1

WELDING PROCEDURE SPECIFICATION

WPS NO. : BPSCL/SHEL/WPS – 01 Date :

Supporting PQR No. 03 Date :
Welding Process(es) : SMAW Type(s) Automatic, Manual M/c or Semi – Auto : Manual
Welding Process(es) : SMAW Type(s) : Manual
Joints : (QW – 402)
Joint Design As per sketch
Backing Without Backing
Backing Material NA
Metal NA
Non Metallic NA
Non – Fusing metal NA
Other NA

Base Metals : (QW – 403)

Specification, Type & Grade : IS – 2062 Gr B To IS – 2062 Gr B
P No. : P1 to P1
Group No. : 1 to 1
Thickness of Test Specimen : 25 mm
Thickness Range : 06 mm to 20 mm
Base Metal : V – Groove Fillet : All

Filler Metals : ( QW – 404)

Specification No. (SFA) : 5.1
AWS No. ( Class ) : E – 6013
F No. : 2
A No. : 1
Size of Filler Metals: 2.5 mm, 3.15 mm, 4 mm

Positions : ( QW – 405 ) Preheat (QW – 406)

Position(s) of Groove : All Position Preheat Temp. Min 10 °C

Welding Progression : Up Hill Interpass Temp. Max 150 °C
Position(s) Fillet : All

Sunil Hi – Tech Bina Power Supply Co. Ltd.

Name : Name :
Desg : Desg :
Sign : Sign :
Date : Date :
 2

Post Weld Heat Treatment ( QW – 407 ) Gas ( QW – 408 )

Temperature Range : NA Percent Compoisition : NA

Heating Rate : NA Flow Rate : NA
Cooling Rate : NA Gas Blocking ( Purging ) : NA
Methorth of Cooling : NA

Electrial Characteristics : ( QW – 409 )

Current AC/DC : DC
Polartiy : DCEN ( Electrode Negative )
AMPS (Range) : 62 to 140 Amps
Volts ( Range ) : 18 to 32 V
Tungsten Electrode Size and Type : NA

Technique : ( QW – 410 )

Heat Input : 2.15 KJ/Min

Starting or Weave Bead
Orifice of Gas Cup Size
Cleaning Method
Oscillation
Method of Back Gouging
Multiple Speed Range
Travel Speed Range
Multiple of Single Electrode
: String & Weave
: NA
: Brushing / Chipping / Grinding
: 2.5 dia of Electrode
: Grinding
: Multiple
: 90 to 160 mm / min
: Single

Filler Metal Current Volts Travel

Weld
Process Range Speed Remark
Layers Class Dia. Type Amps (volts) mm/min
1 SMAW E - 6013 2.5 DCEN 62 – 90 18 – 24 90 – 120 Nil
2 SMAW E – 6013 3.15 DCEN 100 – 140 20 – 32 120 – 140 Nil
3 SMAW E – 6013 3.15 DCEN 100 – 140 20 – 32 150 – 160 Nil
After Back 3.15, DCEN
SMAW E - 6013 100 – 140 20 – 32 150 – 160 Nil
Gouging 4 mm
Sunil Hi - Tech Bina Power Supply Co. Ltd.
Name : Name :
Desg : Desg :
Sign : Sign :
Date : Date :