MECON NMDC LIMITED LIMITED ® KUMARASWAMY IRON ORE PROJECT PACKAGE NO - II VOLUME - III of V CHAPTER NO. Ql PAGE No. 24 of 160 3.1.8 The conveyor will of elevated type with minimum 8.0m clearance from the ground to the bottom of the structure / travelling trolley of the conveyor at road crossings, above railway line crossing, over BMM plant, over Ranjitpura village and over proposed Pellet plant. a A d truss is required to be provided over the first ravine and the conveyor is as much as 50 m above the bottom of the ravine. Also, the down hill conveyor will be passing over the ROM stock pile in BMM plant area and over the waste dump near BMM plant. The foundations for the conveyor trestles in the above areas shall be planned considering the height of the ROM stock pile and waste dump. Also, the location of the trestles in BMM plant area shall be planned considering the various existing facilities like weigh bridge, roads, etc. 3.1.9 3.4.10 The Downhill conveyor shall be provided with structural triangular gantry made of pipes. (without walkway) / rectangular gantry (with walkway)on one side). The trestles for the down hill conveyor shall be of RCC / structural design. Wherever trestles are proposed along the slope of the hill, suitable protection shall be provided against soil slide, rolling of boulders from the higher elevation. Side slopes and its treatment shall conform to safe engineering practices. MEG/01/Q6DH/NMDC-KIOP/PKG-II/TD Rev. 0 © 2010, MECON Limited. All rights reserved.MECON NMDC LIMITED LIMITED ® KUMARASWAMY IRON ORE PROJECT PACKAGE NO - IT VOLUME - Vof v CHAPTER NO. Q7 PAGE No. 19 of 84 2.5.3 Steps shall be provided (rise not exceeding 130 mm) along the walkways if the gallery slope exceeds 12°. In case the slope of gallery is between 6° to 12°, suitable rods 6 dia. shall be provided on floor (without any sharp edges) at 250 to 300 mm intervals. 2.5.4 Provisions shall be made for i) Emergency exit from Conveyor gallery to ground with a door (to be latched from inside and opening outwards), landing & staircase 600mm wide (minimum). Exit shall be located at every 300 metres (approximately) length of conv. gallery, such that the gallery floor shall _be as close as possible to the ground. il) Crossover above conveyor at 150 m intervals (maximum), ‘The width of cross over shall not be less than 600 mm. 2.5.5 Roof and sidewalls of conveyor galleries shall be covered with Precoated Galvalume Corrugated/troughed Steel Sheets With a provision of gap of 300 mm below roof and 150 mm from top of floor level on the side wall for ventilation. Wind ties are to be provided on the roof suitably. 2.5.6 Adequate provision for natural light inside conveyor gallery shall be made through sidewalls by providing translucent sheets (FRP sheets). Every sixth sheet on sidewall shall be FRP sheet and shalll be staggered on opposite wall. 2.5.7 Roof slopes of conveyor galleries shall be 1:3 (1 vertical, 3 Horizontal). 2.5.8 2.5.9 Protective hand railing shall be provided along gallery walkways, open platform, stairways, landings, edges of walkways and around erection openings, if any, to ensure safety of operating personnel. Toe guard shall be provided on sides of conveyor gallery walkway as a safety measure, MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD Rev. 0 © 2010, MECON Limited. All rights reserved.NMDC LIMITED MECON UMITED KUMARASWAMY IRON ORE PROJECT PACKAGE NO - IT VOLUME -V of V CHAPTER NO. Q6 Page 7 of 194 34 35 3.6 data. Suitable opening shall be provided in the silo wall for accommodating the belt feeder, approach to belt feeder Platform from the structural staircase, etc. Grainage arrangement shall be provided on either side of Sdeyatey funning through earth cuts. RCC box culvert of adequate section shall be provided to drain off higher reaches of the hill. Office Building / Electrical Room / Mcc Room / Control Room: and sanitary fittings, bathroom, Indian and European type water closets, septic tank and soaking pit shall be designed and provided for 15 male members. Service Road: A service road of 10 m formation width, 1.5m shoulder on either side and 4m WBM carriage way, with bitumen carpeting, shall be designed for axle load of 10 t. The road shall be MEC/01/Q6DH/NMDC-KIOP/PKG-II/7D Rev.0 © 2010, MECON Limited. All rights reserved,NMDC LIMITED MECON LIMITED KUMARASWAMY IRON ORE PROJECT 6.7.2 6.8 6.8.1 6.8.2 6.8.3 PACKAGE NO - II VOLUME - V of V CHAPTER NO. Q6 Page 29 of 194 €) All footings (including raft foundations) +400 mm f) Parapets 2125 mm g) Sunshades at edge :75 mm h) Precast lauvers / fins : 50mm 1) Precast trench cover slabs / floor slabs / louvers :_ 75 mm From fire resistance point of view minimum thickness of reinforced concrete members shall be as per of 1IS:456 - 2000. Minimum fire rating of 2 hours shall be considered where fire hazard is expected. Minimum heights for pedestals of steel columns: Top of RCC foundations (pedestals) shall normally be kept at a lower level so that the column base plates together with gussets and stiffeners remain below finished floor level (FFL) unless specified otherwise. Encasing of pedestals for steel columns shall be done, wherever required, as per Clause No. 6.9. Foundation levels for columns shall be decided to accommodate underground services, pits, trenches, etc. Stair and ladder pedestal shall be kept 200 mm above the finished floor level. Pedestals for steel columns for equipment structures: a) Equipment in open area sas required (300mm min) b) Equipment in covered area: as required (150mm min) ¢) Structures and equipment : as per vendor's data supplied by vendor subject to minimum as specified above. Minimum heights for encasement of steel columns In case the top of pedestal is kept at a lower level so that the column base plate together with gussets and stiffeners remain below finished floor level (FFL) the column bases as well as the column sections shall be encased in concrete, above FFL as per following: a) Open area + 300mm above paved level b) Covered area : 150mm above FFL MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD Rev. 0 © 2010, MECON Limited. All rights reserved.MECON NMDC LIMITED LIMITED ® KUMARASWAMY IRON ORE PROJECT PACKAGE NO - IT VOLUME - Vof Vv CHAPTER NO. Q7 PAGE No. 21 of 84 2.5.17 The lattice girders supporting the conveyors shall be suitably braced at top and bottom chord levels to transfer the wind load to the end portals connected to trestles. Roof purlins and walkway runners shall be suitably braced at each end to take care of effect due to inclination of gallery. 2.5.18 For sliding supports (of pipelines), steel-to-stee! contact with slotted holes are not acceptable. Either Teflon pad bearings or roller supports shall be adopted. 2.5.19 For design of conveyor galleries, load due to cables, light fittings, water pipes effect of gravity take-up etc. shall be considered as appropriate along with other load combination. 2.5.20 Base plates for trestles shall be designed as gusseted bases considering all axial loads and moments, shear lugs shall be Provided below base plate to take up all horizontal loads. 2.5.21 Anchor bolts shall be designed for maximum uplift for the worst combination of loads. Live loads and equipment loads shall be ignored in order to evaluate maximum uplift. 2.5.22 Proposed bracing patterns and locations shall be planned such that it does not hinder movement of. personnel and maintenance of equipment. 2.5.23 All over ground trestles shall be out of ISMB sections. In case the channels/angles sections are used, prior information to be given to Consultant/Owner. Approval to be obtained from Consultant/Owner, on case-to-case basis. 2.5.24 When conveyor gallery crosses above or below H.T Lines, a clear distance (as per Indian Electricity Rules) between the Structural elements/cladding and HT cables shall be maintained. MEC/01/Q6DH/NMDC-KIOP/PKG-I1/TD Rev. 0 © 2010, MECON Limited. All rights reserved.MECON NMDC LIMITED LIMITED ® KUMARASWAMY IRON ORE PROJECT PACKAGE NO - IT CHAPTER NO. Q7 2.5.26 2.5.27 2.5.28 2.5.29 2.5.30 2.5.31 2.5.32 2.5.33 } to the The transfer house shall be designed to suit the technological requirements. Number of floors, height of building etc. shall be decided accordingly. In general the transfer house shall be designed as framed ‘structures on shorter span side and vertically braced on longer side to achieve stability. Floor of transfer houses shall be of RCC slab supported on steel beams, unless required otherwise from technological consideration. Roof and side covering of transfer houses shall be Precoated Galvalume Corrugated/troughed Steel Sheets as specified. Roof slope shall be 1: 3 (1 Vertical: 3 Horizontal). Suitable access staircase and safety hand railing shall be Provided to all floors of transfer houses. When hydro washing of floor of transfer house is envisaged, the floor beam supporting RCC slab shall be laid to a suitable slope to achieve the same, wherever the same is not Practicable to achieve through screed concrete. (Minimum slope of floor shall be 1.5%). Wall sheeting shall generally start from the lowest working floor and extend up to roof level with louvers at each floor level to ensure adequate natural ventilation. Monorails for maintenance hoists shall be Provided for maintenance and repair of various equipments located on the floors. Loads due to Pipelines for Fire Hydrants and Service water (with loading 150 kg/m per pipe) shall be considered while designing of the conveyor galleries. However pipes and their fittings are not included in the scope. MEC/01/Q6DH/NMDC-KIOP/PKG-I1/TD Rev. 0 © 2010, MECON Limited. All rights reserved. VOLUME - Vof v PAGE No. 22 of 84