Professional Documents
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Vertical Flow Performance
Vertical Flow Performance
Rev.: 03
Project Title:
Document Title:
Page 1 of 33
Introduction ...................................................................................................................... 5
1.1.
Scope ........................................................................................................................ 6
1.2.
Related Project Documents ...................................................................................... 6
2.
Data Review ..................................................................................................................... 8
2.1.
Formation Properties ................................................................................................ 8
2.1.1. Lower Bunter Properties ........................................................................................... 9
2.1.2. Overburden Formation & Thermal Properties .......................................................... 9
3.
Initial Well Design .......................................................................................................... 11
4.
4.1.
Gaseous Injection ................................................................................................... 13
4.1.1. Static Modelling ...................................................................................................... 13
4.1.1.1. Jones IPR Model .................................................................................................... 13
4.1.1.2. Multi-Rate Jones IPR Model ................................................................................... 13
4.1.1.3. Forchheimer IPR Model .......................................................................................... 13
4.1.2. Transient Modelling - OLGA ................................................................................... 16
4.2.
Dense Phase Delivery ............................................................................................ 16
4.3.
Inflow Performance Model Considerations ............................................................. 17
5.
Well Performance & Injectivity ..................................................................................... 18
5.1.
Gas Phase Delivery (Demonstrator) ....................................................................... 18
5.2.
Dense Phase Delivery (Full System) ...................................................................... 22
5.2.1. Initial Dense Phase Injection Steady State.......................................................... 22
5.2.2. Dense Phase Delivery Transient Analysis........................................................... 23
6.
CO2 Injection Schedule ................................................................................................. 27
7.
6.1.
Additional Field Development Considerations ........................................................ 28
Conclusions ................................................................................................................... 29
8.
Recommendations ........................................................................................................ 30
9.
10.
11.
KCP-RDS-CWE-REP-1002
Rev.: 03
Project Title:
Document Title:
Page 2 of 33
Executive Summary
This report presents the results from the Vertical Lift Performance (VLP) and Inflow
Performance Relationship (IPR) carried out in order to determine the initial size and number
of wells required to inject CO2 into the Hewett CO2 storage site (Lower Bunter formation).
The analysis was carried out using models developed in Prosper (for initial screening) and in
OLGA (to ensure stable flow could be achieved). The conditions for which the analysis was
carried out are shown in the table below.
Demonstrator
Full System
(Gaseous Phase)
(Dense Phase)
Rate (te/day)
6,600
26,400
Max Delivery Pressure (barg)
35
79
Min Delivery Temperature (C)
4
4
Min Ambient Temperature (C)
-6
-6
Hewett CO2 Delivery Conditions
Property
The selection of the number of wells is based on a number of criteria, and not only the ability
to inject the required rate per day. The first criterion is to ensure that the CO2 maintains a
single phase in the wellbore. Another consideration is the BHIP with respect to the reservoir
pressure. It is important not to have an excessive pressure differential across the sandface
which would induce further cooling in the near wellbore and indeed should this be excessive
may result in fracturing of the formation.
Next, the well count should not be increased more than is required, not only from an
economical standpoint, but also from the engineered integrity of the storage site and complex.
The more wells that are drilled into the storage site, the greater the potential for CO 2
migration. Finally, the rate per well should be such that the velocities within the wellbore do
not result in hydraulic erosion.
A base well design has been constructed with 7 tubing string and a deviation of 50 degrees
through the reservoir. This allows for:
Minimising the initial number of wells required while allowing for flexibility in delivery
Ensuring drillability through the highly depleted Lower Bunter.
Areal spacing to minimise the effects of thermal interference between wells.
Use of wireline intervention
Inflow Performance Relationships have been developed for injecting gaseous and dense
phase CO2 into the Lower Bunter.
For gaseous phase, the Forchheimer equations have been used with a Non-Darcy coefficient
-6
2
2
2
(a) of 2.3538x10 psi /(Mscf/day) and a Darcy coefficient (b) of 1.26467 psi /Mscf/day.
For dense phase injection, a PI of 2882 Sm3/day/bar (1250 STB/day/psi) was calculated
based on reservoir and fluid properties.
Simulations in OLGA have shown that for a CO 2 injection rate of 6,600 te/day in gaseous
phase three wells (plus one contingency) are required with 7 tubing. The gaseous phase can
continue with the above well configuration until the reservoir pressure reaches 33 barg based
on a limiting WHIP of 35 barg.
KCP-RDS-CWE-REP-1002
Rev.: 03
Project Title:
Document Title:
Page 3 of 33
Dense phase delivery will initially require eight wells (plus one contingency) with 7 tubing in
order to inject the anticipated 26,400 te/day. This number will drop to six as the reservoir
pressure increases.
A summary of the key pressures, temperatures and well count is given in the figure below:
160
80
100
6 Wells
70
60
50
80
40
60
30
Reservoir Pressure
40
20
BHIP
WHIP
BHIT
20
Temperature (deg C)
Gaseous Phase
120
Pressure (bar)
8 Wells
Dense Phase
3 Wells
140
10
0
0
10
20
30
40
50
60
70
Time (years)
KCP-RDS-CWE-REP-1002
Rev.: 03
Project Title:
Document Title:
Page 4 of 33
Nomenclature
Variable
Meaning
inch
API
bara
Bars absolute
barg
Bars gauge
BHIP
BHIT
Bscf
CCS
CO2
Carbon dioxide
deg
Degrees
EVR
ft
Feet
IPR
Metres
MMscf
MMscf/d
psi
psia
psig
scf
TVDss
KCP-RDS-CWE-REP-1002
Rev.: 03
Project Title:
Document Title:
Page 5 of 33
1. Introduction
This report outlines the well requirements for injecting gaseous and dense phase CO 2 into the
Lower and Upper Bunter formations of the Hewett field. The intention is to provide an initial
well design based on the rate requirements as well as identify the impact of wellhead
pressure and temperature conditions and the subsequent pressures and temperatures that
will be encountered at the sand face (bottomhole conditions). This report does not cover
detailed well design with respect to casing and tubing sizes, weights and metallurgy although
reference to these are made for clarity and cross reference.
The CO2 will be transported from the capture site at Kingsnorth approximately 270 km via a
36 pipeline to the Hewett field. The majority of this pipeline will be subsea, resulting in a
cooling effect on the CO2 to 4 C in winter. A schematic of the proposed system is shown in
Figure 1-1 below.
Demonstrator
(Gaseous Phase)
6,600
35
4
-6
Full System
(Dense Phase)
26,400
79
4
-6
KCP-RDS-CWE-REP-1002
Rev.: 03
Project Title:
Document Title:
Page 6 of 33
100
90
Dense Phase
Region
Full System
Hewett Delivery
Conditions
80
Pressure (barg)
70
60
50
40
Demonstrator
Hewett Delivery
Conditions
30
20
10
0
-50
-40
-30
-20
-10
10
20
30
40
50
60
Temperature (deg C)
1.1. Scope
The scope of this project focuses around the vertical lift performance and inflow performance
relationship for the wells. Specifically, it considers:
Quantification of the inflow performance relationship and injectivity index based on reservoir
parameters
Determination of the vertical lift performance curves
Quantification of the impact of CO2 phase change during the project
Assess the impact of deviated wells on the injection of CO2
Determine the required pressure drop across the sandface
Define initial well casing and tubing solutions
Define the injection rates that conform with the facility design constraints
Determine the number of wells required for both the 400 MW (demonstrator) and 1600 MW
(full system) phases
Develop a CO2 injection schedule for the project lifecycle
KCP-RDS-CWE-REP-1000 (Rev:03)
KCP-RDS-CWE-REP-1001 (Rev:03)
KCP-RDS-CWE-REP-1003 (Rev:03)
KCP-RDS-CWE-REP-1004 (Rev:02)
[M2]
[M3]
[M4]
KCP-RDS-CWE-REP-1002
Rev.: 03
Project Title:
Document Title:
Specify
Page 7 of 33
KCP-RDS-CWE-REP-1005 (Rev:02)
[M5]
Criteria
Injectivity
New
Well
Completions
KCP-RDS-CWE-REP-1006 (Rev:01)
[M6]
Reservoir
KCP-RDS-CWE-REP-1002
Rev.: 03
Project Title:
Document Title:
Page 8 of 33
2. Data Review
The following sub sections briefly outline the software used in the various analyses presented
in this report, along with the data used for calculations.
2.1. Formation Properties
In order to model the injectivity of the CO 2 into the formation, an understanding of the
formation properties is required. The following sections present the properties for the Lower
and Upper Bunter sandstones. Figure 2-1 below shows the location of the Lower and Upper
Bunter sandstones relative to one another within the proposed storage complex. Note that
these depths are based on the averages taken from the various wells within the field.
TVD
DEPTH SS
(Ave m)
STRATIGRAPHIC UNIT
Reservoir
/Seal
AVE Thickness
(m)
200
Undifferentiated
Speeton Clay
300
Lias
48.8
167.6
SEAL
259.1
500
Winterton
600
DEEP SALINE FM
30.5
Triton Anhydritic Fm
Keuper Anhydrite
158.5
Dudgeon Saliferous
30.5 1
SEAL
800
134.1
900
Potential CO2
Storage Site
146.3
Bunter Shale
SEAL
228.6
Brockleschiefer MBR
Lower Bunter Sand
Lower Bunter Shale
10.7
24.4
21.3
Zechstein Group
SEAL
222.5
Leman Sandstone
RESERVOIR
140.2
1100
1200
1350
1550
1725
KCP-RDS-CWE-REP-1002
Rev.: 03
Project Title:
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Page 9 of 33
Property
Formation Top
Formation Thickness
Permeability
Rock Density
Formation Thermal Conductivity
Formation Heat Capacity
Reservoir Pressure at start of Injection
Formation Temperature
Unit
Meters
Meters
Milidarcies
Kg/m3
W/m.C
J/kg.C
Bara
C
Value
1249.7*
24.4*
1000
2600
1.834
766.18
2.69
52
Conductivity
(W/m.C)
Heat
Capacity
(J/kg.C)
3935.592
Formation
Rock Type
Top
(m)
Thickness
(m)
Density
3
(kg/m )
Sea
Undifferentiated
(incld Speeton)
Lias
Winterton
Triton
Dudgeon
Dowsing
Upper Bunter
Bunter Shale
(incld Bschiefer)
Lower Bunter
35.0
1027
Sandstone
35.0
216.4
2650
1.83458
766.184
Shale
Sandstone
Shale
Anhydrite
Shale
Sandstone
251.4
510.5
541.0
699.5
730.0
864.1
259.1
30.5
158.5
30.5
134.1
146.3
2400
2650
2400
2960
2400
2650
1.21151
1.83458
1.21151
1.29805
1.21151
1.83458
937.843
766.184
937.843
1109.5
937.843
766.184
Shale
1010.4
239.3
2400
1.21151
937.843
Sandstone
1249.7
24.4
2650
1.83458
766.184
KCP-RDS-CWE-REP-1002
Rev.: 03
Project Title:
Document Title:
Page 10 of 33
considered to be worst case winter temperatures and have been selected since they impact
on the maximum pressure that can be managed in the pipeline system without crossing the
vapour line from gas to liquid phase.
The thermal gradient for the formations from sea bed was taken as a linear gradient from 4C
at the sea bed to 52C at the Lower Bunter (approximately 3.9C per 100 m)
KCP-RDS-CWE-REP-1002
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Page 11 of 33
Minimise the number of wells and subsequent potential CO2 migration paths.
Minimise drilling and completion costs
Allow flexibility in CO2 delivery rates
Utilise where possible field proven technology (e.g. standard tubing size)
[M2]
In addition the trajectory of the wells has been based on the drillability of the formation
taking cognisance of the fact that the injection points for each well need to be aerially distant
from one another to prevent interference effects from the CO2 in the near wellbore. A
schematic for the initial well design is shown in Figure 3-1. Note that the formations are an
indication only of the geological structure with the focus being on heat transfer and not
accurate geological description. The well trajectory is given in Table 3-1. Note that the
[M4]
trajectory will be confirmed as part of Injectivity Specify Initial Well Design Criteria
and at
this time additional sensitivities should be run in order to ensure the validity of the injection
schedule presented here.
Measured
Depth (m)
0.0
182.9
365.8
387.5
396.2
457.2
609.6
762.0
914.4
1066.8
1219.2
1371.6
1432.6
1463.0
1493.5
1524.0
1554.5
1645.9
1676.4
True Vertical
Depth (m)
0.0
182.9
361.7
381.8
389.8
444.8
575.1
693.1
796.8
894.8
992.7
1090.7
1129.9
1149.5
1169.1
1188.6
1208.2
1267.0
1274.1
Horizontal
Displacment (m)
0.0
0.0
38.3
46.6
50.1
76.4
155.5
251.9
363.6
480.3
597.1
713.8
760.5
783.9
807.2
830.6
853.9
923.9
947.3
Deviation
(deg)
0
0
12
22
24
26
31
39
47
50
50
50
50
50
50
50
50
50
50
KCP-RDS-CWE-REP-1002
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Project Title:
Document Title:
Page 12 of 33
Wall #1
30 0.5t Casing
62 mTVDSS
640 mTVDSS
Undifferentiated
251.4 m
Wall #3
Lias
510.5 m
Wall #2
Wall #4
Winterton
541.0 m
Wall #5
Triton
699.5 m
Wall #6
Top of Liner
Wall #7
762 mTVDSS
Dudgeon
Wall #8
Wall #9
Dowsing
864.1 m
7 26# Tubing
Wall #10
1100 mTVDSS
730.0 m
Upper Bunter
1010.4 m
Wall #11
Wall #12
1200 mTVDSS
1225 mTVDSS
Bunter Shale
Mid Packer
Sea Bed
35 mTVDSS
Wall #13
1249.7 m
Wall #14
Lower Bunter
1274.1 m
KCP-RDS-CWE-REP-1002
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Document Title:
Page 13 of 33
Pr2 Pwf2
a Q2 b Q
Equation 4-1
Where:
Pr
Reservoir Pressure
Pwf
Rate
non-Darcy Coefficient
Darcy Coefficient
In the right hand side of the equation the first term, a, is the turbulent (non-Darcy) coefficient
and the second term, b, is laminar pressure drop coefficient. In this model 'a' and 'b' are
calculated using reservoir properties such as permeability and formation height.
4.1.1.2.
Multi-Rate Jones IPR Model
The Multi-Rate Jones is a convenient way to determine a and b from test points. In this
model a number of test points are entered which are then fitted to the Jones equation for gas.
The fit values of a and b are plotted on the IPR plot.
If actual test points are not available then Jones IPR data set can be used as test points to
calculate turbulent coefficient a and laminar coefficients b.
4.1.1.3.
Forchheimer IPR Model
The Forchheimer IPR model uses Equation 4-1 where turbulent coefficient a and laminar
coefficient b are input to produce the IPR. Bearing in mind that the a and b coefficients
Kingsnorth CCS De monstration Pro ject
The information contained in this document (the Infor ma tion) is provided in good faith.
E.ON UK plc, its subcontractors, subsidiaries, affiliates, e mployees, adviser s, and the Depart ment of Energy and Climate Change (DECC) make
no representation or warranty as to the accuracy, reliability or completeness of the Infor mation and neither E.ON UK plc nor any of its
subcontractors, subsidiaries, affiliates, e mployees, advisers or DEC C shall have any liability whatsoever for any direct or indirect loss
howsoe ver arising from the use of the Infor mation by any party.
KCP-RDS-CWE-REP-1002
Rev.: 03
Project Title:
Document Title:
Page 14 of 33
calculated with Multi-rate Jones are the same as the input for the Forchheimer model, it is
possible to check that if Multi-Rate Jones results (a & b) are used in the Forchheimer
1
model the shape of IPR curves are identical and calculated Absoloute Openhole Flow (AOF)
potentials are the same as indicated in Figure 4-1. Thus the coefficients for the Frochheimer
were determined through matching with reservoir parameters used as inputs for the Jones
calculation.
90
80
Pressure (bara)
70
60
50
40
30
Jones
20
Forchheimer
10
Multi-Rate Jones
0
0
5,000
10,000
15,000
20,000
25,000
30,000
Rate (te/day)
Figure 4-1: Comparison of IPR Equations from Prosper
In addition to assessing the variation between models it is also important to check that the
shape of IPR (Jones & Forchheimer) is identical when running sensitivities i.e. changing
reservoir pressure. This was confirmed using Prosper and is demonstrated in Figure 4-2 and
Figure 4-3. The analysis shows that for the Lower Bunter properties the following
Frochheimer coefficients should be used:
-11
a (Non-Darcy Coefficient)
1.4076x10
b (Darcy Coefficient)
The maximum rate that a well can produce or inject at the lowest possible bottom hole pressure.
KCP-RDS-CWE-REP-1002
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Project Title:
Document Title:
Page 15 of 33
Figure 4-2: IPR Curves for Changing Reservoir Pressure using Jones
Figure 4-3: IPR Curves for Changing Reservoir Pressure using Frochheimer
Kingsnorth CCS De monstration Pro ject
The information contained in this document (the Infor ma tion) is provided in good faith.
E.ON UK plc, its subcontractors, subsidiaries, affiliates, e mployees, adviser s, and the Depart ment of Energy and Climate Change (DECC) make
no representation or warranty as to the accuracy, reliability or completeness of the Infor mation and neither E.ON UK plc nor any of its
subcontractors, subsidiaries, affiliates, e mployees, advisers or DEC C shall have any liability whatsoever for any direct or indirect loss
howsoe ver arising from the use of the Infor mation by any party.
KCP-RDS-CWE-REP-1002
Rev.: 03
Project Title:
Document Title:
Page 16 of 33
7.08 10
ln
k h
pr
re
rw
0.75
p wf
Rearranging for PI
PI
q
pr
7.08 10
p wf
ln
re
rw
k h
0.75
The Lower Bunter data used for well PI calculation are as follows:
k = 1000 md
h = 24.4m
re = 2000 m
rw = 0.155 m
o = 0.065 cP
KCP-RDS-CWE-REP-1002
Rev.: 03
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Document Title:
Page 17 of 33
Using above equation and Lower Bunter reservoir data the PI is estimated to be 2882
3
Sm /day/bar (note that the S reflects that the volumetric component is based on standard
conditions and not reservoir conditions). This is also in agreement to PI calculated using the
Prosper model.
4.3. Inflow Performance Model Considerations
The purely analytical models discussed in the above section are based on the inputs of
reservoir pressure, thickness, permeability and viscosity of the injected fluids. They do not
account for any chemical reactions with the mineralogy of the formation. It is note that such
[S3]
effects such as salt precipitation
or localised dissolution of minerals over time may increase
or decrease the permeability which will have an effect on injection performance.
The precipitation of salts is more common in deep saline aquifers where gaseous CO 2
vaporises the saline formation water, leaving salt minerals behind which can reduce the
permeability. However, injectivity is certainly not controlled by salt precipitation alone. During
CO2 injection in an aquifer, the more viscous phase (formation water) is displaced by a less
viscous phase (CO2), so the reduction in injectivity due to salt precipitation can be offset (at
least partially) by increased mobility as a result of the replacement of water by CO 2 in the
near wellbore region.
The impact of dissolution of formation minerals in the presence of carbonic acid may increase
the permeability, however the process is far too slow to affect the injection timescale and
planned design life of 40 years.
KCP-RDS-CWE-REP-1002
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Page 18 of 33
The minimum wellhead injection pressure (WHIP) required to inject CO2 gas for reservoir
conditions at the start of injection (2.7 bara)
The maximum reservoir pressure into which CO2 can be injected when the WHIP is 35 barg
using three 7 wells.
Note that the requirement from 3 wells is derived from a requirement to minimise the number
of wells through the reservoir while ensuring a level of flexibility and allowing the use of field
proved technology to ensure an economic solution. While a single well could be used for
initial gas injection, the cost of drilling and completing such a large well and the limitations in
delivery flexibility would out-weigh the minimisation of wellbores drilled through the formation.
While Prosper, as a static model, can carry out this analysis, it cannot determine if the flow
will remain stable as the calculation method is based on nodal analysis as opposed to
transient behaviour along the wellbore. Thus the OLGA models simulated injection for a total
of 30 days to ensure stable flow.
In both cases, in order to meet delivery rate of 6,600 te/day, we assume 3 wells each injecting
2,200 te/day (3*2,200=6,600). In addition, the impact of increased reservoir pressure on
wellhead pressure, bottomhole pressure and bottomhole temperature was also assessed. As
preliminary input, a pressure curve from the reservoir modelling base case was used to
determine the increase reservoir pressure over time.
For the range of cases run (i.e. increasing WHIP) the pressure and temperature along the
wellbore from wellhead to sand face has also been calculated. These are shown in Figure
5-1. In addition the pressure and temperature profiles have been calculated along the
wellbore and are shown in Figure 5-2 and Figure 5-3
KCP-RDS-CWE-REP-1002
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Document Title:
Page 19 of 33
50
45
LIQUID CO2
40
GASEOUS CO2
Pressure (barg)
35
Increasing WHIP
30
25
20
15
10
5
0
0
10
11
12
13
14
15
Temperature (deg C)
Pressure (barg)
0
10
15
20
25
30
35
40
45
50
0
Increasing WHIP
200
400
600
800
1000
1200
1400
1600
Increasing BHIP
1800
KCP-RDS-CWE-REP-1002
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Document Title:
Page 20 of 33
Temperature (deg C)
0
10
12
14
16
18
0
200
Constant WHIT
400
600
800
1000
1200
1400
1600
Increasing BHIT
1800
KCP-RDS-CWE-REP-1002
Rev.: 03
Project Title:
Document Title:
Wellhead
Injection
Pressure
(barg)
27.6
27.6
28.0
28.4
29.0
29.6
30.3
31.0
31.8
32.6
33.4
34.3
35.0
Year
0
1
2
3
4
5
6
7
8
9
10
11
12
Injection
Rate
(te/day)
2232
2214
2222
2218
2225
2223
2224
2220
2224
2222
2218
2231
2210
Bottomhole
Injection
Pressure
(barg)
15.1
15.8
17.1
18.6
20.3
22.2
24.2
26.2
28.3
30.4
32.4
34.5
36.5
Bottomhole
Injection
Temperature
(C)
2.9
3.3
4.2
5.4
6.6
8.0
9.3
10.6
11.8
12.9
14.1
15.0
16.2
Page 21 of 33
Reservoir
Pressure
(barg)
2
5
8
10
13
16
19
21
24
26
28
31
33
Pressure
Drop at
Sandface
(barg)
13.1
10.8
9.1
8.6
7.3
6.2
5.2
5.2
4.3
4.4
4.4
3.5
3.5
40.0
40.0
35.0
35.0
30.0
30.0
25.0
25.0
20.0
20.0
15.0
15.0
10.0
10.0
WHIP
BHIP
Reservoir Pressure
BHIT
5.0
Temperature (deg C)
Pressure (barg)
Table 5-1: Gas Injection Pressure & Temperature at Wellhead and Bottom Hole
5.0
0.0
0.0
0
6
Time (years)
10
12
Figure 5-4: Gas Injection Pressure & Temperature at Wellhead and Bottom Hole
KCP-RDS-CWE-REP-1002
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Page 22 of 33
KCP-RDS-CWE-REP-1002
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5 Wells Required
6 Wells Required
7 Wells Required
Project Title:
Year
Well
Count*
WHIP
(barg)
WHIT
(C)
Rate
(te/day)
Reservoir
Pressure
(barg)
BHIP
(barg)
BHIT
(C)
12
16
25
42
55
62
67
8
8
8
8
8
6
5
47.0
53.0
63.0
72.2
75.2
77.0
78.5
32
32
32
34
34
34
34
3242
3230
3262
3252
3246
4282
5240
33
50
75
100
115
125
136
38
53
77
102
117
127
138
33.5
40.9
49.6
57.7
59.9
58.8
56.7
Pressure
Drop at
Sandface
(barg)
5
3
2
2
2
2
2
KCP-RDS-CWE-REP-1002
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Page 24 of 33
Note that the selection of the number of wells must be based on a number of criteria, and not
only the ability to inject the required rate per day. The first criterion is to ensure that the CO 2
maintains a single phase in the wellbore. Figure 5-6 below shows the pressure and
temperature of the CO2 along the wellbore for increasing reservoir pressure.
145
135
125
Pressure (barg)
115
105
95
85
75
65
55
45
35
60
55
50
45
40
35
30
25
20
Temperature (deg C)
Figure 5-6: Pressure & Temperature Along the Wellbore (Pr = 33 barg)
Another consideration is the BHIP with respect to the reservoir pressure. It is important not to
have an excessive pressure differential across the sandface which would induce further
cooling in the near wellbore and indeed should this be excessive may result in fracturing of
the formation.
Next, the well count should not be increased more than is required, not only from an
economical standpoint, but also from the engineered integrity of the storage site and complex.
The more wells that are drilled into the storage site, the greater the potential for CO2
migration.
Finally, the rate per well should be such that the velocities within the wellbore do not result in
hydraulic erosion. OLGA uses a simple velocity limit based on the equation:
ve
Where:
ve
critical velocity
KCP-RDS-CWE-REP-1002
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For carbon steel, values of C are usually taken to be 100. The ratio of the critical velocity to
the actual velocity identifies whether erosion will be an issue or not (ratios of 1 or higher
indicate that erosion is a potential issue.
[M7]
35
55
75
Pressure (barg)
95
115
135
0
200
Increasing WHIP
400
Depth (m)
600
800
1000
1200
1400
Increasing BHIP
1600
1800
KCP-RDS-CWE-REP-1002
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30
35
Page 26 of 33
Temperature (deg C)
45
50
40
55
60
65
0
CO2 Heated to Prevent 2 Phase Flow in System
200
400
Depth (m)
600
800
1000
1200
1400
Increasing BHIT
1600
1800
80
Pressure (bar)
6 Wells
70
120
60
100
50
80
40
60
30
Reservoir Pressure
40
Temperature (deg C)
8 Wells
140
20
BHIP
WHIP
BHIT
20
10
0
12
20
28
36
44
52
60
68
Time (years)
Figure 5-9: Dense Phase Delivery Pressure & Temperatures with Increasing Pressure
Kingsnorth CCS De monstration Pro ject
The information contained in this document (the Infor ma tion) is provided in good faith.
E.ON UK plc, its subcontractors, subsidiaries, affiliates, e mployees, adviser s, and the Depart ment of Energy and Climate Change (DECC) make
no representation or warranty as to the accuracy, reliability or completeness of the Infor mation and neither E.ON UK plc nor any of its
subcontractors, subsidiaries, affiliates, e mployees, advisers or DEC C shall have any liability whatsoever for any direct or indirect loss
howsoe ver arising from the use of the Infor mation by any party.
KCP-RDS-CWE-REP-1002
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Page 27 of 33
160
80
100
6 Wells
70
60
50
80
40
60
30
Reservoir Pressure
40
20
BHIP
WHIP
BHIT
20
Temperature (deg C)
Gaseous Phase
120
Pressure (bar)
8 Wells
Dense Phase
3 Wells
140
10
0
0
10
20
30
40
50
60
70
Time (years)
Figure 6-1: CO2 Injection Schedule Pressure, Temperatures and Well Count
A consideration which has not been addressed here is the timing of the construction of the
wells. At initial conditions (gaseous delivery / injection) three wells are required to allow
injection of the CO2 at a rate of 6,600 te/day. Once the rate (and delivery pressure) increase,
Kingsnorth CCS De monstration Pro ject
The information contained in this document (the Infor ma tion) is provided in good faith.
E.ON UK plc, its subcontractors, subsidiaries, affiliates, e mployees, adviser s, and the Depart ment of Energy and Climate Change (DECC) make
no representation or warranty as to the accuracy, reliability or completeness of the Infor mation and neither E.ON UK plc nor any of its
subcontractors, subsidiaries, affiliates, e mployees, advisers or DEC C shall have any liability whatsoever for any direct or indirect loss
howsoe ver arising from the use of the Infor mation by any party.
KCP-RDS-CWE-REP-1002
Rev.: 03
Project Title:
Document Title:
Page 28 of 33
an additional 3 wells will be required. There are two antithetic aspects to be considered with
regard to the timing for construction of these additional three wells:
1. If the wells are all drilled prior to commencement of injection, the additional wells will be left
suspended for over ten years which is a risk with respect to well integrity.
2. On the other hand, if the wells are drilled on an as-required basis, the risk is associated with
drilling into a pressurised CO2 store.
These two aspects and associated risks need to be evaluated before defining the final drilling
schedule.
KCP-RDS-CWE-REP-1002
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7. Conclusions
A base well design has been constructed with 7 tubing string and a deviation of 50 degrees
through the reservoir. This allows for:
o Minimising the initial number of wells required while allowing for flexibility in delivery
o Ensuring drillability through the highly depleted Lower Bunter.
o Areal spacing to minimise the effects of thermal interference between wells.
o Use of wireline intervention
Inflow Performance Relationships have been developed for injecting gaseous and dense
phase CO2 into the Lower Bunter.
o For gaseous phase, the Forchheimer equations have been used with a Non-Darcy
-6
2
2
coefficient (a) of 2.3538x10 psi /(Mscf/day) and a Darcy coefficient (b) of 1.26467
2
psi /Mscf/day.
o For dense phase injection, a PI of 2882 Sm3/day/bar (1250 STB/day/psi) was
calculated based on reservoir and fluid properties.
Simulations in OLGA have shown that for a CO2 injection rate of 6,600 te/day in gaseous
phase three wells (plus one contingency) are required with 7 tubing.
The gaseous phase can continue with the above well configuration until the reservoir
pressure reaches 33 barg based on a limiting WHIP of 35 barg.
Dense phase delivery will initially require eight wells (plus one contingency) with 7 tubing in
order to inject the anticipated 26,400 te/day. This number will drop to six as the reservoir
pressure increases.
.
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8. Recommendations
While the demonstrator phase can be completed using 3 x 7 wells, it is recommended that a
fourth well be provided as contingency to allow for intervention and maintenance work as well
as variations in the supply and well availability.
A drilling program needs to be established and the risks associated with batch drilling all the
wells versus drilling though an existing CO2 store examined.
Finalisation of the injection schedule needs to be completed following verification of individual
well trajectories and tubing size based on tubing stress analysis and the completion design
process.
The proposed 36 pipeline has a capacity of around 40,000 te/day in dense phase, but the
implementation of this would require additional power stations with carbon sequestration to
feed into the Kingsnorth CO2 pipeline. This increase in rate would require additional wells in
addition to those defined in this report. While detailed analysis has not been carried out at this
stage, a basic nodal analysis indicates that a total of 12 wells (plus one contingency) would
be required for this higher volume.
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9. Mandatory References
[M1]
[M2]
[M3]
[M4]
[M5]
[M6]
Baker RDS; Injectivity Temperature Effect on Well and Reservoir, KCP-RDS-CWE-REP1006 Rev:01 (November 2010)
[M7]
American Petroleum Institute; API RP14E Recommended Practice for Design and
Installation of Offshore Production Piping Systems (October 1991)
KCP-RDS-CWE-REP-1002
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[S2]
http://www.engineeringtoolbox.com
[S3]
Mehdi Zeidouni, Mehran Pooladi-Darvish, David Keith, Analytical Solution to Evaluate Salt
Precipitation during CO2 Injection in Saline Aquifers, International Journal of Greenhouse
Gas Control, March 2008.
[S4]
Ivo Terziev, Ian Taggart, Improved Procedures for Estimating the Erosional Rates in High
Offtake Gas Wells: Application of University of Tulsa Flow Loop Derived Correlations, SPE
88492, October 2004
KCP-RDS-CWE-REP-1002
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Area
Volume
Multiply
By
To Obtain
inches
0.02540
metres
feet
0.30480
metres
sq inches
0.00065
sq metres
sq feet
0.09290
sq metres
cubic inches
0.00002
cubic metres
cubic feet
0.02832
cubic metres
gallon
0.00379
cubic metres
barrel
0.15899
cubic metres
barrel = 42 US
gallons
psi
0.06895
bar
a - relative to
atmosphere
g - relative to gauge
deg Fahrenheit
(Tf-32) / 1.8
deg Celsius
Tf Temperature in
deg F
lb
0.45359
kilogram
0.00045
tonne
Pressure
Temperature
Mass
lb
lb/ft
kg/m
3
3
ppg
119.82640
kg/m
ppg
0.12
Specific Gravity
Energy
BTU
1,055.05600
Joule
Power
BTU/hour
0.29307
Watt
scf/day
0.028317
m /day
scf/day
0.000053
Tonnes/day
bbls/day
0.117347
m /day
BTU-ft/hour/ft /degF
1.73073
W/m/K
BTU/lb
2,327.79000
J/kg
Density
Flowrate
Thermal
Conductivity
Specific
Enthalpy
Comments