has awarded GE Oil & Gas a
$300-million-plus contract to supply subsea
manifold systems for presalt felds offshore
Brazil, in water depths up to 6,500 ft (2,000 m).
The scope includes eight manifolds that
will feature retrievable injection modules to
allow water-alternated-gas injection for up to
four wells, and system integration with subsea controls.
All equipment will be manufactured in
Brazil.
In Brazil during Rio Oil & Gas, GE Oil &
Gas presented its work on the Naxys A10
integrated acoustic monitoring equipment.
The sensor uses acoustic sensing to identify
potential problems related to subsea operations and to fnd any leaks that may be harmful to the environment.

Baker Hughes, Aker


Solutions get OK on
subsea production alliance
Baker Hughes Inc. and Aker Solutions
have received regulatory approvals to form
a Subsea Production Alliance. The intent
was announced earlier this year when the
companies agreed to form an alliance to develop technology for production solutions
designed to boost output, increase recovery
rates, and reduce costs for subsea felds.
The alliance is expected to combine Aker
Solutions subsea production and processing
systems with Bakers well completions and
artifcial lift technology to deliver reliable,
integrated in-well, and subsea production
solutions that help mitigate risk, accelerate
output, and extend the life of subsea felds.
In addition, the team aims to advance industrys well-intervention capabilities to optimize effciency and reduce risks in subsea
developments.

Cameron shows new


subsea controls system
Cameron has introduced the Mark IV control system with three-points of distribution
(PoD) design as an option for its subsea BOPs.
Cameron introduced the frst multiplex
BOP control system for subsea drilling and
has developed the patent-pending three-PoD
stack design to provide additional redundancy. Adding a third PoD can improve the subsea control systems availability to as much as
98%, and reduce the likelihood of a PoD-related stack pull by up to 73%, the company said.
The new PoD design also offers increased
functionality in a smaller, lighter package.
The simpler design can reduce leak paths
by using 50% less tubing compared to the
companys previous two-PoD design. Additionally, the number of available functions
has increased 33% to accommodate newer,
eight-cavity stacks. PoD size was reduced
26%, and weight is one-third less than other
control PoDs.

22 Offshore October 2014 www.offshore-mag.com

1410OFF_22 22

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The Subsea Production Alliance is designing integrated in-well and seabed production solutions
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1410OFF_23 23

10/1/14 3:57 PM

VESSELS, RIGS, & SURFACE SYSTEMS

Robin Dupre Houston

maining conditions are expected to be fnalized in the coming month.


Once full closure is reached, the initial interest of DOT Holdings
AS is 50%, but the investment comes with an option to buy the remaining 50% after a period of seven years against agreed terms.

Ulstein Group introduces


design for harsh conditions

Ceona Amazon (Photo courtesy Ceona)

Ceona Amazon foats in Bremerhaven


and progresses to fnal outftting
Ceona has successfully foated the Ceona Amazon, the companys
new fully owned feld development vessel, in Bremerhaven, Germany.
The vessel was towed-out from the Crist yard in Poland, last April.
A major construction milestone was reached at the Lloyd Werft
yard in Bremerhaven, and is set for completion at the end of November 2014. All machinery, equipment, and the helideck have been
installed, with accommodation, piping, and electrical outftting in
progress. System commissioning is due to commence in the next
few weeks. Once work in Germany is completed, the vessel will
move to the Huisman yard in Schiedam for installation of a 570-ton
(517-metric ton) pipelay tower and the two 400-ton (363-metric ton)
cranes before entering into service in early 2015.
Ceona Amazon is a 653-ft (199-m) deepwater feld development
vessel. With a carrying capacity of 5,000 tons (4,536 metric tons) of
fexible or 8,500 tons (7,711 metric tons) of rigid pipe stored on and
below the 4,600-sq m (49,514-sq ft) deck, the vessel is equipped with
twin 400-ton AHC cranes capable of working in tandem lifting mode,
innovative on-vessel pipeline fabrication capabilities (welding, NDT,
and FJC), and a drillship-design hull operability.

Ulstein Group has introduced the X-STERN, a vessel design feature that increases operability through positive effects on station
keeping, wave response, comfort, and safety in harsh conditions.
An X-STERN vessel can stay on position in harsh weather with the
stern toward waves, wind, and current. For vessels where the best possible motion characteristics are vital, positioning the X-STERN toward
the weather instead of the bow will be the captains natural choice.
The X-STERN leads to reduced pitch and wave drift forces, and
also eliminates slamming. Positive effects are reduced power and
fuel consumption while on DP, or the possibility of operating in a
wider sector with the same power consumption.
The X-STERN has several of the same characteristics as the XBOW, and additional ice operation capabilities. Its gentle displacement reduces acceleration, pitch, and heave, improves comfort and
safety, and increases the operational window. There will be no sea
on deck, and reduced ice buildup in cold climates, due to the stern
shape and enclosed nature of the aft deck.

Rowan Viking rig upgrade completed

Damen Shiprepair Vlissingen has completed an upgrade of a Keppel Fels N-Class drilling rig, the Rowan Viking, one of the largest in the
North Sea, in 30 days less than was initially projected by the client.
The scope of the project involved extending three legs by 33 ft
to 591 ft (10 m to 180 m), a fve-yearly special periodic survey, and
bringing the rig up to standard for the acknowledgment of compliance (AoC) certifcation required by the Norwegian authorities.
To achieve this goal, Damen Shiprepair Vlissingen adopted a new
approach: a project execution plan that allowed the three aspects of
the contract to be undertaken simultaneously. To enable this to happen, changes had to be made both to working practices and to the
organization of the yard itself, Damen stated.
The use of a Mammoet crane and Palfngers JUMP system were
also critical elements. The PTC crane was delivered on more than 100
trucks and was erected to a height of 656 ft (200 m) on special permanent foundations installed to bear the loads. This allowed the rig to
remain at sea level and the leg extension pieces to be lifted directly
from the shore on to the legs for installation. Palfnger supplied the
platforms that allowed the engineers to move up and down the legs at
heights of up to 525 ft (160 m) for ftting and welding.

Oceanteam Shipping partners


with Pacifc Radiance
Oceanteam Shipping ASA has secured, through its joint venture
DOT Holdings AS, an interest in a newbuild offshore support vessel,
resulting in a partnership with Pacifc Radiance Ltd. Closure of re-

Generation 3 (Image courtesy Strategic Marine)

Strategic Marine unveils Generation 3 vessel


Strategic Marine has unveiled its Generation 3 crew transfer vessel for international offshore markets. The new 40-m (131-ft) design
has been in development since 2013. In assessing areas to upgrade
the model, Strategic Marine focused on a more effcient hull; increased passenger, fuel, and water capacities; higher payload; and
increased comfort.
The key beneft we can pass on is the major saving in fuel achievable at speeds from 20-30-plus knots, said Reece Newbold, head
of Group Business Development. An actual saving in horsepower
of 10% at all speeds below 25 knots and even greater reductions in
horsepower over 25 knots have been realized. What this means in real
terms is a reduction in horsepower and fuel consumption to achieve
the 25 knots currently specifed by a large number of charters.
The hull has been designed with adaptability in mind, and the
propulsion packages can vary with a clients engine preference. The
seating cabin has been increased in size and can cater for 100 passengers. Improvements to the cargo deck area have also been made,
featuring a clear deck area of 120 sq m (1,292 sq ft).
The Gen 3 can also serve security/patrol boat duties, emergency
response, oil spill recovery, frefghting, general workboat duties, or
as a shadow vessel.

24 Offshore October 2014 www.offshore-mag.com

1410OFF_24 24

10/1/14 3:57 PM

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10/1/14 3:57 PM

DRILLING & PRODUCTION

Conservation takes
a different tack
There are many defnitions of the word
conservation. According to Websters New
Collegiate Dictionary, conservation is defned as conserving, preserving, guarding,
or protecting. When applied specifcally to
natural resources, it relates to maintenance
and supervision.
This editor suggests an additional defnition as applied to equipment or assets is extending useful life. The industry recently
experienced an excellent example of this latter defnition when Shell announced completion of its plan to use the Auger TLP to process production from its Cardamom feld.
Discovered in 1995, the Cardamom feld is
located in Garden Banks block 427, about 225
mi (362 km) southwest of New Orleans. Vertical depth to the reservoir is more than 25,000
ft (7,620 m). Water depth is greater than
2,720 ft (800 m), and the reservoir is subsalt,
making its discovery technically challenging.
The ultimate solution involved advanced exploration technology with its ability to image
beneath thick salt layers.
For its part, Shell exercised many of the
core principles of conservation in developing Cardamom production by making
maximum use of the existing Auger asset.
The decision was even more appropriate
considering that the Cardamom discovery
well was actually drilled from the Auger platform. Although the decision to use Auger
required additional expenditures, the net
effect saved considerable cost. The expenditures were needed to upgrade the existing
process train; install additional subsea receiving equipment; and increase the liquid
handling, cooling, and storage capacities.
Taking a global view, the decision was a
victory for conservation in many ways. First,
using the existing facility allowed Shell to tieback Cardamom wells to the mother ship
as they were completed. In fact, the frst
production from Cardamom began in 2010.
All the receiving and processing equipment
was already vetted, and had performed safely
and effciently for over two decades. This is
another way of saying that if there were any
bugs, they had certainly been remediated
by now. The tension-leg concept is a proven
one and several TLPs are currently producing oil around the world. Engineers deemed
that Auger had many years of useful life left.
Total gross ultimate recovery from Auger
was estimated at about 300 MMboe with a 2:1
gas/oil ratio. Cardamom ultimate recovery
is estimated at 35 MMboe. Augers production capacity at the outset was expected to be
about 42,000 b/d of oil and 125 MMcf/d of
gas, but two separate upgrade projects raised
capacity initially to 72,000 b/d of oil and 165
MMcf/d, and later to 100,000 b/d of oil and

300 MMcf/d of gas. Adding more than 10%


ultimate recovery to an already proftable asset is conservation at its best.
Deepwater tiebacks have increased in popularity as a way to conserve infrastructure. Why
build a new production facility if you can tie subsea wells back to a facility already in place? This
is particularly benefcial if the existing facility is
under-utilized. The Independence Hub was designed to accept gas production from 16 felds,
process it and commingle it, ultimately shipping it to shore in a 20-in. pipeline. The Independence Hub is operating under its maximum
capacity today, so it too could offer an economic
solution to a neighboring producer.
Recently, Statoil also employed this strategy with two tiebacks offshore Norway. In
mid-September, the company reported that
it had started production from the Fram HNorth and Svalin C satellites in the Norwegian North Sea. These are the eighth and
ninth of the companys fasttrack development projects offshore Norway.
Fram H-North, thought to hold around
10 MMboe recoverable, is in the Troll area.
It has been developed using a standardized
subsea template that can accommodate four
wells, and is connected by 5 km (3.1 mi) of
pipeline and umbilicals to the existing subsea template on Fram West A2.
Svalin C in the Grane area contains just
over 30 MMboe. Development called for a
subsea facility with two wells, 6 km (3.7 mi)
southwest of the Grane platform.
The plan for development and operation
(PDO) for Svalin C was submitted in June 2012
and approved by the Ministry of Petroleum
and Energy in November 2012. The Fram HNorth partners took their investment decision
in summer 2012. In this case, the project was
exempt from having to submit a PDO.
Statoil says drilling and well activities on

Dick Ghiselin Houston

Fram H-North turned out to be more diffcult than expected, while Svalin C encountered issues connected to deliveries of the
control system for the subsea template, resulting in a delayed production start.

Millionth barrel produced


at Prirazlomnoye
Meanwhile, in the Russian arctic, Gazprom Neft Shelf LLC is employing a different strategy. The company recently announced that the Prirazlomnoye feld has
produced its millionth barrel of oil. A tanker
is currently being loaded, and a further two
tankers will transport around 1 MMbbl of oil
from the Prirazlomnoye feld before the end
of the year. In total, 2.2 MMbbl are expected
to be produced at Prirazlomnoye in its frst
year.
Prirazlomnoye is the worlds frst project
involving oil extraction on the Arctic shelf by
means of a stationary platform. Extraction as
part of pilot production began in December
2013. The new Prirazlomnaya offshore, ice-resistant, stationary oil production platform was
developed for this feld to facilitate all technical operations, including drilling, extraction,
oil storage, preparation, and shipping.
One production well has been drilled and
an injection well should be completed soon.
There are plans to complete the main drilling
work for an absorption well by the end of 2014.
Four more wells are to be drilled in 2015. In
total, the project will involve the commission
of 36 wells, comprising 19 production wells, 16
injection wells, and one absorption well.
The Prirazlomnoye is 60 km (37 mi) offshore in the Pechora Sea. Recoverable reserves of oil at the deposit are in excess of
70 MM metric tons (77 MM tons). Gazprom
Neft Shelf LLC is the project operator and
subsurface license holder.

Gazprom Neft Shelf LLC says that the Prirazlomnoye facility is the worlds first project involving
oil extraction on the Arctic shelf by means of a stationary platform. (Photo courtesy Gazprom Neft
Shelf LLC)

26 Offshore October 2014 www.offshore-mag.com

1410OFF_26 26

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1410OFF_27 27

10/1/14 3:57 PM

Gene Kliewer Houston

GEOSCIENCES

GAC Group has signed a frame agreement for ship agency services with Norwegian
seismic company Petroleum Geo-Services for its oil and gas exploration activities
globally. Under the agreement, GAC will provide support for vessels chartered and
owned by PGS calling at ports worldwide. (Photo courtesy PGS)

Seismic survey list starts


offshore Africa
TGS announces acquisition of a 3D multiclient survey offshore Sierra Leone. The survey, Sierra Leone Block 4A Extension, will
add 1,000 sq km (386 sq mi) of new 3D data
to the existing 6,268 sq km (2,420 sq mi) of
3D data library in Sierra Leone.
TGS is chartering the 12-streamer Polarcus Alima for this survey. Data processing
will be performed by TGS and will be available to clients in 1Q 2015.
The survey is supported by industry
funding.
Dolphin Geophysical will acquire and
process a 7,000-sq km (2,703-sq mi) SHarp
Broadband 3D survey offshore Senegal for
Kosmos Energy.
The Dolphin high-capacity 3D vessel Polar Duchess has started to work and it will
take an estimated four months to complete.
Dolphins OpenCPS software will be used
both onboard the vessel to produce a PostSTM Fast-Track dataset and then for the
fnal PSTM volume at the companys UK
Processing Centre.
Aminex and its partners plan to focus on
the deepwater portion of the Nyuni Area
PSA offshore Tanzania following a detailed
technical review.
The company has applied to Tanzanias Petroleum Development Co. to vary the Nyuni
Area work program for the shallow-water
seismic obligation, originally planned for this
year, to be converted to deepwater 3D seismic in the outboard sector of the PSA area.
Here Aminex has identifed a large poten-

tial prospect that appears to be analogous


to some of the recent major deepwater gas
discoveries in neighboring blocks. It plans
a tender process for a contractor to acquire
3D data over the Pande West lead and to
identify other potential drill-ready prospects.
However, a larger farm-in partner will
be needed to help share the costs of any
deepwater drilling. Current participants in
the Nyuni Area PSA are Aminex subsidiary
Ndovu Resources (70%, operator), RAK Gas
(25%), and Bounty Oil & Gas (5%).
Dolphin also will perform an industry
frst ever 16-streamer 3D seismic contract
for an undisclosed client in the Kara Sea.
The contract has a duration of approximately three months starting in 2Q 2015. Dolphin
will use one of the high-capacity ice classed
3D seismic vessels for the survey and take advantage of its wide-tow capabilities by towing
a large 16-streamer confguration with 100 m
(328 ft) separation to acquire the seismic data
in as short a time as possible.
Electromagnetic Geoservices has received
a supplement agreement from Statoil Petroleum AS worth $1 million for multi-client 3D
EM data acquisition in the Norwegian Sea.
EMGS expects to commence the survey
soon, after completing the survey for Statoil
announced in June in the same area, using
the vessel Atlantic Guardian.

Dolphin enters realm


of software processing
Following the award of several processing
projects, Dolphin Geophysical wholly owned
subsidiary Open Geophysical Inc., has won

its frst contract valued at more than $1 million to supply software to a national oil company. This contract marks Dolphins entry
into supplying advanced and user friendly
processing software.
Dr. Gareth Williams, chief geophysicist, said
Our processing and imaging business is set for
rapid growth on the back of a larger feet, entry
to new market segments such as depth imaging and re-processing, and increased software
sales. To facilitate this growth, our Singapore
P&I team have recently moved into a larger
offce, our UK hub will relocate and expand in
3Q and we also expect our Houston processing
center to be operational in 4Q 2014.
Blueback Reservoir has released Blueback Toolbox plug-in for Petrel version 15.
The Blueback Toolbox suite contains Petrel function features not available in standard
Petrel. It has been developed by Blueback
Reservoir using Petrels Ocean development
framework. All functionality has been developed based on requests from Petrel users
around the world and the development is coordinated with the Petrel software teams at
Schlumberger.
Split into four domain modules, the Blueback Toolbox is a collection of more than
100 plug-in features complementing current
Petrel workfows and has proven to save
time for Petrel users, Blueback says.
Version 15 supports Petrel 2014 and the
new Ribbons user interface. In addition the
new version contains several new and advanced tools, like the wavelet editor which
allows the user to perform operations; like average, shift, and fip on one or more wavelets,
in addition to the waveform classifcation
that searches seismic data for matching waveforms to aid classifcation of seismic data and
identifcation of facies types.
Schlumberger has launched its Quanta
Geo photorealistic reservoir geology service.
The new service includes the industrys frst
microresistivity imager that produces oriented, photorealistic, core-like images of the
formation in wells drilled with oil-base mud
(OBM).
The physics of the Quanta Geo services
high-resolution array of 192 microelectrodes overcomes the electrically resistive
barrier imposed by OBM.
Using the companys Techlog wellbore
software, Quanta Geo data are rendered,
creating an image of 0.24-in. resolution that
resembles a whole core. Geologists interpret these images in the same manner that
they would perform continuous core description, with the added beneft that these
images cover a longer continuous interval
and are precisely oriented. This enables extraction of key reservoir parameters such
as the structural dip, or the identifcation of
sand body type, extent, and orientation.

28 Offshore October 2014 www.offshore-mag.com

1410OFF_28 28

10/1/14 3:57 PM

Brazil: Sergipe Alagoas


New 2D Multi-Client Seismic Data Available

Legend
Sergipe Discovery Wells
Sergipe 2014 Phase 1 (New Acquistion) - 16,000 km
Sergipe 2013 Reprocessing - 8,130 km
License/Lease

Spectrum Multi-Client 2D PSDM


seismic from Sergipe Alagoas 2014
Reprocessing near Barra well

Spectrum has commenced a 16,000 km Multi-Client


2D seismic survey offshore Brazil in the Sergipe and
Alagoas Basins along the Eastern Margin of Brazil.
The new acquisition program will tie key wells in the
Basins, including the recent Barra, Muriu, and Farfan
discoveries. PreSTM and PreSDM data will be available
in Q4 2014.
To supplement the new acquisition in this active
exploration area, Spectrum has completed the
reprocessing of 8,130 km of data through both PreSTM
and PreSDM and is offering this data to industry in
order to get a head start on the expected upcoming
round in 2015.

+1 281 647 0602


mc-us@spectrumasa.com
www.spectrumasa.com

1410OFF_29 29

10/1/14 3:57 PM

O F F S H O R E A U T O M AT I O N S O L U T I O N S

More gas processes are heading offshore


Manuel R. Suarez

Kumana & Associates


Large amounts of oil and gas reserves are in remote offshore locations. Oil is normally produced offshore and transported to onshore
process facilities via pipelines or FPSO vessels. Oil processing units
are often located in coastal areas; however, their characteristics preclude any considerations of moving them offshore. Gas on the other
hand, depending mainly on volume, distance to processing facilities,
and expected production life of the reservoir could be transported
to shore or processed offshore in fxed facilities (platforms) or in
foating units.
New technologies allow some processes to be moved offshore
where gas volumes previously fared or re-injected can now be processed economically.
A clear trend in the near future is for more gas processes to move
offshore. With LNG already a reality in fxed or foating units, the
question is which process will move next. An obvious candidate is
Gas-To-Liquids (GTL), originally conceived for applications with
stranded gas streams that could not very well be processed and sent
to markets. Advantages include no cryogenics, no high pressures,
simply come out of the feld with market-ready liquid products.

visions for them in offshore facilities where space is severely limited


is expensive and may not be possible.

Best practices
Consider this incident in an onshore site. In Fischer-Tropsch processes hydrogen is produced by the water gas shift reaction: H2 +
CO + H2O = 2H2 + CO2 (1). During the startup of one of these units
at an Eastern European refnery, as reformed gas feed reached the
adiabatic shift reactor, the steam fow meter suddenly dropped to
zero and soon after the temperature readings in the bottom section
of the reactor started to get abnormally high. An instrument specialist was sent to check the steam fow meter and to replace the highreading thermocouples. With zero steam fow, the perceived heat
source, the temperature could not be going up.
When the specialist reached the reactor, saw that the bottom insulation had fallen off and a red-hot bulge was visible in the night.
The fow meter and the thermocouples readings were all correct.
With no water (steam) fow, reaction (1) is replaced by the highly
exothermic methanation reaction: 3H2 + CO = CH4 + H2O (2).
The startup was delayed for months and the losses aggravated by
site clean up and major equipment replacements.
Had this taken place offshore, the losses would have been much

Some of the practices that should have prevented this


incident are very much the same as those required
to successfully move and operate processes offshore.
Some of the essential characteristics that processes should have
to be feasible offshore are scalability and modular unit confguration
(not just modularized construction). In the case of foating units,
an additional requirement is fexibility with respect to the feed gas
to allow the unit to operate in different felds.
Three options for GTL have been successfully implemented in
commercial scale onshore: Fischer-Tropsch (FT), methanol to gasoline (MTG), and single loop syngas to gasoline (STG).
Of the three, only STG meets all the offshore requirements. FT
and to some extent MTG still need work to develop economically
feasible small-scale units. STG produces syngas via steam methane
reforming (SMR) and is cost effective in scales as low as 6,000 b/d
of fnal product: 90+ octane gasoline. There are STG units suitable
for fared gas in the 500 to 2,000 b/d range of product.

Offshore processes
The chemistry and therefore the basic control strategy and operational philosophy of a given process are essentially the same in
onshore and offshore environments. However, a key difference is
the lower tolerance for incidents in offshore units. This results in
more demanding operating and maintenance standards where environmental liability risks and high mitigation costs can well preclude
moving certain processes offshore.
Offshore is essentially the same as facilities in coastal regions
where oil and gas facilities are common. The tilt and motion-induced
vibration in foating units may require attention in some areas like
special bearings in rotating equipment and operating conditions in
process equipment involving liquid-liquid or vapor-liquid contact
(e.g., scrubbers, absorption, distillation towers).
Blow downs and emergency dumping of vessels (e.g., reactors)
have to be carefully examined and avoided if possible. To make pro-

higher. In an offshore setup, any incident likely to put a hole in the


factory foor is sure to put a much bigger one in the ventures bottom line.
Some of the practices that should have prevented this incident
are very much the same as those required to successfully move and
operate processes offshore:
Adequate interdisciplinary training for engineers, operators,
and maintenance technicians in the four main branches: electrical and instrumentation, chemical engineering, mechanical
engineering, and electrical engineering. This is just core engineering knowledge not onshore or offshore specifc.
Process design by multi-disciplinary team including operational
philosophy narrative, control strategy, procedures, and safety
issues associated with each process step.
Shamefully enough, this is not happening as it should.
In industry, an indication that the process control was left entirely
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Also, when moving a process from onshore to offshore, be specially
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for oil and gas onshore operations that may not be suitable for offshore. If
so, instead of a savings, a hidden faw would be introduced in the design.
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30 Offshore October 2014 www.offshore-mag.com

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R E G U L AT O R Y P E R S P E C T I V E S

USCGs path forward: A unitary regulatory approach to industry on the OCS


Christopher Hannan

Baker Donelson
Over the last year, the US Coast Guard
(USCG) has focused on normalizing the regulatory sphere on the outer continental shelf
(OCS) by making a concerted effort to give
industry defnitive parameters.
In February, the USCG Marine Safety and
Security Council released the winter issue of
its quarterly magazine Proceedings: Journal of
Safety and Security at Sea, entitled The Outer
Continental Shelf: One Shelf, One Standard.
The journal provided many insights into the
long- and short-term outlook regarding the
regulatory environment on the US OCS; and
noted the rapid technological advances that
have advanced OCS capabilities into deeper
offshore waters, outstripping the scope and
content of existing regulations.
In addition to the regulatory outlook set
forth in Proceedings, the USCGs rulemaking
over the last year has exhibited the One
Shelf, One Standard approach to regulating
industry on the OCS.
The USCG issued a notice of proposed
rulemaking (NPRM) to seek comment on a
proposed rule that would require all vessels
engaged in OCS activities including both
domestic- and foreign-fagged vessels to
develop, implement, and maintain a vesselspecifc [Safety and Environmental Management System (SEMS)] program that incorporates [API RP 75] . . . to be. . . compatible with
a designated lease operators SEMS required
under [BSEE] regulations. (78 Fed. Reg.
55230 [Sept. 10, 2013]).
This SEMS requirement would solve the
problem of BSEE-USCG overlap by rendering SEMS applicable to all vessels and facilities across the board on the OCS. This
proposed USCG SEMS rule also notes that
many vessels currently operating on the
OCS are subject to compliance with the Safety Management System (SMS) standards of
the International Safety Management (ISM)
Code (as promulgated by the International
Maritime Organization and applicable under
USCG regulations at 33 CFR Part 96).
Thus, the USCG is seeking comments
regarding whether the ISM SMS standards
(or even others issued by the International
Association of Drilling Contractors or International Standards Organization) could constitute as an alternative means of satisfying
SEMS requirements for OCS vessels.
Likewise, the USCG has issued two calls
for comments regarding a draft policy letter
on DP systems, emergency disconnect systems, blowout preventers, and related training and emergency procedures on mobile
offshore drilling units (MODUs) in light of

the potential for catastrophic environmental


damage and loss of life in the event of a DP
failure on a MODU on the OCS. (77 Fed.
Reg. 26562 [May 4, 2012]).
Finally, the USCG issued an NPRM in
May 2013 proposing the adoption of API RD
2 for all vessel-mounted cranes on MODUs
and offshore supply vessels (OSVs), which
would again solve the problem of BSEEUSCG regulatory dichotomy by simply rendering all cranes on the OCS (vessel-mount
or rig-mounted) to the same standards. (78
Fed. Reg. 27913).
These recent instances in which the USCG
has adopted and/or reacted to the prior edicts
of BSEE are consistent with the One Shelf,
One Standard trend. As a result, vessel operators working on the OCS need to be aware of
new rulemaking by both BSEE and the USCG
and perhaps even the IMO that may be
applicable to vessel and/or vessel related operations, and should consider submitting comments in response to any NPRMs issued by
both agencies as and when appropriate.
Finally, and most recently, effective Aug.
18, 2014, the USCG followed through on its
promise in the Proceedings winter journal and
issued an interim rule setting forth comprehensive regulations for a new class of USfagged large OSVs more than 6,000 tons.
(79 Fed. Reg. 48894).
As it has done in the SEMS NPRM, the
USCG looked to international standards to
establish unifed set of regulations for the industry on the OCS. At a high level, the new
regulations set forth comprehensive standards for large OSVs to meet safety needs by
establishing design and operation standards
for this class of vessels newly available in the
US domestic feet. The USCG has adopted
certain pre-existing USCG standards for
smaller OSVs and other vessel types with similar attributes to these large OSVs (i.e. tanker
and cargo vessels); adopted wholesale certain
standards under various international conventions; and developed certain of its own hybridized regulations derived from international
standards supplemented by the USCG.
The USCG notes that it has never required OSVs to comply with international
standards as a fag state in the past. In short,
the interim rule seeks to establish a unitary
regulatory regime for large OSVs, to avoid
the prior practice (before the Coast Guard
Authorization Act) of certifcating what were
effectively large OSVs via multiple certifcates under a hodge-podge of standards that
applied directly to non-OSV types (i.e. chemical and petroleum tank vessels). This interim
rule will allow for a streamlined, single certifcation for multi-purpose OSVs.
In its continued quest for unitary stan-

dards in the ever-expanding oil patch, the


USCG notes in the interim rule that it may
initiate a separate, broader rulemaking to address issues common to OSVs of all sizes.

The path forward


USCGs vision, as set forth in the One
Shelf, One Standard issue, highlights some
of the recent on-the-ground steps the USCG
has taken to put this vision into practice.
Other prominent regulatory issues and/or
new regulatory initiatives include:
The USCG, BSEE, and various class societies are considering changes to existing regulations to prolong the life cycle
of TLP mooring systems using new technologies.
The newly established USCG National
Center of Offshore Expertise is evaluating USCG licensing standards to determine proper requirements for licensing
of ballast control offcer, barge supervisor, and offshore installation manager.
The USCG and BSEE continue to develop
synergies in terms of their dual and sometimes overlapping spheres of regulatory authority on the OCS. For example, MODU
and fxed facility oversight and information exchange; updating and revalidation
of legacy USCG/BSEE agreements; and
the development of a new memorandum
of understanding regarding inspection responsibilities for offshore vessels that service and/or construct renewable offshore
energy projects.
The USCG is working to amend its coastal state regulations (33 CFR Subchapter
N) to ensure that all MODUs, foating facilities, and vessels both foreign-fagged
and US-fagged operating on the OCS
are held to the same standards. These
new regulations will incorporate industry consensus and international standards, which will set the framework to
keep pace with the rapidly evolving technology employed on the OCS.
The USCG is considering publishing new
rules to address dynamic positioning (DP)
standards (pursuant to its fag state authority under Title 46), and has also initiated
non-regulatory efforts to foster DP safety
and gather information for a potential rule
in the future.
Dove-tailing off of its discussion of the
current OSV construction boom, the USCG
noted that its fnal rules for inspection and
certifcation of large OSVs more than 6,000
tons would be published in the near term to
give effect to the 2010 Coast Guard Authorization Act, which removed the prior statutory bar prohibiting US-fagged OSVs more
than 6,000 gross tons.

32 Offshore October 2014 www.offshore-mag.com

1410OFF_32 32

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10/1/14 3:57 PM

A U S T R A L I A U P D AT E
The hull of Shells Prelude FLNG
project is under construction at
the Samsung Heavy Industries
shipyard at Geoje, South Korea.
(All photos courtesy Shell)

Prelude turret sets new standards


for size, capability
Equipment will moor the FLNG facility off northwestern Australia
Gene Kliewer

Technology Editor, Subsea & Seismic

hells Prelude FLNG project offshore northwestern Australia


continues to push the technology boundaries with a number
of frsts. The mooring turret system for the vessel is no exception. At almost 100 m (328 ft) in height it is the largest in
the world. This part of the system weighs 4,300 metric tons
(4,740 tons) alone.
The turret construction contract is held by Dubai Drydocks
World and consists of fve parts, all shipped from Dubai to Geoje,
South Korea.
The frst module was completed in September 2013 and loaded
onto a ship for transport to Geoje, where it was installed into the hull
before it was foated, said Marjan van Loon, VP Development LNG &
Integrated Gas for Shell. Once complete, the 93-m (305-ft) high turret will be the largest non-disconnectable internal turret in the world.
One design target is the ability to stay on location in all sorts of
weather up to and including Class 5 cyclones. The turret is designed
to swivel, or weather vane as the prevailing winds and ocean currents change direction, while the turret moorings remain fxed to
the ocean bottom.
The turret mooring system consists of four groups of four lines, a
total of 16, that reach from the vessel to anchor points in about 250
m (820 ft) of water depth. The lines are made of a chain and wire
combination that connect the turret mooring system to seabed anchor piles that are 65.5 m (215 ft) long and 5.5 m (18 ft) in diameter.
The chain links are about 1 m (3.2 ft) long and are among the largest

ever manufactured. The chain connectors are designed to affx the


vessel substructure to the mooring lines for 25 years.
The turret also connects the subsea fowlines/risers between the
subsea production equipment and the Prelude vessel. The vessel
is 488 m (1,600 ft) long, 74 m (243 ft) wide, and will weigh 600,000
metric tons when its cargo tanks are loaded.
The turret was designed by SBM Offshore in Monaco and built at
Dubai Drydocks World starting in 2012. It will join the FLNG vessel
at the Samsung Heavy Industries shipyard in Goeje, South Korea,
where the facility is under construction.
Once complete, Prelude FLNG will operate in a remote basin around
200 km (124 mi) off Australias northwest coast, for around 25 years. It
will produce about 3.6 MM metric tons (3.96 MM tons) of LNG a year,
along with 1.3 MM metric tons (1.43 MM tons) per year of condensate
and 0.4 MM metric tons (0.44 MM tons) per year of LPG.
The vessel topsides processing installation will turn the natural gas
produced by the subsea wells into liquid natural gas for delivery into
specialized ships that will take the gas to shore. In this manner, there is
no need for a pipeline to shore and the dredging that would accompany
it, nor for a shore-based processing facility to turn the produced gas into
LNG. It will be the frst-ever application of Shells FLNG technology.
An FLNG requires a somewhat different approach compared to
conventional LNG carriers, said van Loon. Normally, LNG carrier
cargo tanks at sea are either completely full or empty, whereas an
FLNG facility will fll over time as the gas is processed on board and
stored, and will only partially empty when an LNG carrier loads.
Therefore, the LNG tanks have been designed to withstand cargo liquid motion forces, or sloshing forces, when only partly full.
From 2005-2011, Shell participated in a joint industry program

34 Offshore October 2014 www.offshore-mag.com

1410OFF_34 34

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A U S T R A L I A U P D AT E

looking at the fundamentals of sloshing.


We performed full scale (1:1) and large
scale (1:6) focused wave impact studies in fume
tanks, said van Loon. Scaling and hydro-structural effects were investigated. The studies delivered new insights into physical phenomena
of sloshing, revealed complexities of fuid interactions against actual LNG membrane systems
with raised elements, and advanced industry
knowledge and methods.
As a result of this study, Shells FLNG design
has a dual row of tanks based on GTT MKIII
containment system, with a reinforced primary
membrane and a triplex secondary barrier.
Sloshing damage prevention measures and enhancements to the design reinforce the containment system integrity. Instead of the standard
single row of membrane tanks that one might
fnd on an LNG carrier, an FLNG facility will
have pairs of side-by-side tanks.
Prelude will have six LNG tanks, four LPG
tanks, and two for condensate which can store
up to 220,000 cu m of LNG, 90,000 cu m of
LPG, and 126,000 cu m of condensate.
The total storage capacity is equivalent to
around 175 Olympic swimming pools, said
van Loon in relating the capacity numbers to
a more familiar comparison.
After the frst 25-year assignment, Prelude
FLNG could be refurbished and moved to a
different feld for another quarter century.
The facility is designed to have a 50-year
life span. We expect to have the facility at one
location for around 20-25 years, before bringing it back to dry dock for refurbishment and
then potentially moving it to a new development, said Nicholas Kauffmann, Shells
FLNG project manager.
We have had to adapt our processes and
change the layout of the plant so some elements are stacked rather than placed side by
side, reducing the overall size of the facility so
that it can be sent out to sea, said Kauffmann.
Dont forget that while the Prelude facility is
big, it is also small taking up one-fourth the
area of an equivalent onshore LNG plant.
To accomplish that, Shell has adapted a lot
of existing technology to use. Among these,
Kauffmann said, are the following:
Close coupling between the producing
wells and the LNG processing facility
This is the physically short length from
one to the other
Mooring systems making it bigger for
the largest foating facility ever built and
dealing with the associated forces
The marinization of processing equipment,
so that it will work on a moving facility
Water intake risers, as water will be used
as part of the cooling process needed to
turn the gas into LNG
LNG tanks that can handle sloshing that
is the motions of the liquid LNG within
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LNG offoading arms which will transfer LNG from the facility to the ships
moored alongside two moving facilities
instead of just one.
We feel there is large potential for FLNG
projects going forward and many deployment
opportunities, said van Loon. We expect
Prelude to be the frst of many more FLNG
projects to come. We have developed a long
term relationship with TSC to ensure that the
key lessons and replication opportunities are
applied to our future FLNG projects. We are
working further partnerships and plays for
future projects.
Shell is the operator of Prelude FLNG in joint
venture with INPEX (17.5%), KOGAS (10%) and
OPIC (5%), and is working with long-term strategic partners Technip and Samsung Heavy Industries (the Technip Samsung Consortium).
FLNG will enable the development of gas resources ranging from clusters of smaller more
remote feldsto potentially larger feldsvia
multiple facilities where for a range of reasons
an onshore development is not viable, said Peter Voser, CEO, Royal Dutch Shell.
In addition, FLNG reduces the cost and environmental footprint of LNG development,
Voser explained, because there is no need for
long pipelines or onshore development such
as roads, laydown areas, and accommodation
facilities.
Voser also noted that Shell has established a
center of excellence for FLNG. We have called
it the FLNG Program Team, he said. This
team captures, applies, and extends key lessons
from Prelude FLNG. It provides a growing pool
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www.offshore-mag.com October 2014 Offshore 37

1410OFF_37 37

10/1/14 3:57 PM

A U S T R A L I A U P D AT E

Ichthys project
reaches peak
construction activity
Wendy Laursen

Contributing Editor

ustralias Ichthys project is now offcially half way to completion. Three mega-projects in one, the Ichthys project will involve some of the largest offshore facilities in the industry,
signifcant onshore infrastructure, and an 889-km (552-mi)
pipeline connecting the two. When complete, the pipeline
will become the ffth-longest subsea pipeline in the world.
To date, all 889 km (552 mi) of the 42-in. pipeline has been produced and coated, and pipeline construction started mid-year. The
Saipem pipelay vessel Semac-1 is installing around 120 km (74.5 mi)
of pipe through Darwin Harbour and beyond before transferring it
to a deepwater lay barge, Saipems Castorone, which will take it all
the way to the Ichthys feld.
Throughout the year, 30,000 metric tons (33,069 tons) of equipment and 400 km (249 mi) of fexible and rigid lines will be installed
on the seabed to gather and distribute the process fuids to the wells
and the production liquids from them. Subsea structure fabrication
and rigid pipeline assembly is well advanced in McDermotts and
Heeremas yards in Batam. Flexible riser production is also in progress at various locations in Europe including the 110-m (360-ft) high,

The Ichthys FPSO will


be positioned about
3 km from the central
processing facility to
treat and export the
condensate.

7,000-metric ton (7,716-ton) riser support structure that will be installed by Heeremas deepwater construction vessel Aegir.
The production drilling rig Ensco 5006 is undergoing 175 days of
extensive upgrades before being towed to the feld to commence
drilling the frst production wells in October 2014. By 4Q 2014, the
frst topsides will be lifted on to the central processing platform
(CPF) and FPSO hull, paving the way for modules integration and
then commissioning.

Project scope
The Ichthys reservoirs are located in the Timor Sea around 200
km (124 mi) off the Western Australian coast, more than 800 km
(497 mi) southwest of Darwin. There are two geological horizons
with a total of around 12 tcf of gas and 500 MMbbl of condensate.
This makes it the largest discovery of hydrocarbon liquids in Australia in more than 40 years.
Once in production, most condensate will be transferred from the
CPF to the nearby FPSO for offshore processing. The remainder
will be sent to Darwin with the gas via the pipeline.
The huge FPSO one of the largest and most sophisticated to be
deployed worldwide will be positioned about 3 km from the CPF to
treat and export the condensate. The 336 m by 59 m (1,102 ft by 193.5
ft) hull has now been launched from the dry dock at the Daewoo Shipbuilding and Marine Engineering shipyard in Okpo, South Korea. Designed with a storage capacity of nearly 1.2 MMbbl, the FPSO will be
a weather-vaning ship-shaped vessel that will be permanently moored
on a non-disconnectable turret. The turret is one of the most complex
pieces of equipment used on the project.

Major contractors

The Ichthys reservoirs are located in the Timor Sea around 200 km (124
mi) off the Western Australian coast, and are projected to be the largest
discovery of hydrocarbon liquids in Australia in more than 40 years. (All
photos/images courtesy INPEX except where noted)

Some of the worlds best known contractors are engaged for the
project:
The CPF is being built by Samsung Heavy Industry, with Mustang as the detailed engineering subcontractor
The FPSO is being built by DSME, with Technip as the detailed
engineering contractor
All rotating equipment contracts have been awarded to GE in
Italy (Nuovo Pignone) and France (Thermodyne)
The FPSO turret is being built by SBM

38 Offshore October 2014 www.offshore-mag.com

1410OFF_38 38

10/1/14 3:57 PM

A U S T R A L I A U P D AT E

The subsea production system is being


supplied by Vetco, part of GE group
The umbilical, risers and fow lines
EPCI contract has been awarded to
McDermott. The installation has been
subcontracted to Heerema
The gas export pipeline contract has
been awarded to Saipem with the shallow water part subcontracted to Semac
and Boskalis for the dredging and rock
dumping
60% of the pipe will be supplied by Mitsui
with Europipe in Germany. Nippon Steel
and Sumitomo will supply 20% each. External coating, including concrete coating, and internal fow coating is the responsibility of Mitsui/ Bridero Shaw.

Pipeline challenges
The 42-in. pipeline has taken a total of one
and a half years to manufacture. It has 75,000
joints, 690,000 metric tons (76,059 tons) of
steel and will weigh 1.2 mega-tonnes (1.322
MM tons) including the concrete coating. It
will take a year to install with over 600 people working on the pipelay barge.
Jarrad Blinco is leading the pipeline team
at INPEX: We decided on using three mills
to provide supply chain redundancy and
schedule fexibility, he said. We had 100% of
their capacity for quite some time, but we sequenced the work to provide a steady, continuous supply of pipe to the coating yards.
The pipeline coating process starts with an
internal fow coat application to enhance the
fow performance characteristics of the gas
stream, followed by an external anti-corrosion
asphalt enamel coating. It is then coated externally with concrete of varying thicknesses to
provide additional weight which helps pipeline

dynamic stability on the seabed.


Because its such a long pipeline, the seabed is highly variable, Blinco commented.
The pipeline traverses sand, clays, silt and
rocky outcrops, but one unexpected element
was on the approach to the feld, where we
discovered a big escarpment about 30 m (98
ft) high. So today, if you look at the pipeline
route you can see theres a big dogleg as we
avoid this geohazard.
Blinco further explained that while we
could have engineered a solution to span the
escarpment, we decided on a different route,
providing a solution which satisfed the necessary robustness for operating a hydrocarbon pipeline for the full development life. Its
an asset that needs to operate without any
compromise for the 40-year life span of the
Ichthys development. Also, the project is a
frst for Inpex as an operator, so we adopted
a conservative approach.
The shallow-water lay barge is an anchored
vessel which works outside of the cyclone
season. This mitigates risk associated with
cyclone avoidance because of the slow response time typical of anchored vessels. She
will have a 12-point anchored mooring system that she uses to navigate her way along
the pipeline route, said Blinco. The deepwater pipelay vessel is a newbuild and quite
unique. She can actually pre-fabricate triple
joints inside the vessel hold before transferring them into the fring line for fnal welding
into the pipeline. Its a big ship-shaped vessel,
with capacity for 700 people and as big as an
aircraft carrier. Its extremely effcient with
much of the process automated. Because
shes so big, she cant work in shallow water,
hence the other barge.
Pipeline construction in Darwin involves

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The Ichthys field will include an offshore central processing facility; a floating production, storage, and
offloading (FPSO) facility; tankers; and an 889-km (552-mi) subsea pipeline to move the gas to market.
www.offshore-mag.com October 2014 Offshore 39

1410OFF_39 39

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The Saipem Castorone deepwater pipelay vessel will take the project over from the Semac-1 once the
shallow-water sections of the pipeline are placed. (Photo courtesy Saipem)

winching onshore at the landfall site via a


3-km shore-pull, employing buoyancy tanks,
roller boxes, and a 600-metric ton (661-ton)
linear winch. After roughly 120 km (75 mi) of
pipelay with the shallow-water lay barge, the
pipeline will be transferred to the deepwater
pipelay vessel via industry standard abandonment and recovery procedures. The pipeline
will then be laid all the way to the Ichthys
feld before terminating with the worlds largest subsea driverless connector incorporated
into a pipeline end termination assembly.

Topside design strategy


Ichthys LNG project director for offshore,
Claude Cahuzac, says the CPF is designed
to stay on site without dry dock for 40 years:
This is taken into account in our design
specifcations but also in the lay out of the
hull where any part is accessible and can be
inspected. All equipment on board has been
specifed for 40 years. Lay-out and topsides
design as well as the redundancy of the equipment allows for maintenance and replacement
without production shut down, he added.
In the Northern Territory and offshore
from the Kimberley region the number of
cyclones and strength is well known, Cahuzac observed. But here we face an additional
challenge we are in a zone of cyclone formation, which means we do not have much time
to anticipate. Therefore the CPF is designed
to survive 10,000-year return conditions and
to be operable in 200-year return conditions.
The cyclone season runs from November to
April, and while wave heights are not extreme
by North Sea standards, wind speed can be
extreme. The size of the CPF and therefore
the control of the weight is one of the main
challenges that INPEX faces. A strict control
of the weight has been implemented during

the FEED. Optimization studies have been


carried out which resulted in modifcation to
the design, layout, and material specifcations.
The size of the topsides, and its square
shape, has an impact on ventilation and risk
of blast. Quantitative risk assessments have
been conducted during FEED resulting in
modifcation to decks and column height to
improve ventilation.

Whether you need mud skips/

Production drilling

cutting boxes or waste disposal

Production will come from 20 subsea wells


in the frst phase of the project, although
50 will be drilled in total. The 30 remaining
wells from a further eight drill centers will be
drilled at a later stage to maintain gas production as the two reservoirs are depleted over
the life of the feld. Wells will be drilled using
directional drilling technology allowing for
the clustering of wells and subsea facilities,
and well centers have been designed to accommodate 4-6 wells. Drill depths for the frst
phase of 20 wells will be dependent on a number of factors, but well depths will range from
approximately 4,200 m to 6,500 m (13,779 ft to
21,325 ft). The feld lies in water depths ranging from 235 to 275 m (771 ft to 902 ft).
The project is underpinned by sales and
purchase agreements that cover the total
production volume of 8.4 MM metric tons a
year (9.26 MM tons/yr) of LNG for 15 years
with shipments scheduled to begin in 2017.
Approximately 70% of the contracted Ichthys
LNG will go to Japanese utilities; the remainder will go to Taiwanese markets.
When operational, the project is expected
to produce 8.4 MM metric tons of LNG and
1.6 MM metric tons (1.76 MM tons) of LPG
per annum, along with approximately 100,000
b/d of condensate at peak. Production is
scheduled for the end of 2016.

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1410OFF_41 41

10/2/14 7:57 AM

A U S T R A L I A U P D AT E

Australian research aims


to reduce pipeline, drilling costs

ustralia has invested heavily in the oil


and gas industry but with increasing
capex and the ever-increasing demand,
the country is focusing heavily on R&D
to help mitigate costs while continuing
to attract foreign investments to develop its oil
and gas reserves.
Australian researchers have pinpointed three
areas in which costs can be decreased through
innovation and new technology.

Pipelines
An estimated 1,864 mi (3,000 km) of pipeline is planned offshore Australia over the
next 10 years at a cost of more than $15 billion, and with 30% of this relating to stabilization measures, operators have a vested interest in reducing pipeline cost.
Pipeline stability in Australia is uniquely challenging due to the onerous metocean and seabed conditions, and the prevalence of light gas

pipelines. Current design approaches are fawed


because they neglect the potential benefts of seabed mobility. This mobility, for example through
scour, changes the topography and strength of
the seabed. If scour holes form around a pipeline, the hydrodynamic lift is reduced and the
soil support is altered. The pipe may sag into the
scour hole, and as the scour holes spread along
a pipeline, self-burial may occur.
A new R&D concept, O-Tube, recently
launched to help alleviate pipeline costs. Developed by Woodside Petroleum Ltd., Chevron Australia, Wood Group Kenny, Atteris
PTY Ltd., and the University of Western Australia (UWA) as part of the Stable Pipe JIP, OTube was built by an UWA in-house technical
team led by Winthrop University professors
Liang Cheng and David White.
O-Tube is a facility that rapidly circulates 66
tons (60 metric tons) of water to simulate underwater conditions during tropical cyclones.

Wendy Laursen

Contributing Editor

The program has provided signifcant economic benefts to Woodside including the life
extension of one of Australias most important
pipeline assets the trunkline from the North
West Shelf Venture gas plant on the Burrup
Peninsula to the offshore North Rankin A platform. It has also been used for optimization
studies for Chevron Corp.s Wheatstone project pipelines, providing signifcant savings, according to the company.
O-Tube experiments allow direct measurement of the pressures applied to a pipeline by
cyclonic waves with up to 1 in 1,000-year return
periods. The changing topography of the seabed
is captured by digital imaging methods including binocular infrared scanning. This allows new
theoretical methods to be developed for predicting seabed morphology. Once calibrated against
the O-Tube results, these methods then provide
a basis to optimize the design of seabed pipelines
and other offshore infrastructure.

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1410OFF_42 42

10/1/14 3:58 PM

A U S T R A L I A U P D AT E

Gourvenec said that as developments move


into deeper water, seabed soils can be extremely soft, requiring larger and heavy mudmats,
and installation from a heavy-lift vessel. This
adds to project expenses. As an alternative, her
mobile foundation technology acts in a way that
is similar to snow skiing except that it would
just move a few meters to absorb some of the
loads experienced by the fowlines.
Coiled tube drilling. (Photo courtesy professor
Brian Evans of Curtin University)

This new research program recently won the


2014 Australasian Industrial Research Group
Medal for Australasian Major Industry Technological Innovation.

Mobile foundation, mudmats


UWA professor Susan Gourvenec is developing a mobile foundation that could replace
mudmats, which are used to support subsea
fowlines. Mudmats, typically 16 to 49 ft (5 to
15 m) in edge length, can at times measure
more than 131 ft (40 m). Mudmats transfer
the weight of the structure they support over
a suffciently large area of the seabed to avoid
settlement, resisting the lateral loads applied
by the connected pipelines as they undergo
cycles of thermal expansion and contraction.

Improved drilling technology


Professor Brian Evans of Curtin University,
a member of the Deep Exploration Technologies Cooperative Research Center, works with
other universities, mining and drilling companies, and the Australian Commonwealth Science & Industrial Research Organization to
deliver new mine site drilling technologies of
the future.
One of the major road blocks to any exploration and production program in both oil and
gas, and mining, is the cost of drilling, he said.
His research team is working on a system to
achieve what promises to be a future paradigm shift in drilling technology.
There is a belief that the cost of offshore drilling could be reduced if drilling rigs used a coiled
tubing operation. This would reduce the amount
of pipe stored on board the rig deck, allowing a
reduction in rig size, and reduce the number of

personnel needed on the rig, said Evans.


By using a coiled tube drilling rig, the objective of the research is to develop a mineral exploration drilling rig which can drill boreholes
at a cost of $50 per drilled meter. It is expected
that the drilling rig will drill 1,640-ft (500-m)
exploration holes within the next fve years,
with only two operators controlling the rig,
and logging-while-drilling being controlled in
real-time. The use of sensors embedded in the
composite coiled tube laminated would allow
electronic chips to operate while drilling; and
sampling of cuttings would be done on board
while the automated sample sensing would be
controlled by one of the two operators.
However, the next step to reduce offshore
costs further would be to run the rig on the
seabed. If this coiled tubing rig could be
made to operate underwater, replacing the
two men with ROVs, as is common in todays
oil and gas production world, then it would be
possible to drill around the year, going into
Arctic waters for the frst time, and staying
under the ice cap or water, without the problem of any rough weather on the surface.
Evans admits this is something of a dream
right now, but that it could be developed
over the next decade. Automated offshore
seabed drilling has to be the way forward in
the future for the industry.

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1410OFF_43 43

10/1/14 3:58 PM

D E E P WAT E R T E C H N O L O G Y

ONS 2014 highlights next-phase deepwater


drilling, subsea recovery challenges
Jeremy Beckman

Editor, Europe

eepwater engineering contractors outlined their visions of the way forward


at the recent Offshore Northern Seas
exhibition in Stavanger, Norway.
Representatives of Aker Solutions
and Baker Hughes detailed some of the goals
behind the companies new Subsea Production Alliance, announced in April, which is
offcial after clearing all regulatory hurdles.
It combines Aker Solutions offerings in subsea production and processing with Baker
Hughes strengths in well completions and
artifcial lift. The duo will work to deliver integrated, in-well and subsea production systems to improve the yield from, and extend
the lives of subsea felds; and enhanced well
intervention to optimize effciency and lessen
the risks in subsea projects.
Ian Ayling, subsea production business
development director at Baker Hughes,
said there was potential for growth subsea
worldwide, and the industry was looking to
achieve the same returns as from dry tree
developments. But subsea capex is increasing, while resultant revenues are staying the
same or are in decline.
Ayling noted that such challenges are becoming much more diffcult: Development
is extending into geologically more complex
formations presalt, deeper, hotter, higher
pressure and in more remote locations, all
of which require more innovative developments. The onus is on service companies
to address these issues, he added, while at
the same time fnding ways of reducing the
costs. Challenges for production include
boosting the performance and recovery factor of subsea wells. Often recovery is below
10%, and thats not acceptable we must fnd
ways to improve it.
Jonah Margulis, Aker Solutions director
of business development, said the alliance
would look to steer subsea well management planning away from heavy workover
systems to light intervention, with easier
access to subsea trees. Earlier engagement
with clients during concept evaluation would
make a difference, he added, long before
the decision is taken on the completion system. As for boosting subsea recovery, the

Aker Solutions and Baker Hughes are combining their strengths in subsea technology. (Illustration
courtesy Aker Solutions)

alliance can offer a wide range of single or


multi-phase pump solutions combined with
different types of intelligent completion and
artifcial lift solutions, he pointed out.
Margulis also said the alliance would work
on technologies including subsea-optimized
downhole electric submersible pumps; integration of ESPs into subsea well jumpers for
single-well boost or dual-boost applications,
potentially in existing brownfeld wells; medium-cost light intervention risers deployed
from a rig, and ultimately riserless intervention; and on ways of lifting oil longer distances to platforms, although we will need the
power to do that.

tervention riser. We can customize fexibility


into the design according to the customers
requirements.
The new tree is also fully integrated with
GEs latest generation SemStar5-R controls
system, pressure sensors, and ModPod subsea control module. We could add virtual
fow metering, Lenham said.
Other features include 5.25 MMft/lb bending capacity connector; standard alloy 625 clad
pipe overlay for the production bores, sealing

Adaptable deepwater tree


GE Oil & Gas introduced DVXT, a 5- x 2-in.,
10,000-psi (689-bar) deepwater monobore vertical tree with tubing head spool (THS), designed
to operate in up to 3,000 m (9,842 ft) of water, in
a temperature range of -18C to +151C (-0.4F
to +304F), and with a design life of 30 years.
Mike Lenham, GEs subsea trees senior applications engineer, said the new system incorporates various advances that came out of dialogue with the companys major customers, but
at the same time relies on proven technology,
i.e. valves and connectors.
DVXT can be deployed on drill pipe, wire,
or the completion/workover riser string,
said Lenham. Or you can run the BOP on
top of the tree and the landing string to do
workovers instead of using a completion in-

GE vertical tree. (Illustration courtesy GE Oil & Gas)

44 Offshore October 2014 www.offshore-mag.com

1410OFF_44 44

10/1/14 3:58 PM

DEPFLUX
CERTIFIED
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DEEPWATER

1410OFF_45 45

10/1/14 3:58 PM

D E E P WAT E R T E C H N O L O G Y

surfaces, and valve pockets this allows the


system to operate in a broader range of temperatures than super duplex, Lenham said. A
compact design allows the tree to pass through
a 16 x 16-ft (4.8 x 4.8-m) moonpool.
Depending on the specs, the typical weight
is 52 metric tons (57 tons) for the tree and
32 metric tons (35 tons) for the THS which
houses a wellhead adapter and tubing hanger
we can take tooling from our horizontal
trees and attach it to this, Lenham added,
and the running tool for the hanger is provided with a soft landing. In line with emerging requirements, the DVXT also incorporates a 130-in. valve block, which compares
with 98-in. for horizontal tree valve blocks.
GE foresees demand for the new tree range
in most established and emerging deepwater
regions, and off northwest Europe. The company is establishing a new facility in Batam,
Indonesia, to build and test these trees. It is
expected to be operating within two years,
Lenham said.
Chris Phebus, GEs engineering director,
subsea products and projects, said the company
expected subsea production to grow between 9%
and 15% during 2012-2020. Deepwater is putting
tremendous loads on our equipment, Phebus
explained. Current pressure limits are 15,000
psi [1,034 bar], with 20,000 psi [1,379 bar] to

come we are developing BOPs and wellheads


for these conditions. Higher-temperature downhole environments will also have to be taken
into account. For a while we were designing
equipment for 250F [121C], Phebus added.
Today its for 350F [177C], and theres talk
now of 450F [232C]. To this end, we are looking at materials issues such as increased creep
and higher yield strength. This could mean either changing equipment internals or enhancing
them with improved geometry.
GE is also considering requirements for
ultra-long offset subsea production out to
220 km (137 mi) using fber optic technology; ice interaction with subsea equipment in
arctic environments; and lifting recovery from
subsea wells using GE equipment from the
global average of 35% to 60%. We can refne intervention to clean up wells and get more out
of them, Phebus said, combined with subsea
compression and pumping. But its also critical to get more power from the surface to the
seabed to do this the main challenge is the
HV connectors.

Semisub more stable


in rough seas

KBR subsidiary GVA showcased its latest


drilling submersible, the GVA 8000. This is
designed for operation across a range of en-

vironments, from harsh to benign, and from


relatively shallow to ultra-deepwater (703,000 m/230-10,000 ft). However, its low motion characteristics, high deck load capacity,
and structural strength makes it well adapted
for deeper water, GVA claims. The same applies to the maximum rated drilling depth of
40,000 ft (12,000 m).
The twin-hull confguration is connected
via transverse bracings, four columns, and
a box-shaped deck structure. The deck box,
which contains most of the machinery spaces, is designed to provide strength and added
buoyancy during extreme conditions. Two
enclosed decks provide a large area for material handling and equipment, more spacious
than on previous GVA semis. Total deck payload is more than 8,000 metric tons (8,818
tons), with additional payload for fuids in the
columns and pontoons.
According to project manager Daniel Aneljung, the company views the new design
ultimately as a replacement for the GVA 7500,
of which the ninth rig is currently under construction. We believe the GVA 8000 will provide the best motions and operability of any
rig operating in the North Sea, said Aneljung.
Most often it is the heave motion that causes
rigs in this region to stop drilling in harsh
weather, so we have optimized the hull shape

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to better withstand these conditions.


Its a question of playing with dimensions and the ratio between displacement
and the water plane area, or with the shape
of the pontoon columns, Aneljung added.
Also, with this design we have the possibility of increasing the operating draught
typically 23 m to 27 m (75.5 ft to 88.6 ft)
for improved heave response during BOP
handling or other heave-sensitive operations. In this regard we have done a lot
of analysis and comparisons with similar
designs, based on model tests. We believe
we have achieved the best heave response
compared with all our competitors.
Aneljung says oil companies are asking for improved heave response and
motion in order to extend drilling in
strong wave conditions in the North Sea and
west of Shetland, and also in areas such as
offshore Australia. This includes deepwater
off South Australia, where BP plans exploration drilling. The GVA 8000 is adapted to
take into account these extremes.
GVA has worked with Statoil on the new Cat
D workhorse semisubmersibles that are designed for a range of tasks on Statoils mature
North Sea felds. Statoil focused strongly on
the working environment, green environment,

The GVA 8000 drilling semisubmersible.


(Illustration courtesy GVA)

and safety, Aneljung explained, including


ample space for materials handling, avoiding
the lifting of heavy equipment onboard the
rigs, and good visibility from the two main
deck cranes. We have taken a lot of these ideas
for the GVA 8000.
The Norwegian authorities have also pressed
for improvements in station-keeping, and their
requirements have been incorporated into the
new semi. During drilling, the rig can operate either with DP-3 thruster control or with a 12-point

PAPA TERRA P-61 TLWP

mooring system. This compares with eight


mooring lines for previous rig designs. The
change follows numerous recent incidents in
rough seas.
On the eight-point mooring systems we
had the maximum chain dimension acceptable for operations in the North Sea, Aneljung noted. To increase capacity, we have
expanded the number of lines so that the rig
can stay in position to drill in harsher conditions. This arrangement is more secure, but
it is not mandatory 12 lines should only be
needed for shallower water, harsh environment operations.
Some of GVAs clients have noted that
the new rigs mud handling capacity is greater
than on the companys previous semis, Aneljung adds, with four mud pumps in base confguration, with the possibility to add a ffth.
The large mud pump capacity allows for a
split system between OBM, WBM, and completion fuid. For better circulation, handling
and access the mud storage tanks are cylindrical and are all located in the columns. The
mud pit capacity may be increased further by
additional pontoons.

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10/1/14 3:58 PM

D E E P WAT E R T E C H N O L O G Y

RPSEA continues technology advance


with ultra-deepwater R&D projects
Gene Kliewer

Technology Editor, Subsea & Seismic

Feedstock
To atm

Pump

he business of advancing technology continues as the Research Partnership to Secure Energy for America (RPSEA)
moves forward with its transition into the role of technical
coordinator under NETL/DoE (National Energy Technology
Laboratory/US Department of Energy) management in 2015.
RPSEAs Ultra-Deepwater Conference recently held in Houston
not only reviewed the status of programs under way, but also took
a look ahead at how the organization might function in the future.
While RPSEA Strategic Advisory Committee representative Van
Romero of the New Mexico Institute of Mining & Technology noted
that there may be legislation to re-institute the program in the future, it would continue to function in its original form until the end
of this year. Taking up the explanation of near-term changes, James
Pappas, acting RPSEA president and Ultra-Deepwater Program vice
president, said the existing programs would be under NETL/DoE
management after years end, at which point RPSEA would become
the technical coordinator for ongoing research and development.
Moving beyond 2015, Pappas pointed at the US Department of the
Interiors Ocean Energy Safety Institute (OESI) program as one place
RPSEAs experience and abilities would be useful. OESI is intended to
facilitate exploration and production in collaboration with the public,
and has drilling as its initial focus. The Institute is designed to facilitate
research and development, training, verifcation of best available and
safest technology (BAST), and implementation of operational improvements in offshore drilling safety and environmental protection, blowout
containment, and oil spill response. It is functioning under a $5-million,
fve-year agreement with Texas A&M Engineering Experiment Stations (TEES) Mary Kay OConnor Process Safety Center in partnership with the University of Texas and the University of Houston.
This presents an opportunity, Pappas said, to overcome an information-sharing barrier among operators, and a place to collect data
on near-miss safety events, along with the establishment of common terms to improve recognition and discussion of such events.
He also said the establishment of BAST criteria requires industry
participation.
Other current and prospective joint industry projects (JIP) he
mentioned that could beneft from RPSEA participation included
the Paulson 3C downhole fber optics program, the Battelle work on
technology to replace air guns in seismic surveys, and the Bastionled work on a pyrotechnic intelligent subsea accumulator.

an installation would be less dependent on mobile offshore drilling unit


(MODU) support and would be more cost-effective for marginal felds
with the installation and commissioning taking place quayside. While
there were a number of dry-tree system concepts, they had in common
the reduction in heave motion needed for a topside BOP. The two approaches selected were Houston Offshore Engineerings paired column
design and the Kvaerner feld development long-stroke design.
While there are some vibration induced motion details that need
further study, the HOE hull confguration was found to be usable in
central GoM metocean conditions in 8,000-ft (2,438-m) water depth.
Jelena Vidic-Perunovic of Doris Inc. discussed the results of the
study relating to the prospective use of round hull foaters in the GoM.
While the Phase 1 concluding report is not yet complete, the study
suggests that there are advantages to circular-shaped hulls, and that
VIM studies were needed to investigate the response characteristics.
DNV GL is the prime contractor and is responsible for making sure
both concepts are developed with the same design basis and that each
concept has addressed its unique design challenges.

Technology reports

Reverse-circulation cementing

The fnal results of several JIPs along with interim status discussions were presented at the UDW conference.
Phase 1 of the Ultra-Deepwater Dry Tree System for Drilling and Production in the Gulf of Mexico was summarized by Jenny Yan Lu of DNV
GL. The project objective was to develop and mature two dry-tree drilling platform concepts that would be cost competitive with a spar. The
basis for the project was that with a dry tree, the well could be drilled,
completed, and worked over from the same foating platform. Also, such

Circulation in deepwater wells is a topic of research interest, too. RPSEA heard the fnal report on deepwater reverse-circulation primary
cementing from Crystal Wreden of CSI Technologies. The project objective was to assess reverse circulation cementing to reduce circulation pressure requirements in deepwater. Accessing the annulus from
the rig foor in deepwater is one hurdle, and new downhole tools may
be the answer. One such tool under development is a crossover design
based on a gravel pack tool that can work for both conventional and re-

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50 Offshore October 2014 www.offshore-mag.com

1410OFF_50 50

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1410OFF_51 51

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D E E P WAT E R T E C H N O L O G Y

verse-fow cementing is probably the quickest


route to success. A second tool under study is
one that can switch the cement fow between
the annulus and the drill pipe, and this maybe
the better long-term solution. Contributing to
the work is a program developed for use by
the University of Houston (UH) that can simulate reverse cementing. Existing programs
worked for onshore cementing, but deepwater cementing is not as straight-forward. The
new program takes into account the fact that
deepwater reverse cementing shows higher
temperatures than do onshore applications.
Also the equivalent circulating densities differ
between conventional and deepwater reverse
circulation cementing. With these additions to
the program, the UH derivation can fgure a
critical depth equation that can indicate whether there is an ECD beneft to reverse circulation. Among the benefts determined by the
research is the fact that reverse-circulation
cementing can reduce the pumping time required for placement and that it can cause the
cement to thicken in a shorter time and higher
in the hole than conventional methods.
Another related program concerns developing best practices for cementing in deepwater
using oil-base or synthetic-base drilling muds.
Since OBM and SBM are incompatible with
cement slurries, their benefcial properties

become a detriment when cementing. The incompatibilities from cross contamination, mud
residue in the hole, fuid swapping, and other
fuid interactions can result in reduced compressive strength of the cement as well as result
in channelling, downhole gelation, and poor cement bonding. The frst phase of this investigation is concerned with the chemical reactions
between the mud and the cement. The second
phase is a large-scale model and feld trials, as
well as new spacer technology and practices.

Intelligent ram actuator

GE Global Research is leading a project to


develop an auto-compensated sensor that can
detect the presence of drill collars, tool joints,
and other unshearable items in and around
the BOP rams. The frst phase of this study
will encompass developing the sensor and signal conditioning approach, developing sensor
error correction ideas, and evaluation of mechanical and software integration of the sensor
with the BOP. Phase two will cover the sensor
design and prototype construction and testing.
Emad Andarawis of GE is the lead.

Nanotube umbilicals

This program aims to develop and produce


high-conductivity umbilicals that can both withstand installation and deliver the higher service

loads expected as projects go into deeper waters and cover longer distances. The work has
led to construction of a prototype double-wall
carbon nanotube wire with a polymer jacket.
The polymer jacket adds mechanical integrity,
abrasion resistance, and eases handling of the
conductor. According to Christopher Dyke of
NanoRidge Materials Inc., the presenter and
a principal investigator, the target is a conductor that matches the resistivity of copper (10-6
cm at 37.92 MPa/5,500 psi), but at less than
20% of the weight. At present, the program is
refning the prototype tool that produces the
carbon nanotube wire to optimize the purity because the wire must not have any amorphous
carbon and is working to meet the desired resistivity. The machine can manufacture 100-m
(328-ft) long carbon nanotube wires.
In a related but separate project, the GE
Global Research Center is early in a project to
develop high-voltage DC current subsea connectors. Qin Chen of GE said the connectors
are a critical part of the DC subsea electrifcation system, and pointed out that the connectors
needed both mechanical and electrical connections to function in that role. The frst phase of
the project is to establish the requirements for
such connectors and to compare them to the
existing hardware. The second phase will be
to design, qualify, and then build a prototype.

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D E E P WAT E R T E C H N O L O G Y

Collaboration takes industry


to new technical highs, greater depths
DeepStar serves as incubator for multi-participant R&D

ffshore operators face the continuing


challenge of meeting the global populations growing demand for oil and
gas while conducting feld operations
safely, effciently, and cost-effectively.
Solutions to these dual challenges are best
realized through collaborative technology
developments that minimize risk and optimize results. This has been the core mission
of the DeepStar joint industry development
project for more than 20 years.
Since its inception in 1991, DeepStar has
served as an incubator for collaborative development of technologies that enhance
deepwater exploration, drilling, and production. DeepStars consensus-driven approach
to technical collaboration, guided by its close
involvement and consultation of its 70-plus
member organizations, has delivered advances across the deepwater E&P spectrum, from
reservoir appraisal, ultra-deepwater drilling
and completions, fow assurance, subsea processing solutions to foating structures and
life extension. As the industry moves farther
from shore into more challenging reservoirs
and deeper waters, DeepStar is positioned to
keep advancing new technical solutions in a
collaborative environment.
The following is a review of some of the 20
key research initiatives under way in DeepStars Phase XII development, which began in
January 2014 and runs until the end of 2016.

Studying the subsurface


Accurately placing a well to its target depth
is a common technical challenge during most
drilling operations. Within deepwater projects, these challenges are compounded by
the technical limitations of seismic sensing
technology and its ability to provide a sharp
view of the reservoir, often covered by thousands of feet of water and miles of rock.
DeepStars Geoscience Committee is running a project that aims to overcome some
of these challenges, by focusing on more
effcient deepwater 3D vertical seismic profle (VSP) acquisitions. In particular, the research project is investigating new designs
and delivery of a large hydrophone array to
enable seabed-to-total depth instrumentation
of deepwater wells with seismic sensors.

Greg Kusinski

DeepStar

Other research projects are focused on


the reservoir itself. The Reservoir Engineering Committee is conducting an appraisal
project focused on data mining that aims
to determine the key factors that drive feld
rate and reserves forecasts prior to sanctioning. The committee is also investigating catalytic in situ carbon dioxide (CO2)
generation. In particular, this research aims
to establish the technical feasibility of ammonium carbamate fooding in conjunction
with an interfacially active nanocatalyst as
an alternative to conventional CO2 fooding.
A sizable research project is investigating
ways to improve sweep effciency in hightemperature, low-permeability reservoirs
using new gels and polymers. Project objectives include identifying suitable chemical
formulations for polymers and gels that will
remain stable at 100-120C (212-248F) for
many years, testing fow properties of promising polymers in low-permeability (10-mD
and below) rock, and developing reservoir
engineering concepts that allow for optimal
application of gel treatments in the feld.

Upgrading subsea systems


Some research projects are focused on
bolstering subsea structures and facilities to
stand up to the rigors of deepwater environments for extended periods. The Subsea Facilities Committee is overseeing an initiative
around pipeline integrity management using
a facilitated workshop setting. Member companies frst discuss common issues related
to integrity management and monitoring
of pipelines, which will then be covered in
greater detail in a series of workshops designed to educate service providers and
technology developers and motivate them to
develop workable solutions. The committee
has approximately $300,000 in funds available to help develop the best integrity management alternatives for future feld study.
The committee is also overseeing research
projects aimed at identifying and closing the

gaps in subsea systems designed for operation


in ambient pressures of 20,000 psi or greater.
Integrity of subsea equipment is also a
major focus of research in Phase XII. The
Subsea Facilities Committee is running a
research initiative to identify conformable arrays for subsea pipeline inspection and internal/external corrosion imaging through pipe
insulation, as an alternative to in-line inspection (ILI) tools. This project is the continuation of a multi-year research and gap analysis.
The objective of the project is a performance
demonstration and deepwater marinization,
with a focus on determining the performance
limits of the technology.
The Systems Engineering Committee is
guiding projects that are geared toward improving subsea fuid processing and water
management systems. A project qualifying
subsea systems for enhanced oil recovery
(EOR) water injectiona continuation of
research started in a previous phaseaims
to develop a detailed evaluation plan for seawater treatment membranes and fltering
media, which were the two most promising
process schemes identifed in the earlier
phase of study.
Another project is investigating methods
of produced water management and disposal, with a particular emphasis on why
offshore produced water reinjection (PWRI)
is not implemented by the industry. The
project will identify current technology gaps
for offshore produced water treatment, and
develop guidelines for produced water treatment to facilitate offshore PWRI.
The industrys wider acceptance of subsea
fuids processing and EOR strategies will require robust and reliable power systems at
the seafoor. To that end, the Systems Engineering Committee is also spearheading an
electrical power strategies and roadmap project, which will identify technology gaps for infeld power sources and for subsea DC power
transmission systems. The ultimate objective
is to identify capabilities, technical gaps, and
suppliers working to address these gaps.

Floating systems research


Recognizing the industry need for improved
design and maintenance of foating platforms,

54 Offshore October 2014 www.offshore-mag.com

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the Floating Facilities Committee has a number


of research initiatives in Phase XII. For aging
foating infrastructure, a project is developing
the initial framework for a new continuing service guide for the industry, which draws upon
existing industry guidance and incorporates

ments and high vessel motions. The project


will also validate global performance of the
SLWR to establish consistent design practices and validate design assumptions.
Another project looks to develop a nextgeneration computational approach for de-

The focus of Phase XII is the


resource potential of the worlds
deep and ultra-deepwater basins.
the service planning and implementation experience of subject matter experts. Another project focused on better integrity management of
mooring systems is investigating various types
of corrosion phenomena found on mooring
chains, and then surveying and assessing possible approaches and technologies to mitigate
these corrosion processes.
Other research projects aim to improve
the design and feld life of risers and tubulars. For example, a gap assessment has
started to identify critical areas for development of steel lazy wave risers (SLWRs) as
a robust solution to handle harsh environ-

tailed analysis of fexible risers. Specifcally,


the research will validate an advanced method for fexible riser simulations that is capable of incorporating detailed fnite element
models into large-scale global, fully nonlinear
dynamic simulations. It will also directly recover armor stress-time histories while maintaining execution speeds of standard riser
dynamic analysis software packages.
Two projects are under way for the development of riser and tubular systems for ultradeepwater applications. The frst is a continuation of development work for fexible pipe
and riser packages rated for 20,000 psi. A se-

lected design, which was developed in previous phases, will be manufactured and tested
for 20,000-psi design pressures. The second
project focuses on developing and demonstrating the reliable operation of a 20,000-psi
rated tubular based on the use of a PEEK and
carbon fber composite material.

Addressing industry needs


As with previous phases of research,
DeepStars Phase XII projects are focused
on the ultimate goal of helping the offshore
E&P industry maximize the tremendous resource potential contained within the worlds
deep- and ultra-deepwater basins. Many of
the research projects highlighted above,
plus the additional ongoing research being
conducted in drilling, completions and metocean criteria, will likely continue beyond
2016 to further stages of research work or in
the development of industry guidelines and
standards through organizations such as the
American Petroleum Institute.
In this manner, DeepStars research efforts keep moving from the laboratory to
real-world feld practice, and culminate in
commercially viable technologies that continually advance the deepwater industry to new
successes in deeper, more remote, and technically complex offshore environments.

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60 YEARS OF OFFSHORE

Offshore at 60:
The Blue Water
breakthrough
Shells leadership
in the 1960s paved
way for deepwater
development

he frst question people often ask about


the history of offshore oil is when did
it all begin? The answer is elusive. Do
we place the origin in 1896, when real
estate speculator H.L. Williams promoted the drilling of the frst wells in the ocean,
from piers built off Summerland, California,
into the Santa Barbara Channel? Or did it happen fve years earlier in Ohio, where the frst
oil well completely detached from land was
drilled in a manmade reservoir called Grand
Lake St. Marys? Do we date the birth of the
offshore industry with the Creole platform,
the frst freestanding platform in the ocean,
completed in March 1938 by Pure Oil and Superior Oil, a mile-and-a-half offshore and 13 mi
from Cameron, Louisiana? Or does the honor
go to Kerr-McGees Kermac 16, the frst well
out-of-sight-of-land that began producing oil
on Nov. 14, 1947, 10.5 mi from the shore of
Louisianas Terrebonne Parish?
A persuasive case can be made for each
of these frsts. But none are technological
precursors to the modern offshore oil industry. They all involved some kind of variation
of land drilling techniques applied offshore.
Such adaptations required great bravery
and fortitude, but not the conceptual or
imaginative leap that decoupled the rig from
the seafoor and made possible the foating
operations and subsea engineering of today,
which are impossible to confuse with drilling on land.
That leap was frst made in January 1962,
when a strange contraption under lease to
Shell Oil, called the Blue Water 1, spudded a
record-setting offshore well in 297 ft of water

Tyler Priest

(Above) In January 1962, Shell spudded a


record-setting offshore well in 297 ft of water
in the Gulf of Mexico with the Blue Water 1,
the industrys first semisubmersible drilling
rig. (All photos courtesy Ronald L. Geer)

in the Gulf of Mexico. This was at least three


times deeper than wells drilled by other mobile drilling vessels, such as submersibles
and jackups. Outside observers struggled
to fgure out how the Blue Water 1 could
remain nearly motionless in those depths
on the open seas. The New Orleans papers
wondered at length what was happening.
Rumors spread that it was sitting on a coral
reef. Curious competitors spied from helicopters and workboats. One helicopter even
brazenly tried to land on the rigs heliport
before it was waved off. Oklahoma senator
Robert Kerr, whose company Kerr-McGee
was heavily committed to offshore, personally circled the rig for many days, frst in an
airplane and then in a boat. But like all others, he came away with few clues.
The maiden voyage of the Blue Water 1
took place a month before NASA astronaut
John Glenn became the frst person to complete an orbit of the earth. Both missions revealed a newfound human ability to explore
frontiers beyond the comfort of terra frma.
On Aug. 14, 1962, Shell Oil dramatically disclosed the details of its new foating drilling
platform. With an eight-anchor mooring
system hidden under the water, this converted submersible was equipped to operate
in 600 ft without resting on the bottom. Announcing successful drilling from the plat-

form, Shell also reported technical progress


in completing ocean-bottom wells by remote
control from the surface.
The unveiling of the Blue Water 1 ended two
years of speculation in the industry about what
Shell had been up to with its mystery rig and
captured national headlines heralding a double technical breakthrough. Oilmen can now
fnd and produce petroleum from the open sea
regardless of depth of water or distance from
land, reported the Wall Street Journal.
Shells Blue Water breakthrough resulted
from an exceptional combination of vision and
creativity. No longer satisfed with gradually
inching out into slightly less-shallow waters,
the companys E&P leaders took a calculated
risk in the mid-1950s to see if they could redefne the possibilities of fnding oil in the ocean.
At that time, many people in the industry
had come to believe that offshore development had reached its limits. None other than
Shell Oils New Orleans Vice President Bouwe Dykstra, a tall, steely-eyed Dutchman
who had been a driving force behind Shells
successful moves into shallow water, argued
that venturing deeper than 60 ft would be
folly. Even if it were possible to develop the
kind of equipment needed for those depths,
he insisted, well costs would be prohibitive.
Bothered by both safety and economic risks,
Dykstra felt that the company would be bet-

University of Iowa

58 Offshore October 2014 www.offshore-mag.com

1410OFF_58 58

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10/1/14 3:58 PM

60 YEARS OF OFFSHORE

ter off managing its production in the shallow water.


Head offce E&P management at Shell was
more sanguine about what was then considered deepwater. Exploration Vice President Ronald E. McAdams and Executive VP
for E&P Ned Clark trusted in the companys
technological capabilities, and they believed
that offshore was the only place left in the
United States where Shell could stake a competitive position. The other majors had tied
up the best undeveloped properties onshore
Socony (Mobil) and Socal (Chevron) in
California, Humble Oil & Refning along the
Texas Gulf Coast, and Texaco in South Louisiana. For Shell Oil to remain a viable E&P
company in the US, moving deeper offshore
was imperative.
Soon after becoming executive vice president, Clark created a top-secret program
to investigate ways to develop a complete
system for drilling and producing in water
depths ranging out to 600 ft of water. If Shell
beat its competitors in fnding the technology for deepwater exploration, the company
could obtain leases at very reasonable prices for tracts that nobody else was prepared
to develop. An inventive and enterprising
young naval architect in the program, Bruce

Collipp, immediately went to work designing and building scale models of ideas he
had for drilling platforms that would foat,
partially submerged, in the water. These,
he believed, would provide greater stability than the CUSS I, the ship-shaped drilling
vessel with which Shell and a consortium of
other companies (Continental, Union, and
Superior) had been experimenting with off
California.
Upon publication of the initial Call for Nominations for the 1960 federal lease sale in the
Gulf, the head of Shells New Orleans legal department, George Schoenberger, convinced
the Bureau of Land Management (BLM) to
withdraw the call and issue a new set of leasing maps with deeper acreage out to and beyond the 300-ft depth contour. With Shells
assistance, the BLM redrew the maps with
south additions to all the old original blocks
off Louisiana and issued a new call for nominations. It was a big sale. Offshore operators
spent $285 million in high bids for tracts offshore Texas and Louisiana, more than double
the amount spent in any previous sale. Shell
Oil acquired a number of tracts in the Grand
Isle Area South Addition, where no other company planned to drill.
The head offce ordered up a foating drill-

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Brazil

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Singapore

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United Kingdom

USA

Shell engineers discuss the future of deepwater


development as they review a scale model of
the Blue Water 1 and the Remote Underwater
Drilling and Completion System (RUDAC).

ing platform to evaluate its new deepwater


leases. Time was short, however. The exploration managers wanted to drill and obtain
information on these leases before the next
scheduled lease sale in March 1962, which
was going to be even bigger than the last.
Building a new rig from scratch based on
Collipps experimental designs would take
too long and cost too much. Fortunately, Collipp knew of an existing unit that could be
converted into a foating platform. It was the
Blue Water 1, a three-year-old, bottom-sitting,
submersible owned by a consortium of four
small producing companies called the Blue
Water Drilling Corp. With four stabilizing
columns resembling monstrous milk bottles,
the Blue Water 1 had the desired hydrodynamic properties. The hull pontoons could be
flled partway, making them buoyant enough
to keep the vessel afoat but heavy enough to
sink below the lash of the waves.
Collipp offered to lease the unit from Blue
Water Drilling for fve years, under the conditions that Shell could make changes to it and
that Blue Water had to keep those changes
strictly secret. Blue Waters president, Sam
Lloyd, readily agreed. The Blue Water 1 had
been idle for about six months, and a fve-year
contract in those days was unheard of. Do
whatever you want with it, Lloyd told Collipp.
Paint it red and yellow if you have to.
As the conversion neared completion,
Collipp met with a US Coast Guard offcial,
Captain McPhall, in Mobile, Alabama, to
have the rig certifed. But there were no
classifcation guidelines for something like
the Blue Water 1. Ships were supposed to be

60 Offshore October 2014 www.offshore-mag.com

1410OFF_60 60

10/1/14 3:58 PM

60 YEARS OF OFFSHORE

long and pointy and go from point A to point


B. But this vessel was roughly square, did
not transport cargo, and did not transport
people. Therefore, it was not a ship.
When McPhall unrolled the blueprints,
he asked Collipp, What is it?
Its like an iceberg, Collipp explained.
You see, all the hulls are underwater.
I dont know what you are describing to
me, replied the captain, but this thing is
going to sink if all the hulls are underwater.
Well, no, said Collipp, trying his best to
describe in simple terms how the vessel would
remain afoat. After more discussion, McPhall
agreed to register the rig, but he needed to
know how to classify it.
It is kind of a semi-submerged thing, Collipp
told him. The term just popped into his head.
All right, said the captain. We will list it as a
Super Manned Barge-Semi-submersible.
The name stuck, and Collipp would henceforth be known as the father of the semisubmersible.
The semisubmersible vessel itself was only
one piece of the deepwater puzzle, albeit the major one. Other fertile minds recruited into Shells
deepwater program attacked the problem of how
the oil would be drilled and produced. The effort
began in 1955 with the offshore task force set up
at Shell Oils Bellaire Research Center (BRC) to
study the whole feld of offshore operations. By
1958, the special development program for the
Gulf of Mexico had come to focus on foating
drilling and underwater wellhead completion.
The semisubmersible increased the depth
of exploratory drilling, but new methods would
be needed to produce oil from those depths.
In conventional offshore producing operations, the deck of a fxed platform housed the
wellhead equipmentthe blowout preventer
and the assemblage of control valves, pressure
gauges, and chokes known as the Christmas
treeabove the water surface. A conductor
connected all this equipment to the bottom.
Because platform designs had not even approached the water depths (300 to 600 ft) contemplated by the deepwater program, Shell engineers investigated the possibility of installing,
completing, and maintaining a wellhead on the
seafoor. Because the practical limit of diving at
the time was only about 150 ft, everything had
to be done by remote control. Like the semisubmersible, an underwater well represented a
giant conceptual leap. But, as Ron Geer, a mechanical engineer who directed the design of
the wellhead system, remembered: We were
limited only by our imaginations.
In 1958, Geer joined about a dozen other
young engineers, some fresh out of college,
at the Shell BRC in Houston to develop the
underwater completion technology that would
accompany foating drilling in the Gulf. What
he and others ultimately created was complex,
consisting of many specialized subsystems and

1410OFF_61 61

components. Frank Poorman was responsible


for the special blowout preventers. John Haeber helped put all this together with the wellhead suspension system. Lloyd Otteman and
John Lacey designed the structure for guiding
all the various components into alignment. Ed
Lagucki devised an innovative through-thefowline system of maintaining well production. Bill Foster came up with the instrumentation, and Ray Perner handled dimension
control. Bob Carter, Keith Doig, and Art Williams were the overall project managers at BRC
during the system and equipment development
phase. The engineers invented many kinds of
patented tools and equipment for the project.
Douwe Dee DeVries, a brilliant mechanical engineer from Holland with broad experience in both refning and oil production, developed all the innovative equipment-handling
systems that connected the wellhead to the
Blue Water 1. Assisting Collipp in the conversion, DeVries applied the spider deck assembly concept, devised by Bill Craig at BRC,
under the drilling derrick and developed the
riser equipment and controls for the blowoutpreventer stack. He also designed, built, and
installed the frst telescoping joint and buoyancy chamber, which became standard in foating drilling. For motion compensation, he de-

vised an elevator system with two buckets that


served as counterweights. It was a terrifc
opportunity because money was no problem,
recalled DeVries. But the money we spent
was worth it. We didnt just develop existing
concepts. We did all this stuff from scratch.
In December 1960, engineers completed
a successful shallow-water test of what they
called the Remote Underwater Drilling and
Completion System (RUDAC). After the
successful test, the engineers prepared the
system for operation with the converted Blue
Water 1 in deepwater. As the crews sounded
the bottom for the offcial depth of the frst
well, someone called out 297 feet. Damn!
Collipp remarked. Why cant we just move it
over a little to 300? But that was quibbling.
The well set a depth record by a long shot.
During the spring and summer, the Blue
Water 1 went on to drill six more exploratory
wells. Even though most of them did not encounter oil, after seven years and $7 million of
research, Shell Oil had fnally proven the viability of drilling and producing oil from depths
previously unthinkable. When the company
loosened the secrecy around the project and
announced its fndings in August 1962, the
offshore industry began to adopt a new way
of thinking. As one Shell representative told

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1410OFF_62 62

10/1/14 3:58 PM

60 YEARS OF OFFSHORE

Ron Geer presents details about Shell Oils RUDAC system at the companys unprecedented three-week
school for industry held at the Bellaire Research Center in Houston during January-February 1963.

reporters who visited the rig: Were looking


now at geology frst, and then water depths.
The successful debut of the RUDAC/Blue
Water 1 program gave Shell the confdence
to bid on deepwater leases off Louisiana in
the historic federal lease sale of March 1962.
In this sale, the government had decided to
speed up the pace of development. Some 20
operators nominated 3.67 million acres, 6,000
sq mi, most of which was off the coast of Louisiana (30 tracts were nominated off Texas)
and in water deeper than 100 ft. Shell was the
third highest bidder in money, but it acquired
the largest number of tracts, including a few
in 300-plus ft of water. With this acreage and
its deepwater drilling program, Shell was better prepared than any company in the industry to take the next step offshore.
It was too prepared for its own good, however. On some of the deepwater tracts, Shell was
the only bidder. No one could operate in those
depths, explained Ron Geer. We were fve to
seven years ahead of the rest of our competitors.
Because Shells bids on deepwater leases did not
have any competitors, the government did not
honor them. This forced Shell E&P to reevaluate its secretive approach to deepwater research.
Senior management concluded that there had to
be competition, both to enable Shell to acquire
the deepwater acreage and to stimulate the
commercialization of the technology. Shell had
pioneered a whole new frontier in offshore drilling, but it could not go at it alone. The costs and
risks were too high. Other oil companies, as well
as suppliers, manufacturers, and construction
frms, could progress into deeper waters only together as an industry. We realized that the only
way we could ever have access to those frontier
areas was to share our knowledge with the rest
of the industry, to give them a base of technology
from which they could expand, said Geer. Wed
still be ahead of the competition because of our

hands-on experience and besides, we owned 160


patents on the technology.
Thus, in January and February 1963, Shell
held an unprecedented three-week school on
offshore technology for representatives from
industry and government at the Bellaire Research Center. The company charged tuition

of $100,000 per company, a sizeable amount of


money for the time. Seven companies, along
with the US Geological Service, signed up for
the series on all facets of Shells deepwater programs. Collipp conducted seminars on foating
drilling, and Geer led classes on the RUDAC
system and new producing methods. Yet, as
the participants discovered, these were not the
only technologies Shell had developed. Howard
Shatto, a division mechanical engineer from
Shells Pacifc Coast Area offce, presented
other Shell innovations that had been achieved
through a parallel program of research and development for the West Coast.
While the Gulf Coast group had been working on the RUDAC Blue Water 1 system, Bill
Bates, vice president for the Pacifc Coast Area,
had conceived another approach, working on
dynamic vessel positioning with the CUSS 1
and different ideas about making underwater
completions. Bates had urged Ned Clark to establish the second research program in order to
increase Shells chances of fnding a workable
solution to the deepwater dilemma. The stakes
are so high in offshore oil production that we
had to be sure we had at least one system which
would work successfully, Clark explained.
In March 1961, the CUSS 1 successfully tested
the concept of dynamic positioning using manu-

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1410OFF_63 63

10/1/14 3:58 PM

60 YEARS OF OFFSHORE

ally controlled thrusters to keep the vessel on


location. Concurrently, Shell was preparing to
outft a small core drilling ship, the Eureka, with
a manually controlled system. But Shatto felt that
such a system was too diffcult for a human operator to coordinate, and he convinced his bosses
to equip the Eureka with an automatic system
that he designed. It featured two thrusters and
three analog controllers, which evaluated the
three basic degrees of motion on the vessel
surge, sway, and yawand transmitted its driftcorrecting orders to the thrusters.
In May 1961, two months after the CUSS 1
tests, the Eureka began core drilling with great
success. Anchored coring vessels of its size
took a day or two to set anchors, drill a core
hole, and recover anchors. Their water depth
was limited to 200300 ft. By comparison, the
Eureka drilled as many as nine core holes in
one day and in water as deep as 4,000 ft. Beyond its success in core drilling, it validated
the concept of automatic dynamic positioning
and initiated a new trend in the evolution of
drillships.
Shatto and other Pacifc Coast engineers also
developed an experimental underwater completion system that addressed the perceived
need for diverless operations in a unique way.
Code-named MO, for manipulator operated,

1410OFF_64 64

the system featured the use of a free-swimming


remote-controlled robot diver designed by
Hughes Tool, which had a mechanical arm capable of turning lock screws, operating valves,
and attaching control hoses and guidelines.
Driven by propellers and guided by sonar and a
television camera, the so-called Mobot could
be lowered by a wire cable and attached to the
wellhead equipment. It then rode around the
wellhead on a circular track to perform its tasks.
The dazzling array of new technologies
demonstrated by Shell in its three-week million dollar school, encouraged operators and
contractors to tackle ever-increasing water
depths and more hostile environments.
Most importantly, they established a new
learning curve, redefning what was possible
at the time, helping other companies in the industry see the potential of offshore, and fostering a new spirit of technological cooperation.
In 1971, Shell received the Offshore Technology Conferences frst annual Company Distinguished Achievement Award for its numerous advances in deepwater drilling technology
from 1955 to 1967. Bruce Collipp and Dee
DeVries were later awarded the prestigious
Holley Medal from the American Society of
Mechanical Engineers for their contributions
to developing the semisubmersible. In 1984,

2001, and 2002, respectively, Geer, Shatto, and


Collipp each received the OTCs Individual
Distinguished Achievement Award for their
pioneering contributions to deepwater drilling
and underwater completion technology.

Acknowledgment

Adapted from Tyler Priest, The Offshore Imperative:


Shell Oils Search for Petroleum in Postwar America
(College Station, TX: Texas A&M University Press,
2007), pp. 73-99.

The author

Tyler Priest is associate professor


in the Departments of History and
Geographical and Sustainability
Sciences at the University of Iowa.
He is the author of The Offshore
Imperative: Shell Oils Search for
Petroleum in Postwar America
(Texas A&M Press, 2007), which won the 2008
Geosciences in the Media Award from the American
Association of Petroleum Geologists. In 2010 he served
as a senior policy analyst on the Presidents National
Commission on the BP Deepwater Horizon Oil Spill
and Offshore Drilling. He also serves on the Industry
and Technology Pioneer Advisory Committees to the
Offshore Energy Center and is a past member of the
Scientifc Advisory Committee to the Bureau of Ocean
Energy Management.

10/1/14 3:58 PM

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1410OFF_65 65

10/1/14 3:58 PM

From Offshore, October 1999

60 YEARS OF OFFSHORE

Offshore milestones,
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60 YEARS OF OFFSHORE

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INDEPENDENCE

10/1/14 3:59 PM

GEOLOGY & GEOPHYSICS

Reservoir modeling: revising uncertainty


quantification and workflows

il and gas companies always strive to


make the best possible reservoir management decisions, a task that requires
them to understand and quantify uncertainties and how these uncertainties are affecting their decisions. In attempting
to ascertain risk, however, great uncertainty
pertaining to the geological data and thus the
description of the reservoir, as well as timeconsuming workfows, are current bottlenecks impeding the ability of oil and gas companies to address their business needs.
New technologies and approaches enable faster, more accurate, and more intuitive modeling to help todays geophysicists
make better decisions.
Earth modeling software has come a
long way since its appearance in the 1980s.
Reservoir modeling has become common
practice in making economic decisions and
assessing risk related to a reservoir during
several stages of the reservoirs life, using
detailed modeling to investigate the reserve
estimates and its uncertainty.
Despite the progress, conventional reservoir modeling workfows are optimized around
oil paradigms developed in the 1980 and
1990s. The workfows are typically segmented
and siloed within organizations, relying on
a single model that becomes the basis for all
business decisions for reservoir management.
These models are not equipped to quantify
the uncertainty associated with every piece of
geological data (from migration, time picking,
time-to-depth conversion, etc.). The disjointed
processes may take many months from initial model concepts to fow simulation for
multiple reasons, one of which is the
outmoded technologies used to drive
these processes. When faced with the
challenges of increasingly remote and
geologically complex reservoirs, conventional workfows can fall short.
There are two main types of data
used in reservoir modeling, data
from seismic acquisition and drilling
data (well logs). Geophysicists typically handle the data and interpretation, and geomodelers try to turn
those interpretations into plausible
reservoir models. This time-consuming and resource-intensive approach
requires strict quality control and
multiple iterations. Data is often ig-

Linda Gaas

Hue

Arne Skorstad
Tone Kraakenes

Roxar

nored, or too pretentious interpretations are


made based on poor seismic data, which narrows the possibility of obtaining a realistic
model.
Interpreters still frequently have to rely
on manual work and hand editing of faultand horizon-networks, usually causing the
reservoir geometry to be fxed to a single
interpretation in the history-matching workfows. This approach makes updating structural models a major bottleneck, both due to
the lack of methods and tools for repeatable
and automatic modeling workfows, and for
effcient handling of uncertainties.
As a result of the traditional manual work
and time-consuming workfows, some oil
felds go as long as three years between
modeling efforts, even though the average rate of progression on drilling is a few
meters per day. With traditional modeling, it takes several days or even weeks to
construct a complete reservoir model, and
at least several hours to partially update it.
Earth models currently comprise dozens
of surfaces and hundreds of faults, which
means users cannot and should not update
an earth model completely by hand. Instead
they should rely on software that allows for

(semi-) automated procedures, freeing the


user from certain modeling tasks.
Instead of a traditional serial workfow for
interpretation and geomodeling, Roxar pioneered model-driven interpretation. This
allows geoscientists to guide and update a
structural 3D model, which is geologically
consistent, directly from the data. This approach allows geoscientists to focus efforts
where the model needs more details. In some
areas, such as on a horizon depth, neighboring data tell the same story; they are all representative. In other areas, for example close to
faults, some data points are more important
than others, namely those indicating where
the faults create a discontinuity horizon
depth. Geoscientists should focus on these
critical data points, instead of on data not altering the model. In the extreme, having a
correlation of 1.0 between two variables imply that keeping one of these is suffcient, as
the other value is known, and it does not matter which of these the geoscientists choose
to keep. In practice, however, correlations
between data generally are not 1.0, leading
most geoscientists to ask: at what correlation, or redundancy level, should we simplify
our data model, and thereby save time and
money in updating it by omitting this extra
data? The modeling efforts in the oil and gas
industry should be purpose-driven. This is
the key behind model-driven interpretation.

A model-driven approach
As shared earth models require resolution
ranging from pore- to basin-scale, all aspects
of data management, manipulation, and visualization need to straddle this enormous
gap. Seismic data sets consume tens of
gigabytes of disk space, but these are
highly structured data sets that technologies such as HueSpace, coupled with
NVIDIA GPUs, can read and process at
gigabytes per second. Complex geologic
models and reservoir grids may be far
less structured, with representations

RMS 2013 unites the geophysicist and the


geologist on a common platform to unlock the value of the geologic models in
new ways. (Images courtesy Hue, Roxar)

70 Offshore October 2014 www.offshore-mag.com

1410OFF_70 70

10/1/14 3:59 PM

1410OFF_71 71

10/1/14 3:59 PM

GEOLOGY & GEOPHYSICS

such as polyhedrons or a mixed representation. Supporting all these types


of data, including interactive manipulation, is non-trivial.
Substantial computing power is required to run the software tools effciently for interactive visual interpretation of geophysical data. Most current
technologies do not support this kind
of on-site analysis and require models
to be sent to a data center for processing, causing delays in the interpretation workfow as high-performance
computers process the data before
delivering visual interpretations back
to the feld. Technology is needed that
can enable on-site interpretation and
processing of seismic data into rendered 3D
models, and current technologies are limited
in their ability to achieve this.
Recently a team of Lenovo, Magma, and
NVIDIA engineers combined to address this
challenge. Working with the Norwegianbased technology company Hue, the team created a solution that combines powerful Lenovo
ThinkStation workstations with NVIDIA GPU
accelerators and Magmas high-speed expansion system to bring the computing power
needed for interpretation to the feld, to reduce the time required to render accurate and
complex models dramatically. In doing so, the
team brought interactive high-performance
computing technology to the geophysicists
workstations.
The ability to manipulate and interpret huge
amounts of data with these new technologies
allows faster and more dynamic analysis in
near real-time at workstations. The thousands
of processing cores and fast DDR5 memory of
NVIDIA GPUs originally created for graphics processing provide the processing power
needed for these data sets. Software development frameworks, such as HueSpace, are developed to use this power to process high volumes of seismic data in seconds. This allows
for interactive visualization of terabytes, or
even petabytes, of data to create models that
help identify subsurface prospects and help
engineers make better decisions.

Quantifying uncertainty

Oil and gas reservoirs are found at depths


of hundreds to thousands of meters, making
their physical access limited, and the collection and modeling of data challenging.
Seismic acquisition technology is only able
to capture a portion of the earth response in
a seismic image.
To determine the commercial viability of
a prospect the uncertainty of the available
data needs to be quantifed. This traditionally involves relying on a single model, or scenario, instead of stochastic models driven by
the uncertainty and resolution of the data.

Seismic interpretation representation.

Considering the uncertainty aspect of the


data, fexible models are required that can
be updated in a timely manner as new data
become available. Such data can be from
well logs, core samples, or new seismic.
However, with the current high drilling activity, the increasing use of permanent sensors for monitoring pressure and fow rates,
and developments in 4D seismic monitoring, the amount of data being produced for
input to the reservoir model has increased
substantially. This means models need to
be updated both more frequently and from
more diverse data sources. The updated
models are important to evaluate new and
improved oil recovery measures, future well
prospects, and other critical functions.
Given the uncertainty in the geophysical
and geological domain regarding data and resolution, a reservoir model will not completely
match the actual measured fow data of the
reservoir. Hence, history-matching has been
introduced to alter simulation models to better represent the actual fow rate and pressure
measured in a well. Since the simulation model usually has a coarser resolution than the
fne-scaled geological model, changes made
(frequently by hand during history-matching)
often are not incorporated into the geological model. A paradigm change is coming as
a more full- or closed-loop history-matching
gets increased attention by many companies.
A full update of the model requires automated
workfows where the model is the key, instead
of manual, subjective decisions based on dubious erroneous, data. Such a closed-loop
approach seeks to mend the broken chain of
information where the true data in the fow
simulation domain carries value to the model.
The need to constantly update models
to address uncertainty requires a software
architecture with computational tools that
support interactive visual interpretation and
integration of geophysical data to produce a
structural model of the reservoir in a timely
manner. Working with large-scale reservoir
models, which today feature multi-million-cell

unstructured grids, to a greater extent


honors geological features (e.g., complex faults, pinchouts, fuid contacts)
and engineering details (e.g., wells),
coupled with demands for advanced
accuracy for simulations, challenge
the underlying technology capabilities. The technology must cope with
both structured and unstructured
grids for the reservoir model, and
with fully coupled wells and surface
networks. HueSpaces approach to
this offers a visualization-driven and lazy
compute framework, in the sense that it only
fetches and computes the absolute minimum
data required, for maximum interactive performance. This approach, which uses NVIDIA GPU technologies, allows both structured
and unstructured grids to be edited interactively without relying on level-of-detail approaches to achieve high interactivity.
Achieving high-performance computing
while processing stochastic models in the
feld can be challenging, but Lenovo, Magma,
NVIDIA, and Hue demonstrate that it is possible by combining current technologies.
By capturing the uncertainty at the beginning of the geoscience workfow, operators can gain a greater understanding of the
subsurface risks and have the best possible
foundation for drilling decisions.

Conclusion

The pressure is on oil and gas companies


to make smart and economic decisions to
maximize reservoir recovery. Current commercially available tools and workfows do
not adequately address the need for making
the best economic decisions and for assessing risk related to a reservoir. Limitations
result in rigid models that are not fexible
when it comes to incorporating new data,
even though updated models leads to new
knowledge and a better understanding of the
reservoir.
Technology to support a better reservoir
understanding is available. Operators can
continuously update models everywhere in
the workfow, from seismic to simulation. A
combination of powerful hardware, an intelligent visualization-driven framework for computation and data-management, and a modeldriven software approach to interpreting and
modeling workfows can properly support
reservoir modeling demands.
Contributing authors: Chris McCoy, Lenovo ThinkStation; Jim Madeiros, Magma; and Ty McKercher,
NVIDIA

72 Offshore October 2014 www.offshore-mag.com

1410OFF_72 72

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DRILLING & COMPLETION

Liner drilling enables operators


to reach new depths
Integrated solution mitigates risks, lost circulation while reducing costs
Maurilio Solano

Baker Hughes

eepwater drilling into complex reservoirs located miles below the


seafoor presents common challenges to drilling contractors. Drilling through weak or lost circulation zones may prevent the liner from
reaching total depth, leading to increased well construction costs and
limiting the production potential of the well. These challenges may
be so insurmountable by conventional drilling processes that the operator is
forced to P&A the well.
The process of liner or casing drilling, in which the wells liner or casing
string is used as part of the drillstring, can be a cost-effective solution that addresses many of these challenges. Liner/casing drilling is an integrated services solution that can shorten drilling time and costs, reduce non-productive
time (NPT), lower the risk of drilling through trouble zones, and help ensure
that the liner reaches total depth.
In standard drilling practices, an unstable formation may collapse before
or after the bottomhole assembly is pulled out of hole, which may cause drillstring sticking and loss of hole gage. Drilling with liner mitigates the risks
associated with unstable formations, keeps the hole protected, and allows the
liner to reach its desired position. By imparting stability to the wellbore, liner
drilling means that longer hole sections are possible.
Liner drilling also minimizes the risk of lost circulation if the mud weight
exceeds the fracture gradient of the formation, which can cause drill pipe to
get stuck, resulting in fshing jobs, side tracks, or P&A operations. Because
the liner is permanently installed during drilling, lost circulation and formation damage are minimized, costs are reduced, and production rates can be
higher at the outset.
Conventionally drilling through trouble zones can be challenging. The upfront analysis, pre-planning, and understanding of the reservoir are critical to
success, and required to understand the geology and structure of the reservoir. Regardless of which liner drilling architecture is deployed, each system
component must handle the torque and loads created during drilling operations, including rotation, reciprocation, and vibration.
At the same time, the liner drilling system must work seamlessly as part
of the overall well construction. For example, the system must be compatible with the mud system to ensure the wellbore is effciently cleaned during
drilling without signifcant loss of mud into the formation. This is achieved
through comprehensive project management and collaborative planning with
both the operator and other service providers on the job.

Schematics of possible liner drilling systems (left to right). The first three layouts
show standard liner drilling with an EZLine liner drilling system followed by an
EZLine control-set liner drilling system, and next a TORXS expandable liner hanger
system. The fourth illustration is a SureTrak steerable drilling liner system, and the
fifth layout is a casing drilling system with EZDrive casing manipulation tool. (Photos
courtesy Baker Hughes)

74 Offshore October 2014 www.offshore-mag.com

1410OFF_74 74

10/1/14 3:59 PM

DRILLING & COMPLETION

A custom-built solution

All liner drilling assemblies have in common some type of nonretrievable casing drill shoe mounted on the end of the casing or
liner. The shoe comprises polycrystalline diamond compact (PDC)
cutting structures and drillable nozzles capable of either reaming to
the bottom of a pre-drilled hole or drilling a new hole. It can also be
drilled out by another PDC or tricone bit to allow drilling to continue
in the next section. The metallurgy of the bit is selected to provide
the necessary structural strength for the applications drilling parametersweight on bit, rotary speed, and torqueto reach the
section total depth. The casing bit shoe is also designed to improve
the hydraulics for cuttings removal from the face of the bit, and to
drill out easily with minimal risk of plugging the well or damaging
the formation.
Beyond the bit, there is no one size fts all solution to the equipment used in a liner drilling application. Rather, the system should
mirror the needs of the well, and the tools deployed depend on the
complexity of the wellbore, and the geometry and geology of the
reservoir. If a vertical well is to be drilled without the need for building angle, steering, or logging, a simple hydraulic balance liner drilling system can consist of a liner setting sleeve, Type I landing collar,
foat collar, and casing drill shoe. This is a robust system, capable of
operating at higher revolutions per minute (RPMs) and for longer
times down hole. However, this option does not include a top packer
or liner hanger, which places an upper limit on pumping rates and
circulating pressures.
When drilling into sections where higher circulation rates and
pressure spikes may lead to lost circulation, the liner drilling system may be equipped with a top packer and liner hanger assembly.
A liner drilling assembly that incorporates Baker Hughes TORXS

1410OFF_75 75

Cutting returned
with liner drilling.

hydraulic balance expandable liner hanger system, for example, affords higher RPMs of the drill bit in combination with an expandable
hanger system that allows for higher circulating pressures, better
handling of pressure spikes, and a cleaner wellbore while drilling.
The system incorporates ZX expandable seals to provide reliable top

10/1/14 3:59 PM

DRILLING & COMPLETION

sealing and one-trip, two-stage setting without a plug bump. Additionally, the bypass
area is another key element of liner drilling
system, which allows better cleaning with
improved circulation pressure.
Higher RPMs not only shorten the time
required to drill the section, but also improve subsequent cementing operations.
Faster rotation of the bit assures more effcient drilling through potential trouble
zones to provide a wellbore with a straight
and smooth profle. Higher revolutions also
create smaller cuttings in a narrower size
distribution for more effcient circulation
out of the hole and a cleaner wellbore resulting in better cement bonding.
For other liner drilling applications, the
well may require additional reservoir information through logging, which can be used
to adjust the well path. This requires additional hardware on the liner assembly.
The SureTrak steerable drilling liner is
one option. It incorporates a rotary steerable
system with modular logging-while-drilling
and measurement-while-drilling systems.
This service acquires various real-time wellbore datasets, including pressure, resistivity, gamma, neutron and density, which allow
the rotary steerable system to drill continuously and change direction without slowing.
The choice of which type of liner drilling
system to deploy depends upon the wells
requirements, and must also account for the
added risks associated with more sophisticated assemblies, and the extra costs. For
example, the steerable drilling liner service
option may be cost prohibitive for a liner
drilling application in a vertical or deviated
section of the well (where steering or logging is not required), so the driller may decide to deploy the expandable liner hanger
system instead. If the liner section is shorter
and deployment of the expandable liner becomes too expensive, the driller may decide
to run a simpler assembly with no top packer or liner hanger.

(Above) A liner drilling system consisting of the TORXS expandable hanger and drill bit offshore
Mexico minimized lost circulation while maintaining the proper angle. (Below) SureTrak steerable
drilling liner service incorporates a rotary steerable system with modular logging-while-drilling and
measurement-while-drilling systems.

Case studies

Such a project management philosophy


was instrumental in the planning and executing of a liner drilling operation in the
UK sector of the North Sea. The reservoir
conditions for this well included a complex
lithology consisting of two unstable cap rock
formations, shales, depleted sands, and clay
stones in which wellbore swelling and stuck
pipe events were highly probable with conventional drilling. In addition, the presence
of a fault at a depth of 16,775 ft (5,113 m)
raised the risk of complete lost circulation,
without the opportunity to drill another section below. These risks prompted the operator to seriously consider P&A the well.
As an alternative, the operator approached

the possibility of deploying liner drilling to


drill through the trouble zones and get the
well to total depth. Because the operator was
working on a very tight timetable, the liner
drilling solution had to be developed and deployed within a two-week window.
A project management team of UK-based
personnel from both the operator and the
service company, as well as a Houstonbased subject matter expert and support
personnel met regularly via conference calls
to analyze the well and develop the necessary liner drilling equipment and process.

The team settled on a simple liner drilling


assembly consisting of a liner setting sleeve,
Type I landing collar, foat collar, and EZCase casing drill shoe.
To minimize fuid loss while drilling, the
smear effect or plastering effect was
considered. This theory is based on the solids created during the drilling operation that
are ground into smaller more homogeneous
solids, and are then plugged into the narrow
lost circulation zones as they travel up the
wellbore. No pressure control or lost circulation events were recorded during drilling,

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DRILLING & COMPLETION

which indicated that the combined effect of


plastering, stress cage, and MPD technology in the drilling mud worked as planned.
In addition, rotating the liner during drilling likely resulted in the smear effect, in
which the cuttings were pulverized in the
narrow annular space as they traveled up
the well. These particles become embedded
in, or smeared against, the wellbore wall to
form an impermeable seal that prevents loss
of drilling fuids to the formation.
Additionally, the team used engineering
services to develop a drilling mud that incorporated additives to prop open and seal any fractures (per the so-called stress cage effect).
The team also decided to deploy managed
pressure drilling (MPD) techniques through
these trouble zones as an additional pressure
control and fuid loss mitigation measure.
The next step was to develop a high-effciency, low-risk liner drilling running procedure. A number of drilling simulations were
conducted using actual feld data to see how
changes to drilling rotation, rate of penetration, fuid circulation rates/pressure, and
mud density would impact the safety and
reliability of the liner drilling operation.
The next step was to assemble the necessary equipment for the job. The right people

1410OFF_77 77

were needed on location to perform the job


in a short time period. This required combining local expertise in drilling engineering
with support from Houston-based subject
matter experts. This was accomplished using the service providers BEACON realtime collaboration centers, which allowed
for remote monitoring, support, and control.
With the drilling plan in place and with the
collaboration center providing real-time monitoring and communication, liner drilling commenced. A total of 225 ft (69 m) was drilled
with liner through the clay stone, shale, depleted sand and two-cap rock seals, and the well
reached the planned TD of 16,864 ft (5,140 m)
without incident in two days.
Ultimately, liner drilling saved the operator on its well costs and delivered a productive well that would otherwise have been
abandoned.
Careful planning was also critical for a
liner drilling job in a highly deviated well offshore Mexico. The operator was expecting
total lost circulation at a window located at
2,600 ft (800 m) MD while drilling at a 64
deviation. The total length of liner required
was 8,860 ft (2,700 m), making this one of
the longest liner drilling jobs to date.
The operator and service provider worked

together to develop the drilling plan, which


consisted of running a 7-in. expandable liner
hanger with a liner-mounted drill bit. To
minimize lost circulation in the window, an
oil-base mud was used.
The system demonstrated high torque capabilities and a better bypass area, combined
with a bit that effciently drilled through the
trouble zone. While the original liner drilling
target length was 66 ft (20 m), the system
drilled 243 ft (74 m), all while maintaining
the required 64 angle.
Drilling went according to plan, allowing
the operator to reach total depth with no
NPT, no fshing or stuck pipe events, and with
minimal fuid losses. The operator was able to
maintain the planned well deviation and drill
this record-setting liner drilling job in one
trip. During this job, neither MPD nor seal
particles were used, proving that the plastering effect alone helped to mitigate mud loss
as a solution for trouble zone solutions.
These are two examples of successful
stories realized with liner drilling systems in
offshore wells around the world. As wells go
deeper and new reservoir challenges arise,
the same careful collaborative approach to
liner drilling planning and execution will
likely lead to similar success.

10/1/14 3:59 PM

DRILLING & COMPLETION

MPD and closed-loop techniques solve


drilling challenges off West Africa
Novel approach affords access
to well last drilled in the 1970s
Marc de Boer
Essam Sammat
Stephen OShea

Weatherford

complex set of challenges offshore West Africa has defed


drilling efforts for more than 40 years. Multiple attempts in
the areas high pressure/high temperature and regressive
pressure regimes using conventional methods have been unable to construct a wellbore to total depth.
The solution came with an unusual scope of managed pressure
drilling (MPD) operations and closed loop well construction techniques. Conducted successfully in both the 12-in. and 8-in. sections, the MPD and closed loop drilling involved rarely used operations including statically underbalanced coring, closed loop wireline
logging, statically underbalanced liner running, and statically underbalanced liner cementing.

Reaching the Isongo


The primary objective of the gas well in the Etinde feld was to
reach the top middle Isongo reservoir sand at approximately 10,335
ft (3,150 m) measured depth (MD). Doing so required drilling within
a very narrow window between pore pressure and fracture gradient.
In prior experience dating to the 1970s, drilling had been severely
challenged due to loss of pressure during drilling pipe connections.
This, in turn, set in motion well-threatening kick/loss cycles, and
major variations in the pressure gradient at different depths.
MPD overcame these conditions by using a lower mud weight and
managing downhole pressure with the combined effects of equivalent
circulating density (ECD) and surface backpressure (SBP). This was

The Microflux control system manifold features a Coriolis mass flow meter
that delivers accurate flow monitoring to enable rapid identification of
losses and gains.

Easily deployed on the small jackup, the MPD closed loop system
included an RCD, manifold, and control system, along with an MGS.
(All images courtesy Weatherford)

achieved using a rotating control device (RCD), an MPD manifold, and


other associated equipment to create a closed loop circulation system.
The closed loop system enabled greater control of the wellbore pressure using an automatic choke and algorithm-based well parameters
that make up Weatherfords Microfux control system. A Coriolis mass
fow meter provided accurate fow monitoring to enable the rapid identifcation of losses and gains within the closed loop system.
The static mud weight of 12.9 to 14.2 ppg in the 12-in. section and 14.2
to 15.5 ppg in the 8-in. section would have been statically underbalanced
in conventional drilling. To use the lower weight mud, ECD and/or SBP
was required at all times to maintain bottomhole pressure (BHP) within
the drilling window above pore pressure and below the fracture gradient.
The operating target was to remain at least 100 psi above the pore pressure
gradient at all times while drilling and during connections. For tripping operations, a heavy mud cap was planned at a suitable depth to balance the
well without SBP to allow removal of the RCD bearing assembly.
The purpose of implementing MPD was to manage the borehole pressure profle to reduce the chance of well control events. Other goals included increasing wellbore stability, mitigating stuck pipe, and precisely
determining and managing the drilling window between pore pressure
and fracture gradient. Its use on this well had a signifcant impact on time
and cost savings by greatly reducing expected swab surge problems, and
enabled non-drilling operations such as coring, closed loop wireline, liner
running, and cementing.
Pre-job modeling had indicated that these operations might not be conventionally possible. The rapid speed in which the ECD can be adjusted via
minor changes to the Microfux system also saved time that would have
otherwise been spent circulating fuids out of the hole and changing the
mud density. This capability alone delivered a signifcant cost savings over
previous drilling operations in the region.
The sensitivity of the MPD system enabled rapid identifcation, decision-making, and reaction to drilling events, which boosted safety and
accuracy, and enhanced confdence in decision making. The application
of SBP to a statically underbalanced mud was a key strategy in control-

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DRILLING & COMPLETION

ling and applying constant bottom hole pressure (CBHP) in the 12-in. and 8-in. sections.
SBP was applied during pumps off events when
ECD was not affecting the annular pressure,
as well as during drilling to compensate for the
shortfall required to stay in the drilling window.

MPD operations
In planning a return to the feld, the historic
drilling problems and downhole uncertainty led
the operator to implement the full scale MPD
and closed-loop approach to well construction.
These problems were amplifed by abnormal
pressures, high temperatures that made the
mud diffcult to condition and control, very
low kick tolerance, and the need for a rapid
response to mud weight (MW) requirements.
The MPD system, including a mud gas separator (MGS), was installed on the small jackup
with no modifcations. MPD operations began
with fngerprinting to identify expected pressure trends, and in-casing tests to confrm and
fne-tune system operation. Tests in cased hole
were performed prior to drilling each new section to establish limits and procedures.
While not needed to drill the 12-in. section, MPD was conducted to provide operational exposure as well as to familiarize and
train the rig crew. MPD operations differ from
standard drilling operations and crew performance, and communications are important
to smooth MPD operations. For instance, it is
necessary to gradually ramp down the pump
rates when making connections to allow MPD
to compensate for the change in ECD.
The 12-in. section was drilled with statically
underbalanced mud of 12 to 9 ppg with bottom-

hole equivalent circulating density (BHECD)


ranging from 14 to 14.6 ppge. There were no
well control events and a stable drilling window
was maintained through the 1,263 ft (385 m)
drilled. Although MPD was not needed, it was
able to provide valuable data that was not available from logs. The section provided the frst
opportunities to conduct dynamic leak off tests
(DLOT) and dynamic pore pressure determination tests (DPPDT).
During MPD operations in the 8 -in. section,
there were fve minor well events that resulted in
closure of the annular preventer. Each was related to either equipment failure or anticipated high
gas levels resulting from operation activities. In
the frst instance, a top drive system swivel
packer failure resulted in a decision to pull back
fve stands of pipe to the shoe. The pipe movement resulted in swabbing and masked volume
outfow trends. The second event involved a rig
power failure, and event three occurred when
gas levels reached 29% at the mud loggers and
58% at the Weatherford GC-Tracer gas chromatograph located downstream from the choke
manifold and upstream from the MGS. Gas was
expected due to testing procedures and connections, and was not the result of a gas infux.
Event four was precipitated by line vibration that
sheared crossover pipework, and event fve occurred when the pump feed failed.

Critical testing
Use of DLOT and DPPDT was critical in defning drilling window limits. The data informed
decisions on what BHECD to hold. Hole
strength was also improved with stress gauge
material pumped in a DLOT mud squeeze.

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Dynamic leak off test (DLOT) is shown on Weatherfords Microflux control system interface.
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1410OFF_79 79

10/1/14 3:59 PM

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The Weatherford wireline pressure control string


(shown above) is installed in the RCD to provide
a solid anchor for the wireline dual pack off.

In conducting DLOTs, connections were


carried out with SBP automatically increasing to replace frictional losses and maintain
constant BHP as mud pump pressure was reduced. SBP was achieved by fowing the auxiliary pump through the MPD chokes. As much
as 1,200 psi SBP was required when the mud
pumps were fully stopped.
The DLOTS were performed using rig
pumps to pump through the bit while rotating
the drillstring. This method results in lower required surface pressures, which enhances safety and surface equipment life. The MPD system
provided SBP to eliminate non-productive time
(NPT) and use of the BOP. Flow meters in the
MPD system confrmed the fracture gradient
by recording small fuid losses. DLOTS were
conducted several times in a section to measure
the weakest point rather than assuming the casing shoe was the weakest point.
Similarly, DPPDT were performed using mud
pumps and rotating the string. No additional
MPD rig up was required. Surface pressure
was reduced in stages until a small infux was
seen via the fow meter. The infux was safely
circulated out of the well through the MGS.
Along with DLOT, the test was valuable in determining the actual drilling window.

Rare operations
Relatively rare closed loop coring operations
were performed in the 8-in. section. The closed

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DRILLING & COMPLETION

loop system was used to maintain early kick loss


detection (EKLD) and keep BHP constant during coring. The system had no affect on the coring operations. Extra tripping with a large gauge
BHA was required and swabbing was counteracted with SBP after a mud cap was placed.
Closed loop wireline, also a seldom-used operation, contributed signifcantly to the safety
of operation. The system was used to maintain
EKLD and prevent swabbing when pulling out
of the hole by applying SBP. The closed loop
system was created without using rig well
control equipment and while allowing the rig
to maintain fow detection capabilities. In addition, the RCD provided a solid anchor for the
wireline grease head.
Closed loop statically underbalanced cementing was also performed on the well. Cementing involved varied surface pressures
due to different fuid weights in the hole to
maintain constant BHP. The closed loop system yielded more precise spacer and slurry
displacements, and enabled detection of induced fractures while cementing. Annular
backpressure, applied using a choke or backpressure pump, allowed pressure to be adjusted throughout the cementing process.

ing engineer, moved on to operations manager and then regional


BD manager. Sammat has been
involved in a number of underbalanced/managed pressure drilling
projects in Algeria, Oman, Libya,
Saudi Arabia, Norway, Nigeria,
Ghana, Denmark, Turkey, and
the UK. Currently, he is a regional
product line manager for Weatherford in Aberdeen.

Stephen OShea holds a BSc in geology from University College Cork, Ireland, and an MSc in petroleum

geoscience from University of


Manchester, UK. Formerly with
Halliburton Sperry, OShea has six
years of industry experience and has
spent that past four years working
with the Weatherford team focused
on managed pressure drilling and
underbalanced drilling in Europe,
Texas, and West Africa. Specifcally within MPD and UBD, OShea primarily focuses
on HP/HT and narrow margin drilling, employing
constant bottomhole pressure, early kick loss detection,
and statically underbalanced drilling techniques.

Unconventional solutions

Drilling the West Africa well was a challenge that had stood since the 1970s, when
it became obvious that conventional drilling
methods were not adequate for the task.
The application of MPD methods and closed
loop drilling technology provided an unconventional well construction solution. The successes
and versatility of the project provides a path forward for many prospects that have previously
been undrillable.

The authors

Marc de Boer works as a project


engineer for Weatherford Managed
Pressure Drilling in Cameroon.
After studying business administration and economics in Holland,
he spent his next 12 years with the
Royal Dutch Marine Corps. De
Boer began his career in oil and
gas in Holland with multiple feld jobs in nearby European countries working as service technician for TRS,
Snubbing and Hydraulic workover. He next joined
Weatherfords Controlled Pressure Drilling group as
UBD crew and MPD operator, and then eventually
moved on to MPD wellsite supervisor where he was
involved on a number of managed pressure drilling
projects in UK, Norway, Denmark, Hungary, Tunisia,
Egypt, Nigeria and Cameroon, several of which were
high profle and/or HP/HT.
Essam Sammat graduated from Alexandria University with a bachelors degree in mechanical engineering
in 1999. With over 14 years of industry experience, Essams career started in the Arabic Gulf, Abu Dhabi, as
a well testing feld engineer before joining Weatherford.
At Weatherford, he started as an underbalanced drillwww.offshore-mag.com October 2014 Offshore 81

1410OFF_81 81

10/1/14 3:59 PM

E N G I N E E R I N G , C O N S T R U C T I O N , & I N S TA L L AT I O N

Industry shows renewed interest


in float-over installation

Jonathan Martinez

Dockwise

loat-over installation has become an attractive alternative to


heavy-lift crane installation for offshore construction, as increasing size and weight of offshore platform topsides continually exceed the lifting capacity of cranes. One out of six
units weighs more than 12,000 tons (10,886 metric tons).
Dockwise Ltd. analyzed topsides installation trends from 2005 to
2012, and found that the number of offshore installations has grown
over the past decade and is expected to increase in the future. The
demand for cost-effective and more fexible alternatives to crane installations was the driving force behind foat-over installation using
semisubmersible heavy transport vessels (HTVs).
From 2005 to 2012, the offshore crane lift method took the lions share
totaling 115 (44%) of the 264 installations. Yard lift and foat-over installations totaled 112 (42%) and 37 (14%), respectively. Of the 264 topsides,
192 (73%) Type A weighed between 4,000 and 12,000 tons (3,629 and
10,886 metric tons), and 72 (27%) Type B weighed more than 12,000
tons. While 6% of the Type A topsides were installed by foat-over, more
than one-third of the Type B topsides were installed by foat-over. This
indicates that foat-over installation is growing as a preferred installation
method as topsides weight reach 12,000 tons and more.
An estimated 480 Type A and 93 Type B production platforms (fxed,
foating, or gravity-based) are expected to be installed between 2014 and
2018. For the majority of Type B units, the offshore installation approach
is known: 14 are expected to be installed by foat-over, 12 by crane lift, and
one by yard lift, 19 are unknown or yet to be decided. A total of 47 FSPOs
fall under Type B units, but these units require a different installation approach other than foat-over or heavy-lift. Of the 46 Type B productions
units within scope (non-FSPO and known installation), 52% of the installation will be conducted by foat-over. The majority of the 19 production
platforms whose installation approach is unknown or to yet to be decided
are expected to be foat-over installations.
In the next few years, an estimated 660 offshore platforms are expected to be constructed of which 180 are expected to weigh more
than 12,000 tons. The need to develop felds in remote locations
where foating and gravity-based production units are required is
driving the demand for larger offshore units.

Why foat-over?
The foat-over installation approach has been proven for more
than 30 years, and is regaining interest from the oil and gas industry.
To determine if a foat-over installation is the best choice, one
needs to review the advantages and disadvantages.
Advantages
Reduced schedule interfaces
Reduced risk
Capacity
Minimize offshore exposure hours
Reduced offshore hookup and commissioning
Safety
Vessel availability
Cost savings
Disadvantages
Limited workability
Jacket slot requirements
Transport and installation support conditions

Dockwise installed the production platform at the SHWE gas development


offshore Myanmar, and set a company record for the heaviest float-over
installation. The 30,000-ton topsides were launched from the HYSY229
barge. (Photo courtesy Dockwise)

Installation method design implications


Early commitment to contractor.

Float-over phases
From an operational point-of-view, there are several distinct phases
for a foat-over installation starting with the load-out phase. Requirements for the load-out stage are governed by the integrated topsides
weight, tidal range, and quayside dimensions. Following load-out, the
integrated topsides has to be fastened onboard the vessel for sea transport. After completion of the transit, the vessel needs fnal preparations
prior to the commencement of the actual docking operation of the vessel for the stand-off phase. Preparatory work needs to be executed
such as removal of sea fastenings, start-up of mooring/docking/mating
winches, start-up of motion and weather monitoring equipment, startup of active load-transfer system, and pre-ballasting of the vessel.
The vessel is then moved into the jacket for the docking phase.
Once the vessel is positioned directly above the jacket structure and
docked, the topsides legs have to be aligned with the jacket legs for
pre-mating. Once the topsides is lowered onto the jacket by the vessels rapid ballasting system where large quantities of water enter the
ballast tanks, enabling the vessel to submerge, the mating phase begins. The topsides weight is completely transferred onto the jacket.
For the post-mating phase, the topsides are secured on top of the
jacket and a clearance gap is created between the topsides support
unit and the vessel to ensure limited contact between the two. The
vessel then departs from the jacket slot on its own propulsion or
with assistance from tugs.

Float-over vessel requirements


Three essential criteria are required for an HTV to perform a foatover. The frst is the width -- the vessel must be narrow enough to ft

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E N G I N E E R I N G , C O N S T R U C T I O N , & I N S TA L L AT I O N

inside the jacket slot. The larger-sized topsides (15,000 tons) typically
have jacket leg clear spacing of around 151 ft (46 m). Assuming nominal
clearances, the vessel width is limited to no more than 138 ft (42 m).
Second, the vessel must be equipped with movable casings and designed with an open stern. To ensure the topsides is perfectly positioned
onboard the vessel, the casings, which facilitate balance and ballasting,
can be moved to best accommodate cargo. The open stern enables the
vessel to exit the jacket slot during the last phase of an installation.
Third, HTVs require suffcient strength and stability to support and
transport heavy topsides. Various engineering disciplines ensure the
cargo is precisely positioned on board the vessel. Prior to loading, the
vessel is outftted with fxed materials and equipment to safeguard the
load-out, transport, and installation. The equipment used depends on
the installation requirements.

Mooring system

A mooring system needed for most foat-over operations should be


sized to accommodate expected vessel motions, site environmental
conditions, and site geometry. Mooring lines are made up of either steel
or polypropylene lines terminating at steel ropes. The lines and their
pretensions are calculated and adjusted to provide precise positioning
of the vessel and to minimize the motion. The natural period of the vessel needs to be checked to make sure there are no resonance issues.
The mooring system must be small enough to be deployed and
disconnected easily, while strong enough to maintain vessel control.
Typically, mooring winches with around 121-ton (10-metric ton) pulling capacity and wire size less than 5-6 cm (2-2.4 in.) in diameter are
selected. Anything larger will be diffcult to handle offshore or will
require special winches. For smaller mating lines that terminate at
the jacket legs, 50-ton (45-metric ton) capacity winches work well.

The limitations

Each component of a foat-over system will have physical limitations in


terms of maximum motions or loads. If these limits are exceeded, safety
is compromised, but an iterative process can establish these limitations.
Leg mating unit (LMU) and deck support unit (DSU) component geometry determine the motion limits. Maximum LMU excursion radius
is restricted mainly by the substructure leg diameter. The maximum
excursion radius rarely exceeds 3 ft (1 m).
Vertical and lateral load limits on the LMU and DSU components are
determined by the substructure and the topsides structural strength.
Usually, the foat-over vessel and the specifc analyses are not available
at the time of the topsides and substructure structural design, so the
limits may be set based on experience.
The mooring and mating lines (and fenders, if used) have limits.
Barge motion limitations need to be verifed so that the vessel does not
contact the substructure. In the fnal analysis, the wave limits are established as a function of approach direction that will allow safe operations.

Workability

Based on the weather limitations for different directions of weather approach for different times of the year and for historical installation site weather data, the next step is to look at the potential workability for the foat-over.
Although the workability thus obtained will not be strictly deterministic, the result will guide the potential weather downtime for a
given installation period.
Another decision-making tool that can be installed is the vessel motion monitoring system. In this system, the real-time vessel motion
in 3D can be viewed along with its trend. When vessel motions are
within limits and the trend is favorable, operations can proceed.

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1410OFF_83 83

10/1/14 3:59 PM

SUBSEA

How the connected items of the Subsea


Power Grid might look on the seafloor.
(All images courtesy Siemens)

Subsea power grid accelerating


transfer of topsides
functions to seafloor

Jeremy Beckman

Editor, Europe

iemens is close to completing an initial test program on the four looking to transfer to the seabed include gas compression, water
main components (subsea transformer, subsea medium-voltage injection, multi-phase booster pumps, and subsea separation. Ac(MV) Switchgear, subsea variable speed drive, and subsea pow- cording to Subsea Technology Center director Jan Erik Lystad, oil
er control and communication system) of a proposed subsea companies have been telling us that they need more power to be dispower distribution hub. The Subsea Power Grid will be connect- tributed to multiple subsea consumers in order to reach out further
ed on the seafoor to the array of new equipment emerging for subsea to access more reservoir pockets.
production, processing and boosting. This should facilitate expansion
Current technology can transmit only limited amounts of power
of feld development into deeper water, longer step-outs, and more de- to the seabed, which does not allow connections to multiple equipmanding production environments.
ment items, or consumers, in an effective manner, Lystad explained.
Design of the grids subsea transformer, switchgear and variable- When each subsea consumer has to be connected to topside power
speed drives (VSDs), as well as the communication and control sys- distribution equipment via individual subsea cables this requires a lot
tem started in 2010. The subsequent engineering/test campaign has of topside space and riser capacity. That makes the operation both combeen conducted mainly at Siemens Subsea Technology Center in plex and costly, and it is not a viable solution for long step-outs, for a
Trondheim, Norway, since it was opened in September 2011, in co- large number of consumers, or for high-power requirements.
operation with Siemens locations in other countries. The 10,000-sq
By implementing a subsea power hub and grid, operators of subm (107,639-sq ft) facility in Trondheim includes a pressure test labo- sea felds will be able to distribute power more widely, Lystad notratory that can simulate ultra-deepwater
ed. In addition, the subsea power supply
conditions (up to 460 bar/6,672 psi) in 23
and distribution system eliminates a lot of
pressure vessels of different sizes. Initial
complexity. With the Subsea Power Grid,
testing of the individual Subsea Power Grid
there is just one high voltage (typically
(SPG) component prototypes is nearing
up to 100 kV) cable running from the surcompletion, and will be followed next year
face to the seabed to a subsea step-down
by extended shallow-water trials of the intransformer in the hub, where voltage
tegrated SPG in Trondheim harbor. One
will be reduced to 36 kV. Then the power
of the goals is to ensure that the system
is distributed through a medium-voltage
can remain in operation on the seafoor for
switchgear (one switch per consumer)
many years, without maintenance.
and on to individual variable-speed drives
The development, testing, and qualifor each pump, compressor, and so on.
fcation program is supported by ChevIn addition to reducing cable volume,
ron, ExxonMobil, Petrobras, and Statoil,
the Subsea Power Grid should enable inall noted for pushing the boundaries of
creased use of boosting closer to wells,
subsea and deepwater production. The
Lystad claimed. This will allow new altertechnologies they and other operators are Shallow-water transformer test in Trondheim.
native and less complex feld development
84 Offshore October 2014 www.offshore-mag.com

1410OFF_84 84

10/1/14 4:00 PM

SUBSEA

blies, and concluding with a shallow-water test of the complete Subsea


Power Grid. The program also includes endurance testing of all components using techniques that apply increased stress on the components
to speed up testing to demonstrate a 30-year lifespan.

Test schedule

Pressure vessel at the Subsea Technology Center in Trondheim.

solutions that are economically superior to current platform/tieback


concepts. It will also open up development of reserves to be developed in remoter regions, i.e. beneath Arctic ice.
There are physical limits regarding the length of subsea stepouts that the subsea grid can supply. The industry is talking in terms
of step-outs of 200 km (124 mi) or more, but achieving this will depend on the type of equipment that needs to be connected and the
total power rating for the distribution.

Interface potential
Siemens Subsea Power Grid is intended to be a comprehensive power supply and distribution system containing transformers, switchgear
and VSDs, and a fully redundant communication/control system, delivering power at customer-specifed rates to various subsea consumers.
Confgurations can be tailored according to the projects scope.
The equipment is being designed with open interface tools to ensure compatibility both with associated Siemens devices, such as the
subsea hydraulic power unit, and with other suppliers equipment.
Our goal is to provide a complete subsea power solution, said Bjrn
Rasch, Siemens head of Subsea Power, while the processing equipment such as booster pumps, gas compression units, and injection
kit will be delivered by other established players. Should new types
of consumers emerge with currently unforeseen power ratings, Siemens will further enhance the variety of confgurations accordingly.
One in-house item that will be linked to the various modules in
the Subsea Power Grid is a 45 kV wet-mateable connector system
developed by the companys UK-based Siemens Subsea connector
specialist, formerly known as Tronic. The wet-mateable connectors
connect all the different subsea power components with each other
and with the subsea consumers, Rasch noted.
The design of the power units in the Subsea Power Grid incorporates new, patented features to improve insulation performance,
reduce the risk of leakage, improve pressure compensation and provide ease of engagement/disengagement with ROV tooling.
Compared with conventional offshore topsides transformers, switchgear and VSDs, the design focus for the SPG has been on pressure-compensated technology with 100% natural cooling. This means the modules
are fuid-flled and most of the components operate under full pressure.
The fuid-flled and pressure-compensated design provides several advantages in terms of enhanced reliability, Siemens claims, including:
Effcient natural cooling without any moving parts
No differential pressure on penetrations to seawater, hence a
reduced risk of leakage
Very stable and safe environment for all components
Same design applies to all water depths
Enhanced insulation levels.
All the equipment is being qualifed according to the requirements
from our JIP partners, Rasch explained. We have been running a
comprehensive qualifcation program according to customer expectations and recommended practice from DNV. This started by qualifying
the technology from a component level before moving on to subassem-

All tests on the subsea transformer were completed successfully


in 2012 in the Trondheim pressure laboratory as well as in Trondheim harbor (shallow-water test), with results confrming that this is a
market-ready product suitable for a wide power range (typically from
1 to 100 MVA) and for operation in water depths of down to 3,000 m
(9,842 ft), says Siemens. Features of the transformer include an enhanced insulation system; a robust enclosure design with optimized
natural cooling properties; biodegradable MIDEL 7131 fuid flling;
fexible interfaces (dry or wet-mate conditions); and advanced condition monitoring (oil properties, temperature, pressure, ground fault,
and so on).
The subsea switchgear has a modular design, featuring 36-kV, 500A feeders and vacuum circuit-breakers; an integrated auxiliary supply; main switch in 1-atmosphere system canister; a fuid-flled base
module; a pressure-compensated bus bar base section; a industrially
proven SIPROTEC protection system; and zero differential pressure
at all penetrations to seawater. The design is cascadable to allow more
consumers to be confgured, via connections to seabed templates.
Finally, the variable-frequency drives (VSDs) are also of a modular and pressure-compensated design said to achieve 100% natural
convection cooling via dielectric fuid. Internal temperature variations cause fuid to fow, generating the cooling effect.
The VSD prototype will be completed and qualifed next year prior to the fully integrated shallow-water trials. This is probably the
most challenging of the three power units to qualify for operation
in 3,000 m water depth, Rasch added. It incorporates a scalable,
multi-cell topology, meaning that it comprises many smaller building blocks, or power cells. The number of building blocks is determined by the voltage rating of the unit. Redundancy can be built
into the design by including more power cells than needed for the
specifed rating. If a power cell should fail, the advanced cell bypass
function would bypass the power cell (i.e. remove it from the VSD
power circuit), allowing the VSD to run with the remaining cells.
Rasch noted that there are other advantages in the multi-cell design
with respect to harmonics. A basic property of frequency converters is
that they change the voltage in discrete steps. The output voltage consists of contributions from each of the power cells, and with a large number of cells, the total voltage can be changed in many discrete steps. By
incorporating many small discrete steps in the output voltage waveform,
we can achieve an almost sinusoidal output voltage with a low harmonic
content. Furthermore, the number of cells, combined with a uniquely
designed input transformer, cancels out most of the critical harmonic
feedback to the supply the result is low harmonics both to the motor
and to the supplying grid.
Following the completion of pressure testing of the various components and subassemblies in the Trondheim lab (around the turn of this
year), next years planned test and qualifcation procedure is as follows:
Module testing in a dry environment in assembly factory in Trondheim
System integration and functional testing in assembly factory
Shallow-water test and qualifcation of the switchgear prototype
(currently being assembled in Trondheim, testing/qualifcation in
2015) and the VSD prototype (assembly and testing/qualifcation
in 2015 in Trondheim)
Shallow-water test and qualifcation of the power communications and control system
Shallow-water test and qualifcation of the completed subsea power
grid, including switchgear, VSD, transformer, and respective connections.
www.offshore-mag.com October 2014 Offshore 85

1410OFF_85 85

10/1/14 4:00 PM

FLOWLINES & PIPELINES

Reservoir conditions, flow regimes


challenge measurement accuracy
Lars Anders Ruden

Emerson Process Measurement

he growth in subsea and topside multi-phase meters over the


last few years is such that they have become an essential element of production and monitoring systems for many current
offshore installations.
Further growth is also expected. Industry analyst DouglasWestwood predicts a 90% growth in deepwater expenditure between
2012 and 2016, and up to a thousand additional meters worldwide.
Emerson expects the number of new subsea trees coming onstream
each year to increase from 280 in 2011 to around 720 in 2016. Many
of these trees will include multi-phase meters.
A recent report on multi-phase meters by ARC Advisory Group
says that energy companies such as Statoil, PDVSA, BP, and Petrobras are deploying multi-phase fowmeters on a broad scale to be
able to continuously measure the individual components in co-mingled oil, gas, and water streams.
Multi-phase meters play an increasingly important role from
royalty and fscal allocation to production control, prevention of water encroachment, and the generation of real-time well data to help
diagnose and optimize well performance.
Yet, as multi-phase meters continue to increase their market penetration, more challenges arise. These include meter use in more geologically complex and remote felds; the need to manage costs while
optimizing production; and the environmental concerns of nucleonic
sources an important element of many traditional multi-phase meters.

Multi-phase meter set up. (Photos courtesy Emerson Process Management)

Sensitivity coeffcients provide data on how the output estimate


varies based on changes in the value of the infuence quantity how
one estimate is infuenced by small changes in a different estimate.
For example, if an x% change in oil density gives a y% change in oil
rate, then the changes of x% and y% are the sensitivity coeffcients.
The oil density is the infuence quantity, and the oil rate is the measurand from the multi-phase meter.
With a better understanding of infuence quantities and sensitivity
coeffcients, operators can better quantify uncertainty in their multiphase measurements to better manage and plan feld development
and reservoir management strategies.

Handling complex fow


Infuence quantities
One of the biggest challenges facing multi-phase meters today,
however, is the huge variety of reservoir conditions and fow regimes faced when in operation. Accuracy in water production, for
example, is becoming more important in detecting formation water
and producing injected seawater, and there is a need
to measure the process fow over the entire range of
the gas volume fraction (GVF) from 0-100%.
While multi-phase meter performance is measured
by outputs and the ability to accurately track the fow
rates of oil, gas and water, it is equally important to
focus on those elements surrounding multi-phase
meter deployment that are not measured, yet have a
signifcant impact on the meters readings. These are
called infuence quantities.
Infuence quantities are common in many current oil
and gas felds and include everything from H2S, CO2, and
sand through to hydrate inhibitors, such as MEG (monoethylene glycol), additives such as emulsifers, wax inhibitors and corrosion inhibitors, and a variety of different fow
regimes. The result is a fow stream consisting of multiple
infuence quantities.
To determine how infuence quantities affect multi-phase
meter measurements, it is necessary to calculate sensitivity
coeffcients.

Multi-phase meters perform in a huge variety of fow regimes that


might include bubble, slug, mist, churn, and annular. Slip fow also
occurs regularly when gas rises faster than liquid, due to buoyancy
effects and the velocity profle of the fow in the pipe.
To handle multiple and rapid changing fow regimes, a suffcient
number of sensors and calculations must be included within the meter. For annular fows with high gas fractions, compensation
must be incorporated into the gamma system to get accurate measurements.
For rapidly changing slug fows (both water and gas slugs),
fast front-end electronics that can capture these changes are
important. The third generation Roxar Multi-phase Flow
Meter from Emerson, for example, includes high-resolution
sensors capable of capturing small changes in the electrical
properties of the multi-phase fuid passing through.
Phase slip also varies with changes in process conditions
and fow regimes. Some multi-phase systems can only form
an estimation of the slip based on fow regime assumptions
accessing complex slip models. With the Roxar meter however, the meters dual-velocity system and cross-correlation
capabilities provide fow regime independent measurements.
The direct measurement of the degree of annularity,
the mapping of non-symmetrical fow, and a cross-secThe Roxar third generation multi-phase meter.

86 Offshore October 2014 www.offshore-mag.com

1410OFF_86 86

10/1/14 4:00 PM

ENGINEERED
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+1.713.849.2769

1410OFF_87 87

10/1/14 4:00 PM

The 19th Annual

20-22 January 2015


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INVITATION TO ATTEND
The 19th annual Offshore West Africa conference and exhibition is the premier technical forum
focused exclusively on West African offshore exploration and production. The conference will provide
attendees with the latest technological innovations, practical solutions and lessons learned from leading
industry professionals.
Under the auspices of the Nigerian National Petroleum Corporation (NNPC) Offshore West Africa
is the leading source of information on new technology and operating expertise for this booming
deepwater and subsea market.
This is your opportunity to join over 1,200 offshore professionals by attending the leading conference
and exhibition dedicated to the offshore oil & gas industry in the region.

HOW WILL YOU BENEFIT:


 


      




 
 
- Visit and participate in the exhibition showcasing new technologies and capabilities to support
improvements in African E&P operations
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To register now please visit: www.offshorewestafrica.com

Owned & Produced by:

1410OFF_88 88

Presented by:

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For Exhibiting and Sponsorship


Opportunities please contact:
Europe, Middle East & Asia
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The Americas
Desiree Reyes
T: +1 713 963 6283
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T: +61 437 700 093 or +65 9018 5179
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Under the Auspices of:

Gold Sponsor:

10/1/14 4:00 PM

FLOWLINES & PIPELINES

tional breakdown of the fow are other areas where technology developments are taking place to reduce infuences on accuracy.

Salinity and conductivity

Measuring water conductivity and salinity also is increasingly important in the operation of multi-phase meters. Salinity is viewed as
a key operational parameter for reservoir management and fow assurance with salinity measurements telling the reservoir engineer
whether formation water is entering the fow, and helping the process engineer adjust injection rates of scale and corrosion inhibitors.
In water continuous fow, multi-phase meters are also dependent on
an input of water conductivity/salinity values to achieve their correct
performance specifcations. While variations in water salinity have no
infuence on the Roxar multi-phase meters measurements in process
conditions at less than ~60 water/liquid ratio WLR (i.e. oil continuous
fows), at higher water cuts the water conductivity is an important input
value to any multi-phase meter with signifcant sensitivity coeffcients.
For example, with a GVF at 80%, WLR at 60%, and a water conductivity change at +1% rel, the additional uncertainty would be a liquid
rate (% rel) at -0.1 % and WLR (% abs) at +0.6%.
Taking these infuence quantities into account, Emerson has developed two dedicated salinity/conductivity sensors for operation
in multi-phase and wet gas fow and that enable absolute measurements of produced water salinity. The wet gas probe measures salinity in wet gas and high GVFs and the multi-phase probe measures
salinity in water continuous multi-phase fow.
The dedicated salinity sensor for multi-phase fow is based on
microwave transmissions and can operate in three-phase gas-liquid
fows. The sensor measures the effect of the fow on the propagation
of the microwave signal in the volume between three probes, with
the salinity of the water phase and the local water/liquid ratio then
able to be deduced. The result is a better quantifcation of uncertainty and improved meter measurements.

Leading in development and manufacturing of oil mist


separators for combustion engines and turbines.

Emission reduction &


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Handling MEG injection

Operators face threats to fow assurance and multi-phase meter performance from hydrates the crystals that are formed in high-pressure
and low-temperature gas fows where water and natural gas are present.
The growth in deepwater wells with high GVFs, high pressures,
and low temperatures increase this threat, with gas hydrates the
most common form of downhole blockage. For multi-phase fows,
issues include formation of waxes, hydrates and scales; restrictions
and blockages; and corrosion and damage of equipment.
While thermodynamic inhibitors such as methanol and ethylene glycol (MEG) are currently the most effective ways to prevent hydrates,
they add measurement challenges of their own for multi-phase meters.
MEG is measured as water by the electrical impedance sensor
system of the multi-phase meter. The densities of these fuids are
lower than water, so the density of the mixed fow can be reduced
and, if a considerable amount of MEG is injected, could infuence
measurements from the gamma system.
To meet this circumstance, either subtract the MEG injection rate
from the reported water rate from the multi-phase meter or provide
water density input into the multi-phase meter. In this way, measurements can be updated that account for the combined density of the
expected water production and MEG/Methanol injection, thereby
removing the infuence quantity effect on the gamma system.

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Conclusion

In all these and other cases of infuence quantities, it is important


to understand that different multi-phase metering technologies may
be affected differently. Understanding infuence quantities, sensitive
coeffcients, and how they are being addressed, should be key elements of the selection process.

1410OFF_89 89

Long-term supplier for many well-known


engine, turbine and power plants
manufacturer.
10/1/14 4:00 PM

BUSINESS BRIEFS

People
Robert R. Harl, CEO and director of
Willbros Group, has announced plans to retire
when his current employment agreement expires on Jan. 2, 2015. The companys board of
directors has elected John T. McNabb II as
executive chairman of the board on an interim
basis and has elected S. Miller Williams as
lead independent director.
GE Oil & Gas has appointed Patricia Vega
as president and CEO in Latin America.
McDermott International has appointed
Stuart Spence as executive vice president
and CFO.
The Society of Petroleum Engineers Aberdeen section has appointed Ross Lowdon as
chairman.
Baker Hughes Inc. has appointed Kimberly
A. Ross as senior vice president and CFO.
Bob Sonny Fogal has decided to retire
from front-line work as Zentechs director
of business development after more than 57
years in the offshore oil and gas industry.
He spent his entire career in the rig building
business, starting with Levingston Shipyard
and subsequent work with major designers
and builders in the US as well as Singapore,
Japan, China, Brazil, India, South Africa, and
the Middle East.
David L. Roland has joined Diamond
Offshore as senior vice president, general
counsel, and secretary.
Lloyds Register Energy has appointed
Joanna Pohorski as senior vice president,
Compliance Services.
Subsea 7 has reappointed Allen Stevens
and Robert Long to its board of directors.
J. Kevin Bartol has resigned as executive
vice president, CFO and treasurer of Rowan
Companies. The company has promoted
Melanie M. Trent to executive vice president,
general counsel and chief administrative
offcer and will assume responsibility for the
Legal function, as well as retain responsibility
for the Human Resources, Information Technology and Communications departments.
She succeeds John L. Buvens Jr., who is
retiring from after more than 30 years with the
company.
C.J. Cummings, Stewart Gossen, and
Conrad P. Kathol have resigned from Niko
Resources Ltd.s board of directors. Tim
Henry has resigned as vice president, general
counsel, and corporate secretary.
Petrobras CEO Maria das Graas Silva
has received the Global Pacifc & Partners
Award in the Offshore/Deepwater Player
category at the 20th Latin Oil Week, an event
held at the Copacabana Palace Hotel in Rio de
Janeiro. She also received an honorable mention as a Patron of the Global Women Petroleum & Energy Club, an association created
to bring together high-profle women in the oil
and gas sector throughout the world.

Trond Olsen has joined ClampOn as president. He succeeds Hans A. Wagner, who has
been named senior vice president - Business
Development.
Vikoma International Ltd. has appointed
Karen Lucas as general manager and director.
Edward Snyder, manager of instrument
engineering at William Jacob Management,
has successfully completed the University
of Alaska course in Fundamentals of Arctic
Engineering. The course is a prerequisite for
securing an Alaska professional engineering
license. In August his application for license as
a Registered Engineer for the state of Alaska
was approved.
Hugh Barrs has
joined Ceona as senior
vice president quality,
environment, safety, and
health.
Alex Imperial has
taken over as DNV GL
Oil & Gass regional
manager for South
America.
Barrs
Canadian Overseas
Petroleum Ltd. has appointed Dr. Richard
Mays as vice president of business development.
Sigma Cubed Inc. has appointed Mauricio Arboleda as executive vice president of
operations.
Deloitte Corporate
Finance LLC has named
Thomas W. Sloop as
managing director in its
Houston offce.
Walter Steedman has
been elected chairman
of the Offshore Survey
Division of the International Marine ContracSteedman
tors Association.
Lord David Owen
has resigned as a
member of Hyperdynamics Corp.s board of
directors. He also served
on the Nominating and
Corporate Governance
and Governmental Relations committees of the
board.
BMT Reliability ConOakley
sultants has appointed
Dan Oakley as sales
director.
Circulation Solutions has promoted Zach
Grichor to vice president of business development and Mark Laurent to vice president of
operations.
RigNet Inc. has named Pal Jensen vice
president -- Energy Maritime.

RMSpumptools has
appointed Ted Boeri as
vice president of global
sales.
SAL Heavy Lift
Singapore Pte Ltd. has
transferred Alexander
Poetz, a senior project
engineer and naval architect from its Hamburg
Poetz
headquarters, to its
Asia/Australasia base in
Singapore.
Ryan McPherson
has joined ProSep as
general manager for the
Middle East.
Nautronix has
appointed Thomas McCudden as global sales
manager for NASNet.
McPherson
Deborah McDonald
has joined Logan International as marketing
director.
Anne LeBoutillier has joined Ocean
Specialists as director
of global marketing and
business development.
2H Offshore has appointed Paul Hopkins
as principal engineer in
White
Norway.
Alan White has
joined Harkand as head
of engineering services
in Europe.
Christopher Salinas
has joined Alloy Metals
and Tubes International
as senior outside sales
representative.
Romy Mathew has
Salinas
joined SOR Inc. as
regional sales manager
in the Middle East.
Survivex has promoted Lisa Flint to human
resources director.
Bjrn Jalving,
executive vice president
Subsea at Kongsberg
Maritime, has received
the Compass Distinguished Achievement
Jalving
Award from the Marine
Technology Society for
his long career and achievements within AUV
technology. Jalving developed the control and
mission management system and was heavily
involved in system design of Kongsberg Maritimes HUGIN AUV. Jalving was responsible
for the team that designed and implemented

90 Offshore October 2014 www.offshore-mag.com

1410OFF_90 90

10/1/14 4:00 PM

BUSINESS BRIEFS

the HUGIN aided inertial navigation system.


In 2000, a HUGIN 3000 from C & C Technologies provided consistent position accuracies of
2 m (7 ft) and 4 m (13 ft) at depths of 1,300 m
(4,264 ft) and 2,200 m (7,216 ft) in the Gulf of
Mexico. This navigation technology has also
been applied in Kongsberg Maritimes HAIN
system for ROV navigation and dynamic position vessel reference.

Company News
InterMoor UK Operations has completed
seven years and more than 2,300 projects
without a single lost-time incident. The safety
record includes the companies InterMoor
Ltd., InterMoor Marine Services Ltd. and
ChainCo and operations at three bases, fve
storage yards, and many quayside locations.
InterMoor also has opened a new storage,
maintenance, and inspection facility in Aberdeen, UK. The new base on a three-acre site
with a warehouse, 20 permanent onsite staff,
and a multi-million dollar mooring inventory
will support the companys global mooring
operations.
Acteon has acquired UTEC Survey to
enhances its global survey and data gathering
capabilities.
PMI Energy Services, a Superior Energy
Services company, has opened a shorebase
in Morgan City, Louisiana, to support shelf,
coastal, and inland waters production and drilling activities.
Aqualis Offshore has opened an offce in
Mexico City. The company will also establish
an operations offce in Ciudad del Carmen to
support offshore rig owners and oil service
companies.
Seatronics has partnered with Teledyne
RD Instruments Inc. to sell its marine measurement and navigation products. Seatronics
will sell Teledyne RD Instruments Acoustic
Doppler Current Proflers exclusively in Saudi
Arabia, UAE, Qatar, Oman, and Bahrain;
and will represent the company for Doppler
Velocity Logs (DVLs) nonexclusively in Qatar,
Saudi Arabia, Oman, and Bahrain. Seatronics
do Brasil Ltda will sell DVLs in Brazil on the
same, nonexclusive basis.
Premier Hytemp has invested $20 million
in a second precision engineering facility in
Singapore to service global oil and gas markets with components for wellheads, subsea
trees, valves, and downhole tools.
V.Group has concluded the acquisition of
Core-IRM, an inspection, repair, and maintenance services provider in Southeast Asia.
AGR has entered into a memorandum of
understanding with Antilles Oil and Gas NL
to assist in well planning, design, and execution, and to provide drilling capability.
Deltamarin Ltd. has established a subsidiary to enlarge the scope of the groups
naval architecture and engineering services.

The new company, Deltamarin Floating


Construction Ltd., will focus on delivering
engineering, procurement, construction,
and installation services to the marine and
offshore industry on turnkey basis.
Baker Hughes Inc. has acquired Weatherford Internationals pipeline and specialty
services business. The acquisition provides
Baker Hughes with an expanded range of
precommissioning, deepwater, and in-line
inspection services worldwide.
Maersk Drilling is selling its drilling barge
business, Maritime Contractors Venezuela
S.A., to Panama-based investment company
Barrystar Holding.
NSSLGlobal, an independent service provider of satellite communications, has merged
with the ESL group of companies, a satellite
solution provider and system integrator.
SKF USA Inc.s factory in Houston has
received the External Specialist Recognition
by the American Bureau of Shipping to
provide condition monitoring services to the
offshore industry.
Bureau Veritas has acquired MatthewsDaniel Ltd., which provides loss adjusting
and risk assessment services for the global
offshore industry. Its loss adjusting activities
include incident investigations, root cause
analysis, damage and reinstatement assessment, and cost estimation. The companys risk
assessment portfolio focuses especially on
marine warranty surveying activities.
Caterpillar Oil & Gas delivered the 100th
offshore generator set featuring Brazilian
local content from the companys Piracicaba,
Brazil, manufacturing facility. The 100th unit, a
Cat 3512 Diesel electric propulsion generator
set, was packaged, tested, and certifed with
an industry-leading level of Brazilian local
content per ANP standards.
Tenaris has confrmed the purchase of the
remaining 50% of the participation of Socotherm Brasil, which belonged to Socotherm
Americas a division of ShawCor.
CRC-Evans Pipeline International
has opened its new global headquarters in
Houston.
Bibby Offshore has opened an offce in
Stavanger, Norway.
ABS has opened a new offce in Beijing.
The offce will focus on business relationships
and expanded offerings that strengthen its collaboration with local enterprises, universities,
and research institutions.
PIDE Solutions Group has entered into a
three-year educational partnership with SAIT
Polytechnic that includes donation of PIDEs
Piper 2.0 software powered by DataDraw,
valued at $600,000. Piper 2.0 is an intelligent
drawing and design platform tailored specifcally to support volumetric measurement and
reporting requirements across the upstream
oil and gas sector.

Aberdeen-based subsea IMR provider


N-Sea Offshore Ltd. has announced plans to
move into new premises at Salvesen Tower.
Mirage Machines has expanded its
headquarters in Derby, UK, by acquiring new
5,000-sq ft (464.5-sq m) offce premises adjacent to its existing engineering headquarters,
to facilitate the extension of its manufacturing
and service operations workshop to 17,000 sq
ft (1,579.4 sq m).
Enteq Upstream Plc has appointed Shenkai as its new distributor in Shanghai.
Citec has completed the acquisition of
M7 Offshore. M7s Norway location now
functions under the name of Citec Norway
AS, while its operations in Singapore now
functions under the name of Citec Group
Singapore Pte Ltd.
Applus RTD plans to open a base in Bergen, Norway, to supply nondestructive testing
services.
NOV Elmar has moved into larger premises in Tananger, Norway.
SNC-Lavalin Group Inc. has completed its
acquisition of Kentz Corp. Ltd., an engineering, construction management, and technical
support provider. The acquisition supports
SNC-Lavalins ongoing transformation into a
global Tier-1 engineering and construction
company.
BATS Wireless and Aviat Networks have
formed a partnership to market stabilized
antenna tracking systems. The BATS systems,
when coupled with Aviats microwave radios,
deliver ultra-high-capacity connectivity. It will
deliver wireless communications and data
opportunities to FPSOs, FSOs and drillship
operators, and will enable end users access to
faster and more adaptive networks.
Sierra Oil & Gas S. de RL de CV,
Mexicos frst independent exploration and
production company, has secured equity commitments of $525 million. Headquartered in
Mexico City, the company plans to participate
in exploration, development, and production
optimization opportunities made possible by
the countrys recent energy reforms. Under
the terms of the transaction, energy-focused
private equity frms Riverstone Holdings
LLC and EnCap Investments each have
committed $225 million in funding. Infraestructura Institucional, Mexicos largest
infrastructure private equity frm, has also
committed $75 million.
Sembawang Shipyard Pte Ltd. has signed
a shareholders agreement to establish three
subsidiaries in Singapore. The subsidiaries are
Semb-Eco Pte. Ltd., an investment holding
company; Semb-Eco R&D Pte. Ltd., which
will handle research and development and
holding of patents; and Semb-Eco Technology Pte. Ltd., which will be responsible for
the manufacturing and commercialization of
patents.
www.offshore-mag.com October 2014 Offshore 91

1410OFF_91 91

10/1/14 4:00 PM

CONFERENCE & EXHIBITION


26 - 28 JANUARY 2015
QATAR NATIONAL
CONVENTION CENTRE
DOHA, QATAR
Held under the Patronage of H.E. Dr Mohd Bin Saleh
Al-Sada, Minister of Energy & Industry, State of Qatar
Organised by:

Hosted by:

OPTIMIZING
PERFORMANCE
INVITATION TO EXHIBIT
Offshore Middle East is the premier event dedicated to the offshore
exploration and production industries in the Gulf region.
Are you interested in exhibiting at the 5th Annual Offshore Middle East
Conference and Exhibition?
With a reputation for providing the best networking opportunities, the event
provides the ideal location from which to collaborate, conduct business and
experience exploration & production in action.

Sponsorship and Exhibiting Opportunities


Owned and
produced by:

Presented by:

Supporting Publications:

Make the most of your attendance at the event. Sponsorship and exhibiting
opportunities offer a great way to enhance the profle and awareness of
your company.
Contact your local representative today for details on how Offshore Middle
East 2015 can help you showcase your products and services through a
host of available exhibiting and sponsorship options.

For more information visit: www.offshoremiddleeast.com


Tony B. Moyo
Europe, Middle East & Africa
T:+44.199.265.6658
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F:+44.199.265.6700
E: TonyBM@Pennwell.com

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M: +61 437 700 093
E: mike@energy-pubs.com.au

1410OFF_92 92

10/1/14 4:00 PM

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1410OFF_93 93

10/1/14 4:00 PM

CONFERENCE & EXHIBITION

WHERE ITALL COMES TOGETHER


FEBRUARY 3-5, 2015 | MOODY GARDENS HOTEL & CONVENTION CENTER | GALVESTON, TEXAS

Join hundreds of colleagues and exhibiting companies for this high-level technical conference and exhibition. Connect with key
decision makers and technical experts directly involved in the topsides industry. Over three days, Topsides, Platforms & Hulls will
feature presentations covering technical issues, business challenges and future trends, plus showcase and exhibition of products
and services from dozens of key engineering frms, contractors, suppliers and service providers.

OWNED &
PRODUCED BY

1410OFF_94 94

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HOSTED BY

10/1/14 4:00 PM

ADVERTISERS INDEX

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PENNWELL PETROLEUM GROUP
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71 Allen Ave, Ikeja, Lagos, Nigeria
PHONE +234 805 687 2630 or +234 802 223 2864
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Aero Tec Laboratories, Inc. ............................... 93


atlinc.com
Aker Solutions ................................................... 23
www.akersolutions.com

JD Neuhaus Group ............................................ 19


www.jdngroup.com

Karmsund Maritime Offshore Supply .............. 46


www.kamos.no
Korean Air............................................................. 7
www.koreanair.com

Bentley Systems ................................................ 67


www.bentley.com
Blast Control Systems ...................................... 75
www.blastcontrolsystems.com
Bluebeam Software, Inc. ..................................... 9
www.bluebeam.com
Busch LLC.......................................................... 64
www.buschusa.com

M
Matrix Composites & Engineering, Ltd. ........... 43
matrixengineered.com
Mokveld Valves .................................................. 57
www.mokveld.com

C & C Technologies, Inc. ................................... 60


www.cnavgnss.com
C-FER Technologies (1999) Inc......................... 10
www.cfertech.com
CANSCO ............................................................. 81
www.cansco.com
Check-6............................................................... 35
CheckListCulture.com
Chevron .............................................................. 13
chevron.com
Clarcor ................................................................ 65
www.clarcor.com
Clariant ............................................................... 45
www.oms.clariant.com
Cortec Fluid Control .......................................... 17
www.uscortec.com
Crowley Maritime Corporation.......................... 56
www.crowley.com
Cudd Well Control .............................................. 87
www.cudd.com

National Oilwell Varco ....................................... 25


www.nov.com
Newpark Drilling Fluids ..................................... 27
www.newparkdf.com

D
Delmar Systems, Inc. ......................................... 42
www.delmarus.com
Delta Rigging & Tools ........................................ 53
www.deltarigging.com
DNV GL ............................................................... 15
dnvgl.com
Draeger ............................................................... 51
www.draeger.com
Dril-Quip ............................................................. 11
www.dril-quip.com

E
Enventure Global Technology........................... 16
enventuregt.com

F
FloaTEC .............................................................. 48
www.floatec.com
Fluid Control Services, Inc. .............................. 52
www.fluidcontrolservices.com
FMC Technologies ............................................ C4
www.fmctechologies.com
Forum Energy Technologies ............................. 49
f-e-t.com
Frank Mohn Flatoy AS ....................................... 31
www.framo.com

G
Gazprom International....................................... 33
gazprom-international.com

H
Hardbanding Solutions by Postle
Industries ..................................................... 61, 63
www.hardbandingsolutions.com
Hoover Materials Handling Group .........37, 39, 41
www.hooversolutions.com
Hornbeck Offshore Services............................. 71
www.hornbeckoffshore.com

O
OneSubsea ........................................................ C2
www.onesubsea.com

P
PennWell
Deepwater Operations
Conference & Exhibition ..............................36
www.deepwateroperations.com
Offshore Group .......................................40, 80
www.offshore-mag.com
Offshore Middle East
Conference & Exhibition ..............................92
www.offshoremiddleeast.com
Offshore West Africa
Conference & Exhibition ..............................88
www.offshorewestafrica.com
PNEC Conferences .......................................83
www.pnecconferences.com
POWER-GEN Natural Gas
Conference & Exhibition ..............................73
www.power-gennaturalgas.com
Subsea Tieback Forum .................................62
www.subseatiebackforum.com
Topsides, Platforms & Hulls
Conference & Exhibition ..............................94
www.topsidesevent.com

R
REPSOL .............................................................. 77
www.repsol.com

S
Schlumberger ...................................................... 3
www.slb.com
Shaw Pipeline Services.....................................21
shawpipeline.com
Spectrum GEO, Inc. ........................................... 29
www.spectrumasa.com
Spir Star, Inc. ......................................................16
www.spirstar.com
Superior Energy Services ...................................5
www.superiorenergy.com

T
Tenaris Global Services .................................... 69
www.tenaris.com
Tiger Offshore Rentals ...................................... 59
tigeroffshorerentals.com
TIW Corporation................................................... 6
www.tiwtools.com
Tomax AS............................................................ 47
www.tomax.no

U
UT99 .................................................................... 89
www.ut99.ch

Integris Rentals .................................................. 55


integris-rentals.com
ITC Global USA ....................................................1
www.itcglobal.com

Weatherford....................................................... C3
weatherford.com
Well Control School........................................... 79
www.wellcontrol.com
The index of page numbers is provided as a service. The
publisher does not assume any liability for error or omission.

1410OFF_95 95

10/1/14 4:00 PM

BEYOND THE HORIZON

Development of a subsea
recommended safety practice
API RP 14C has long been the standard for Analysis, Design, Installation, and Testing of Basic Surface Safety Systems for Offshore
Production Platforms. However, with the emphasis on surface,
it has also long been understood that the concepts did not directly
translate to subsea facilities. It appears that engineering judgment
and the series of Notices to Lessees (NTLs) issued by the Minerals Management Service (now Bureau of Safety and Environmental
Enforcement) was all that was standing between a safe design and a
possible subsea failure.
The answer to this dilemma lies in the primary differences between what API RP 14C has relied on almost exclusively for its
primary protection (relief valves to protect platform facilities), and
what subsea systems have relied on almost exclusively full pressure containment. Another difference is the trend toward extremely
deep HP/HT reservoirs in ultra-deepwater. Increasingly, such reservoirs challenge the limits of current technology and design, and
some concession to the full pressure containment model is to be
expected.
Policy makers and standard-setting authorities would be well advised to consider the adoption of standards for high-integrity pressure protection systems (HIPPS), as well as subsea processing.
They should also account for a growing desire by the regulators
to step back from prescribing the minimum required standards for
subsea safety through NTLs.
Regulators ultimately want experienced industry personnel to establish the minimum standard rather than the regulators prescribing one through NTLs. This minimum standard should be based on
accepted industry practice, working through the API. To address
these concerns, the BSEE proposed to the API SC17 Committee
that any document designed to address subsea safety be based on
API RP 14C principles.
In turn, the API SC 17 Committee assigned a task group to adapt
the principles of API RP 14C to an RP for subsea safety using todays
standard industry practices. One important difference is that having a minimum foor implies that required expectations are established for everyone. That is more or less what a standard does.
An RP provides a list of best industry practices that may or may not
apply in every case. Those practices may not be minimums; rather,
they are what the industry recognizes as acceptable. Therefore
sound engineering judgment still must be applied.
It was also recognized that while a risk-based approach to safety
was becoming almost universal, the imposition of a minimum foor
through an almost prescriptive recommended practice did not pre-

clude the use of the risk-based approach. This was true as long as
the minimum prescriptive practices were applied where applicable.
One critical area that led to multiple reconsiderations was the
scope break between the topside safety and subsea safety. Many in
the industry want to set that break at the limits of a specifc contractors scope of work. However, it is important that the topside/subsea
safety system interface be carefully managed from a pressure, temperature, and fow spec break with proper shutdowns and isolation
to ensure proper personnel protection. This does not always make
for clean scope-of-work breaks.
Another area that led to much discussion by the task group was
the inclusion of chemical injection systems. There was much debate
on whether check valves, often used subsea to prevent backfow into
the umbilical system, should be considered as barriers and whether
they are in fact part of the safety system. Generally, the belief was
that a check valve was not a safety barrier due to the inability to test
it with reverse fow, which would curtail the injections needed for
fow assurance. Yet these systems and personnel were protected on
the topside facilities by the application of API RP 14C beyond the
scope break between API RP 14C and API RP 17V.
The fnal determination tended to hinge on having the RP incorporate current standard subsea design practices as applied by the
industry, and only incorporate changes where industry practice is
determined to be defcient. Given the good operating record of the
subsea installations to date, there was no justifcation for any major
changes to the generally accepted practices.
The development of a new recommended safety practice reinforces this authors belief that there are key differences between subsea
to topsides to the point that API RP 14C is not applicable. Yet, it also
reinforces the idea that the approach used in the development of
the safe charts and safety analysis tables used by API 14C is a viable way to analyze the design to ensure safety and environmental
soundness.
If used properly, an RP helps those with less experience understand the risks, particularly when applying risk-based management
of safety. It sets a minimum foor. This was the task that BSEE asked
the API to do. The recommendation here is that industry embrace
one of the newest additions to API SC17 Recommended Practices:
API RP 17V Recommended Practice for Analysis, Design, Installation, and Testing of Safety Systems for Subsea Applications.

Marc S. Young, PE

Chief Process Engineer


Xodus Group

This page refects viewpoints on the political, economic, cultural, technological, and environmental issues that shape the future of the petroleum industry. Offshore
Magazine invites you to share your thoughts. Email your Beyond the Horizon manuscript to David Paganie at davidp@pennwell.com.

96 Offshore October 2014 www.offshore-mag.com

1410OFF_96 96

10/1/14 4:00 PM

ASSURING
WELL INTEGRITY

million miles of tubulars run in 2013 alone

The story behind the number


Last year, we safely ran more tubulars than anyone elseenough to
circumnavigate the earth 3,941 times. Thats not our only feat. Weve
managed integrity while drilling, enabled accurate casing and cement
evaluation, and restored integrity to compromised wells. Whether you
operate in deepwater, unconventional, or aging reservoirs, we will
deliver a lifetime of integrity to your wells.

2014 Weatherford. All rights reserved.

This is one well integrity story of many.


Discover how a new kind of partnership
can help build a more secure well.

1410OFF_C3 3

weatherford.com/98

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Its time to power up your pumping. Now.
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Photo courtesy of Sulzer Pumps


Copyright FMC Technologies, Inc. Cll Rights Reserved.

www.fmctechnologies.com

1410OFF_C4 4

10/1/14 4:01 PM

Houston

London

Paris

Stavanger

Aberdeen

Singapore

Moscow

Baku

Perth

Rio de Janeiro

Lagos

Luanda

World Trends and Technology for Of


echnology for Offshore Oil and Gas Operations

Connect with Offshore magazine on social media for


the latest news, discussions, and expert analysis.
Tweet with Offshore now:

Twitter
Follow us at @Offshoremgzn to get offshore
news throughout the day.

Facebook

Polar Duchess prepares for Nerites 3D


survey offshore South Australia
http://ow.ly/s1rDI
Heerema rolls out frst North Sea
Cygnus topsides http://ow.ly/rY1nj

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First gas fows from North Sea crossborder Orca project ow.ly/rTFwy

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WW W.OF FS HORE -MA G. COM

OS60Yrs_PetroRM_i_140108 1

1/8/14 11:16 AM

12 Marina Bay, Financial Tower 3


Level 17, Singapore 018982
www.globaloil57.com

1410OFFFocusReports_2 2

9/29/14 11:32 AM

advertisement

PART III

SINGAPORE
KNOWLEDGE AND NETWORK

THIS SPONSORED SUPPLEMENT WAS


PRODUCED BY FOCUS REPORTS.
Publisher: Ines Nandin
Editorial: Fraser Wallace
Project Coordinator: Marie Kummerlowe
Project Director: Roslan J Khasawneh
For exclusive interviews and more info,
plus log onto energyboardroom.com or
write to contact@focusreports.net
Photo courtesy of Matt Paish, Gardens
by the bay, Singapore

OCTOBER 2014

1410OFFFocusReports_3 3

ENERGYBOARDROOM.COM

estled at the southeastern end of the 500 mile-long Strait of


Malacca, Singapore is a natural trade haven. The waterway
connects the Pacific to the Indian Ocean, and the tankers
running up and down it carry around a quarter of the worlds oil moved
by sea. The narrowest point of the strait, just to the south of Singapore, is the Phillips Channel, which at its widest is just 1.5 nautical
miles across. It is a bottleneck, but also a tap, from which wealth
continues to flow in abundance. Traditional maritime industries, fat
from the business generated by vessels snaking through the narrows,
have been joined by more and more construction, supply and service
companies. From this financial font, Singapore sprang forth.

9/29/14 11:32 AM

This maritime trade route explains exactly why

economic diversity and spin-offs. Southeast Asia is

the worlds leading oil and gas players have been

growing rapidly and turning into a manufacturing

present in Singapore for such a long time. Exxon-

hub. We want to position ourselves to capture the

Mobil has had a presence in Singapore for over 120

market potential in not only Singapore but in the

years, reveals Matthew J. Aguiar, chairman and

wider burgeoning region.

managing director of ExxonMobil Asia Pacific. But

it is only over the last decade that Singapore has

developed a truly prestigious reputation for producing high quality oil and gas equipment. The country

started by manufacturing subsea applications and

Matthew
J. Aguiar,
Chairman &
Managing
Director,
Asia Pacific,
ExxonMobil

Lim Kok Kiang,


Executive
Director,
Industry Cluster
at the Economic
Development
Board

It is not just good fortune that continues to draw


major oil and gas companies to Singapore: the city-

state is actively pursuing policies to secure key players. Singapore is channeling a lot of effort into

building its R&D capabilities, whether through ship

has made significant gains in manufacturing, technol-

design engineering or through our offshore and

ogy and engineering, explains Lim Kok Kiang, ex-

subsea equipment players. We want to harness the

ecutive director of the industry cluster at Singapores

synergies between sectors and translate these tech-

Economic Development Board (EDB). Such progress

nologies to the maritime and offshore industries,

is attested by many international oil field service

says Kiang.

companies establishing bases here; expanding their

reach into Asia. For instance, Halliburton just opened


a brand new, flagship manufacturing and technology

The city-state has cultivated a transparent and


John Ng, CEO,
Singapore LNG
Corporation

facility.

As demand for LNG grows in Southeast Asia, Singapores significant

Andy Milnes,
CEO, Integrated
Supply &
Trading, Eastern
Hemisphere, BP

stable pro-business environment, backed by a strong

government philosophy, states ExxonMobils Aguiar.


The efforts of the Singaporean authorities have

resulted in an ecosystem that encourages and attracts

location only stands to benefit. Singapore is geographically very

business, while not limiting the scope of risk manage-

well-located at the center of major LNG demand and supply routes

ment activities, furthers Andy Milnes, CE of Integrated Supply &

and is already a world-class port, trusted financial center and major oil

Trading, Eastern Hemisphere, BP. Although it is limited in land area,

trading hub, says John Ng, CEO of Singapore LNG. We also have

Singapore is effectively utilizing the space it has and is maintaining

an LNG terminal that is built with the future in mind with the capability

investments in upgrading its infrastructure in terms of pipelines, jetties

to efficiently unload, store and reload LNG cargo for import and ex-

and terminals as well as increased capacity, he adds. This enables

port. However, the citys advantages extend to industries beyond just

Singapore to bring large parcels of energy products.

LNG: It is also recognized worldwide for its business-friendly infra-

Whilst Singapore is famed for its business environment, its neighbors

structure and policies, as well as its quality workforce, Ng explains.

are definitely seeking to forward their oil and gas industries too. Some

LNG is the major energy source for the future, and Singapore has the

see the growth in Singapores neighbors as a sign of the rise of rivals;

physical and financial infrastructure to be a regional powerhouse in

this is not necessarily the case. Business interests are intertwined across

this field, adds Paul Cornelius, partner of corporate and international

the region, and Singapores long developing specializations allow the

tax at PwC Singapore.

city to take advantage of the direct commercial opportunities arising,

Singapore knows its strengths and so does the EDB. Manufacturing

whilst also consolidating its position as a regional financial hub through

in Singapore is a key industry, says Kiang. It manifests job creation,

the development of the Singapore stock exchange, the SGX.

SLNG Terminal 1, Image courtesy of Singapore LNG Corporation

SLNG Terminal 2, Image courtesy of Singapore LNG Corporation

1410OFFFocusReports_4 4

ENERGYBOARDROOM.COM

OCTOBER 2014

9/29/14 11:32 AM

HOW TO SEXY UP THE INDUSTRY FOR SINGAPOREANS

The majority of the younger generations have looked

rigs. In this next wave of equipment improvements, automation will be key,

increasingly towards the business and technol-

and thus another core competency of Singapores engineering and manu-

ogy industries for professional development says the

facturing arsenal can enhance the value generation in rig building. As an

president of Singapore Maritime Foundation, Michael

added bonus, a large percentage of rig crews operating in southeast Asia

Chia. We caught up with Paul Carsten Pedersen, CEO

are from the region, but many of them do not get their training here. If they

of Jasper Invests Limited, to discuss how Singapore can


revert the local perception by showing that offshore engineering and operation provides a sexy career path.

Paul Carsten
Pedersen, CEO,
Jasper Offshore

would come to Singapore and train at the center, they can receive certified
training which has Singapores stamp of quality attached to it. This acts as a
further revenue stream for the center.

With Singapore engineering potential hamstrung by a dwindling talent pool,

Underlying Chinas manufacturing competitive advantage is a vast

Pedersen based upon his diverse management career - lays out a cohesive

amount of state capital. Equally, one of Singapores competitive disadvan-

national blueprint to abate and ultimately help solve this potent issue.

tages is the fact that Singaporeans are reluctant to work abroad, particularly

Taking the lead from the aeronautic industry, Singapore should take the

if there is no second career opportunity in Singapore after experiencing an

easy step and invest in a simulator-based training center, which will act as

offshore life. Consequently, similar to what Petronas has done in Malay-

the nucleus for drilling activities. The focus will be on developing candidates

sia, Singapore needs to engender a Singaporean state company that can

for top jobs in operations, but with candidates spilling into rig building and

create such comfort for Singaporeans second career. It would be energy

equipment engineering industries. It needs to be attached to one of Sin-

services focused as Singapore has no hydrocarbon reserves. Through such

gapores principle polytechnics, which can foster a pipeline of young and

a national drilling vehicle, Singapore can foster an enduring link between its

aspiring engineering talent. A simulator-focused training center will appeal

nationals and the oil service industry. The sovereign fund Temasek already

to students as the curriculum is innovative and aligns with current youth

investing in drilling rigs outside Singapore would be well placed to absorb

attractions such as travel and computer gaming. Incorporating periods of

a role of main investor in an SGX-listed company. If any one country could

practical and well-paid work offshore, the curriculum will help to reshape

pull this off, it would be Singapore, being a forward thinking, constantly

the image of offshore activities, which has incorrectly connotations of being

evolving nation that is always looking to be one step ahead of the game

mundane, rather than cutting edge.

and prepared to invest public funds to create work places with long-term

Singapores rig producing industry is facing more competition from Chi-

value for the country.

na. The attraction of contracting new rigs in Singapore would be enhanced


if a training center - next door to the shipyards - churns out regularly a

Pedersen started in the Maersk Group in 1981 after finishing university with

highly capable, trained and modern offshore rig workforce. Furthermore,

a Masters Degree in Engineering. On completing the companys widely-

training centers develop an environment of interest. When placed within

acclaimed training scheme which forms the framework of Pedersens Sin-

a university or polytechnic, Singapore will start to see masters students in

gapore talent solution proposal he has gone on to enjoy a diverse career

drilling technology who will look to developing the equipment for the new

spanning three decades in the oil and gas industry.

NAVIGATING
THE REGION
Singapores Economic Development

Board (EDB) reported in 2013 that


Singapore is the worlds largest manufacturer of jack-up rigs, responsible
for 70 percent of global production.

Singapore also delivers 70 percent of


floating production storage and
offloading (FPSO) conversion services. The renowned Keppel and

Sembawang shipyards (amongst others) are highly capable, handling a

OCTOBER 2014

1410OFFFocusReports_5 5

ENERGYBOARDROOM.COM

9/29/14 11:32 AM

fifth of the worlds ship repair operations as well as construction

Singapore might start creating economic strains,

projects.

given the finite population that the island can

Sembcorp Marine is one of the worlds largest marine and offshore

house. Singapore is a place where it is relatively

engineering companies. It is the proprietor of Sembawang Shipyard

easy to attract highly skilled expats, but the tight

and reported a 27 percent jump in year-on-year turnover in the first

supply of local and talented people able to work

quarter of 2014, growing from SGD 1.05 billion to SGD 1.34 billion
(USD 872 million to USD 1.11 billion). Whilst figures like this paint
a rosy picture, the full story is less positive, with gross margins

Mark Beretta,
COO, KTL
Offshore

within and service the offshore industry is fast


becoming the citys Achilles heel, he adds.The
country must do more to abate this acute issue.

shrinking by two percent to 12.8 percent in the same period. This

If Singapore wants to ensure longevity in the off-

is in part due to solid competition from other shipyards in the region.

shore products value chain, then it must find solutions to this

In some rival ports, the quality of the product delivered is increasing,

issue.

and, in others, assets are available at a lower cost.

Some worry that there are weak links in the chain that connects

It might seem as if Singapores maritime construction industries

Singapore to its prosperity. A conspicuous challenge that is threat-

are under siege: neighboring countries are clearly eager to take a

ening to derail Singapores offshore and marine status is the sheer

share of the wealth that comes from courting the oil and gas sector.

annual cost of hiring people, admits Steffen Tunge, managing

Singapores rig building industry is facing colossal competition

director, OSM Ship Management, a global independent provider

from neighboring markets such as China and Korea, says Paul

of offshore management services. There is an acute talent issue

Carsten Pedersen, CEO of Jasper Offshore, which owns and oper-

here, and this has been compounded by recent changes in labor

ates oil rigs for deep sea drilling that are contracted out to oil and

laws.

gas exploration and production companies. These markets are now

We are opening a new facility in the bordering regions of Ma-

taking as many orders as Singapore, and, ultimately, Singapore has

laysia that is nearly as large as our current one here, says Mark

to develop much deeper engagement in this industry.

Beretta, COO of KTL Offshore, one of the largest rigging outfits in

Pedersen suspects that the sheer abundance of companies in

1410OFFFocusReports_6 6

the world. Despite its obvious and fantastic advantages, Singapore

ENERGYBOARDROOM.COM

OCTOBER 2014

9/29/14 11:32 AM

is becoming an increasingly expensive place to

apply their collective endeavors to a task, they do it very well and

operate. By gradually shifting some 60 percent of

craft the finished result very carefully. The Singaporean government

our production capacity, we are keen to reduce

has a deeply ingrained desire to succeed and will supply the neces-

our cost base but also explore the opportunities

sary resources to ensure the city does.

present in Malaysia. Nevertheless, our headquar-

Singapore will continue to be a major petrochemicals and refin-

ters will always remain in Singapore. Clearly,

ing hub; there is simply too much invested here for that to change,

Singapores high costs are pressuring some businesses into seeking less fiscally strenuous

surroundings.

Paul Cornelius,
Partner,
Corporate and
International
Tax, PwC

Everyone has a planuntil they get punched

says Paul Cornelius from PwC. However, in the trading sphere,


Malaysia is not only competing but in some ways surpassing Singapores fiscal incentive package. However, this may not be as much
of a threat as it seems. The Malaysian trading industry struggles

in the face, boxer Mike Tyson once famously stated. However,

to gain traction because the market and network have been and

economic competition lasts longer than the 12 rounds of a boxing

remain firmly rooted in Singapore, Cornelius continues. Market

match, and a number of Singapores innate qualities make the city

intelligence is critical for trading entities, and there is no place bet-

a robust player that will not tumble easily. Arguably, much of the

ter than Singapore to gather that. Moreover, the trading activity

speculation over regional competition makes too much of high GDP

comes off the back of a gargantuan amount of bunker sales coming

growth rates in these countries, ignoring the fact that Singapore is

out of Singapore. It would appear that, simply, Singapore will

simply a more mature economic unit. This city runs against the

naturally gain some industries and lose others, as the forces of

mantra of the oil and gas industry: that risk begets reward. Instead,

economic selection pull some businesses to neighboring countries

Singapores success is built on its stability, but the cost of this stabil-

and encourage others to move towards the center of Southeast

ity is following the governments economic vision.

Asias economic activity- Singapore.

Singapore is a special nation that in essence operates like a

Many Singaporean companies are contributing towards extracting

successful business: it is always looking to hone and enhance its

resources in other territories, but this activity serves to bring revenues

competitive advantages, says Tunge. When the Singaporeans

from these countries back to Singapore. The traditional hydrocarbon

OCTOBER 2014

1410OFFFocusReports_7 7

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MAKING WAVES IN THE OFFSHORE INDUSTRY

n 2012, regional conglomerate Jebsen & Jessen (SEA) completed the pur-

other opportunities for service points in international

chase of Singapore-based Halcyon Offshore, in an expansion move that

vessel accumulation points including West Africa and

extends the multi-disciplinary company into the service of offshore marine

Europe. Jebsen & Jessen (SEA)s recent acquisition of

vessels and shipyards.

a 35 percent stake in Norwegian offshore technology

As new as the offshore and marine sectors might be for the group,

firm Scantrol, also supports the growth of the unit en-

there is still a strong degree of complementarity in its growing business.

suring it remains connected to the cutting edge know-

Originally a trading company founded in Hong Kong in 1895, the Jebsen &

how, expertise and R&D offered by this global player

Jessen family enterprise is now a global conglomerate with four indepen-

in anti-heave compensation (AHC).

dent groups operating from Hong Kong, Singapore, Hamburg and Perth.

Aw Chin Leng, an offshore industry veteran and

Established in 1963, the Southeast Asian part Jebsen & Jessen (SEA) is one

newly appointed Jebsen & Jessen Offshore Regional

of Singapores most successful family-owned groups composed of eight

Managing Director, points out that 2014 will be a year

independent business units with manufacturing, engineering and distribu-

of consolidation of the offshore unit into the Group

tion capabilities in sectors such as material-handling, cable-technology and

as it completes a major upgrade of its Singapore pro-

chemicals.

duction facility and fine-tunes the integration of its

Heinrich Jessen,
Chairman,
Jebsen & Jessen
SEA

By leveraging its existing capabilities in industrial cables; cranes, hoists

back-office functions into Jebsen & Jessens regional

and technical service; as well as its established regional infrastructure and

platform. This will set the course for subsequent sub-

back-office excellence, Group Chairman Heinrich Jessen, has big plans for

stantial growth and expansion of the topline and bot-

the new unit. Unlike most of its business units that focus on ASEAN markets,

tom line of the business unit starting 2015 onwards,

Heinrich Jessen explains that Jebsen & Jessen Offshore is one of the busi-

says Aw. Ultimately, our goal is to mold Jebsen & Jes-

nesses that we have global ambitions for, beyond the region. The unit re-

sen Offshore into a reliable and trusted supplier of tier one products and

cently established a service center in Dubai, UAE and continues to explore

services.

Aw Chin Leng,
Regional
Managing
Director, Jebsen
& Jessen

titan Indonesia remains a country of considerable potential and a perfect market for a

continues. We are also

company of our size, though uncertain political and fiscal policies have resulted in a lot of

particularly interested in

missed opportunities in that country, says Francis Chang, CEO of RH Petrogas, an explora-

Myanmars onshore capac-

tion and production company, referring to the countrys proven oil and gas reserves, which

ity, and last year we sub-

currently stand at 3.7 billion barrels of oil and 101.54 Tcf of gas.

mitted three bids to par-

Malaysia is another country which has good hydrocarbon potential. We will continue

ticipate in the second

to explore new opportunities, including marginal field development, in the country, Chang

onshore bid round. Even

though we were not suc-

Fig. 1: ASEAN-6 COUNTRIES-GDP CHANGE

Francis Chang,
CEO, RH
Petrogas

cessful in securing new blocks, Myanmar

continues to be our strategic focus in the


7

6.8

Real GDP Growth of


Southeast Asia (% changes)

6.2

6.0 6.1

5.8 5.9

5.5 5.6
5.1

near future, he concludes. The volumes of

6.5

6.4

5.1

oil around the Asia Pacific region will con-

5.3

5.1

4.9

5.3
4.9

tinue to attract the attention of exploration


and production companies- and clearly they

4
3.3

will require full access to engineering and


3.1

support services in order to achieve their

2.3 2.4

targets.

2
1.3

1
0

Southeast Asia is a complex market. In-

donesia and Malaysia have implemented a


Brunei
Darussalam

Indonesia

Malaysia

Philippines

Singapore

Thailand

cabotage regime, and there are risks to foreign owners associated with such policy that

2000-07 (avg.)

2012

2014-18 (predicted avg.)

2018

have to be managed, explains Andrew Coc-

1410OFFFocusReports_8 8

ENERGYBOARDROOM.COM

OCTOBER 2014

9/29/14 11:32 AM

coli, general manager of Farstad Shipping. This

ing states. It is amazing how supportive agencies such as the Maritime

means that businesses frequently have to deal

Port Authority are to ship-owners and the marine community gener-

locally with such regulations in order to do

ally, he concludes. Currently, Farstad uses Singapore as a ship

business.

repair hub, with the majority of the companys dry docks and upgrade

projects taking place in the country. We have considered Batam

To mitigate the risk factors, it is crucial to find

trustworthy partners, build enduring relationships


to establish local representation and a solid man-

agement structure, expands Coccoli. One should

Andrew Coccoli,
General
Manager,
Farstad Shipping

and elsewhere, but we are more comfortable with the extensive


engineering support and reliability of the shipyards in Singapore,
he explains.

hold ownership within such a country, sail under


the local flag and compete on a more level playing field. If you are

INTERTWINED INTERESTS

operating as a foreign ship-owner under a foreign flag, you face a

A good analogy for interacting with competitors

myriad of uphill battles, namely not being able to qualify or partici-

would be that of a fishing boat, in an immense

pate in a lot of activity.

sea, says Thana Balan P Jaganathan, Group Ex-

Despite neighboring nations policies frequently aiming to attract

ecutive Chairman of Global Oil 57, an international

business from Singapore, the city-state is more than able to retain

trading company. There are sufficient resources

business. Although slightly more expensive than their neighbors,

to go around if one has the ability to pull the fish

the superior planning and efficiency of the Singapore-based shipyards

out of the water. Bigger fish are worth more, how-

gives the owner more certainty, Coccoli explains. Supplementing

ever, so rather than seeing other oil and gas com-

this is an array of incentives offered by the government and its

panies as rivals, I see them as companions that

regulators to set up shop and stay in the country, which, whether

can help me better haul in my nets- and catch

in technology, R&D or fiscally, go a step further than the neighbor-

bigger fish.

Jaganathan,
Group Executive
Chairman,
Global Oil 57

Cape is an international
leader in the provision
of critical industrial
services principally to
the energy and natural
resources sectors.
Our multi-disciplinary service offering
includes access systems, insulation,
specialist coatings, refractory linings and
a range of specialist services including
environmental services, tank storage and
thermal equipment. Cape employs over
18,000 people working across 21 countries.

www.capeplc.com

OCTOBER 2014

1410OFFFocusReports_9 9

ENERGYBOARDROOM.COM

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Viewing other players in the market as com-

level usually from a domestic to a regional player.

petitors is myopic and unconstructive, continues

There are a stream of companies in the region

Jaganathan. Making deals, working cooperatively;

that have reached a growth ceiling and need

this is constructive and as long as another player

guidance and capital to facilitate their next phase

has this same attitude, I can do business with

of growth. We can help them achieve this.

them.
Policymakers are aware of the importance of

constructive cooperation too: the OECDs Economic Outlook for Southeast Asia, India and China
2014 notes that one of Singapores strategic ob-

Paul Kang,
Senior Partner,
Head of
Southeast
Asia, Headland
Capital Partners

Hendrik
ten Hoeve,
Managing
Director,
Compass Energy

Singapore-based businesses reach round the

planet to complete operations. In Indonesia, we


undertake work for ConocoPhillips, and in Thailand business is relatively simple, says Hendrik
ten Hoeve, managing director of Compass Energy,

jectives ought to be to strengthen companies abilities to seize

an engineering service company. Our work in

business opportunities in Asia.

Malaysia often sees us act as a subcontractor to

Jaganathan describes how being located in Singapore benefits

avoid a heavy bureaucratic burden there. We

his company: Singapore is a great location from where one can

outsource what work we can to India or Thailand

access the gatekeepers between East and West. These gatekeepers

to reduce costs. Whilst we undertake work there,

are essential for one to be able to penetrate any market. One has
to be able to recognize these key figures, and connecting with them

is vital to achieve success in international trading and access to the

we utilize Singaporean standards and knowledge


Gina Fyffe,
Executive
Director, Integra

resources one needs, he explains.


The practical implications of this attitude have created notable

to ensure that quality is kept high. The business

is very conscious of keeping quality high,and part


of our strategy to ensure this is the case is to have

engineers at the clients desk.

successes for Global Oil 57. This enterprise started as a very small

Another company with investments across the region is Integra,

company but can now sign multi-billion dollar contracts because

a leading global petrochemical trading and logistics supply solution

the company has built rapport with its partners, says the chairman.

provider. Investments in Malaysia, Indonesia and Singapore are

Performance is performance, regardless of whether it is on a small

part of its portfolio. Integra views these developments as a triangle

scale or a large one. Our partners see we can consistently deliver

of petrochemical capacity that benefits all involved parties, says

on a scalable level, and, thus, they trust us.

Gina Fyffe, executive director of the business. Although national

A trait I like about Southeast Asia is the pragmatic attitude

interests are clearly at play, not everyone will produce the same

towards Headlands investment approach, says Paul Kang, senior

products. Furthermore, companies from a country on one leg of

partner and head of Southeast Asia for Headland Capital Partners.

the triangle stand a very good chance of being able to upgrade

It is a region open to new ideas and robust partnerships. Family

value by exporting to a neighboring country, who will then be able

business are prevalent in Southeast Asia -we have sat down with

to turn that mid-grade product into something better, which can

many such entities and seek to help them in meeting their goals

finally move on to the final leg of the triangle to be exported. Such

and manifest creative ways to elevate these companies to the next

triangle dynamics are truly fascinating, and they ensure that by


2020, Malaysia, Singapore and Indonesia will add value to each

others economies. Fyffe believes that the primary bottleneck to


the execution of this strategy is the lack of logistics capacity to

support the increase in trade. Integra can help to fill this logistics

gap that has developed within the commercial network, she


explains.
Other players agree that Singaporean standards allow them to
capitalize on advantages in other countries which often means
lower production costs. We have developed greater traction in

China than in other markets: ultimately, it is a country that we could


not ignore, says Dorcas Teo, CEO of Nordic Flow Control, a
manufacturer of marine and offshore control systems. Indeed,
Marine equipment fabrication must be fully overseen to ensure the owner
gains best value. Courtesy Aqualis Offshore

10

1410OFFFocusReports_10 10

today we have a strong local presence in China with two production


facilities located in Suzhou. The fact that we are a Singaporean

ENERGYBOARDROOM.COM

OCTOBER 2014

9/29/14 11:32 AM

company and have a superb track record with the

domestic yards allowed us to leverage the stamp


of quality that is associated with Singapore and
take that into China.
As a locally-based entity, Singapore is of sigDorcas Teo,
CEO, Nordic
Flow Control

nificant importance to Jebsen & Jessen (SEA) as

its regional headquarters, says Jebsen and Jessen

Your trading
partner around
the world

SEAs chairman Heinrich Jessen. In terms of

group-wide business activity, although Singapore

is amongst our larger markets, across the region


Thailand and Malaysia are our main markets and

Indonesia is on track to becoming a significant


source of business for the group, he explains.

However, in terms of the offshore market, it

Yves J.G.
De Leeneer,
Managing
Director,
Deepblue

comes as no surprise that the city-state is of paramount importance given the nations international
leadership in the segment and the concentration

of offshore businesses here.


Owing in part to Singapores unique geographical positioning
at the crossroads between East and West, the country has evolved
into an internationally recognized offshore and marine hub, notes

Aw Chin Leng, regional managing director at Jebsen & Jessen

Integra Petrochemicals
Pte Ltd
2 Battery Road
22-01 Maybank Tower
Singapore 049907
+65 6220 9895
Integra SA
133 Chaussee de
Tervuren
1410 Waterloo
Brussels
Belgium
+32 2 354 6862

Offshore. Singapore has become a critical node for the mainte-

nance and repair of offshore and marine vessels, as well as the


worlds largest bunkering hub. Furthermore, Singapore is home to
two of the worlds largest jack-up rig manufacturers and commands

a leading position in the FPSO conversion industry. This has had


implications for the industry. Naturally, this created a pull in the
market and attracted a slew of both clients and suppliers that now
compromise the island-states rich offshore cluster. That dense

ecosystem of offshore and marine industries makes Singapore an

Integra US Marketing
LLC
Galleria Financial Center
5075 Westheimer Road
Houston
Texas 77056
USA
+1 713 224 2044

Integra Petrochemicals
China
3-6 Ju Jun
28 Li Tang Road
Changping District
Beijing 102211
China
+86 10 617 93262
Integra Petrochemicals
Korea
10th Backsang Bldg
197-28
Kwanhoon-Dong
Chongno-Gu
Seoul 110-718
South Korea
+82 2 725 9007
Integra Riyadh
P.O Box No 25196
Riyadh 11466
Kingdom of Saudi Arabia
+96 61 242 1093

important oil and gas hub for players across the value chain.

Despite increasing overheads, Singapore has an assortment of


positive attributes, says Yves J.G. De Leeneer, managing director
of Deepblue, which provides quality-engineering support for the
offshore oil & gas industry throughout Asia.Singapore also provides a brand synonymous with legitimacy, transparency and quality

www.integra-global.com

and, therefore, being associated with such a country generates a


positive image for Deepblue. He describes Singapore as a launch

pad to wider Asia for his business. A number of people champion


Kuala Lumpur as a preferable destination to spearhead an offshore

oriented company. However, we started here and will stay here and
might expand to Kuala Lumpur in the near future. There is an

abundance of activity occurring in Singapore: new mega-shipyards

are being built, and regional business decisions are conjured and
negotiated here.
Business decisions are made in Singapore, planning how best

OCTOBER 2014

1410OFFFocusReports_11 11

ENERGYBOARDROOM.COM

11

9/29/14 11:32 AM

AGED HEADS; NEW SOLUTIONS

The wave of experienced industry experts going

but has evolved into the petrochemical and more re-

into retirement exposes all sorts of energy players

cently the upstream processes by incorporating added

to talent shortages, posing challenges for the develop-

on modules for refining and production processes.

ment of any organization and the industry as a whole,

Simply, downstream users can optimize refinery-wide

says Tom Kers, partner at KBC Advanced Technologies.

operations, minimizing energy intensity across all pro-

It is clear that in many ways, the retirement of experienced, knowledgeable staff can be as significant
a problem as repair of aged platforms. KBC seeks to

Tom Kers,
partner, KBC
Advanced
Technologies

help alleviate the loss of skills in part caused by a shortage of talent. our Petro-SIM 5 software is the only purpose-built rigorous

Steven
Kantorowicz,
Vice President
Petrochemicals,
KBC Advanced
Technologies

process simulator that combines process simulation and extensive thermo


physical properties, states Kers.
He expands on what this has meant for the business products: Tra-

cess units, while upstream, users can maximize facility


performance throughout the life cycle of the reservoir
and optimize gas production throughput and balance
power generation.
We have identified opportunities that enabled our
clients to reduce operating costs of their ethylene pro-

duction processes by USD 10-20 per ton with little capital cost, highlights
Steven Kantorowicz, VP of petrochemicals at KBC.

ditionally, this package has been developed for refining-based processes

to harness the resources of the wider region. OSM sources crews

the buoyant offshore industry.

from across the world. Tunge of OSM Ship Management states that

Companies are also seeking to engage with the demand for a

many of [these recruitment locations] are in frontier markets:

broader range of services by diversifying and expanding their own

Myanmar, Mexico and Africa. In particular, we use the Philippines

offering internally to capture a broader section of the market.

as a source for offshore and marine talent. Reflecting on what this

We have come to the realization that clients seek and prefer a

means for OSM in Singapore, he continues, in Singapore, there

fully integrated product and services package, says Tom Kers,

is a shortage of qualified people, and the cost is perennially rising,

partner, at KBC Advanced Technologies, an independent provider

which makes it a challenging place to hire from. Consequently, the

of consulting and software services to energy and other process

company is trying to leverage office synergies between different

industries. Traditionally, when we are approached by clients, we

global branches. OSM is boosting its business in Singapore by

examine the various inputs and metrics and return to the client with

capitalizing on resources from the wider region.

our recommendations. However, we have found that although our

suggestions would likely ensure our clients a certain increase in

OIL AND GAS DRIVE-THRU

profitability, problems tend to arise in the execution of the project.

Singapore-based enterprises can capitalize on the regional dynamism

According to Kers, this usually stems from suboptimal client-side

of the oil and gas industry thanks to the city-states level of economic

organizational structures related to accountability and reliability

development. Whilst much of the region is seeing fast rates of

concerns. We intend to extend service offering to clients to go

economic growthquantitative increasesSingapore has spear-

beyond providing premium advisory services, he continues. Doing

headed the route towards developmentqualitative expansion

so will position KBC as an integrated services provider that enables

seeing more variations, types, forms and categories of business

clients to implement recommendations we provide and effectively

emerge here. One company that has taken advantage of this is

realize their benefits. This holistic approach takes into consideration

Headland Capital Partners. It has seized on the opportunities avail-

the technical elements to ensure operative implementation.

able in Singapore, principally by investing in Kreuz Subsea, a subsea

Even in the lifting and rigging business, the need for diversity is

services company, and Miclyn Express Offshore, an offshore services

apparent. One clear trend in the lift industry is the transition into

business. We have more than USD 200 million invested in Miclyn

ever-heavier lifting and rigging with increasingly large vessels and

and almost USD 200 million invested in Kreuz, and, for Headland,

cranes, says Beretta of KTL Offshore Gone are the days where a

these are the largest investments ever, says Kang. I believe that

standard one-size-fits-all solution will do. Each project requires a

in the offshore space, these two businesses are best in class. Such

thorough technical analysis and input from our side before we can

investments attest to our commitment and interest in the oil and

begin to supply our customers. We sell a total solutions

gas space. I am absolutely interested in deploying more capital into

approach.

12

1410OFFFocusReports_12 12

ENERGYBOARDROOM.COM

OCTOBER 2014

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1410OFFFocusReports_13 13

9/29/14 11:32 AM

Companies cannot rest on their laurels in competitive Singapore.

THE HUMAN ELEMENT


THREE EXECUTIVES SPEAK ON HOW THEY SEEK TO DELIVER THE
OPTIMAL HUMAN POWER TO THEIR CLIENTS PROJECTS:

Technology and quality are the cornerstone principals of our organization, says Beretta, reflecting values that could be said to be

embodied by Singapore itself. We conduct a good deal of our own


VINCENT TAN, MANAGING DIRECTOR - MTQ

R&D and testing before bringing products to market. That philosophy

We are always looking at how best to retain the soft

has endowed KTL with an excellent reputation in the market, par-

skills of our staff. Many companies have tried to

ticularly in Asia. One of theworlds largest heavy lift contractorsbased

emulate what MTQ has achieved. They often invest

in theNetherlands has been a frequent client of ours, demonstrating

in hardware in an attempt to copy us- and there is

the reputation and trust we have earned.

Across Singapore, a proactive spirit is what drives business forward.

plenty of money in Singapore to fuel that invest-

In terms of the business in Singapore, we have sought a more co-

ment. However, it is the soft skills that differentiate


MTQ from its competitors.
Not only is MTQ aware of the need to retain

Vincent Tan,
Managing
Director, MTQ

hesive and focused approach to operations, says Steve Connolly,


COO of Cape PLC. This involved some quite drastic, but necessary,

workers with these skills, the company also under-

changes and required a shift in company culture. This has already

stands the necessity of being able to transfer these skills through con-

had a significant impact on the company, and, along with a new,

secutive generations of workers. This is the key to our success- MTQ

more integrated management structure, has brought about a really

nurtures these skills.

positive improvement in culture and staff attitudes; our business is


all about people and, importantly, the right people.

STEVE CONNOLLY, COO, CAPE PLC

In order to deliver on these projects, Cape has

Geographically, Cape focuses on the APAC region,

expanded its offering, including by acquiring in

rather than the individual constituent countries

early 2014 Motherwell Bridge, a Scottish firm rec-

here. This greater visibility creates improved effi-

ognized as a leader in the specialist storage tank

ciencies and we have brought the best human re-

market. Connolly explains that the acquisition has

sources our global organization has access to here

expanded the range of critical services [Cape] can

in order to drive forward growth.


We have also been able to attract some qual-

Steve Connolly,
COO, Cape PLC

now offer, and we are assessing a number of opportunities at the moment in the region. The stor-

Gary McLean,
Business
Development
Director, Cape
PLC

ity human resources from our competitors. This is

age facilities in Singapore, Malaysia and Indonesia

particularly interesting as this represents the confidence of these staff in

are significant, and the blend of Motherwell

Capes future- the business has a small order book here at the moment,

Bridges tank management experience, Cape Environmental Services

but the future and Capes prospects are already clear.

Tank cleaning technology and also the traditional Cape core trades

of access, insulation and coatings are a fantastic and unique combined


CHARLES PFAUWADEL; SWIFT WORLDWIDE RESOURCES

offering. Again, this is an example of qualitative change; synergies

There is one discipline at the moment which is par-

morphing the range of services businesses offer, as they use Singa-

ticularly valuable that of subsea skills. This is a

pore as a platform to reach the market. The city collectively offers

wide area of activity, but with many fields being de-

a myriad of solutions- it is an urban one-stop shop.

veloped and more complex and challenging projects moving forwards to secure marginal resources,
individuals able to deliver success in these projects
are ever more valuable.
The shortage of staff in this area is something
that Swift is seeking to address for its clients. Each

Charles
Pfauwadel,
Managing
Director, Swift
Singapore

of our recruiters has a target to build a pool of


subsea candidates. Once a month we have meetings to re-evaluate our
progress on this front and to review the status of progress in the subsea
sector.

14

1410OFFFocusReports_14 14

ExxonMobil Singapore
Parallel Train (SPT)
project, Jorong Island,
Courtesy of Cape PLC

ENERGYBOARDROOM.COM

OCTOBER 2014

9/29/14 11:32 AM

For every lock there is a specific key, and


the congregation of companies in Singapore

the tiers of clients need for equipment. In expanding our offering, the
business is also building a deeper relationship with its clients.

is able to provide a solution to every require-

shore explains how Jasper Offshore allows

FINANCE: THE GLUE THAT BINDS


A CITY TOGETHER

cost-effective access to hydrocarbon resourc-

Since Singapores stock exchange, the SGX, was founded in 1999, the number

es by filling a gap other companies have not

of mineral, oil and gas companies (MOG) has increased steadily. The prolif-

yet occupied. Generally the global rig mar-

eration of MOG companies on the SGX is simply a question of time, ac-

ket is very competitive, and there is currently

cording to Lawrence Wong, executive vice president and head of listings at

excess supply in many areas; nonetheless,

the SGX. Linc Energy, a diversified energy companys move to list in Singapore

there are niche areas requiring special rigs.

from the ASX in Sydney in December 2013 was indicative of the growing

For instance: in countries with high local con-

interest in Singapore as a key location in Asia for oil and gas companies to

tent requirements, technology must be kept

access share capital.

ment. Paul Carsten Pedersen of Jasper Off-

at a manageable level, which complements

I believe that the so-called tipping point is an arbitrary concept; it is far

the characteristics of an older rig. The Jasper

more important what a given market denotes for a company. MOG companies

Explorer addresses this and, another very

are attracted to list on the SGX because of the matching industry clusters

important niche, namely the mid-water rigs

we have here and because we are perceived as a far more international and

where jack-ups are not readily used and the

independent center, states Wong.

JK Low , CFO,
Viking Offshore
Marine

Lawrence Wong,
Executive Vice
President &
Head of Listings,
SGX

fifth and sixth generation drill ships are too

Kris Energys listing in 2013 saw the exchange begin to formalize the rules that impact

expensive. The work can easily be done by

energy and resource companies whose shares are held on the main board of the exchange.

a less advanced rig than the sixth generation

These had previously not been fully matured due to the relatively recent maturing of the ex-

new builds at an attractive commercial rate.

change but will now add to the supportive regulatory framework that facilitates business here.

The broad desire for low day rates is one area

now working well for Jasper.


Ultimately, oil and gas companies have
to focus on their bottom line and will seek

to save costs on rig rates if they can, he


concludes, mulling the consequences rig rates
have on his business. Consequently, it is not

always the most shining piece of equipment

JASPER EX PLOR ER
DP2 DRILLSHIP
Wells campaign
Completed
with success...

or cutting edge rig that is awarded the job,


so there is room for a well performing older
rig like Jasper Explorer in the right

markets.

Viking Offshore and Marine has a bolt-on


strategy, which has seen the business take
over a sequence of companies, allowing Vi-

king to now provide heating, ventilation and

...And going
to commence
the next well
campaign

air conditioning (HVAC) technologies, winch


systems and instrumentation equipment.
Speaking with customers, the business

knows that clients appreciate our aim of becoming a truly one stop shop suppliermeaning far less organizational hassle for

them, says JK Low, CFO of Viking. Viking


is seeking to approach its expansion from a

value-chain perspective, adding value through

OCTOBER 2014

1410OFFFocusReports_15 15

ENERGYBOARDROOM.COM

15

9/29/14 11:32 AM

There are world


class discoveries
waiting to be made
in Asia Pacic

REGIONAL (NOC) ECTIONS

ccess to key business decision makers is one


of the key motivations for many companies to

locate themselves in Singapore. It provides a route


into eastern markets for western companies and
vice versa.
Prior to moving to Singapore, Nathan Oliver,
Regional President, Asia Pacific MultiClient, PGS,
the seismic exploration company, had invested
over five years into seeking engagement with the

Nathan Oliver,
Regional
President,
Asia Pacific
MultiClient, PGS

Chinese NOCs and Japanese E&Ps. The NOCs are


driven by a very different agenda to the traditional IOCs: where shareholder value creation is the key for the latter, resource security is the
focus for the former. The establishment of relationships with the Asia
Pacific NOCs was driven by the variable resource density found in their
own backyard. Put simply, delivering resource security has required an
increasing focus on an international growth agenda which has seen expansion by the Chinese NOCs in areas such as Brazil, for example. I readily recognized this customer segment as a valuable business relation.
PGS international operations required them to meet the NOCs on their
doorstep in order to create a relationship that would exist the world
over. Singapore was the logical place to locatethe location where
these enterprises congregate.

Global Technology with


Local Expertise
PGS is committed to delivering leading edge
technology to help support your exploration success.
PGS has invested heavily in providing a full seismic
service. From 4D to Full Azimuth acquisition,
Imaging, Electromagnetics, Reservoir Studies, and a
comprehensive MultiClient data library, the company
uses its Flagship Ramform and GeoStreamer
technology to provide the highest quality solutions to
ensure your success.

PGS Ramform vessel

Singapore is one of the most important financial centers in the


greater Asian region, according to Wong at the SGX. Being the
asset and wealth management center of Asia, with a sovereign wealth

fund alone which exceeds USD 2 trillion, Singapore is most certainly


the regional hub for financial investors of all types.
The new dynamic of the SGX also offers advantages to energy

A Clearer Image
Explore the science behind the technology at
www.pgs.com

companies beyond that of the larger, more established exchanges.

Compared to the global exchanges, the SGX is a minnow. Yet, I see


this as an advantage, says Simon Crellin, director of Deloitte Petroleum

Services in Singapore. For instance, on the ASX, TSX and AIM, smaller

1410OFFFocusReports_16 16

9/29/14 11:32 AM

 
 
 

   


 
     





   

   

1410OFFFocusReports_17 17

9/29/14 11:32 AM

independents have been drilling wells and indeed

house. Whilst Headland itself focuses on investing

have a good story to tell. Yet their share price is

in small to medium sized enterprises, these qualities

flat-lining because there are simply too many com-

equally benefit both listed and unlisted

panies listed: each one is like a tree in a forest, unable

companies.

to stand out! To be recognized and generate value

There is a confidence in the citys ability to attract

on these markets, says Crellin, smaller independents

the companies that will build up the SGX. The

need to consolidate. By contrast, the SGX has a


concentrated list of oil and gas E&P companies, and,

because of this, a good story will get a lot more

Simon Crellin,
Director,
Deloitte
Petroleum
Services

Mans Lidgren,
CEO, Rex
Energy

city-state has a fantastic business ecosystem, says


RH Petrogas Chang. In the past year, we have seen

several new oil and gas companies come to the

traction than on the bigger exchanges. As investor

market. Despite a surge in IPOs from this sector to the SGX, the ex-

appetite in Asia is voracious, the regional energy industry is buoyant

change for listed O&G companies is still a fledgling and rather immature

and Singapore is fast becoming a wealth management hub, I can see

home. I would like there to be more proper, two way dialogue between

the number of E&P companies gravitating towards the SGX

the SGX and listed O&G companies.

expanding.

Chang anticipates the emergence of Singapore as a fully established

Mans Lidgren, CEO of Rex Energy, an independent upstream oil

exchange as taking a little longer. Return on investment may take

and gas company, concurs: Exploration and production companies

years from discovery to first production. Patience and sector under-

naturally gravitate to London for their IPOs as it has one of the largest

standing are traits that competent oil investors should embrace, and

energy exchange markets. Nonetheless, the Singapore exchange only

we are trying to educate our stakeholders to be with us for the long-

has eight listed companies, and we prefer to be one of the few than

term. That is the challenge we face in Singapore: educating the investor

one of the many. Additionally, there is a need for foreign and local

market.

investors to invest locally to help Singapores future inflow. We have

This progression, from cauldron of technical capabilities to launch

very ambitious plans to grow in Southeast Asia, and this is why we

pad for fully listed companies, did not happen instantly, and this is

listed in Singapore.

reflected in the companies that have built themselves up in Singapore

This gravitation of companies is building up the SGX, step by step.

over the years. Established in 1998, we have leapt from a mere service

When asked what it will take for Singapore to become a key invest-

agent to a fully integrated automation solutions provider, explains

ment center, PwCs Cornelius replies: The government is putting in

Teo, the CEO of Nordic Flow Control. In 1998, we were a tiny company

a lot of effort to educate the mining and oil and gas community.

consisting of five people and two desks. Over time, we have established

However, I am still somewhat skeptical over the SGXs ability to com-

a manufacturing capability and a large-scale marketing team. In 2010,

pete against the major international exchanges. Specifically, for alter-

the progress of the company reached a new peak when it listed on

native areas of energy, a number of clients still come to me and state

the SGX. Through unwavering energy, commitment and determination,

it is easier to raise money in London and Hong Kong. Their perception

we have secured our place as one of Singapores premier automation

is that the market is more attuned to the risks associated with the

service companies.

energy industry and are drawn by the established track records of


raising capital in these markets. Nonetheless, Kris Energy has had a
very smooth and successful listing, and, if it can develop a good track
record, it can be the flag bearer for the SGXs oil and gas sector. We

need another three or four companies like Kris Energy to come through
onto the SGX to really evolve the exchange into a sector powerhouse.
A further development in Singapores capital markets has been the
growth of the analyst community, which I view as essential. They are
partly responsible for making recommendations on companiess and
have thecapacity to stir the investment community to invest.
Singapore is critical to the companys holistic development and
to the future of our assets here, says Kang of Headland Capital Partners. Being based in Singapore is very important because it allows
us to operate in a business ecosystem that is transparent, stable and
business friendly all traits that are instrumental for a private equity

18

1410OFFFocusReports_18 18

The SGX is seeing increasing MOG activity.

ENERGYBOARDROOM.COM

OCTOBER 2014

9/29/14 11:32 AM

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