B R A H M A P U T R AC R A C K E R { N D P O L Y M E R L I M I T E D

'oNltu( tr)R

=PMC

JAIHIND PROJECTSLIMITED.

ENGINEERSINDIA LIMITED.

)ocumenl Caleaorv
WELDING PROCEDURE SPECIFICATION (WPS)

NAML OI; I'YORKS

troiecttitle.

MECHANICAL

WORKS GSU & C2+ RECOVERY TINIT

tPL FORMATNo
JPL/GSUC2+A{EC/PP/T-05

BRA AMAPTITRA PETROCHEMICAL COMP'LEX PROJECTS

ndard spec No i 6,82-1100Rev.1

EIL )=ormatNoI M 5 REV.1

IU,V. No : 00

hrte : 0l of02

(Sectionlx, ASMEBoilerandPressure
VesselCode)

Project:
Name of work :

B r a h a m a p u t r ac r a c k e ra n d p o l v m e r l i m i t e d .

unit

M E C H A N I C AW
L ORKS.

contractor:

G S U& C 2 + R E C O V E RUYN I T
JAIHINDPROJECTSLIMITED.

6907

'ob No, :

No
3 specjfication

Weldine Proc(

JPLIEIL/BCPL/PPIGSU
C2+/W['S-05

Date

supportins
PQRNo (5)

08-06-2011

: JPL/EIL/BCPL/PPILLDPE/PQR-05
{REV.00)

: 0 1

Revision No

: GTAW/SMAW

Welding Proces

: MANUAL

Types

( A u t o m a t i cM, a n u a lM
, a c h i n ec r S e m -r A u t o)
Applicable

s : A l 9 A , Bl 9 A , D 1 9 A , A 2 4 A , A 3 9 A , B 3 9 A

Clz

37%Deg!2%Deg

(Qw- .02
rorNTs

(No):

l a c k i n g( Y e s) :
la

SINGLE
V BUTTWELD

oint Design

NO

l
I

1.5mm

D i a: 6 " ( i n c h )

N/A

j Materii ( r t / p e ) :

t.,

,i,

2i.5mmto 3mm

;ketches,Prodr
re specified( I

"BASEMETAT ( q w - 4 0 3 )

G r o uN
po

PNo

t o PN o

G r o uN
po
Unassigned

UnassiBned

OR

Ty e a n dG r a d e
Specification

A S T M A 1 0 6 G R B , A I ; T MA 6 7 2 G R . B 6 0C L 2 2

Ty e a n dG r a d e
Specification

A S T M A 1 0 6 G R B , A : ; T MA 6 7 2 G R 8 6 0 C L 2 2

OR

Chem Analysisnd Mech Prop

: 1.5mm 1:oI4.22mm

B a s eM e t a l :G r

PipeOia Range

Groove

Fillet

: ALL

GTAW

FITLERMET/

N/A

lss )

N/A

:onsumable ins

N/A

^. Ar
SIGNATURE

r:

//

JPL

\)\f--"- -XW-\r A/

NAME:

DATE:

/rt

- filler metal combinaion should be recorded individuallv

Each base me

I t(

E7018
2.5mm

:lux trade naml

JE)tttNA

Other

6.22mm

8mm

:lectrode Flux (

Other

5.1

2.5mm

;ize of filler me

YES

ER-70S-2

AWS No (Cl

All

SMAW

5.18

Spec No {SFA)

F e t

TI'I|CKNE55
MAXIMUMPASS
< u mm :

Other

A N o

: N/A

-I^c\,l/"
Nf
'

$rV

^$

SIGNATURE
:

NAME:
r
'-o.g)}.c$B4ev-li''

v
DEStGNAiloN:

Y.ofYS$o"1df_-eev- DAr E:

d;*

l\

EtLl

MJltva-+'+
'I(rtsltwu*u
linmat'
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q::::l

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'
or l

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&

BRAHMAPTJTRA CRACKER AND POLYMEN T-ITTTNT

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oNI RA( TOIl

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I L,D.

)ocument Category

JAIHIND PROJECTS LIMITED.

vAA/t' Ot woRKS
L WORKS GSU & Cz+ nocgygp'y

)rclect

title

Ll1A TKUJI-U
EIL
P O S t T t O N S( ,

gN11

JPL FORMAT No
andad spec No : $82-i100 Rev.1

IS

JPL/GSUC2+/NIEC/PP/F

EtLFormatNo: M S REV1

w-40s)

00

Ptge : 02 ol 02

'U5I WLLD HEATTREATMENT

(

Position (s) of (

oove:

ALL (6G)

Welding Progr(

s r o ni

uP

Dosition(s) of I

tet:

ALL

UPHILL

Down

AW - 407 )

e m p e r a t u rRea n g e :

595_620.C

i m er a n g e:

200.C/HR MAX

PREHEAT ( Q!

'_4061

Pre Heat temp

vlin:

10.C

InterpassTemp

M a x:

S h i e l d i nGga s{ e s )

2 S 0 " CM A X

Percentcomposition
(mrxtures)

GAS(Qw-408)

Pre heat maintr rance :

ARGON
99 995%

N/A

lContinuous or pecial heating where appticableshould be recorded)

F l o wR a t e

6-L0 lmo

G a sB a c k i n p

N/A

Trailing ShreldingGas Composition

N/n

|ACTERlSrlcs( AIW 409)

current AC or D

DC
100-1ss(cTAW)
/ 99-117(SMAW)

Amps ( range )
and Volts

Polarity

should be record,:d for each ejectrode sssize, positjon, and thickness,

etc Thrs

11-18(GTAW) / 24_28(SMAW)

)e listed in a tabular form similar to that shown below

)

Tungsten Electr je Sizeand Type

Mode of Metal

DCEN(GTAW)/ DCEP(SMAW)

v o r t a s (eR a n s e)

ansfer for GMAW

Electrode wire f ed Speed range

TECHNTQU
( (Ew - 4 1 0 )
;tringor Weave i e a d :

R C ) OS
TT R I N G
A I\ i DO T H E RW E A V EB E A D
8 n l m M l N , L g m 1n MAX

lrifice o. GasCL) S i z eI
ss Cleaning( Brushing,Gnnding etc

B R U S H I N&GG RI N D I N G

vlethod of Back o u g r n B :

N/q

)scillation:

2 5 iT I M E SO F E L: C T R O D C
E O R ED I A

:ontact Tube to' /ork Distance:

N/A

,4utipleor Single ,ass {per side) :

MULTIPLE
PASS
SINIGLE
65 101mm/min

/ultiple or singlr e l e c t r o d e s :
ravel Speed ( Ra r g e ) :
e e n r n SI

NCNE

Ither:

WELDLAY R(S)

F I L L EM
RETAL
PROCESS
CLASS

DIA,

ROOt

GIAW

ER-70S-2

z )

HOT

G]AW

ER-70S-2

25
25
25

F IL L N
I

SIVIAW

E7018

CAPPIA

SIVIAW

E 7078

CURRENT
TYPE
POLAR

AMPR
RANGE

D C E N 100-10s
DCEN r+z-l))
D C E P 99-105
D C E P LO9-777

VOLTRANGE

T R A V ES
LPEED
R A N G Em m / n r i n

rl-ai

OTHER

of, /)

11-18

oo.zJ

82 1,1,

25-28

101 1

JPL

i I G N A T U R E:

S I G N A T U R:E

NAME:

wtq 1)// l)
.4

NAME:

$."

)ESIGNATION

DEslcNArloN,

GLft'
frF

b*Lry

l)

l'#.ffisl

Jci"tt
DATE :

)ATE :

trlos{rorr

. : )
t

:,." i,

B I i A tI M A P rJ T R A( i R A ( i K l i l : tA N t ) p o t , y M I t R t , ' r t )

,,,

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)N ilt/t(' ft )R

EPMC

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"

.,::

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N / l / . l l :( ) l l l ( ) k k . \

DocumenlCatagory
P R ( X : l i t ) t [ i t r Q l r At , t t , l ( A r t o N t i l : . ( o R t ) ( p Q I r )

M l i ( l l i l N I ( ' . r t . l v o R X st . t , D p [ f i l D p U
U N lI

hile

JPL FORMAT No

B R{ t A M A P U I ' R AP I i T R ( X] t E MI ( : At . ( ' O t v t p l . l t xp R o . t t i ( ' ] ' s

EIL

spec No : 6{2.1100 Rev.1 lElL FomalNo

M 6 REV,I

JPl./Ll-t)Pr:-tI DPtf M F:(:/pp/t'-06

lkt..t N,, : oo

Pugc : lll of02

PROCEDUR
E Q U A L I F I C A T I OR
NE C O R D( P Q R )
( S e c t i o nl X , A SME Boller and PressureVessel Code)
ls/u/2017
: BCPL
: MECHANICAI
WORKS

Work

Name

LLDPE/HDPEUNIT

| 6907

lob N(

y Name
: J/UHINO
PROJECTS
tlMlTEO.
)rocec 'eQualif@tionReclcrdNo.
tJpL/EtVBCpLlpplt-tDpElpqR.{)(REV.00)
, tPL/EtVscPLlPPItLDPElwPs.0 (REv.01)
,/PS N
:ompi

fype (l

Process(es)

: GTAWSMAW

)nual,Auomatic,Semi- Auto)

: MANUAL

QW .402)

i15mm
i
I

D i a : 6 nch)
IASEt! TArs(Qw- 4031

Spec
Type or ;rade

(qW - '!07}
POSTWETD
HEATTREATMENT

: A 106

Temperature

:GR.8

Time

: 200'C/HR
MAx

Other

: N/A

PNO:

toPNo:

singleV Butt weld

:595-620'c

: 7.11 mm
:6 " (INCH)

GAS(QW - 4081

Ither

FILLER

Size of

ALs (ql/ - i104)

GTAW

Typeofcas o.Gass

: ARGON

Composition
of GasMixture

: 99.995%

(QW - {9)
CHARACIERTSTTCS

SMAW

AGhFis

ANo:

rode

2.5

2.5

rdF$s(GrAwl/9!!117(sMAw)

5.18

frlo

Filler M(
;FA Spe

ation

lWS Cla

ction

ER-70S.2

5G

: D C
DCEN(GTAWVDGEP{SMAW)
Votts

:11-18(cTAWl/Za_28(StutAWl

5.1
E7Ot8

)ther

POStTtO (qw-/|os)

TECHNIQUE(QW . 'r1O}

'Gr@ve

(Uphill, Downhill)

ression

UPHILL

Cther

Travel Speed

: 55.7 - 66.2 mm/min{cTAw)

Strins or Weave
g""J

: mlNG rcR ROOTTWAW 8AO fOR FtUUp.Hfr PASS& FtNAt

Oscillation

: 2.5 TTMESOF EUCTRODE COREDtA

/ 82.r-1Ot.1mm/min(SMAWI

Multipass or Single Pass ( Per Side ) :

MULT|PASS

;in8le or Multiple Electrodes i

SlNGLf

fther

PREHEATQW-4(E)
PreheatT mp

AMBIENT

Interpass e m p

250'C

Other

--/.-A
itfx

\ -----

I,nxl

MD.
QA/{

oi1sl;arLgB'1il!

(/

-e K l-r4Htnr
t r"+ru4
CU/lrvs)
ptlotliurt'

(4,)

I]RAIIIIIAPIJ I RA (:RA( KER AIiD POLYMI:R I,I I)

()NI tt.4(t()tt

EPMC

l.lM l]'liD.
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Calegory

p l t o ( ' t t D t i t { t iQ ( r A t . tF t ( ' AI r 0 N R E ( : o R l )( P Q l r )

Mt:( ilANt('Al. woRKs

JPL/LI,DPE.HDPE/ME( :/PP/I"06

l MI ( ' A L C O MP I . E XP R O J E ( r ] ' S
B R A I I A M AP t l l ' l l A P E ' l ' R O (Il E
srec No r 6-8:l-1100Rev.1

l.l,DPtfllDPtl tiNll

FormalNo M 6 RE'V.I
Tenslle StrenSth(
character of fallure & locatlon

Requlred Mlnlmum
415 0 Mpa)

goken -parent metal fracture-ductlle.

Guided Bend Tests (Qw - 160)

F8-2
RB.I

(Testcried out as per ASME-Sc.lXl2010,qW451.1)

FilletWeld Testlqw - 180)

Penetration into Parent Metal: Yes

OTHER
EXAMITATION
TESTMETHOD:E-92:r982(Ra-2003)

SURVEYHV-10:
HARDNESS

HARONESS E WEID

2t5.203.202HV 10

HARENESS@ HAZ

HV 10
191.189.184

HARDNESS@ PARENT

HV 10
1r0.169.168

NO. : 01 DATE| 2610412077

: FWHTREPORT
HEATTREATMENT
ilo.
: RTREPORT
TE5TfNG

l3(Gsul

DATE:26/tt4l207r

the statements in this record are correct and that th te5t welds were p.epared, wlded and tested in accordance with the requirements of Section lX of the AsME Code

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)nl CatcgoryRADIOGRAPHY I NTERPRETAII ON REPORT NAME OF WORKS : MIfI IA.I{ICALWORI{SGS,'&CI+RECD\TRYT]MT

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CRS : CLEANANDRESHOOI'

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