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06359849
06359849
8, AUGUST 2013
4051
AbstractIn outdoor light-emitting diode (LED) lighting systems, there are a lot of applications. Depending on the output
power rating, the power stage to drive an LED can be classified
into single-stage and two-stage structures. The single-stage structure is for low-power LED lighting applications. However, it is
difficult to apply at over 6070 W of output power because of its
low efficiency and huge transformer at high power. On the other
hand, the two-stage structure is usually used for high power applications. However, it is undesirable to cover wide output power
range because of its poor power factor (PF) under the light load
condition. To solve these problems, this paper proposes a new pulse
duty cycle control method with pulse frequency modulation for
an interleaved single-stage flyback acdc converter. The proposed
converter provides high efficiency under heavy loads with low ac
line condition and under light loads with high ac line condition.
In addition, the proposed converter shows high PF and low total harmonic distortion even when the output power is very low.
As a result, a single LED acdc converter can cover wide power
range for outdoor LED lighting applications. To verify the validity
of the proposed converter, an 81-W prototype converter has been
implemented and experimented on.
Index TermsFrequency control, interleaved flyback, lightemitting diode (LED), power factor correction (PFC), single-stage,
total harmonic distortion (THD).
I. INTRODUCTION
OWADAYS, the use of high-brightness light-emitting
diode is increasing in a lot of outdoor lighting applications
such as street lights, floodlights, beacon lights, tunnel lights, and
security lights, because of its high luminous efficacy, ease to
drive, the absence of a mercury problem and long lifetime. The
output power of these applications is usually around 10200 W.
Since outdoor lights are usually supplied by an ac source, they
have to comply with the IEC61000-3-2 standard [1] regarding
Manuscript received June 8, 2012; revised August 31, 2012 and October 9,
2012; accepted November 4, 2012. Date of current version January 18, 2013.
This work was supported by the National Research Foundation of Korea funded
by the Korea Government (MEST) under Grant 2012-0000981. This work was
presented at the 27th Annual IEEE Proceedings of the Applied Power Electronics Conference and Exposition, Orlando, FL, Feb. 5 to 9, 2012. Recommended
for publication by Associate Editor J. M. Alonso.
S. Moon and G.-W. Moon are with the Department of Electrical Engineering,
Korea Advanced Institute of Science and Technology, Daejeon 305-701, Republic of Korea (e-mail: caprio@angel.kaist.ac.kr; gwmoon@ee.kaist.ac.kr).
G.-B. Koo is with the Fairchild Korea Semiconductor, Ltd., Bucheon 420711, Korea (e-mail: gwanbon.koo@fairchildsemi.com).
Color versions of one or more of the figures in this paper are available online
at http://ieeexplore.ieee.org.
Digital Object Identifier 10.1109/TPEL.2012.2229471
Fig. 1. Power stage of LED driver. (a) Single-stage structure. (b) Two-stage
structure.
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Fig. 2.
Fig. 3.
(1)
2
m D fSW
Vline
Lm 1
(2)
MOON et al.: NEW CONTROL METHOD OF INTERLEAVED SINGLE-STAGE FLYBACK ACDC CONVERTER
Fig. 4.
4053
Equivalent circuits during one switching cycle. (a) Mode 1. (b) Mode 2. (c) Mode 3. (d) Mode 4. (e) Mode 5. (f) Mode 6.
3) the EMI filter capacitance Clter is greater than CIN , including the equivalent capacitance of the bridge diodes;
4) the magnetizing inductances Lm 1 and Lm 2 are identical;
5) the line voltage Vline is positive. Thus, diodes D1 and D4
are conducting;
6) the two switches, Q1 and Q2 , operate 180 out of phase.
Mode 1 (t0 t1 ): As can be seen in Fig. 4(a), Q1 is turned ON
and the energy is built into the magnetizing inductor Lm 1 , and
the energy stored in Lm 2 is transferred to the output. The drain
current ID S 1 of Q1 increases with the slope of Vin / Lm 1 , and
the diode current ID 6 decreases with the slope of N 2 Vo /Lm 2 .
This mode ends when ID 6 decreases to zero.
Mode 2 (t1 t2 ): When ID 6 equals zero, this mode begins. In
Fig. 4(b), the magnetizing inductor of T2 starts to resonate with
the output capacitor Coss2 of the switch Q2 . Because Q1 is still
N Vo
Lm 2 /Coss2
sin
2
(t t1 ),
TP 1
t 1 t < t2
(4)
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Fig. 5. Conventional and proposed control method. (a) PFM method at low line. (b) PWM method at low line. (c) Proposed method at low line. (d) PFM method
at high line. (e) PWM method at high line. (f) Proposed method at high line.
high ac line. The frequency variation between the low and high
lines is obtained as
2
V in
. h ig h
1
(6)
fPFM = flow
V in
2
V in
Dm in
. h ig h
1
(7)
fprop osed = flow
V in
Dm ax
. low
. low
MOON et al.: NEW CONTROL METHOD OF INTERLEAVED SINGLE-STAGE FLYBACK ACDC CONVERTER
Fig. 6.
Fig. 7.
V1
Rf m in
V1 Vop
.
Rf m ax
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VR 1
aI1 R1
= C2
.
I3
I3
(9)
V2 V3
.
aI1
(10)
The more the current I1 flows, the higher the switching frequency. At t00 , in Fig. 7, the switch M2 is turned ON. If the
current source I2 is much greater than the dependent current
source aI1 , I2 discharges the capacitor C1 very quickly. When
the capacitor voltage VC 1 becomes V3 , the comparator COM3
outputs high signal. Accordingly, SR1 is reset, SR2 is set and
the switch M3 is turned ON. As a result, M2 is turned OFF, the
D flipflop DFF1 outputs high signal, and the capacitor C2 is
discharged. Therefore, the signal of the gate driver1 VG 1 outputs
high signal and Q1 is turned ON in Fig. 4. Then, C1 is charged
Ton = 2C1 C2 R1
V2 V3
fL = m fL .
I3
(11)
Equation (11) shows that the turn-ON time is varied in proportion to the switching frequency. Therefore, the turn-ON time
and the switching frequency increase under heavy load in low
ac line condition and decrease under light load in high ac line
condition. The right side of Fig. 7 shows the waveforms under
heavy load condition. The turn-ON time and the switching frequency are increased. Table I is an example of the relationship
between the switching frequency and the turn-ON time.
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TABLE I
EXAMPLE OF THE RELATIONSHIP OF FREQUENCY AND T o n
Load (%)
100
90
80
70
60
50
40
30
20
10
90Vac
Freq. (kHz)
Ton (s)
100
4.979
96.55
4.797
92.83
4.602
88.79
4.389
84.34
4.155
79.37
3.893
73.68
3.594
66.94
3.239
58.48
2.794
46.42
2.159
265Vac
Freq. (kHz)
Ton (s)
48.68
2.278
47.00
2.189
45.19
2.094
43.22
1.991
41.06
1.877
38.64
1.749
35.87
1.604
32.59
1.431
28.47
1.214
22.60
0.905
Fig. 9.
2Vac sin t
ton
(13)
Ipk (t) =
Lm
where Lm is the magnetizing inductance of the transformer.
From (13), the instantaneous average input current Iave (t) is
obtained by
.
(14)
2Lm
Tsw
The instantaneous average current follows a sinusoidal envelope. On the other hand, as shown in Fig. 9, the instantaneous
average input current Iave (t) of the CRM flyback converter is
given by
Iave (t) =
(15)
2V
a c sin t
2Lm
1+
N Vo
2Vac sin t
D
.
(17)
ton
ID S.rm s (t) =
Lm
3
From (17), the rms current during half of the ac line period is
obtained by
T a c /2
2
D
Vac
2
.
ID S.rm s =
ID S.rm s (t) dt =
ton
Tac 0
Lm
3
(18)
Table II shows conduction loss comparison between the constant frequency DCM method and the proposed method under
MOON et al.: NEW CONTROL METHOD OF INTERLEAVED SINGLE-STAGE FLYBACK ACDC CONVERTER
Fig. 11.
Fig. 10.
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Switch network.
2V . laocw
Dm ax
N>
.
Vo
1 Dm ax
(19)
Ipk.high = k Ipk
(23)
(24)
C. Transformer Design
In Fig. 8, the DCM single-stage flyback converter draws an
input power related to the drain peak current squared. Therefore,
the instantaneous input power can be expressed as
Pin (t) =
1
V 2 t2 fsw
2
Lm Ipk
(t)fsw = ac on
sin2 t. (20)
2
Lm
From (20), considering the efficiency and interleaving operation, the average input power over half of the ac line period
is obtained by
Pin =
V 2 t2 fsw
Pout
= ac on
.
Lm
(21)
V 2a c t2on fsw
. low
Pout
(22)
2
d21 (t)ts (t) v1 (t)t s (t)
2Lm 1
v2 (t)t s (t)
(25)
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Fig. 13.
Fig. 12.
m
.
t2s (t)
r1 =
v1
+ j1 d +g1 v2
r1
i2
v2
= + j2 d +g2 v1 .
r2
i1 =
(27)
The parameters r1 , j1 , g1 , r2 , j2 , and g2 can be found by Taylor expansion about quiescent operating point as follows:
i1 (t)t s (t)
(26)
d12 (t) m
=
v1 (t)t s (t)
2Lm 1
= f1 v1 (t)t s (t) , v2 (t)t s (t) , d1 (t)
f1 (v1 , V2 , D)
v1
v 1 =V 1
f1 (V1 , v2 , D)
+ v2
v2
v 2 =V 2
f1 (V1 , V2 , d)
+ d(t)
d
1
I1 + i1 (t) = f1 (V1 , V2 , D) + v1
d 1 =D
2
d 2 (t) m v1 (t)t s (t)
i2 (t)t s (t) = 1
2Lm 1
v2 (t)t s (t)
= f2 v1 (t)t s (t) , v2 (t)t s (t) , d1 (t)
f2 (v1 , V2 , D)
I2 + i2 (t) = f2 (V1 , V2 , D) + v1
v1
v 1 =V 1
f2 (V1 , v2 , D)
+ v2
v2
v 2 =V 2
f2 (V1 , V2 , d)
+ d(t)
d
1
d 1 =D
(29)
2Lm 1
3
m
D2
g1 = 0
3 D m V1
j1 =
.
4Lm 1
2Lm 1 V22
3
D 2 m V12
3
D 2 m V1
g2 =
Lm 1 V2
3 D m V12
j2 =
.
4Lm 1 V2
(30)
r2 =
(31)
vo
j2 (Ro r2 )
=
Gv d (s) =
1 + sp
d v i n =0
vo
g2 (Ro r2 )
Gv g (s) =
=
1 + sp
vg
d =0
p =
1
.
(Ro r2 )Co
(32)
In (32), the control-to-output transfer function of the proposed converter has one pole at low frequency like conventional
DCM flyback converter, so that the converter can have enough
phase margin. It makes easy to build the compensation network. Usually, proportional and integral controller is enough for
MOON et al.: NEW CONTROL METHOD OF INTERLEAVED SINGLE-STAGE FLYBACK ACDC CONVERTER
Fig. 14.
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Fig. 16.
LED configuration.
Fig. 17.
Input voltage
90 ~ 265 Vac
Output voltage
9 ~ 90 Vdc
900 mA
Output power
8.1 ~ 81 W
FQA13N80
FFPF10U40S
LED unit
3 V, 300 mA
215 H
29 : 14
180 H
21 : 10
387 H
1452 H
49 : 25
67 kHz
achieve high power factor. Therefore, the second pole and RHP
zero cannot affect the converter system.
V. EXPERIMENTAL RESULTS
A prototype of the proposed converter is implemented with
the specifications shown in Table III. For fair comparison,
the inductance and turns ratio should similar among the converters. However, unfortunately, the converters have different
topologies and control methods so that it is hard to design
similar value. Though the proposed and conventional converters
have different inductance and turns ratio, they are designed
optimally. The LED units are configured as shown in Fig. 16.
Since the number of LEDs in series varies according to LED
applications, the range of output voltage is wide. Minimum
output voltage is for low power applications such as the outdoor
pot light and maximum output voltage is set for high power
application like the flood light. To evaluate the validity of
the proposed converter, 67-kHz constant frequency singlestage DCM flyback converter, two-stage CRM boost-flyback
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Fig. 18(a) and (b) shows the waveforms of 90 Vac and 265 Vac
under the full load condition, respectively. The line current Iline
is a sinusoidal waveform and has same phase as the line voltage
Vline . The peak drain current ID S 1 .p eak at 265 Vac is higher than
that at 90 Vac due to lower switching frequency. This needs to
be considered when the transformer is designed. Fig. 18(c) and
(d) shows that the proposed converter still has the sinusoidal
waveform of Iline even if the load condition is very light.
Fig. 19 shows the efficiency, PF, and THD of the proposed
ISSF converter, constant frequency ISSF converter, single-stage
DCM flyback converter, and two-stage CRM boost-flyback converter at 90 Vac . Under the 100% load condition, the proposed
converter shows higher efficiency than the other converters because of the low rms current with high switching frequency. The
PF and THD are good in all of the converters due to the low
MOON et al.: NEW CONTROL METHOD OF INTERLEAVED SINGLE-STAGE FLYBACK ACDC CONVERTER
Fig. 21.
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Fig. 20. Efficiency, PF, and THD comparison at 265 Va c . (a) Efficiency.
(b) PF. (c) THD.
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SangCheol Moon (S10) was born in Jeju Island, Korea, in 1979. He received the B.S. degree in electrical
engineering from Ajou University, Suwon, Korea, in
2005, and the M.S. degree in electrical engineering
from Korea Advanced Institute of Science and Technology, Daejeon, Korea, in 2007, where he is currently working toward the Ph.D. degree in electrical
engineering.
In 2007, he joined Fairchild Semiconductor,
Bucheon, Korea, as a System and Application Engineer. His research interests include power electronics
including analysis, modeling, control method, power factor correction, LEDs,
and wireless power transfer circuit.