INTERACTIVE SCHEMATIC

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Information
Component Table
Tap Table
Fluid Power Symbols
Electrical Symbols

Schematic
Machine Views
Front Frame
Rear Frame
Tap Views

The Bookmarks panel will allow you to

quickly navigate to points of interest.
EC-C2
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E-C60
E-C61

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EC-C1

VIEW ALL CALLOUTS

When only one callout is showing on a machine view this

button will make all of the callouts visible. This button is
located in the top right corner of every machine view page.

HOTKEYS (Keyboard Shortcuts)

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RENR9044-02
February 2011

24M Motor Grader

Hydraulic System
B9K1-336

Volume 1 of 2
Volume 2 of 2

2011 Caterpillar, All Rights Reserved

Printed in U.S.A.

COMPONENT LOCATION
Volume 1 of 2
Part
Number

Machine
Location

Schematic
Location

Accumulator Gp - LH Blade Cushion

219-8035

E-8 , F-2

Accumulator Gp - RH Blade Cushion

Cylinder Gp - Articulation

219-8035
273-1733

2
3

D-8 , F-1
D-4
D-5

Description

Cylinder Gp - Blade Tip

143-5988

Cylinder Gp - Center Shift

276-7646

D-7

Cylinder Gp - LH Blade Lift

276-7646

E-7 , F-3

Cylinder Gp - LH Steering

270-8686

C-2

Cylinder Gp - LH Wheel Lean

117-0836

E-7

Cylinder Gp - RH Blade Lift

276-7646

D-8 , F-1

Cylinder Gp - RH Steering

270-8686

10

C-2

Cylinder Gp - RH Wheel Lean

117-0836

11

E-6

Cylinder Gp - Ripper

113-7754

12

D-4

Cylinder Gp - Side Shift

141-2914

13

E-5

Filter Gp - Case Drain

197-1993

14

A-8

Filter Gp - Pilot

197-1993

15

B-4

Filter Gp - Return

341-2079

16

A-8

Filter Gp - Return

341-2079

17

Manifold Gp - Pilot Shutoff Solenoid

306-5134

18

A-8
B-5

Motor Gp - Circle Drive

121-9270

19

Pump Gp - Implement & Steering

268-4763

20

E-4
A-6

Pump Gp - Secondary Steering

117-5098

21

A-5

Screen - Left Implement Control Valve

250-1420

22

E-4

Screen - Right Implement Control Valve

250-1420

23

B-4

Screen - Steer Pilot Manifold Valve

6E-5066

24

B-1

Sensor Gp - Pressure (Implement Pump)

221-3404

25

B-6

Switch As - Pressure (Case Drain Filter Bypass)

253-2673

26

A-8

Switch As - Pressure (Pilot Filter Bypass)

253-2673

27

A-4

Switch As - Pressure (Return Filter Bypass)

164-7577

28

A-8

Switch As - Pressure (Return Filter Bypass)

164-7577

29

A-8

Swivel Gp

260-6502

30

E-6

Tank Gp - Hydraulic Oil

286-2964

31

B-7

Valve - Shuttle (Load Signal Resolver)

6R-7605

32

A-3

Valve Gp - Breaker Relief

Valve Gp - Check

117-9152
193-9230

33
34

B-8
A-5

Valve Gp - Check (Center Shift Cylinder)

223-2459

35

D-7

Valve Gp - Check (Implement / Steer)

255-3631

36

A-3

Valve Gp - Check (LH Blade Cylinder)

223-2459

37

E-7 , E-2

Valve Gp - Check (RH Blade Cylinder)

223-2459

38

D-8 , E-1

Valve Gp - Circle Flow Divider

112-9049

39

E-5

Valve Gp - Left Implement Control

Valve Gp - Right Implement Control

270-1612
270-1613

40
41

F-4
C-5

Valve Gp - Ripper Sequence

140-0357

42

E-4

Valve Gp - Secondary Steering Control

117-5099

43

A-4

Valve Gp - Steering Control

308-0937

44

C-2

Valve Gp - Steering Pilot Manifold

254-3415
Constant Force Attachments

45

C-1

Valve Gp - LH Constant Force

279-6521

46

E-2

Valve Gp - RH Constant Force

279-6521

47

F-1

COMPONENT LOCATION
Volume 2 of 2
Part
Number

Machine
Location

Schematic
Location

Accumulator Gp - Brake

219-7282

50

F-7

Adjuster Gp - LHR Service Brake Slack

2G-6535

51

D-2

Adjuster Gp - RHR Service Brake Slack

2G-6535

52

E-2

Control Gp - Service Brake Pedal

294-0978

53

E-4

Filter Gp - Differential Lock

249-1750

54

B-4

Manifold Gp - Fan/Brake Charge Control

272-0984

55

E-7

Manifold Gp - Parking Brake Control

283-9560

56

F-6

Motor Gp - Fan

213-5268

57

Pump & Motor Gp - Brake (Electric)

5T-1060

58

D-5
A-5

Pump Gp - Fan/Brake & Diff Lock

270-2720

59

B-7

Pump Gp - Transmission Charge

270-2721

60

B-7

Sensor Gp - Pressure (Brake Accumulator)

237-0957

61

E-7

Sensor Gp - Temperature (Hydraulic Oil)

264-4297

62

C-5

Switch As - Differential Lock Filter Bypass

227-6744

63

B-4

Switch As - Parking Brake Pressure

229-1537

64

F-5

Valve Gp - Check (Electric Brake Pump & Motor)

164-7474

65

E-8

Valve Gp - Check (Fan Anti Cavitation)

193-9230

66

D-6

Valve Gp - Cooler Bypass

200-6311

67

C-5

Valve Gp - Differential Lock Relief

266-1601

68

B-3

Valve Gp - Differential Lock Solenoid

277-8874

69

A-3

Description

TAP LOCATION
Volume 1 of 1

Tap
Number
AA

Description

Schematic
Location
B-7

BB

Implement Pump Pressure

Implement / Steering Pump Load Sense

CC

Implement / Steering Pump Pressure

B-6

DD

Implement

B-5

EE

Pilot Supply Pressure

A-4

FF

Pilot Filter Bypass Pressure

B-4

GG

Case Drain Filter Bypass Pressue

A-8

HH

Return Filter Bypass Pressure

A-8

JJ

Return Filter Bypass Pressure

A-8

SOS 1

Hydraulic Oil Sampling

A-4

SOS 2

Hydraulic Return Oil Sampling

A-8

SOS 3

Hydraulic Return Oil Sampling

A-8

B-6

TAP LOCATION
Volume 2 of 2

Tap
Number

Description

Schematic
Location

KK

Fan/Brake Pump Pressure

C-7

LL

Differential Pump Pressure

B-4

MM

Differential Lock Pressure

A-3

NN

Right Hand Rear Brake Pressure

E-3

OO

Left Hand Rear Brake Pressure

C-3

FLUID POWER SYMBOLS

BASIC COMPONENT SYMBOLS

MAIN AUX.

PUMP or MOTOR

SPRING
(ADJUSTABLE)

VARIABILITY

CONTROL VALVES

SPRING

FLUID CONDITIONER

PRESSURE
COMPENSATION

LINE RESTRICTION
(VARIABLE)

TWO POSITION

2-SECTION PUMP

HYDRAULIC
PNEUMATIC
ENERGY TRIANGLES

ATTACHMENT

LINE RESTRICTION

VALVE PORTS

TWO-WAY

THREE POSITION

PUMP: VARIABLE and

PRESSURE COMPENSATED

VARIABLE and PRESSURE

COMPENSATED

VALVES

VALVE ENVELOPES

ONE POSITION

LINE RESTRICTION
(FIXED)

RESTRICTION

FOUR-WAY

THREE-WAY

CONTROL VALVES

CHECK VALVES

AB

AB

P T
NORMAL POSITION

P T
SHIFTED POSITION

INFINITE POSITION

SHUTTLE

SPRING
LOADED

BASIC
SYMBOL

PILOT
CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED

RETURN ABOVE FLUID LEVEL

PRESSURIZED

RETURN BELOW FLUID LEVEL

MEASUREMENT

PRESSURE

TEMPERATURE

ROTATING SHAFTS

FLOW

UNIDIRECTIONAL

BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID

SOLENOID
or MANUAL

SOLENOID and
PILOT or MANUAL

SOLENOID
and PILOT

SERVO

DETENT

THERMAL

MANUAL CONTROL SYMBOLS

MANUAL SHUTOFF

PUSH-PULL LEVER

RELEASED PRESSURE

EXTERNAL RETURN

SPRING LOADED

HYDRAULIC PUMPS
VARIABLE DISPLACEMENT
NON-COMPENSATED

PEDAL

LINES CROSSING

LINES JOINING

VARIABLE DISPLACEMENT
NON-COMPENSATED

UNIDIRECTIONAL

UNIDIRECTIONAL

BIDIRECTIONAL

BIDIRECTIONAL

INTERNAL
SUPPLY PRESSURE

COMPLETE

HYDRAULIC AND PNEUMATIC CYLINDERS

SINGLE ACTING

DOUBLE ACTING

INTERNAL PASSAGEWAYS

HYDRAULIC MOTORS
FIXED
DISPLACEMENT

SPRING

REMOTE SUPPLY PRESSURE

SIMPLIFIED

CROSSING AND JOINING LINES

GAS CHARGED

PUSH BUTTON

PILOT CONTROL SYMBOLS

INTERNAL RETURN

ACCUMULATORS

FIXED
DISPLACEMENT

GENERAL MANUAL

INFINITE
POSITIONING

FLOW IN ONE
DIRECTION

THREE
POSITION

PARALLEL
FLOW

CROSS
FLOW

TWO
POSITION

FLOW ALLOWED IN
EITHER DIRECTION

ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G
Transducer
(Fluid)

Transducer
(Gas / Air)

Pressure Switch
(Adjustable)

Pressure Switch

Generator

Electric Motor

Electrical Wire

Temperature Switch

Electrical Symbols (Electrical)

Pressure
Symbol

Temperature
Symbol

Level
Symbol

Flow
Symbol

Wire Number Identification Codes

Electrical Schematic Example

Hydraulic Schematic Example

Current Standard

Current Standard
Harness identification code
This example indicates
wire 135 in harness "AG".

Wire
Circuit Number
Identification

Wire Color

325-AG135 PK-14
325-PK
Circuit Identification
Number

Wire Color

Wire Gauge

Previous Standard
Wire Color

Wire

325-PK-14
B
Circuit Number
Identification

Wire Gauge
(EXAMPLE VALVE)

BLADE LIFT

WHEEL LEAN

CIRCLE DRIVE

SIDE SHIFT

(40) VALVE GP
(6) CYLINDER GP
LEFT IMPLEMENT
LH BLADE LIFT
CONTROL
276-7646
270-1612

RIPPER

(1) ACCUMULATOR GP
LH BLADE CUSHION
219-8035

(2) ACCUMULATOR GP
RH BLADE CUSHION
219-8035

(9) CYLINDER GP
RH BLADE LIFT
276-7646

(47) VALVE GP
RH CONSTANT FORCE
279-6521

)(

(46) VALVE GP
LH CONSTANT FORCE
279-6521

(37) VALVE GP
CHECK
(LH BLADE CYL)
223-2459

(1) ACCUMULATOR GP
LH BLADE CUSHION
219-8035

(8) CYLINDER GP
LH WHEEL LEAN
117-0836

(11) CYLINDER GP
RH WHEEL LEAN
117-0836

(6) CYLINDER GP
LH BLADE LIFT
276-7646
(2) ACCUMULATOR GP
RH BLADE CUSHION
219-8035

(9) CYLINDER GP
RH BLADE LIFT
276-7646

(22) SCREEN
LEFT IMPLEMENT
CONTROL VALVE
250-1420

(13) CYLINDER GP
SIDE SHIFT
141-2914

(42) VALVE GP
RIPPER SEQUENCE
140-0357

(19) MOTOR GP
CIRCLE DRIVE
121-9270

(30) SWIVEL GP
260-6502
(39) VALVE GP
CIRCLE FLOW
DIVIDER
112-9049

(5) CYLINDER GP
CENTER SHIFT
276-7646

RH BLADE
LIFT VALVE
SECTION

LH BLADE
LIFT VALVE
SECTION

(4) CYLINDER GP
BLADE TIP
143-5988
(12) CYLINDER GP
RIPPER
113-7754
(35) VALVE GP
CHECK
(CENTER SHIFT CYL)
223-2459

(38) VALVE GP
CHECK
(RH BLADE CYL)
223-2459

(38) VALVE GP
CHECK
(RH BLADE CYL)
223-2459

(37) VALVE GP
CHECK
(LH BLADE CYL)
223-2459

(3) CYLINDER GP
ARTICULATION
273-1733

CONSTANT FORCE ATTACHMENT

(41) VALVE GP
RIGHT IMPLEMENT
CONTROL
270-1613

(10) CYLINDER GP
RH STEERING
270-8686

(7) CYLINDER GP
LH STEERING
270-8686

CL

(45) VALVE GP
STEERING PILOT
MANIFOLD
254-3415

(44) VALVE GP
STEERING
CONTROL
308-0937

CR

C
LE

)(
L
R

RE

BLADE LIFT

CENTER SHIFT
(31) TANK GP
HYDRAULIC
286-2964

(33) VALVE GP
BREAKER
RELIEF
117-9152

(17) FILTER GP
RETURN
341-2079 (28) SWITCH
AS
PRESSURE
RETURN
FILTER
BYPASS
164-7577
SOS
2

(16) FLTR
GP
RETURN
341-2079

(23) SCREEN
REAR IMPLEMENT
CONTROL VALVE
250-1420

(18) MANIFOLD GP
PILOT SHUTOFF
SOLENOID
306-5134

Ps

(26) SWITCH
AS
PRESSURE
CASE DRAIN
FILTER
BYPASS
253-2673

Ts

QD

SOS

(34) VALVE GP
CHECK
193-9230

(20) PUMP GP
IMPLEMENT
AND STEERING
268-4763

IMPLEMENT

IMPLEMENT/
STEERING

TO ELEC. BRAKE PUMP

LOC VOL 2 SEC A-8

SOS
1

EE

(32) VALVE
SHUTTLE
(LOAD
SIGNAL
RESOLVER)
6R-7605

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

LINE PATTERNS

CENTER SHIFT CYLINDER CONTROL CIRCUIT

SECONDARY STEERING PUMP OUTPUT

Pressure Line

SUPPLY LINE
DRAIN / RETURN LINE
STEERING CYLINDER CONTROL CIRCUIT
RIPPER CYLINDER CONTROL CIRCUIT

Pilot / Load Sensing Pressure

BLADE TIP CYLINDER CONTRO CIRCUIT

CIRCLE DRIVE MOTOR CONTROL CIRCUIT
SIDE SHIFT CYLINDER CONTROL CIRCUIT

Component Group

Drain / Return Lines

Attachment

TRANSMISSION PUMP OUTPUT

IMPLEMENT AND STEERING PUMP LOAD SENSE CIRCUIT
WHEEL LEAN CYLINDERS CONTOL CIRCUIT

(21) PUMP GP
SECONDARY
STEERING
117-5098

Air Line

ARTICULATION CYLINDER CONTROL CIRCUIT

SERVICE BRAKE CYLINDERS CONTROL CIRCUIT
PARKING BRAKE CYLINDERS CONTROL CIRUIT
ELECTRIC BRAKE PUMP OUTPUT
DIFFERENTIAL LOCK PUMP OUTPUT AND CONTROL CIRCUIT

(36) VALVE GP
CHECK
IMP/STEER
255-3631
FROM COOLER BYPASS VALVE
LOC VOL 2 SEC C-8

LS

IMPLEMENT / STEERIMG PUMPS OUTPUT

PILOT SHUTOFF CIRCUIT
FAN / BRAKE PUMP OUTPUT

(27) SWITCH AS
(43) VALVE GP PRESSURE
SEC STEER PILOT FILTER
BYPASS
CONTROL
253-2673
117-5099

FROM FAN PUMP & MOTOR CASE DRAINS

LOC VOL 2 SEC B-1

TO FAN PUMP
LOC VOL 2 SEC A-8

(15) FILTER GP
PILOT
197-1993

FF

(29) SWITCH
GG
PRESSURE
RETURN FILTER (14) FILTER GP
BYPASS
CASE DRAIN
164-7577
197-1993
8

CC

DD

HH

JJ

ARTICULATION

P1
Gauge

SOS
3

CIRCLE DRIVE

BLADE TIP

BB

FROM BRAKE MANIFOLD

LOC VOL 2 SEC C-8

AA

(25) SENSOR GP
PRESSURE
IMPLEMENT PUMP
221-3404

(24) SCREEN
(STEER PILOT
MANIFOLD
VALVE)
6E-5066

CALLOUTS
YY

Taps (Pressure, Sampling, Sensor - by letter)

THIS SCHEMATIC IS FOR THE _24M MOTOR GRADER HYDRAULIC SYSTEM

VOLUME 1 of 2
MEDIA NUMBER: RENR9044-02
SCHEMATIC PART NUMBER: 266-1589, CHANGE: 03, VERSION: Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

(64) SWITCH AS
PARKING BRAKE
PRESSURE
229-1537

(56) MANIFOLD GP
PARKING BRAKE CONTROL
283-9560
F

(50) ACCUMULATOR GP
BRAKE
219-7282

NN

(53) CONTROL GP
SERVICE BRAKE PEDAL
294-0978

(65) VALVE GP
CHECK
ELECTRIC
BRAKE PUMP
& MOTOR
164-7474

(52) ADJUSTER GP
RHR SERVICE BRAKE
SLACK
2G-6535

(55) MANIFOLD GP
FAN/BRAKE CHARGE
CONTROL
272-0984

(61) SENSOR GP
PRESSURE
(BRAKE
ACCUMULATOR)
237-0957
(51) ADJUSTER GP
LHR SERVICE BRAKE
SLACK
2G-6535

(57) MOTOR GP
FAN
213-5268

(66) VALVE GP
CHECK
FAN
ANTI CAVITATION
193-9230
OO

TO TANK
LOC VOL 1 SEC A-3

(67) VALVE GP
COOLER
BYPASS
200-6311

KK

TO RETURN MANIFOLD
LOC VOL 1 SEC A-3

(62) SENSOR GP
TEMPERATURE
HYDRAULIC OIL
264-4297

TRANS CHARGE

(60) PUMP GP
TRANSMISSION
CHARGE
270-2721

(68) VALVE GP
DIFF LOCK
RELIEF
266-1601

(54) FILTER GP
DIFF LOCK
249-1750

(59) PUMP GP
FAN/BRAKE
& DIFF LOCK
270-2720

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

DIFFERENTIAL
BEARING LUBE

IMPLEMENT / STEERIMG PUMPS OUTPUT

PILOT SHUTOFF CIRCUIT
FAN / BRAKE PUMP OUTPUT
CENTER SHIFT CYLINDER CONTROL CIRCUIT
SECONDARY STEERING PUMP OUTPUT

LL

BLADE TIP CYLINDER CONTRO CIRCUIT

CIRCLE DRIVE MOTOR CONTROL CIRCUIT
SIDE SHIFT CYLINDER CONTROL CIRCUIT

(63) SWITCH AS
DIFF LOCK
FILTER
BYPASS
227-6744

(58) PUMP & MOTOR GP

BRAKE (ELECTRIC)
5T-1060

SUPPLY LINE
DRAIN / RETURN LINE
STEERING CYLINDER CONTROL CIRCUIT
RIPPER CYLINDER CONTROL CIRCUIT

TRANSMISSION PUMP OUTPUT

IMPLEMENT AND STEERING PUMP LOAD SENSE CIRCUIT
WHEEL LEAN CYLINDERS CONTOL CIRCUIT
ARTICULATION CYLINDER CONTROL CIRCUIT
SERVICE BRAKE CYLINDERS CONTROL CIRCUIT
PARKING BRAKE CYLINDERS CONTROL CIRUIT
ELECTRIC BRAKE PUMP OUTPUT
DIFFERENTIAL LOCK PUMP OUTPUT AND CONTROL CIRCUIT

MM

LINE PATTERNS
Pressure Line

DIFFERENTIAL
LOCK

Drain / Return Lines

Component Group

FAN/BRAKE PUMP
A

Pilot / Load Sensing Pressure

(69) VALVE GP
DIFF LOCK
SOLENOID
277-8874

Attachment
Air Line

CALLOUTS

FROM FAN SUCTION PORT

LOC VOL 1 SEC A-7

YY

FROM TANK SUCTION PORT

LOC VOL 1 SEC A-7

Taps (Pressure, Sampling, Sensor - by letter)

THIS SCHEMATIC IS FOR THE _24M MOTOR GRADER HYDRAULIC SYSTEM

VOLUME 2 of 2: DESCRIPTION FROM COVER PAGE
MEDIA NUMBER: RENR9044-02
SCHEMATIC PART NUMBER: 266-1589, CHANGE: 03, VERSION: -

TO CASE DRAIN FILTER

LOC VOL 1 SEC A-6

Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

MACHINE COMPONENT LOCATIONS 1

VIEW ALL CALLOUTS

18

26

27

29 34

33

31

44 45 37 40 36

24

22

19

47
46

17
14

13

15

42

12

10

25
20

16

14

28

15

21

26

16

27

43

32

33

44

32

24

36

23 38 35

45 46 47

41

19

30

39

11

11

10

31

28
17
29
12
25
20

39
42

34

18

43

21 1

41

22 38 23 40

13

35

37

30

MACHINE COMPONENT LOCATIONS 2

VIEW ALL CALLOUTS

57 66

67

62

58 65

54 63 68

57 66 60 59

67 62

60 59 51

65 58

56

64 50

61

52 69

55

53

55 61

68 54

63

52 51

69 50

56

64

53

DIFFERENTIAL LOCK
VIEW ALL CALLOUTS

63

LL

54

69

MM

68

FILTERS AND HYDRAULIC TANK

VIEW ALL CALLOUTS

HH

28
SOS
2

16

31

26

29

GG
JJ

14

SOS
3

17

27
FF

15

IMPLEMENT/STEER PUMPS
VIEW ALL CALLOUTS

AA

BB

CC

20

PILOT SHUTOFF MANIFOLD

VIEW ALL CALLOUTS

DD

SOS
1

EE

18

SERVICE BRAKES
VIEW ALL CALLOUTS

NN

52

65 58

KK

55

51

53

56

50

OO