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Couplings brochure US

5/12/04

11:55 AM

Page 2

AUTOFLEX
DISC COUPLINGS

Couplings brochure US

5/12/04

11:55 AM

Page 3

AUTOFLEX DISC COUPLINGS


Contents & Coupling Application Configurations
Coupling Type

Typical Application

Series

Introduction Disc Configuration


Coupling Selection
Service Factors
High Performance
Turbo - Compresssor
Couplings

High Performance Couplings are


designed to the highest specifications.
These couplings are designed using state
of the art finite element analysis. The coupling
have been optimized for high speed and high
torque duties.

Spacer Couplings
Double Flex
(Double Disc Pack)

Close Coupled Couplings


Double Flex
(Double Disc Pack)
Single Flex Couplings
(Single Disc Pack)

Cooling Tower Couplings


Double Flex
(Double Disc Pack)

Paper Machine Couplings


Double Flex
(Double Disc Pack)

Page No
2
3&4

HP - RM
HP - RZ
HP - MS

Spacer couplings utilizing two disc packs


will accommodate Angular, Axial and
Offset Misalignment. The driving and
driven shaft ends are separated allowing
for installation and maintenance without
moving the connected equipment. These
couplings are offered both in API and
non-API configurations.

ESS
ES
AGS
AG
RX
MT

6
7&8
9
10 & 11
12
13

Close Coupled Couplings utilizing two


disc packs will accommodate Angular,
Axial and Offset Misalignment. The driving
and driven shaft separations tend to be
very close (1/8").

CCA
CCR

14 & 15
16 & 17

Single Flex couplings are capable of


accommodating Angular and Axial
Misalignments which are commonly found
in three bearing applications such as fans,
blowers and sprocket drive pulleys.
Single Flex couplings cannot accommodate
offset misalignments.

SF

18 & 19

Cooling Tower Couplings utilize two disc


packs, which will accommodate Angular,
Axial and Offset Misalignment. Shaft
separations are generally long and thus the
coupling is supplied with a carbon fiber
composite spacer tube.

CTES
CTAG

20
21

PMC (Paper Machine Couplings) utilize two


disc packs, which will accommodate Angular,
Axial and Offset Misalignment. The coupling
has been designed for long shaft separations
utilizing a solid floating shaft. The PMC
coupling is a direct replacement to the older
style gear couplings with guard rings, which
have been designed to accept a standard
AGMA coupling flanges.

PMC

22

Information for the Selection of


Autoflex Couplings.

23

The specifications contained within this brochure are correct at the time of going to print. American Autogard are continually reviewing and updating the
specifications on all its product range and therefore reserve the right to change any detail.

Couplings brochure US

5/12/04

11:55 AM

Page 4

AUTOFLEX DISC COUPLINGS


The Autoflex Disc Coupling is designed to provide a highly reliable connection for rotating equipment. The
coupling requires no lubrication and thus is maintenance free. Properly installed, the coupling is designed to
provide infinite life.

Autoflex Advantages
Disc coupling construction provides optimum power and
misalignment capability
Cartridge transmission unit provides for easy assembly while
maintaining an inherent balance to AGMA class 9.
The Autoflex has an optional design to handle non-standard
DBSE using Factory assembled Guard Ring Packs which are
bolted to a standard spacer tube.
Discs are made from high strength 301 stainless steel.
Hubs have been optimized to provide a larger bore capacity.
All steel parts are phosphate coated.

GUARD RING

ANTIWINDAGE
ANTIFLY

Reduced windage configuration which also provides


an inherent fail-safe feature in the unlikely event of
disc failure.
Overload collar also provides an inherent fail-safe feature,
protecting the disc in the event of severe transient torque
overloads.
Coupling performance is enhanced using high grade
washers with an optimized radius profile.

OVERLOAD COLLAR

SPACER BOLTS

Higher grades of dynamic balance are capable through the


elimination of balance tools, gagging is achieved by locking
the guard ring to the spacer flange.

The Autoflex disc has been optimized using finite element


analysis. This has resulted in a waisted link design which
provides more flexibility and thus substantially lower
reaction forces on the bearing of the connected equipment.
The stresses through the new disc design are uniform and
are inherently low due to the reduced weight and inertia of
the pack. The discs have been designed to provide for
infinite life utilizing a safety factor of 2 times on the
Modified Goodman Diagram.

Couplings brochure US

5/12/04

11:56 AM

Page 5

AUTOFLEX DISC COUPLINGS


Disc Configurations
The standard Flexible Disc Pack is available in four, six and eight
link designs to meet various torque, speed and misalignment
conditions.
4 Link Disc Pack
Four link disc pack designs offer maximum misalignment and are
ideal for low torque applications in which the reaction forces on
the bearings must be kept to a minimum.
6 Link Disc Pack
Six link disc pack designs offer the optimum torque carrying
capacity and flexibility making it the preferred choice for the
standard Autoflex coupling product range.
8 Link Disc Pack
Eight link disc pack designs offer high torque carrying capacity
suited for motor or generator drives with high peak torque and
lower misalignment requirements.

Coupling Selection

Example
Driver: Steam Turbine (100 HP at 1800 rpm)
Driven equipment: Reciprocating Compressor

Method
Data required for Coupling Selection.
Application details (for service factor)
Power and rpm of the driver
Shaft details of the driving and driven equipment

Compressor Bore: 2.00 in.


Turbine Bore: 2.38 in.
Distance Between Shaft Ends: (DBSE): 5.0 in.

(1) Determine the service factor (SF) from the application


and classification lists noted below.
(2) Calculate the maximum HP/100 rpm rating:
HP/100 rpm = (HP x 100 x SF) / rpm
Select the coupling which has a higher max rating.

Service Factor for the Steam Turbine &


Reciprocating Compressor: SF=2
HP/100 rpm = ( 100 HP x 100 x 2 ) / 1800
HP/100 rpm = 11.1

(3) Check the Limiting Conditions:


a Check the hub bore capacity is suitable
b Check the speed capability and specify whether
the coupling requires balancing.
c Check coupling dimensions such as DBSE,
Overall Length and Outside Diameter.

Coupling selection based on the maximum rating - ES269-6


Coupling Bore Capacity: 2 11/16"
Maximum speed for the ES269-6 is 7100 rpm Unbalanced
Minimum Allowable DBSE: 2.87" (Solid Spacer)
Ordering Example
Series
Size
ES
269

Links
6

DBSE (where applicable)


5.0

Service Factors - SF
Electric Motor,
Steam Turbine
Gas Turbine

Steam Engine,
Water Turbine,
8 Cyl. Recip. Engine

6 Cyl. Recip. Engine

4 Cyl. Recip. Engine

Constant Torque
eg. Centrifugal pumps, compressors &
blowers, light duty agitators and fans.

1.0

1.5

2.0

2.5

Slight Fluctuations
eg. Slurry pumps, Screw compressors,
Lobe and Vane Blowers.

1.5

2.0

2.5

3.0

Moderate Fluctuations and/or


Slight Shock Loads
Double acting pumps, Recip. Comp.

2.0

2.5

3.0

3.5

Large Fluctuations and/or


Moderate Shock Loads
1 or 2 Cylinder Recip.pumps.

2.5

3.0

3.5

4.0

Shock Loads or
Light Torque Reversals
Slitters, Rod Mill, Hot Mill

3.0

3.5

4.0

Consult Factory

Heavy Shock Loads or


Large Torque Reversals
Feed Rolls, Reversing Mills

Consult Factory

Consult Factory

Consult Factory

Consult Factory

Load Characteristics

(1) Use a minimum Service Factor of 1.25 when driving through a gearbox or using a direct on-line electric motor, and 1.5 when selecting a Cooling Tower Coupling.
(2) Consult Autogard when using a Reciprocating Engine of less than 4 cylinders.
(3) Service Factors provided are for reference only. Customer experience may dictate the selection of different Service Factors.

Couplings brochure US

5/12/04

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Page 6

AUTOFLEX HIGH PERFORMANCE DISC COUPLINGS


Autogard has been manufacturing Disc Couplings for over 30 years. The Autogard High Performance Coupling is
designed to provide a safe and reliable coupling connection for high speed turbo machinery. The coupling has
been designed using the state of the art finite element analysis to ensure optimum performance

Disc Pack

Hub

Sleeve

Shim Pack

Features and benefits

High Performance Duties:

Reduced moment configurations


Never requires lubrication
Coated discs for maximum life
Compliance with API 671
Inherent fail-safe design
Unitized Disc Pack assembly
Improved balance and reliability
Reduce windage configurations
Proven waisted link disc design
Minimized weights and interias
Torque measuring can be incorporated

Spacer

Compressor Drives
Generator Sets
Booster Pumps
Main Oil Line Pumps
Test Dynamometers
Test Rigs
Boiler Feed Pumps
Turbine Drives
Any critical application requiring a safe and reliable coupling
manufactured and balanced to the highest specifications

Please refer to Autoflex High Performance Couplings catalog for the selection
and full technical & dimensional details.
Autoflex HP Couplings are made under licence from FlexElementTM Texas Inc.

Couplings brochure US

5/12/04

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Page 7

AUTOFLEX DISC COUPLINGS


SERIES ES (DOUBLE FLEX - SPACER)
The Autoflex ES coupling has been designed for medium and high duty
applications. The coupling has been designed with the minimal number of
parts and therefore provides an economical solution for applications
requiring a spacer coupling.

The ES coupling is manufactured to tight tolerances ensuring a high


degree of dynamic balance. The coupling has been designed to meet
AGMA class 9 as manufactured and can be balanced to meet the AGMA
class 10 or API 610 8th Edition requirements.

The coupling is offered with four, six and eight link discs. The four and six
link couplings have been optimized for medium duty application. The
eight-link design offers higher torque capacities within a given diameter.

The coupling consists of five parts, two hubs, two disc packs and one
spacer. The ES couplings use scalloped discs, which provides higher
flexibility and ensures lower reaction forces on the driving and driven
equipment. The six and eight-link coupling also utilizes overload collars
which protects it from high transient torques providing trouble free
operation.

Max Bore

ESS - 6 Link
Short Spacer Coupling

Technical Details
Coupling
Size - Links

Rating
HP/100 rpm

150 - 6
200 - 6
256 - 6
344 - 6
375 - 6
419 - 6

2.1
4.9
9.8
21
46
67

Torque Rating

Maximum Speed

Cont.
(Ib.in)

Peak
(Ib.in)

Unbal.
(rpm)

Bal.
(rpm)

Weight
(lbs)

Inertia
(lb.in2)

1,330
3,100
6,200
13,300
29,200
42,500

2,390
5,490
11,000
23,700
58,400
85,000

10,600
8,900
8,000
6,500
5,900
5,400

24,000
19,000
16,000
12,000
10,000
9,100

3.7
7.8
12.4
30.9
47.4
65.5

6
20
46
172
407
712

1) Weight and inertias are calculated using maximum bored standard hubs and minimum DBSE.
2) Maximum Unbalanced Speeds are based on AGMA 9000-C90 Class 9 with min DBSE and max interference bored coupling hubs.

Dimensional Details
Coupling
Size - Links
150 - 6
200 - 6
256 - 6
344 - 6
375 - 6
419 - 6

Maximum
Bore (in)

Min DBSE
(in)

Max DBSE
(in)

(in)

(in)

1 1/2
2
2 9/16
3 7/16
3 3/4
4 3/16

1.20
1.46
1.46
1.83
2.43
2.87

1.89
2.28
2.28
2.62
3.70
4.29

3.50
4.33
5.24
6.69
8.07
9.06

1.44
1.81
2.31
2.93
3.54
3.74

Misalignment

(in)

Parallel
(in)

2.09
2.78
3.58
4.84
5.28
5.91

0.030
0.038
0.044
0.058
0.070
0.080

0.008
0.009
0.009
0.013
0.017
0.020

3) Maximum Parallel Offset is based on a minimum DBSE ( 1/2 Deg. Angular misalignment per disc pack).
4) Maximum Bore assumes a standard AGMA interference fit with a square keyway. Larger bores are available using rectangular keys.

Axial
(in)

NOTE: The ESS Disc Coupling is used on 4 bearing systems, such as motor to pump / gearbox when short DBSEs are required.

Couplings brochure US

5/12/04

11:56 AM

Page 8

AUTOFLEX DISC COUPLINGS


SERIES ES (DOUBLE FLEX - SPACER)

Max Bore

ES - 4 Link
Spacer Coupling

ES - 6 Link
Spacer Coupling

Technical Details
Coupling
Size - Links

Rating
HP/100 rpm

156 - 4
188 - 4
150 - 6
200 - 6
256 - 6
269 - 6
319 - 6
375 - 6
419 - 6
475 - 6
525 - 6
613 - 6

1.5
2.7
2.1
4.9
9.8
18
31
46
67
98
120
180

Torque Rating

Maximum Speed

Cont.
(in.lbs)

Peak
(in.lbs)

Unbal.
(rpm)

Bal.
(rpm)

Weight
(lbs)

974
1,680
1,330
3,100
6,200
11,500
19,500
29,200
42,500
62,000
77,900
11,5000

1,950
3,360
2,390
5,490
11,000
23,000
38,900
58,400
85,000
124,000
156,000
230,000

10,500
9,200
10,200
8,500
7,700
7,100
6,300
5,700
5,300
5,000
4,700
4,300

21,000
19,000
24,000
19,000
16,000
14,000
12,000
10,000
9,100
8,200
7,400
6,500

3.80
6.72
4.37
9.30
14.6
21.1
34.3
52.6
73.0
97.9
129.3
187.1

Weight per inch


of extra DBSE
(lb/in)

Inertia
(lb.in2)

Inertia per inch


of extra DBSE
(lb.in2/in)

0.31
0.41
0.26
0.37
0.75
0.64
1.00
1.30
1.74
1.72
1.73
2.31

5.7
14
6.7
22
52
94
216
431
761
1,286
2,074
3,991

0.25
0.40
0.13
0.39
1.38
1.34
3.19
4.93
8.64
13.52
16.62
27.36

1) Weight and inertias are calculated using maximum bored standard hubs and minimum DBSE.
2) Maximum Unbalanced Speeds are based on AGMA 9000-C90 Class 9 with min DBSE and max interference bored coupling hubs.

Dimensional Details
Coupling
Size - Links

156 - 4
188 - 4
150 - 6
200 - 6
256 - 6
269 - 6
319 - 6
375 - 6
419 - 6
475 - 6
525 - 6
613 - 6

A
Min DBSE
(in)

Maximum
Bore (in)

(in)

(in)

(in)

Axial
(in)

Parallel
(in)

1 9/16
1 7/8
1 1/2
2
2 9/16
2 11/16
3 3/16
3 3/4
4 3/16
4 3/4
5 1/4
6 1/8

1.77
2.20
1.89
2.28
2.28
2.87
3.19
3.70
4.29
4.65
5.04
5.63

3.50
4.07
3.50
4.33
5.24
5.98
7.09
8.07
9.06
10.12
11.10
12.80

1.31
1.56
1.44
1.81
2.26
2.56
2.95
3.54
3.74
4.33
4.72
5.12

2.23
2.64
2.09
2.78
3.58
3.78
4.49
5.28
5.91
6.65
7.40
8.58

0.059
0.075
0.030
0.038
0.044
0.052
0.062
0.070
0.080
0.090
0.098
0.114

0.028
0.033
0.013
0.017
0.017
0.019
0.022
0.026
0.029
0.031
0.035
0.037

Misalignment

3) Maximum Parallel Offset is based on a minimum DBSE ( 1/2 Deg. Angular misalignment per disc pack, 1 Deg for 4 link).
4) Maximum Bore assumes a standard AGMA interference fit with a square keyway. Larger bores are available using rectangular keys.
5) Most sizes stocked with 5" and 7" DBSEs.
6) Bolted tube spacers are available upon request.
Note: The ES Disc Coupling is used on 4 bearing systems, such as motor to pump / gearbox where economical non API spacer couplings are required.

Couplings brochure US

5/12/04

11:56 AM

Page 9

AUTOFLEX DISC COUPLINGS


SERIES ES (DOUBLE FLEX - SPACER)
A

Max Bore

ES - 8 Link
Spacer Coupling

Technical Details
Coupling
Size - Links

Rating
HP/100 rpm

313 - 8
350 - 8
400 - 8
450 - 8
488 - 8
538 - 8
550 - 8
638 - 8
675 - 8
725 - 8
850 - 8
1000 - 8
1175 - 8

47
72
100
150
200
270
350
400
500
620
1000
1600
2800

Cont.
(in.lbs)

Torque Rating
Peak
(in.lbs)

Unbal.
(rpm)

Maximum Speed
Bal.
(rpm)

Weight
(lbs)

Weight per inch


of extra DBSE
(lb/in)

Inertia
(lb.in2)

Inertia per inch


of extra DBSE
(lb.in2/in)

29,800
45,400
65,800
91,800
125,000
168,000
221,000
254,000
318,000
391,000
641,000
1,030,000
1,770,000

59,700
90,700
132,000
184,000
250,000
336,000
443,000
507,000
635,000
783,000
1,280,000
2,060,000
3,540,000

6,400
5,800
5,400
5,000
4,700
4,400
4,100
3,900
3,700
3,600
3,200
2,900
2,500

12,800
11,300
10,000
9,000
8,200
7,500
7,200
6,400
6,000
5,600
4,700
4,000
3,400

31.47
48.51
69.05
95.73
127.18
166.14
217.23
266.47
330.03
409.92
669.72
1030.79
1796.70

0.584
0.750
0.94
1.22
1.47
1.83
2.42
2.28
2.74
3.08
4.14
5.87
8.44

186
369
669
1,140
1,860
2,910
4,230
6,350
9,010
12,670
28,900
60,600
148,000

1.98
3.39
5.58
8.72
13.0
19.4
26.3
33.2
45.8
59.0
118
224
445

1) Weight and inertias are calculated using maximum bored standard hubs and minimum DBSE.
2) Maximum Unbalanced Speeds are based on AGMA 9000-C90 Class 9 with min DBSE and max interference bored coupling hubs.

Dimensional Details
Coupling

Size - Links

Maximum
Bore (in)

Min DBSE
(in)

(in)

(in)

3 1/8
3 1/2
4
4 1/2
4 7/8
5 3/8
5 1/2
6 3/8
6 3/4
7 1/4
8 1/2
10
11 3/4

3.07
3.50
3.94
4.41
4.76
5.12
5.75
5.75
6.34
6.65
7.60
8.90
10.63

6.73
7.68
8.62
9.57
10.55
11.54
12.20
13.54
14.49
15.47
18.27
21.18
25.20

4.45
5.04
5.71
6.34
6.97
7.64
7.91
9.06
9.57
10.35
12.28
14.21
16.81

313 - 8
350 - 8
400 - 8
450 - 8
488 - 8
538 - 8
550 - 8
638 - 8
675 - 8
725 - 8
850 - 8
1000 - 8
1175 - 8

Misalignment

(in)

Axial
(in)

Parallel
(in)

4.45
5.04
5.71
6.34
6.97
7.64
7.91
9.06
9.57
10.35
12.28
14.21
16.81

0.136
0.155
0.174
0.193
0.213
0.232
0.240
0.273
0.292
0.312
0.371
0.432
0.514

0.013
0.015
0.017
0.019
0.021
0.022
0.026
0.025
0.028
0.029
0.033
0.040
0.048

3) Maximum Parallel Offset is based on a minimum DBSE (1/3 Deg. Angular misalignment per disc pack).
4) Maximum Bore assumes a standard AGMA interference fit with a square keyway. Larger bores are available using rectangular keys.

NOTE: The ES Disc Coupling is used on 4 bearing systems, such as motor to pump / gearbox where economical non API spacer couplings are required

Couplings brochure US

5/12/04

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Page 10

AUTOFLEX DISC COUPLINGS


SERIES AG (DOUBLE FLEX - DROP OUT SPACER)
The Autoflex AG is a drop out spacer style coupling designed to meet
API 610 8th Edition for industrial pump couplings. The coupling consists
of three parts, two shaft hubs and a factory pre-assembled transmission unit.

The transmission unit is piloted between the shaft providing excellent


balance characteristics. The AG has been designed to provide an AGMA
class 9 balance as manufactured. The coupling can be balanced up to an
AGMA 11 for high speed, sensitive applications. The fact that the coupling
does not require lubrication ensures that the balance will not degrade over
the life of the driving and driven equipment.

Unlike conventional disc couplings, the anti-fly guard is designed to extend


over the top of the disc pack. This features provides several benefits;
Reduces the Windage produced by the Disc Pack.
Acts as a coupling guard providing additional safety.
Increases the retaining strength over conventional couplings.
Eliminates the need for balancing tools (gag sleeves and bolts) and
therefore increases the accuracy of the dynamic balance of the coupling.

The AGS has been designed for very short DBSEs applications. The AG four
and six link couplings are used in medium duty application providing a
good combination of Torque carrying and misalignment capacity.
The AG eight-link coupling is used for high power applications.

C1

C2

Large
Hub

Standard
Hub

Size 363 - 6 and above


have Shrouded Discs
AGS - 6 Link
Short Drop Out Spacer Coupling

Technical Details
Coupling
Size - Links

Rating
HP/100 rpm

163 - 6
200 - 6
275 - 6
363 - 6
450 - 6
500 - 6

2.1
4.9
9.8
21
46
67

Torque Rating

Maximum Speed

Misalignment

Cont.
(in.lbs)

Peak
(in.lbs)

Unbal.
(rpm)

Bal.
(rpm)

Weight
(lbs)

Inertia
(lb.in2)

Axial
(in)

Parallel
(in)

1,330
3,100
6,200
13,300
29,200
42,500

2,390
5,490
11,000
23,700
58,400
85,000

9,800
8,300
7,600
6,200
5,300
4,900

24,000
19,000
16,000
12,000
10,000
9,100

5.13
10.3
15.8
37.0
75.7
104

8.8
27.7
63.7
249
748
1274

0.030
0.038
0.044
0.058
0.070
0.080

0.008
0.009
0.009
0.013
0.017
0.020

1) Weight and inertias are calculated using maximum bored standard hubs and minimum DBSE.
2) Maximum Unbalanced Speeds are based on AGMA 9000-C90 Class 9 with min DBSE and max interference bored coupling hubs.
3) Maximum Parallel Offset is based on a minimum DBSE ( 1/2 Deg. Angular misalignment per disc pack).

Dimensional Details
Coupling
Size - Links

163 - 6
200 - 6
275 - 6
363 - 6
450 - 6
500 - 6

C1

C2

Std. Hub
(in)

Maximum Bore

Large Hub
(in)

Min
(in)

A (DBSE)
Max
(in)

(in)

(in)

(in)

(in)

1 5/8
2
2 3/4
3 5/8
4 1/2
5

2 1/2
2 7/8
3 3/4
4 3/4
5 5/8
-

1.91
2.36
2.36
3.57
5.04
5.63

3.15
3.94
3.94
4.33
5.98
6.65

3.50
4.33
5.24
6.69
8.07
9.06

1.44
1.81
2.31
2.93
3.54
3.74

1.44
1.81
2.31
2.93
3.54
-

2.27
2.87
3.85
5.08
6.30
6.90

4) Maximum Bore assumes a standard AGMA interference fit with a square keyway. Larger bores are available using rectangular keys.
NOTE: The AGS disc coupling is used on 4 bearing systems such as motor to pump applications where short DBSEs and drop-out features are required.

Couplings brochure US

5/12/04

11:56 AM

Page 11

AUTOFLEX DISC COUPLINGS


SERIES AG (DOUBLE FLEX - DROP OUT SPACER)

Standard
Hub

Max Bore

C1

AG - 4 Link
Drop Out Spacer Coupling

C2

C3

Extended
Hub

Large
Hub

AG - 6 Link
Drop Out Spacer Coupling

Technical Details
Coupling
Size - Links

Rating
HP/100 rpm

163 - 4
200 - 4
163 - 6
200 - 6
275 - 6
300 - 6
350 - 6
450 - 6
500 - 6
550 - 6
600 - 6
675 - 6

1.5
2.7
2.1
4.9
9.8
18
31
46
67
98
120
180

Cont.
(in.lbs)

Torque Rating
Peak
(in.lbs)

Unbal.
(rpm)

Maximum Speed
Bal.
(rpm)

Weight
(lbs)

Weight per inch


of extra DBSE
(lb/in)

Inertia
(lb.in2)

Inertia per inch


of extra DBSE
(lb.in2/in)

974
1,680
1,330
3,100
6,200
11,500
19,500
29,200
42,500
62,000
77,900
115,000

1,950
3,360
2,390
5,490
11,000
23,000
38,900
58,400
85,000
124,000
156,000
230,000

8,900
8,000
9,100
7,800
7,100
6,400
5,700
5,200
4,800
4,400
4,200
3,900

21,000
19,000
24,000
19,000
16,000
14,000
12,000
10,000
9,100
8,200
7,400
6,500

7.67
12.4
7.17
14.0
21.1
32.2
54.0
80.8
111.7
157.0
206.9
288.5

0.313
0.406
0.258
0.367
0.752
0.644
1.00
1.30
1.74
1.72
1.73
2.31

12.7
27.8
12
38
85
164
381
773
1,326
2,337
3,755
6,824

0.25
0.40
0.13
0.39
1.38
1.34
3.19
4.93
8.64
13.52
16.62
27.36

Misalignment

Axial
(in)

Parallel
(in)

0.059
0.075
0.030
0.038
0.044
0.052
0.062
0.070
0.080
0.090
0.098
0.114

0.024
0.028
0.013
0.017
0.017
0.019
0.022
0.026
0.029
0.031
0.035
0.037

1) Weight and inertias are calculated using maximum bored standard hubs and minimum DBSE.
2) Maximum Unbalanced Speeds are based on AGMA 9000-C90 Class 9 with min DBSE and max interference bored couplings with standard hubs.
3) Maximum Parallel Offset is based on a minimum DBSE ( 1/2 Deg. Angular misalignment per disc pack, 1 Deg for 4 links).

Dimensional Details
Coupling
Size - Links

163 - 4
200 - 4
163 - 6
200 - 6
275 - 6
300 - 6
350 - 6
450 - 6
500 - 6
550 - 6
600 - 6
675 - 6

Maximum Bore
Std. & Ext. Hub
(in)
1 5/8
2
1 5/8
2
2 3/4
3
3 1/2
4 1/2
5
5 1/2
6
6 3/4

Large Hub
(in)
2
2
2
2
3
4

3/8
3/4
1/2
7/8
3/4
3/8
5
5 5/8
-

C1

C2

C3

Min DBSE
(in)

(in)

(in)

(in)

(in)

(in)

2.76
3.35
3.15
3.94
3.94
4.49
5.16
5.98
6.65
7.28
8.27
8.78

3.59
4.16
3.50
4.33
5.24
5.98
7.09
8.07
9.06
10.12
11.10
12.80

1.31
1.56
1.44
1.81
2.31
2.56
2.95
3.54
3.74
4.33
4.72
5.12

1.69
2.06
2.00
2.50
3.00
3.25
3.75
4.38
5.00
5.38
6.00
6.25

1.62
1.81
1.44
1.81
2.31
2.56
2.95
3.54
3.74
4.33
4.72
5.12

2.31
2.81
2.27
2.87
3.85
4.24
4.92
6.30
6.90
7.87
8.49
9.47

Stock DBSE ("A") Dimension


3 1/2

4 3/8

(in)
5

4) Maximum Bore assumes a standard AGMA interference fit with a square keyway. Larger bores are available using rectangular keys.
5) Bolted tube spacers are available upon request.

10

NOTE: The AG Disc Coupling is used on 4 bearing systems, such as API 610 motor to pump applications and where Drop Out Transmission Units are required.

Couplings brochure US

5/12/04

11:56 AM

Page 12

AUTOFLEX DISC COUPLINGS


SERIES AG (DOUBLE FLEX - DROP OUT SPACER)
C2

Large
Hub

D2

Standard
Hub

D1

B1

B2

C1

AG - 8 Link
Drop Out Spacer Coupling

Technical Details
Coupling
Size - Links

Rating
HP/100 rpm

363 - 8
413 - 8
475 - 8
519 - 8
575 - 8
613 - 8
650 - 8
750 - 8
775 - 8
850 - 8
1000 - 8
1200 - 8
1400 - 8

47
72
100
150
200
270
350
400
500
620
1,000
1,600
2,800

Torque Rating
Cont.
(in.lbs)

Peak
(in.lbs)

29,800
59,700
45,400
90,700
65,800
132,000
91,800
184,000
125,000
250,000
168,000
336,000
221,000
443,000
254,000
507,000
318,000
635,000
391,000
783,000
641,000 1,280,000
1,030,000 2,060,000
1,770,000 3,540,000

Maximum Speed

Unbal.
(rpm)

Bal.
(rpm)

Weight
(lbs)

6,100
5,500
5,100
4,600
4,300
4,100
3,800
3,700
3,500
3,400
3,000
2,700
2,400

12,800
11,300
10,000
9,000
8,200
7,500
7,200
6,400
6,000
5,600
4,700
4,000
3,400

40.81
61.89
90.54
131.8
179.2
224.6
312.1
363.9
438.6
534.0
888.0
1438.0
2413.0

Weight per inch


of extra DBSE
(lb/in)

Inertia
(lb.in2)

Inertia per inch


of extra DBSE
(lb.in2/in)

0.58
0.75
0.94
1.22
1.47
1.83
2.42
2.28
2.74
3.08
4.14
5.87
8.44

264.7
524.2
978
1,781
2,965
4,370
6,731
9,837
13,390
18,690
44,200
97,410
229,800

1.98
3.39
5.58
8.72
13.0
19.4
26.3
33.2
45.8
59.0
118
224
445

Misalignment

Axial
(in)

Parallel
(in)

0.136
0.155
0.174
0.193
0.213
0.232
0.240
0.273
0.292
0.312
0.371
0.432
0.514

0.013
0.015
0.017
0.019
0.021
0.022
0.026
0.025
0.028
0.029
0.033
0.040
0.048

1) Weight and inertias are calculated using maximum bored standard hubs and minimum DBSE.
2) Maximum Unbalanced Speeds are based on AGMA 9000-C90 Class 9 with min DBSE and max interference bored couplings with standard hubs.
3) Maximum Parallel Offset is based on a minimum DBSE (1/3 Deg. Angular misalignment per disc pack).

Dimensional Details
Coupling
Size - Links

363 - 8
413 - 8
475 - 8
519 - 8
575 - 8
613 - 8
650 - 8
750 - 8
775 - 8
850 - 8
1000 - 8
1200 - 8
1400 - 8

B2

Large Hub
(in)

A
Min DBSE
(in)

B1

Std. Hub
(in)

Maximum Bore

(in)

3 5/8
4 1/8
4 3/4
5 3/16
5 3/4
6 1/8
6 1/2
7 1/2
7 3/4
8 1/2
10
12
14

4 3/4
5 3/16
5 3/4
6 1/2
7 1/2
7 3/4
-

4.88
5.59
6.26
7.09
7.72
8.35
9.69
9.37
10.31
10.79
12.48
14.76
17.64

6.73
7.68
8.62
9.57
10.55
11.54
12.20
13.54
14.49
15.47
18.27
21.18
25.20

(in)

C1
Std. Hub
(in)

C2
Large Hub
(in)

D1
Std. Hub
(in)

D2
Large Hub
(in)

8.62
9.57
10.55
12.20
13.54
14.49
-

2.99
3.43
3.94
4.38
4.91
5.20
6.64
6.30
6.55
7.12
8.41
10.05
11.91

3.94
4.38
4.91
6.64
6.30
6.55
-

5.20
5.91
6.81
7.36
8.31
8.74
9.29
10.71
11.18
12.13
14.06
16.93
20.28

6.81
7.36
8.31
9.29
10.71
11.18
-

4) Maximum Bore assumes a standard AGMA interference fit with a square keyway. Larger bores are available using rectangular keys.
NOTE: The AG Disc Coupling is used on 4 bearing systems, such as API 610 motor to pump applications or where high power and Drop Out Transmission
Units are required

11

Couplings brochure US

5/12/04

11:56 AM

Page 13

AUTOFLEX DISC COUPLINGS


SERIES RX & MT
The advanced features of the Autoflex Disc couplings are now
available as a Drop-In upgrade for your existing Thomas Series 71TM
or Metastream T-SeriesTM Couplings.
The Drop-In Advantage
No need for expensive hub removal or machining as you keep your
existing hubs.
Locates on existing hub pilots for accurate run-out and balance.
Retains original shaft separation.

'A' Minimum DBSE

C1

Standard
Hub

Max Bore

SERIES RX

C2

C3

Extended
Hub

Large
Hub

Max Bore

The Autoflex Advantage


Bolted spacer option offers quick turnaround for non standard DBSEs
Unique locking feature for jig-free dynamic balancing of
transmission unit & hubs

RX 4 & 6 - Link
"Drop-In" for Thomas Series 71

Technical Details
Coupling

Thomas

Rating

Size - Links

Series 71

HP/100 rpm

Cont.
(in.lbs)

Torque Rating
Peak
(in.lbs)

Maximum Speed
Unbal.
(rpm)

Bal.
(rpm)

Weight
(lbs)

Weight per inch


of extra DBSE
(lb/in)

Inertia
(lb.in2)

Inertia per inch


of extra DBSE
(lb.in2/in)

150 - 4
175 - 4
225 - 6
300 - 6
350 - 6
375 - 6

150
175
225
300
350
375

1.5
2.7
4.9
18
31
31

974
1,680
3,100
11,500
19,500
19,500

1,950
3,360
5,490
23,000
38,900
38,900

8,900
8,000
6,300
5,500
4,900
4,700

21,000
19,000
17,000
14,000
12,000
11,000

7.7
12.4
18.5
33.2
53.9
65.3

0.31
0.41
0.37
0.64
1.00
1.00

12.7
27.8
58.2
163
367
507

0.25
0.40
0.39
1.34
3.19
3.19

1) Weight and inertias are calculated using maximum bored standard hubs and minimum DBSE.
2) Maximum Unbalanced Speeds are based on AGMA 9000-C90 Class 9 with min DBSE and max interference bored couplings with standard hubs.
3) Maximum Parallel Offset is based on a minimum DBSE ( 1/2 Deg. Angular misalignment per disc pack, 1 Deg for 4 links).

Dimensional Details
Coupling
Size - Links

150 - 4
175 - 4
225 - 6
300 - 6
350 - 6
375 - 6

Thomas
Series 71

150
175
225
300
350
375

C1

C2

C3

Large Hub
(in)

A
Min DBSE
(in)

Std. & Ext.


Hub (in)

Maximum Bore

(in)

(in)

(in)

(in)

(in)

1 1/2
1 7/8
2 1/4
3
3 1/2
3 3/4

2 3/8
2 3/4
3 1/4
4
4 1/2
5

2.76
3.35
3.94
4.49
5.16
5.16

3.5
4.07
4.82
5.85
6.63
7.50

1.31
1.56
2.00
2.62
3.12
3.25

1.69
2.06
2.50
3.25
3.75
4.00

1.62
1.81
2.06
2.75
3.00
3.25

2.31
2.81
3.34
4.44
5.25
5.66

4) Maximum Bore assumes a standard AGMA interference fit with a square keyway. Larger bores are available using rectangular keys.
5) Thomas Series 71 is a registered Trade Mark of Rexnord Industries Inc.
6) Metastream T-Series is a registered Trade Mark of John Crane Inc.

12

NOTE: When ordering please advise if a Transmission Unit or coupling complete with hubs is required.

Misalignment

Axial
(in)

Parallel
(in)

0.059
0.075
0.040
0.055
0.065
0.065

0.020
0.030
0.017
0.019
0.022
0.022

Couplings brochure US

5/12/04

11:56 AM

Page 14

AUTOFLEX DISC COUPLINGS


SERIES MT
A

C2

Large
Hub

Standard
Hub

Max Bore

C1

MT - 6 Link
"Drop-In" for Metastream "T" Series

Technical Details
Coupling Metastream Rating
Size - Links T series HP/100 rpm

0013 - 6
0033 - 6
0075 - 6
0135 - 6
0230 - 6
0350 - 6
0500 - 6
0740 - 6
0930 - 6
1400 - 6

TSCS 0013
TSCS 0033
TSCS 0075
TSCS 0135
TSCS 0230
TSCS 0350
TSCS 0500
TSCS 0740
TSCS 0930
TSCS 1400

2.1
4.9
10
18
31
46
67
98
120
180

Cont.
(in.lbs)

Torque Rating
Peak
(in.lbs)

Maximum Speed
Unbal.
(rpm)

Bal.
(rpm)

Weight
(lbs)

Weight per inch


of extra DBSE
(lb/in)

Inertia
(lb.in2)

Inertia per inch


of extra DBSE
(lb.in2/in)

Axial
(in)

Parallel
(in)

1,330
3,100
6,200
11,500
19,500
29,200
42,500
62,000
77,900
115,000

2,390
5,490
11,000
23,000
38,900
58,400
85,000
124,000
156,000
230,000

9,100
7,800
7,100
6,400
5,700
5,200
4,800
4,400
4,200
3,900

24,000
19,000
16,000
14,000
12,000
10,000
9,100
8,200
7,400
6,500

7.57
14.3
20.6
32
54
81
112
157
207
289

0.26
0.37
0.75
0.64
1.00
1.30
1.74
1.72
1.73
2.31

12.3
37.2
80.0
164
381
773
1,326
2,337
3,755
6,824

0.13
0.39
1.38
1.34
3.19
4.93
8.64
13.52
16.62
27.36

0.03
0.04
0.04
0.05
0.06
0.07
0.08
0.09
0.10
0.11

0.01
0.02
0.02
0.02
0.02
0.03
0.03
0.03
0.04
0.04

Misalignment

1) Weight and inertias are calculated using maximum bored standard hubs and minimum DBSE.
2) Maximum Unbalanced Speeds are based on AGMA 9000-C90 Class 9 with min DBSE and max interference bored couplings with standard hubs.
3) Maximum Parallel Offset is based on a minimum DBSE ( 1/2 Deg. Angular misalignment per disc pack).

Dimensional Details
Coupling
Size - Links

0013 - 6
0033 - 6
0075 - 6
0135 - 6
0230 - 6
0350 - 6
0500 - 6
0740 - 6
0930 - 6
1400 - 6

Metastream
T Series

TSCS 0013
TSCS 0033
TSCS 0075
TSCS 0135
TSCS 0230
TSCS 0350
TSCS 0500
TSCS 0740
TSCS 0930
TSCS 1400

C1

C2

Large Hub
(in)

A
Min DBSE
(in)

Std. Hub
(in)

Maximum Bore

(in)

(in)

(in)

(in)

1 3/8
1 3/4
2 1/4
3
3 1/2
4 1/2
5
5 1/2
6
6 3/4

2
2 3/4
3 3/8
4 3/8
5
5 5/8
-

3.15
3.94
3.94
4.49
5.16
5.98
6.65
7.28
8.27
8.78

3.50
4.33
5.24
5.98
7.09
8.07
9.06
10.12
11.10
12.80

1.44
1.81
2.31
2.56
2.95
3.54
3.74
4.33
4.72
5.12

1.44
1.81
2.31
2.56
2.95
3.54
-

1.96
2.64
3.46
4.24
4.92
6.30
6.90
7.87
8.49
9.47

2) Metastream T Series is a registered Trade Mark of John Crane Inc.


3) Socket head cap screws supplied with every Transmission Unit.
4) Maximum Bore assumes a standard AGMA interference fit with a square keyway. Larger bores are available using rectangular keys.
NOTE: When ordering please advise if a Transmission Unit or coupling complete with hubs is required.
"Drop-in" for Metastream TSKS (Metric Version) can be supplied on request consult Autogard.

13

Couplings brochure US

5/12/04

11:56 AM

Page 15

AUTOFLEX DISC COUPLINGS


SERIES CCA - CLOSE COUPLED AXIAL SPLIT
The Autoflex CCA is offered in both a six and eight link disc design.
The six link is suitable for light to medium duty applications and is often
used when replacing the Thomas DBZ.

The coupling can be installed with hubs reversed as shown offering the
maximum flexibility in DBSE selection. The coupling has been designed
to allow the user to replace disc packs without moving the driving or the
driven equipment. Simply remove the axial split spacer and remove the
disc pack from between the hub faces.

The CCA eight-link coupling has been designed for heavy-duty


applications and is often offered when replacing out gear or grid
style couplings.

The CCA has been designed to meet AGMA 8-balance classification.


Dynamic Balancing is offered which will increase the balance to an
AGMA class 9.

The Autoflex CCA is comprised of two coupling hubs, two guard rings,
two disc packs and one axial split spacer. The axial split spacer is piloted
to the guard ring to provide a good balance characteristic.

Refer to the Autoflex CCR for higher speed requirements.

SERIES CCA - 6 LINK (MEDIUM DUTY)


Technical Details
Coupling
Size - Links

Rating
HP/100 rpm

125 - 6
169 - 6
206 - 6
225 - 6
269 - 6
331 - 6
369 - 6
419 - 6
463 - 6
544 - 6

2.1
4.9
9.8
18
31
46
67
98
120
180

Torque Rating

Maximum Speed

Misalignment

Cont.
(in.lbs)

Peak
(in.lbs)

Unbal.
(rpm)

Bal.
(rpm)

Weight
(lbs)

Inertia
(lb/in2)

Axial
(in)

Parallel
(in)

1,330
3,100
6,200
11,500
19,500
29,200
42,500
62,000
77,900
11,5000

2390
5490
11,000
23,000
38,900
58,400
85,000
124,000
156,000
230,000

6,300
5,300
4,800
4,100
3,600
3,300
3,000
2,700
2,600
2,400

10,800
9,000
7,800
7,000
6,200
5,500
5,100
4,700
4,300
3,900

4.36
8.71
13.1
24.6
28.1
38.9
56.4
83.8
116
151

6.55
21.4
45.9
113
155
250
484
893
1,565
2,439

0.030
0.038
0.044
0.052
0.062
0.070
0.080
0.090
0.098
0.114

0.026
0.033
0.037
0.047
0.054
0.061
0.071
0.078
0.085
0.093

1) Weights and Inertias are calcualted using maximum bored hubs.


2) Maximum Unbalanced Speeds are based on AGMA 9000-C90 Class 9 with min DBSE and max interference bored coupling hubs.
3) Maximum Parallel Offset is based on a minimum DBSE ( 1/2 Deg. Angular misalignment per disc pack).

Dimensional Details
Coupling
Size - Links

125 - 6
169 - 6
206 - 6
225 - 6
269 - 6
331 - 6
369 - 6
419 - 6
463 - 6
544 - 6

A1
Min DBSE
(in)

A2
Rev Hub
(in)

E1

E2

Maximum
Bore (in)

(in)

(in)

(in)

(in)

(in)

1 1/4
1 11/16
2 1/16
2 1/4
2 11/16
3 5/16
3 11/16
4 3/16
4 5/8
5 7/16

0.12
0.12
0.12
0.20
0.24
0.24
0.28
0.31
0.35
0.39

2.32
2.64
2.95
3.50
3.86
4.21
4.57

3.35
4.25
5.04
5.83
6.85
7.87
8.78
9.84
10.75
12.36

1.46
1.81
2.05
2.60
2.95
3.35
3.94
4.33
4.72
5.12

1.76
2.36
2.95
3.11
3.80
4.66
5.19
5.88
6.55
7.62

3.03
3.74
4.21
6.02
6.85
7.72
9.09
10.00
10.91
11.81

7.83
8.90
10.04
11.85
13.03
14.21
15.39

4) Maximum Bore assumes a standard AGMA interference fit with a square keyway. Larger bores are available using rectangular keys.
5) Thomas DBZ is a registered Trade Mark of Rexnord Industries Inc.

14

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Page 16

AUTOFLEX DISC COUPLINGS


SERIES CCA - CLOSE COUPLED AXIAL SPLIT

E1

E2
A1
C

A2

Max Bore

Max Bore

CCA 6 & 8 - Link Couplings

CCA - 8 LINK (HEAVY DUTY)


Technical Details
Coupling
Size - Links

Rating
HP/100 rpm

425 - 8
463 - 8
488 - 8
550 - 8
588 - 8
625 - 8
750 - 8
875 - 8
1050 - 8

200
270
350
400
500
620
1,000
1,600
2,800

Torque Rating

Maximum Speed

Misalignment

Cont.
(in.lbs)

Peak
(in.lbs)

Unbal.
(rpm)

Bal.
(rpm)

Weight
(lbs)

Inertia
(lb.in2)

Axial
(in)

Parallel
(in)

125,000
168,000
221,000
254,000
318,000
391,000
641,000
1,030,000
1,770,000

250,000
336,000
443,000
507,000
635,000
783,000
1,280,000
2,060,000
3,540,000

2,700
2,500
2,400
2,300
2,100
2,000
1,800
1,600
1,400

4,500
4,200
4,100
3,700
3,600
3,400
2,900
2,600
2,300

128
166
193
255
317
381
634
1,010
1,730

1,827
2,812
3,520
5,936
8,444
11,500
27,500
59,000
144,000

0.213
0.232
0.240
0.273
0.292
0.312
0.371
0.432
0.514

0.055
0.059
0.063
0.066
0.072
0.076
0.087
0.102
0.122

1) Weight and inertias are calculated using maximum bored standard hubs and minimum DBSE.
2) Maximum Unbalanced Speeds are based on AGMA 9000-C90 Class 9 with min DBSE and max interference bored coupling hubs.
3) Maximum Parallel offset is based on a minimum DBSE (1/3 Deg. Angular misalignment per disc pack).

Dimensional Details
Coupling
Size - Links

425 - 8
463 - 8
488 - 8
550 - 8
588 - 8
625 - 8
750 - 8
875 - 8
1050 - 8

A1
Min DBSE
(in)

A2
Rev Hub
(in)

E1

E2

Maximum
Bore (in)

(in)

(in)

(in)

(in)

(in)

4 1/4
4 5/8
4 7/8
5 1/2
5 7/8
6 1/4
7 1/2
8 3/4
10 1/2

0.43
0.47
0.47
0.51
0.55
0.59
0.63
0.67
0.75

4.17
4.53
4.69
5.00
5.43
5.75
6.57
7.64
9.06

10.16
11.06
11.50
12.99
13.90
14.84
17.68
20.55
24.49

4.53
4.92
5.20
5.47
5.94
6.30
7.24
8.54
10.20

6.11
6.69
6.87
7.84
8.39
8.98
10.74
12.51
14.94

9.49
10.31
10.87
11.46
12.44
13.19
15.12
17.76
21.14

13.74
14.92
15.63
16.54
17.99
19.02
21.89
25.71
30.63

4) Maximum Bore assumes a standard AGMA interference fit with a square keyway. Larger bores are available using rectangular keys.

15

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Page 17

AUTOFLEX DISC COUPLINGS


SERIES CCR - CLOSE COUPLED RADIAL SPLIT
The Autoflex CCR is offered in both a six and eight link disc design.
The six-link design is suitable for medium duty high-speed applications.
The CCR eight-link coupling has been designed for heavy-duty highspeed applications and is often offered when replacing out high
performance gear couplings. This allows for easy conversion between
lubricated couplings to a non-lubricated, zero maintenance disc style
coupling.

The CCR has been designed to meet AGMA class 9 as manufactured and
can be balanced to meet the AGMA class 11 or API 610 8th edition
requirements.
The coupling can be installed with hubs reversed, offering the maximum
flexibility in DBSE selection. The coupling has been designed with
scalloped discs making one of the most flexible couplings available
today. In addition, the coupling comes with overload collars, which
protects the coupling from high peak loads.

The Autoflex CCR is comprised of two coupling hubs, two guard rings
and two disc packs. The radial split guard rings are piloted ensuring the
highest level of balance.

Refer to the Autoflex CCA for lower speed requirements.

CCR - 6 LINK (MEDIUM DUTY)


Technical Details
Coupling
Size - Links

Rating
HP/100 rpm

113 - 6
163 - 6
225 - 6
231 - 6
281 - 6
325 - 6
363 - 6
413 - 6
450 - 6
544 - 6

2.1
4.9
9.8
18
31
46
67
98
120
180

Torque Rating

Maximum Speed

Misalignment

Peak
(in.lbs)

Unbal.
(rpm)

Bal.
(rpm)

Weight
(lbs)

Inertia
(lb.in2)

Axial
(in)

Parallel
(in)

1,330
3,100
6,200
11,500
19,500
29,200
42,500
61,200
77,900
115,000

2,390
5,490
11,000
23,000
38,900
58,400
85,000
124,000
156,000
230,000

9,500
8,300
7,400
6,900
6,200
5,600
5,200
4,900
4,500
4,100

18,000
15,000
13,000
11,000
9,600
8,300
7,300
6,800
6,000
5,400

5.91
10.4
17.2
23.3
37.1
56.1
79.6
104
145
214

13.7
33.6
74.4
139
290
580
1,040
1,690
2,900
5,300

0.030
0.038
0.044
0.052
0.062
0.070
0.080
0.090
0.098
0.114

0.016
0.017
0.020
0.021
0.025
0.029
0.032
0.036
0.041
0.051

1) Weights and Inertias are calcualted using maximum bored hubs.


2) Maximum Unbalanced Speeds are based on AGMA 9000-C90 Class 9 with min DBSE and max interference bored coupling hubs.
3) Maximum Parallel Offset is based on a minimum DBSE ( 1/2 Deg. Angular misalignment per disc pack).

Dimensional Details
Coupling

Size - Links

Maximum
Bore
(in)

A1
Min
(in)

1 1/8
1 5/8
2 1/4
2 5/16
2 13/16
3 1/4
3 5/8
4 1/8
4 1/2
5 7/16

0.12
0.12
0.12
0.12
0.12
0.12
0.12
0.12
0.12
0.12

113 - 6
163 - 6
225 - 6
231 - 6
281 - 6
325 - 6
363 - 6
413 - 6
450 - 6
544 - 6

DBSE
A2
A3
1 Hub Rev 2 Hubs Rev
(in)
(in)
1.12
1.19
0.99
0.97
1.12
1.30
1.45
1.65
1.93
2.47

2.12
2.27
1.87
1.82
2.13
2.48
2.79
3.18
3.75
4.82

(in)

(in)

4.65
5.51
6.42
7.48
8.58
10.00
11.26
12.20
13.78
15.43

1.38
1.57
2.17
2.36
2.76
3.15
3.54
3.94
4.33
5.12

E1

E2

E3

(in)

(in)

(in)

(in)

1.59
2.32
3.31
3.27
3.94
4.61
5.16
5.83
6.50
7.60

2.87
3.27
4.45
4.84
5.63
6.42
7.20
7.99
8.78
10.35

3.88
4.34
5.32
5.69
6.64
7.60
8.54
9.52
10.60
12.71

4.88
5.42
6.20
6.54
7.64
8.78
9.88
11.05
12.41
15.06

4) Maximum Bore assumes a standard AGMA interference fit with a square keyway. Larger bores are available using rectangular keys.

16

Cont.
(in.lbs)

Couplings brochure US

5/12/04

11:56 AM

Page 18

AUTOFLEX DISC COUPLINGS


SERIES CCR - CLOSE COUPLED RADIAL SPLIT
E1
A1

E3

A2

A3

Max Bore

E2

CCR 6 & 8 - Link Couplings

CCR - 8 LINK (HEAVY DUTY)


Technical Details
Coupling
Size - Links

Rating
HP/100 rpm

269 - 8
313 - 8
350 - 8
394 - 8
431 - 8
475 - 8
488 - 8
550 - 8
588 - 8
625 - 8
750 - 8
875 - 8
1050 - 8

47
72
100
150
200
270
350
400
500
620
1,000
1,600
2,800

Torque Rating

Maximum Speed

Misalignment

Cont.
(in.lbs)

Peak
(in.lbs)

Unbal.
(rpm)

Bal.
(rpm)

Weight
(lbs)

Inertia
(lb.in2)

Axial
(in)

Parallel
(in)

29,800
45,400
65,800
91,800
125,000
168,000
221,000
254,000
318,000
391,000
641,000
1,030,000
1,770,000

59,700
90,700
132,000
184,000
250,000
336,000
443,000
507,000
635,000
783,000
1,280,000
2,060,000
3,540,000

6,200
5,700
5,200
4,900
4,500
4,300
4,000
3,900
3,700
3,500
3,100
2,800
2,500

9,700
8,600
7,800
7,100
6,400
5,900
5,600
5,100
4,800
4,500
3,800
3,300
2,800

37.1
55.0
77.1
105
143
187
236
292
364
441
708
1,120
1,850

268
511
876
1,470
2,430
3,780
5,340
7,970
11,400
15,800
35,100
74,600
173,000

0.136
0.155
0.174
0.193
0.213
0.232
0.240
0.273
0.292
0.312
0.371
0.432
0.514

0.017
0.020
0.022
0.024
0.027
0.029
0.028
0.037
0.039
0.043
0.051
0.061
0.069

1) Weights and Inertias are calcualted using maximum bored hubs.


2) Maximum Unbalanced Speeds are based on AGMA 9000-C90 Class 9 with min DBSE and max interference bored coupling hubs.
3) Maximum Parallel Offset is based on a minimum DBSE ( 1/3 Deg. Angular misalignment per disc pack).

Dimensional Details
Coupling
Size - Links

269 - 8
313 - 8
350 - 8
394 - 8
431 - 8
475 - 8
488 - 8
550 - 8
588 - 8
625 - 8
750 - 8
875 - 8
1050 - 8

E1

E2

E3

Maximum
Bore
(in)

A1
Min
(in)

DBSE
A2
1 Hub Rev
(in)

A3
2 Hubs Rev
(in)

(in)

(in)

(in)

(in)

(in)

(in)

2 11/16
3 1/8
3 1/2
3 15/16
4 5/16
4 3/4
4 7/8
5 1/2
5 7/8
6 1/4
7 1/2
8 3/4
10 1/2

0.16
0.16
0.20
0.20
0.24
0.24
0.24
0.28
0.31
0.31
0.39
0.47
0.55

1.22
1.34
1.54
1.61
1.81
1.97
1.85
2.64
2.76
3.07
3.62
4.25
4.72

2.28
2.52
2.87
3.03
3.39
3.70
3.46
5.00
5.20
5.83
6.85
8.03
8.90

8.54
9.65
10.59
11.69
12.99
13.98
14.80
16.14
17.40
18.39
21.65
25.28
29.29

2.76
3.15
3.54
3.94
4.33
4.72
4.92
5.71
6.10
6.50
7.68
9.06
10.63

3.86
4.45
5.00
5.55
6.14
6.73
6.89
7.91
8.46
9.02
10.79
12.56
15.00

5.67
6.46
7.28
8.07
8.90
9.69
10.08
11.69
12.52
13.31
15.75
18.58
21.81

6.73
7.64
8.62
9.49
10.47
11.42
11.69
14.06
14.96
16.06
18.98
22.36
25.98

7.80
8.82
9.96
10.91
12.05
13.15
13.31
16.42
17.40
18.82
22.20
26.14
30.16

4) Maximum Bore assumes a standard AGMA interference fit with a square keyway. Larger bores are available using rectangular keys.

17

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Page 19

AUTOFLEX DISC COUPLINGS


SERIES SF (SINGLE FLEX)
The Autoflex SF coupling has been designed for medium and high duty
applications. The coupling has been specifically designed for three bearing
systems, which only require angular and axial misalignment capacity.

The coupling consists of three parts, two hubs and a disc pack.
The SF couplings use scalloped discs, which provide higher flexibility and
ensures lower reaction forces on the driving and driven equipment.

The coupling is offered with four, six and eight link discs. The four and six
link couplings have been optimized for medium duty application.
The eight-link design offers higher torque capacities within a given diameter.

The six and eight-link coupling also utilize overload collars to protect the
coupling from high transient torques.

B
D

B
D
Max Bore

SF - 4 Link Coupling

SF - 6 Link Coupling

Technical Details
Coupling
Size - Links

Rating
HP/100 rpm

156 - 4
188 - 4
150 - 6
200 - 6
256 - 6
269 - 6
319 - 6
375 - 6
419 - 6
475 - 6
525 - 6
613 - 6

1.5
2.7
2.1
4.9
9.8
18
31
46
67
98
120
180

Torque Rating

Maximum Speed

Inertia
(lb.in2)

Max. Axial
Misalignment
(in)

2.76
6.70
3.78
13.1
32.0
56.5
129
259
452
787
1,283
2,453

0.030
0.037
0.015
0.019
0.022
0.026
0.031
0.035
0.040
0.045
0.049
0.057

Cont.
(in.lbs)

Peak
(in.lbs)

Unbal.
(rpm)

Bal.
(rpm)

Weight
(lbs)

974
1,680
1,330
3,100
6,200
11,500
19,500
29,200
42,500
62,000
77,900
115,000

1,950
3,360
2,390
5,490
11,000
23,000
38,900
58,400
85,000
124,000
156,000
230,000

11,700
10,400
11,600
9,600
8,500
7,900
7,000
6,400
5,900
5,500
5,100
4,700

21,000
19,000
12,800
11,300
10,000
9,000
7,500
7,200
6,400
6,000
5,600
4,700

2.35
4.04
2.47
5.67
9.41
13.2
21.6
33.2
45.4
64.5
86.0
123

1) Weights and Inertias are calcualted using maximum bored hubs.


2) Maximum Unbalanced Speeds are based on AGMA 9000-C90 Class 9 with min DBSE and max interference bored coupling hubs.

Dimensional Details
Coupling
Size - Links

156 - 4
188 - 4
150 - 6
200 - 6
256 - 6
269 - 6
319 - 6
375 - 6
419 - 6
475 - 6
525 - 6
613 - 6

18

Maximum
Bore
(in)
1 9/16
1 7/8
1 1/2
2
2 9/16
2 11/16
3 3/16
3 3/4
4 3/16
4 3/4
5 1/4
6 1/8

A
DBSE
(in)

(in)

(in)

(in)

0.25
0.32
0.29
0.37
0.37
0.37
0.38
0.44
0.59
0.62
0.65
0.76

3.50
4.07
3.50
4.33
5.24
5.98
7.09
8.07
9.06
10.12
11.10
12.80

1.31
1.56
1.44
1.81
2.26
2.56
2.95
3.54
3.74
4.33
4.72
5.12

2.23
2.64
2.09
2.78
3.58
3.78
4.49
5.28
5.91
6.65
7.40
8.58

3) Maximum Bore assumes a standard AGMA interference fit with a square keyway. Larger bores are available using rectangular keys.
NOTE: The SF Coupling is used on 3 bearing systems, and only accepts angular and axial misalignment. Do not use where offset misalignment is needed.

Couplings brochure US

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Page 20

AUTOFLEX DISC COUPLINGS


SERIES SF (SINGLE FLEX)
A

Max Bore

SF - 8 Link Couplings

Technical Details
Coupling
Size - Links

Rating
HP/100 rpm

313 - 8
350 - 8
400 - 8
450 - 8
488 - 8
538 - 8
550 - 8
638 - 8
675 - 8
725 - 8
850 - 8
1000 - 8
1175 - 8

47
72
100
150
200
270
350
400
500
620
1,000
1,600
2,800

Cont.
(in.lbs)

Torque Rating
Peak
(in.lbs)

Unbal.
(rpm)

Maximum Speed
Bal.
(rpm)

Weight
(lbs)

Inertia
(lb.in2)

Max. Axial
Misalignment
(in)

29,800
45,400
65,800
91,800
125,000
168,000
221,000
254,000
318,000
391,000
641,000
1,030,000
1,770,000

59,700
90,700
132,000
184,000
250,000
336,000
443,000
507,000
635,000
783,000
1,280,000
2,060,000
3,540,000

7,200
6,400
5,900
5,500
5,200
4,900
4,600
4,300
4,100
3,900
3,500
3,200
2,800

12,800
11,300
10,000
9,000
8,200
7,500
7,200
6,400
6,000
5,600
4,700
4,000
3,400

20.0
31.5
44.8
61.7
81.4
106
135
175
214
271
454
686
1,200

111
222
403
687
1,100
1,730
2,460
3,860
5,430
7,760
18,000
37,250
90,900

0.068
0.077
0.087
0.097
0.106
0.116
0.120
0.136
0.146
0.156
0.186
0.216
0.257

1) Weights and Inertias are calcualted using maximum bored hubs.


2) Maximum Unbalanced Speeds are based on AGMA 9000-C90 Class 9 with min DBSE and max interference bored coupling hubs.

Dimensional Details
Coupling
Size - Links

313 - 8
350 - 8
400 - 8
450 - 8
488 - 8
538 - 8
550 - 8
638 - 8
675 - 8
725 - 8
850 - 8
1000 - 8
1175 - 8

A
DBSE
(in)

Maximum
Bore (in)

(in)

(in)

(in)

3 1/8
3 1/2
4
4 1/2
4 7/8
5 3/8
5 1/2
6 3/8
6 3/4
7 1/4
8 1/2
10
11 3/4

0.51
0.57
0.64
0.70
0.76
0.83
0.82
0.93
0.99
1.06
1.19
1.33
1.53

6.73
7.68
8.62
9.57
10.55
11.54
12.20
13.54
14.49
15.47
18.27
21.18
25.20

2.56
3.15
3.54
3.94
4.13
4.53
5.12
5.71
6.10
6.89
8.46
9.25
11.81

4.45
5.04
5.71
6.34
6.97
7.64
7.91
9.06
9.57
10.35
12.28
14.21
16.81

3) Maximum Bore assumes a standard AGMA interference fit with a square keyway. Larger bores are available using rectangular keys.
NOTE: The SF Coupling is used on 3 bearing systems, and only accepts angular and axial misalignment. Do not use where offset misalignment is needed.

19

Couplings brochure US

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Page 21

AUTOFLEX DISC COUPLINGS


SERIES CT - COOLING TOWER COUPLINGS
The Autoflex CT has been designed specifically for cooling tower drives
with very long shaft separations. The drive shaft is made from a corrosion
resistant, lightweight composite fiber material. Composite fiber has been
proven to provide the optimum combination of stiffness in a lightweight
package.

The CT coupling can also be supplied with optional bolted on cartridges.


The major advantage of the bolted cartridge design is, the easy of repair
and replacement and the rationalization of spares.
Two cartridge packs can spare a number of couplings.

The coupling can be supplied in two styles,


CTES Economic Spacer arrangement.
CTAG Drop out spacer arrangement.

DBSE

D
Max Bore

CTES Coupling
(Economical Spacer Arrangement)

Technical Details
Coupling
Size - Tube Dia.

Rating
HP/100 rpm

250 - 3
250 - 6
263 - 3
263 - 6
313 - 4
313 - 8
363 - 4
363 - 8

9.8
9.8
18
18
31
31
35
46

Torque Rating
Cont.
(in.lbs)

Peak
(in.lbs)

Weight
at 36
DBSE (lbs)

6,200
6,200
11,500
11,500
19,500
19,500
22,100
29,200

11,000
11,000
23,000
23,000
38,900
38,900
43,800
58,400

17
26
24
33
38
59
56
77

Weight per
in. of extra
DBSE (lb/in)

Inertia
(lbs.in2)

Inertia per
in. of extra DBSE
(lbs.in2/in)

Axial
(in)

0.07
0.14
0.07
0.14
0.09
0.18
0.09
0.18

58
140
101
186
232
518
446
752

0.17
1.29
0.17
1.29
0.39
3.00
0.39
3.00

0.040
0.040
0.050
0.050
0.060
0.060
0.070
0.070

1) Torque values listed are for a service factor of 1.0. Typical service factor for cooling tower applications is 1.50.
2) Weight and inertias are calculated using maximum bored standard hubs and 36 in. DBSE.

Dimensional Details
Coupling
Size - Tube Dia.

250 - 3
250 - 6
263 - 3
263 - 6
313 - 4
313 - 8
363 - 4
363 - 8

Max. Bore
(in)
2
2
2
2
3
3
3
3

1/2
1/2
5/8
5/8
1/8
1/8
5/8
5/8

at 1500 rpm
(in)

Maximum DBSE

at 1800 rpm
(in)

(in)

(in)

(in)

(in)

127
175
127
175
147
208
147
208

116
160
116
160
134
190
134
190

5.24
5.24
5.98
5.98
7.09
7.09
8.07
8.07

2.26
2.26
2.56
2.56
2.95
2.95
3.54
3.54

3.58
3.58
3.78
3.78
4.49
4.49
5.28
5.28

3.25
6.25
3.25
6.25
4.25
8.25
4.25
8.25

3) Maximum Bore assumes a standard AGMA interference fit with a square keyway. Larger bores are available using rectangular keys.
4) Longer DBSE's are available - consult Autogard Engineering.

20

NOTE: Other sizes available - consult Autogard Engineering.


See opposite page for Oversize Tube Designs.

Misalignment
Offset per DBSE
Lgth (in/in)

0.009

Couplings brochure US

5/12/04

11:56 AM

Page 22

AUTOFLEX DISC COUPLINGS


SERIES CT - COOLING TOWER COUPLING

CTAG Coupling
(Drop out Spacer arrangement)

Optional Bolted Cartridge Assembly


Oversized Tube Design - for longer DBSEs

Technical Details
Coupling
Size - Tube Dia.

Rating
HP/100 rpm

275 - 3
275 - 6
300 - 3
300 - 6
350 - 4
350 - 8
450 - 4
450 - 8

9.8
9.8
18
18
31
31
35
46

Torque Rating

Cont.
(in.lbs)

Peak
(in.lbs)

6,200
6,200
11,500
11,500
19,500
19,500
22,100
29,200

11,000
11,000
23,000
23,000
38,900
38,900
43,800
58,400

Weight at 36
DBSE
(lbs)
24
33
35
44
57
79
84
105

Weight per
in. of extra
(lbs/in)

Inertia
(lb.in2)

Inertia per
in. of extra DBSE
(lbs.in2/in)

Axial
(in)

0.07
0.14
0.07
0.14
0.09
0.18
0.09
0.18

91
173
170
255
395
681
788
1094

0.17
1.29
0.17
1.29
0.39
3.00
0.39
3.00

0.040
0.040
0.050
0.050
0.060
0.060
0.070
0.070

Misalignment
Offset per DBSE
(in/in)

0.009

1) Torque values listed are for a service factor of 1.0. Typical service factor for cooling tower applications is 1.50.
2) Weight and inertias are calculated using maximum bored standard hubs and 36 in. DBSE.

Dimensional Details
Coupling
Size - Tube Dia.

250 - 3
250 - 6
263 - 3
263 - 6
313 - 4
313 - 8
363 - 4
363 - 8

Max. Bore
(in)
2
2
2
2
3
3
3
3

1/2
1/2
5/8
5/8
1/8
1/8
5/8
5/8

at 1500 rpm
(in)

Maximum DBSE

at 1800 rpm
(in)

(in)

(in)

(in)

(in)

127
175
127
175
147
208
147
208

116
160
116
160
134
190
134
190

5.24
5.24
5.98
5.98
7.09
7.09
8.07
8.07

2.26
2.26
2.56
2.56
2.95
2.95
3.54
3.54

3.85
3.85
4.24
4.24
4.92
4.92
6.30
6.30

3.25
6.25
3.25
6.25
4.25
8.25
4.25
8.25

3) Maximum Bore assumes a standard AGMA interference fit with a square keyway. Larger bores are available using rectangular keys.
4) Longer DBSE's are available - consult Autogard Engineering.
NOTE: Other sizes available - consult Autogard Engineering.

21

Couplings brochure US

5/12/04

11:56 AM

Page 23

AUTOFLEX DISC COUPLINGS


SERIES PMC - PAPER MACHINE COUPLING
The Autoflex PMC coupling has been designed as a non-lubricated,
maintenance free drop-in replacement for a standard AGMA floating shaft
gear coupling. The PMC flange has been designed to bolt up to the rigid
hubs using standard AGMA accessories.
Replacing the gear coupling with the PMC offers the following benefits,
Non lubricated, maintenance free coupling
Zero Backlash design
Superior balance characteristics which will not change over the life of
the equipment.

Overload collars provide protection against transient torques.


Scallop Discs offer higher flexibility and thus lower reaction forces on
the equipment
Superior performance in arduous environments.
The PMC is designed to fit on a floating shaft. In many situations, the
customer can modify their existing floating shafts to accommodate the
PMC coupling eliminating the cost of the shaft.

Distance Between Flange Faces (DBFF)


E

Max Bore

Distance Between Shaft Ends (DBSE)

8 - Link
Paper Machine Coupling

Technical Details
Coupling
Size - Links

AGMA
Gear Coupling
Size

Rating
HP/100 rpm

1900-8
2500-8
2870-8
4420-8
7240-8

3-1/2
4
4-1/2
5
5-1/2

270
350
400
620
1,000

Torque Rating

Misalignment

Cont.
(in.lbs)

Peak
(in.lbs)

Axial
(in)

Max. Angular
per Disc Pack

168,000
221,000
254,000
391,000
641,000

336,000
443,000
507,000
783,000
128,000

0.232
0.239
0.273
0.311
0.371

0.3
0.3
0.3
0.3
0.3

Dimensional Details
Coupling
Size - Links

Max. Bore 1 2
AGMA Rigid
(in)

A
Min DBSE
(in)

(in)

(in)

(in)

(in)

(in)

(in)

(in)

(in)

(in)

1900-8
2500-8
2870-8
4420-8
7240-8

5 7/8
6 3/4
7 5/8
8 3/4
9 3/4

5.44
5.75
5.82
6.82
7.07

11.00
12.50
13.63
15.31
16.75

4.13
4.63
5.25
5.88
7.16

7.75
9.00
10.13
11.31
11.50

4.53
5.12
5.71
6.89
8.47

5.50
5.50
6.50
7.25
8.75

11.54
12.21
13.54
15.47
18.27

4.03
4.44
5.06
5.69
6.91

3.99
4.35
4.23
4.97
4.97

9.50
11.00
12.00
13.50
14.50

1) Maximum Bore assumes a standard AGMA interference fit with a square keyway. Larger bores are available using rectangular keys.
2) Maximum bore may vary depending on the rigid hub used - Maximum bore shown are based on using FalkTM rigid hubs
Falk is the registered Trade Mark of Falk Corporation
NOTES: When ordering specify application torque (continuous and peak) and maximum speed. If coupling is required complete with hubs specify distance
between shaft ends (DBSE) and bore/keyway details. If coupling is required without hubs specify distance between flange faces (DBFF).

22

5/12/04

11:56 AM

Page 24

FAXBACK FORM

Couplings brochure US

AUTOFLEX DISC COUPLINGS


Information for the Selection of Autoflex Couplings
Customer Name & Address

The Driver equipment


(Electric motor, turbine, etc.)
Zip Code
The Driven equipment
(Pump, Conveyor, etc.)

Contact Name
Phone / Fax No.
E-mail Address

Duty Speed
rpm
Shaft Length

DBSE

Shaft Length

Driver Power
HP
DBSE
in.
Driver Bore Size
in.
Give full details on appropriate sketch

Tol

Tol

Driven Bore Size


in.

Driving Hub

Driven Hub

Give full details on appropriate sketch

Ambient Temperature
Degs. F
Key Parallel to Axis
Key Parallel to Bore

Shaft Length

DBSE

Shaft Length

Options (Check if required)

C'Bore

Balanced (Indicate Grade)


Spark Resistance
Puller Holes
Insulated
Taper Bore Details
Shaft
End: Large
Small
Tolerance:
Taper Angle:

Tol

Axial Adjustment
Limited End Float

C'Bore Depth
Driving Hub
Driven Hub

Trim Balance Holes

Driving Hub
Driven Hub

Profiled Hubs
Specifications

Key Parallel to Axis


Key Parallel to Bore

Shaft Length

DBSE

Shaft Length

Key Parallel to Axis


Key Parallel to Bore

C'Bore

Taper Bore Details


Shaft
End: Large
Small
Tolerance:
Taper Angle:

C'Bore
C'Bore Depth

Driving Hub

C'Bore Depth

API 610
API 671
None

Taper Bore Details


Shaft
End: Large
Small
Tolerance:
Taper Angle:
Driven Hub

23

Couplings brochure US

5/12/04

11:55 AM

Page 1

OTHER AUTOFLEX PRODUCTS

SamiFlex Elastic Couplings

Autogard Series 200 Torque Limiters

Autogard Series 300 Torque Limiters

Autogard Series 400 Torque Limiters

Autogard Series 600 Torque Limiters

Autogard Series 800 Torque Limiters

Autogard Power Monitors

Monitorq - Torque Sensors

American Autogard Corporation


5173 26th Avenue
Rockford, Illinois 61109
Tel +1 815 229 3190
Fax +1 815 229 4615
Email sales@autogard.com
British Autogard Limited
Cirencester, United Kingdom
Tel +44 (0) 1285 640333
Fax +44 (0) 1285 659476
Autogard Asia Pacific P/L
Melbourne, Australia
Tel +61 (0) 3 9532 0901
Fax +61 (0) 3 9532 1032
Autogard Kupplungen
Lemgo, Germany
Tel +49 (0) 5261 921258
Fax +49 (0) 5261 921260
Autogard Italy
Milano, Italy
Tel +39 02 92 1700 471
Fax +39 02 92 1700 472
Designed and Produced by The Lines Group Ltd Cheltenham

DC- AM 05/04

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