Professional Documents
Culture Documents
YM-211
Practical No: 2 to 12
Submitted To:
Sir M. Zubair Sb.
Submitted by:
Kashif Ali Khan
07-NTU-072
Semester 4th
Section: B
NATIONAL TEXTILE
UNIVERSITY
FAISALABAD
Practical No: 2
Title: Determination of count of lap and sliver.
OBJECTIVES:
To become familer with the method of numbering of lap and sliver in english
system of numbering.
MATERIAL USED:
Sample of lap and sliver.
APPARATUS:
• Wooden template.
• Wrapping drum.
• Wrapping reel.
PROCEDURE:
Sliver:
1. First of all , the sample of sliver was taken.
2. With the help of wrapping drum, 6 yards of sliver was measured.
3. The circumference of the wrapping drum was one yard, 6 yards was measured by
revolving the wrapping drum 6 times.
4. With the help of weighing balance, the weight of measured length of sliver was
calculated.
5. That weight was measured in pounds.
6. Then, number of yards per pound was calculated.
7. Then, count of sliver was calculated by dividing it by 840.
Lap:
2
OBSERVATION AND CALCULATIONS FOR SLIVER:
PRECAUTIONS:
3
Practical No: 3
Title: Determination of count of roving and
yarn.
OBJECTIVES:
To become familer with the method of numbering of roving and yarn in english
system of numbering.
MATERIAL USED:
Sample of roving and yarn.
APPARATUS:
• Wrapping drum.
• Rappeing reel.
PROCEDURE:
ROVING:
4. With the help of weighing balance, the weight of measured length of roving was
calculated in pounds.
YARN:
3. With the help of weighing balance, the weight of measured length was calculated
in pounds.
4
5. Then, count of yarn was calculated.
OBSERVATION AND CALCULATIONS(Roving):
PRECAUTIONS:
5
Practical No: 4
Title:
Inspection of waste extracted by different machines of
spinning department.
NAME OF MACHINES:
1. BLOW ROOM MACHINES:
• Purcupin opener.
• Exiflow machine.
• Step cleaner machine.
• Kishner bitter waste.
• Scutcher machine.
2. CARD MACHINE:
• Taker in waste.
• Cylinder under casing waste.
• Flate strip waste.
• Goffer waste.
6
Practical No: 5
Title:
Calculate the different drafts and draft
count of carding machine
OBJECTIVES:
1. Fiber to fiber opening.
2. Cleaning.
3. Mixing from fiber to fiber.
4. Produce sliver.
METHODS OF DRAFTING:
• Dispersion drafting method:
Material disperse on roller of machine and drafting in that condition.
PROCEDURE:
1. First of all, the material was fed on drafting machine which was given.
7
2. Then, the draft between lap roller and feed roller was calculated (tension draft).
3. For calculating the tension draft, the RPM of feed roller and lap roller and
diameter of feed and lap roller was calculated and put the values in the following
formula.
For measuring the RPM of feed and lap roller tecometer was used.
Then, draft between feed roller and doffer was calculated (main draft).
For calculating the main draft, the RPM of doffer and feed roller and diameter of
doffer and feed roller was calculated and put the values in the following formula.
Then, the draft between doffer and calender roller was calculated (tension draft).
For calculating the tension draft, RPM of calender roller and doffer and diameter
of calender roller and doffer was calculated and put the values in the following
formula.
Then, the draft between calender roller and coiler calender was calculated.
For calculating that draft, RPM of coiler calender roller and calender roller and
diameter of coiler calender roller and calender roller was calculated and put the
values in the following formula.
8
RPM of calender roller * П * diameter of calender roller
TOTAL DRAFT = surface speed of coiler calender roller/surface speed of lap roller
D1 =
D1 =
D2 =
D3 =
D4 =
Total draft = surface speed of coiler calender roller/surface speed of lap roller
9
=
DCP =
Practical No: 6
Title:
To calculate the cleaning efficiency of
scutcher machine.
OBJECTIVES:
To understand the method of determine the cleaning efficiency of cleaning
machine of blow room.
EQUIPMENTS:
1. scutcher machine.
2. Shirley analyzer.
4. Lap material.
5. Weight balance.
PROCEDURE:
1. 100 gram sample of feeding material of scutcher machine was selected.
2. The sample material for scutcher machine was taken from 20 – 30 places of
feeding material for true representation.
3. Then, the sample was fed in Shirley analyzer and completed the standard method
of the machine.
5. With the help of weighing balance, the weight of trash was calculated.
6. Then, 100 gram sample was taken from lap role from 20 – 30 places of the lap
role for true representation.
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7. Then, material was fed in Shirley analyzer and completed the standard method of
machine.
8. With the help of weighing balance, the weight of trash was calculated.
= (0.5/4.5) * 100
= 11.11
PRECAUTIONS:
11
Practical No: 7
Title:
To calculate the different drafts and draft
constant on 3 by 3 drafting system drawing
frame machine (roller drafting).
OBJECTIVES:
5. Doubling.
8. Drafting.
9. Straighting of fibers.
DRAFT:
• Increase in length per unit weight is called draft.
OR
PROCEDURE:
12
First of all, the given material was fed on drawing frame machine.
Then, the draft between assisting roller and back roller was calculated (tension
draft).
For calculating the tension draft, the RPM of back draft roller and assisting roller
and diameter of back drafting roller and assisting roller was calculated and put the
values in the following formula.
Then, draft between back drafting roller and middle drafting roller was calculated
(break draft).
For calculating the break draft, RPM of middle drafting roller and back drafting
roller and diameter of middle and back drafting roller was calculated and put the
values in the following formula.
Then, the draft between middle drafting roller and front drafting roller was
calculated (main draft).
For calculating the main draft, RPM of front and middle drafting roller and
diameter of front and middle drafting roller was calculated and put the values in
the following formula.
MAIN DRAFT = surface speed of front drafting roller/surface speed of middle drafting
roller
Then, the draft between front drafting roller and calender roller was calculated
(front tension draft).
13
For calculating the front tension draft, RPM of calender and front drafting roller
and diameter of calender and front drafting roller was calculated and put the
values in the following formula.
D1 =
D1=
D2 =
14
D2 =
D3 =
D4 =
= D1 * D2 * D3 * D4
15
Practical No: 8
Title:
Investigation of various twist insertion
methods on ring spinning frame.
OBJECTIVES:
2. To calculate the TPI and TPM on ring frame by direct measurement using
tachometer.
Howaring frame.
Tachometer.
Calliper.
Measuring tape.
Sample of yarn.
16
PROCEDURE:
FOR RING FRAME:
With the help of calliper and measuring tape, the diameter of front drafting roller
of ring frame was calculated.
With the help of tachometer, the RPM of front drafting roller and spindle was
observed.
OR
spindle RPM
TPI =
RPM of front roller * П * diameter of front roller.
Name of machine =
MEAN =
Name of machine =
17
NO. OF OBS. SPINDLE RPM FRONT ROLLER FRONT ROLLER TPI
(FLYER RPM) RPM DIAMETER
(INCH)
1
2
3
4
MEAN =
Practical No: 9
Title:
Investigation of various twist insertion
methods on roving frame.
OBJECTIVES:
4. To calculate the TPI and TPM on roving frame by direct measurement using
tachometer.
1. ROVING FRAME:
MS-2-speed frame.
Tachometer.
Calliper.
Measuring tape.
Sample of yarn.
18
PROCEDURE:
With the help of calliper and measuring tape the diameter of front drafting roller
was calculated.
With the help of tachometer the RPM of front drafting roller and spindle or flyer
was observed.
OR
flyer RPM
TPI =
RPM of front roller * П * diameter of front roller.
Name of machine =
19
4
MEAN =
Practical No: 10
Title:
Calculation of twist on ring spinning frame
by drawing twist gearing sketches of the
machines.
OBJECTIVES:
• To understand the method to draw the twist gearing sketch of the ring spinning
frame.
• White chalk.
• Measure tape.
PROCEDURE:
FOR RING FRAME:
Draw the twist gearing sketch of ring spinning frame by showing the drive from
front drafting roller to spindle.
20
Measured the diameter of front drafting roller.
Counted the no. of teeth of gears present in the twist gearing sketch of ring
spinning frame.
spindle RPM
TPI on ring frame =
front roller RPM * П * diameter of front roller
supposed the front roller RPM was one and calculated the rpm of spindle through twist
gearing sketch of ring frame and calculated the TPI and twist constant of ring frame.
F
E B
SPINDLE TAPE
D C
SPINDLE WHARVE
21
=
Practical No: 11
Title:
Calculation of twist on roving frame by
drawing twist gearing sketches of the
machines.
OBJECTIVES:
• To understand the method to draw the twist gearing sketch of the roving frame.
• White chalk.
• Measure tape.
PROCEDURE:
FOR ROVING FRAME:
• Draw the twist gearing sketch of roving frame, showing the drive from front
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drafting roller to flyer.
• The no. of teeth of different gears present in twist gearing sketch was counted.
SPINDLE
C
K
D
J I
E
23
H
G
RPM of flyer
TPI =
RPM of front roller * П * diameter of front roller
Suppose when front roller rotates one revolution through gearing sketch we can calculate
the rotation of flyer as:
= 1 * A/B * B/C * C/D * E/F * F/G * H/I * J/K.
= 1 * A/D * E/G * H/I * J/K.
C
K
J
L D TCP
F
FLYER G
I H
24
Suppose front roller RPM = 1
Practical No: 12
Title:
Determination of inputs and outputs of
spinning machines.
BLOW ROOM
Input output
PROCES
GINNED COTTON LAP SHEET
S
CARDING MACHINE
Input output
PROCES CARDED SLIVER
LAP SHEET
S CANS
DRAWING MACHINE
Input output
PROCES
CARDED SLIVERS DRAWN SLIVER
S
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SLIVER LAP MACHINE
Input output
PROCES NARRROW LAP
DRAWN SLIVERS
S SHEET
COMBING MACHINE
Input output
NARROW LAP PROCES COMBED SLIVER
SHEET S CANS
DRAWING MACHINE 2
Input output
ROVING MACHINE
Input output
DRAWN SLIVER PROCES ROVING
CANS S PACKAGES
Input output
26
WINDING MACHINE
Input output
PROCES
YARN BOBINS S WINDING
PACKAGES
27