3.3 Minimum Number of Theoretical Parts

3.
3 Minimum Number of Theoretical Parts

Table 3.4: The minimum number of theoretical parts
Items
Relative
motion
Different
materials
Separate for
assembly
Figures for
theoretical min.
parts.
Plastic Support
no
no
no
Side Pin
no
yes
no
Top Pin
no
yes
no
Fuse
no
yes
yes
Upper Plug Cover
no
no
yes
Lower Plug
Cover
no
no
yes
Screw
no
no
no
Coil connector
no
yes
yes
Electrical wire
no
yes
no
Upper base
yes
no
Yes
Lower base
no
no
yes
Screw
no
no
no
Base plastic cover
no
no
no
Rubber liner
no
yes
no
Heater coil
no
yes
no
Screw
no
no
no
Source port
connector
no
yes
no
Switch
yes
yes
no
Opener cover
no
no
no
Opener base
no
no
no
Top cover
yes
no
no
Screw
no
no
no
Holder
no
no
yes
Housing
no
no
yes
Screw
no
No
no
Total
16
3.4 Estimation of Operation Cost

In the estimation of the operation cost, we are taking the average salary for the semiskilled factory worker including their total number of working days in a month and total number
of working hours in a day based on Malaysia Employers Federation (MEF) salary survey for
Executives 2013. The information is as follows:
Minimum salary of smi-skilled production worker = RM 731
Maximum salary of smi-skilled production worker = RM 1,869
Average salary for factory worker
= RM 1300
Total working day per month
= 24 days
Total working hour per day
= 8 hours
Standard labour cost in Malaysia = 130000/ (24days x 8hours x 3600s)

= 0.188 cent per second
Estimation of operation cost
= standard labour cost (cent/second) x operation time

(second)
Design for Assembly Worksheet
ID
no of
items
MH
code
M H time
M I code
M I time
op time
op cost
FTP
33
2.51
30
9.02
1.5334
20
1.8
39
19.6
3.332
20
1.8
39
9.8
1.666
1.13
30
3.13
0.5321
30
1.95
39
9.95
1.6915
30
1.95
39
9.95
1.6915
60
4.8
92
9.8
1.666
30
1.95
30
3.95
0.6715
80
4.1
92
9.1
1.547
10
30
1.95
39
9.95
1.6915
11
83
5.6
48
8.5
14.1
2.397
12
60
4.8
92
78.4
13.328
13
33
2.51
39
10.51
1.7867
14
1.13
30
3.13
0.5321
15
83
5.6
48
8.5
14.1
2.397
16
60
4.8
92
29.4
4.998
17
83
5.6
48
8.5
14.1
2.397
18
30
1.95
30
3.95
0.6715
19
33
2.51
38
8.51
1.4467
20
33
2.51
30
4.51
0.7667
21
32
2.7
30
4.7
0.799
22
60
4.8
92
29.4
4.998
23
83
5.6
38
11.6
1.972
24
83
5.6
38
11.6
1.972
25
60
4.8
92
29.4
361.66
4.998
61.482
2
16
TM
CM
NM
3.5 Calculation of Design Efficiency

Design efficiency is calculated by a formula:
Design efficiency
= (3 x NM) / TM
= (3 x 16) / 361.66
= 0.133
= 13.3%

3.3 Minimum Number of Theoretical Parts

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3.3 Minimum Number of Theoretical Parts

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3.

3 Minimum Number of Theoretical Parts

Upper Plug Cover

Base plastic cover

3.4 Estimation of Operation Cost

Total working day per month

Total working hour per day

Standard labour cost in Malaysia = 130000/ (24days x 8hours x 3600s)

Estimation of operation cost

= standard labour cost (cent/second) x operation time

Design for Assembly Worksheet

3.5 Calculation of Design Efficiency

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