Steam Shell side

Mass Flowrate (m)=

Inlet Temp (T1)=
Outlet Temp (T2)=
cp of steam
lamda of steam

Kg/day=
150 C=
150 C=
1.029 Btu/lb*F
903 Btu/lb

272.127907
302
302

SHELL SIDE
I.D=
Baffle Space=
Passes=
Clearence=

18 in
1.5 in
1
2.00E-01 in

Table#9 of KERN

Mass Flowrate of steam= m

T
Now for Corrected LMTD:

R=
Therfore,
Correction Factor =

For Hot Fluid =

Tc =

Steam
5) flow area
as=(ID)C'B/144Pt
as=

0.03125 ft2

6) mass velocity
Gs=W/as
Gs=

8708.0930232558 lb/hr.ft2

7) reynold No
Re=DeGs/
For Calculating Viscosity of Sugar solution we assume weighted viscosity:

of steam
of steam

=
0.88088

Re=DeGs/
D equivalent=

0.95 in =
782.6159041804

Re=
8) JH

0.07916667 ft

(From figure#28)

9)
At Tavg=

(c /K)^1/3=
302

*K of caustic

K of steam =
K of Steam =
(c /K)^1/3=

0.395 Btu/hr ft F
0.395 Btu/hr ft F
1.3190007

10) h
h =

1500 Btu/hr.ft2 F

Rd =

1)for Re =
f =

782.61590418
0.0017 ft2/inch2F

(From figure#29)

2) No of crosses
N+1=12L/B
=

56

3)Ps
Ps=fGs^2Ds(N+1)/5.22(10^10)Dess

Ps =

0.0020156639psi

Ds=

50 bar/hr

7.945 m3/hr
190.68

lb/hr
F
F

1lb=
1day=

9216.2
2.56005556

0.454 Kg
24 hr

503.6

ble#9 of KERN

1)
Q=
Q=

HEAT BALANCE

m Cp T
245731.5 Btu/hr
lamda

2020.74

ass Flowrate of steam= m = Q/Cp*T

m=

LMTD

2)
LMTD=

ow for Corrected LMTD:

272.127907 lb/hr

197.065748663 F

FT=
3)

Corrected LMTD =

4)

197.065749 F

AVERAGE TEMPERATURE

302 F

0.182 cp
lb/hr ft

(From figure#28)

(From fig #14)

(From Table#4)

Clean overall coefficient Uc

Uc=hih/hi+h

Uc =

3.00E+02Btu/hr.ft2.F

Design overall coefficient Ud

External Surface/ft = a =

0.2618

A =

36.65ft2

Ud=Q/At

Ud =

34.0213863Btu/hr.ft2.F

Dirt factor Rd
Rd=UC-Ud/UcUd

0.0260626962
PRESSURE DROP

1.5 ft

kg/hr

221188.8

caustic

tube side

Mass Flowrate (m)=

Inlet Temp (t1)=
Outlet Temp (t2)=

221188.8 Kg/day=
38 C=
43 C=

Specific Heat Capacity (Cp)=

20300
100.4
109.4
1.345 Btu/lb.F

TUBE SIDE
Number=
length=
O.D=
BWG=
Pitch=
Passes=

kj/kg

20
7 ft
1.00E+00 in
16 BWG
1.2 in
2

(Square Pitch)

903 btu/lb
1 Btu/lb.F

123.54607 kg/hr

S=

0.0446428571

(From figure#18)

RATURE
For Cold Fluid =

tc

104.9 F

Caustic
5) flow area
at' =

0.576 in2
at=Ntat'/144n
at =

(From table#10)
0.04 ft2

6) mass velocity

Gt=W/at
Gt=
Mass Velocity/3600*Density

507500 lb/hr ft2

1.9466999 fps

7) reynold No
Re=DeGt/
of caustic
=
=
De =

16.2 cp
39.204 lb/hr ft
0.0725 ft

(From Table#14)
(@ OD=3/4 and BWG=16, D =
(From Table#10)
correction factor

Re=DeGt/
Re=

938.5203040506

10) hi
at temp=
hi =
11)hi=hi*(ID/OD)
hi =

1.9466999313 fps
(From fig#25)

3.75E+02 Btu/hr.ft2 F

ft2/limft

1)for Re
f =
s=

104.9 F and V =
431.48 Btu/hr ft2 F

(From table #10)

0.00016 ft2/inch2F
1

(From figure#26)
(From figure#6)

2) Pt
Pt = fGt^2Ln/5.22(10^10)Dst
0.1524444444 psi
3)Pr
at Gt =

507500 lb/hr ft2 ,

Pr=4nV2/2g's
Pr =

V2/2g' =

3.6 psi

0.45

PT =

Pt

Pr

PT = 3.75244 psi

lb/hr
F
F

Density of Caustic=

WG=16, D =

72.416 lb/ft3

0.87 in

0.938

(From fig#27)