COMPLETE REVISION

December 2009

Process Industry Practices

Piping

PIP PN03CS1B01
Piping Material Specification 3CS1B01
Class 300, Carbon Steel, Butt Weld,
0.063 C.A. Process

PURPOSE AND USE OF PROCESS INDUSTRY PRACTICES

In an effort to minimize the cost of process industry facilities, this Practice has
been prepared from the technical requirements in the existing standards of major
industrial users, contractors, or standards organizations. By harmonizing these technical
requirements into a single set of Practices, administrative, application, and engineering
costs to both the purchaser and the manufacturer should be reduced. While this Practice
is expected to incorporate the majority of requirements of most users, individual
applications may involve requirements that will be appended to and take precedence
over this Practice. Determinations concerning fitness for purpose and particular matters
or application of the Practice to particular project or engineering situations should not
be made solely on information contained in these materials. The use of trade names
from time to time should not be viewed as an expression of preference but rather
recognized as normal usage in the trade. Other brands having the same specifications
are equally correct and may be substituted for those named. All Practices or guidelines
are intended to be consistent with applicable laws and regulations including OSHA
requirements. To the extent these Practices or guidelines should conflict with OSHA or
other applicable laws or regulations, such laws or regulations must be followed.
Consult an appropriate professional before applying or acting on any material
contained in or suggested by the Practice.

This Practice is subject to revision at any time.

Process Industry Practices (PIP), Construction Industry Institute, The University of

Texas at Austin, 3925 West Braker Lane (R4500), Austin, Texas 78759. PIP Member
Companies and Subscribers may copy this Practice for their internal use. Changes or
modifications of any kind are not permitted within any PIP Practice without the express
written authorization of PIP. Authorized Users may attach addenda or overlays to clearly
indicate modifications or exceptions to specific sections of PIP Practices. Authorized
Users may provide their clients, suppliers and contractors with copies of the Practice
solely for Authorized Users purposes. These purposes include but are not limited to the
procurement process (e.g., as attachments to requests for quotation/ purchase orders or
requests for proposals/contracts) and preparation and issue of design engineering
deliverables for use on a specific project by Authorized Users client. PIPs copyright
notices must be clearly indicated and unequivocally incorporated in documents where an
Authorized User desires to provide any third party with copies of the Practice.

PRINTING HISTORY
September 2003 Issued
December 2009 Complete Revision
Not printed with State funds

COMPLETE REVISION

PIP PN03CS1B01
Piping Material Specification Line Class 3CS1B01

December 2009
SERVICE:
RATING CLASS:
TEMPERATURE LIMIT:
NOMINAL CORROSION ALLOWANCE:

Process
300, ASME B16.5 - 2003
-20F to 800F (Note 09, 27)
0.063 in. (0.05 in. MIN)

MATERIAL:
DESIGN CODE:
STRESS RELIEF:
EXAMINATION:

PRESSURE - TEMPERATURE RATINGS US CUSTOMARY UNITS

For NPS 1/2 through NPS 10 (Full flange rating per ASME B16.5, Table F2-1.1)
For NPS 12 through NPS 48 (Note 01)
TEMP F
-20 to 100
200
300
400
500
600
650
PSIG
740
680
655
635
605
570
550

700
530

750
505

800
410

PRESSURE - TEMPERATURE RATINGS METRIC

For NPS 1/2 through NPS 10 (Full flange rating per ASME B16.5, Table 2-1.1)
For NPS 12 through NPS 48 (Note 01)
TEMP C
-29 to 38
50
100
150
200
250
BAR
51.1
50.1
46.6
45.1
43.8
41.9

325
38.7

350
37.6

375
36.4

ITEM
PIPE

NOTES
01

27

ENDS

300
39.8

Carbon Steel
ASME B31.3-2008
Per ASME B31.3
Per ASME B31.3

400
34.7

425
28.8

NPS

SCH/RAT

DESCRIPTION

1/2 1-1/2
2 10
12 24
26 48

XS
STD
Calc
Calc

CS, SMLS, ASTM A106-B or A53-B, type S or API 5L-B, PSL1

CS, ERW, ASTM A53-B type E (Ej=0.85)
CS, ERW, ASTM A53-B type E (Ej=0.85)
CS, DSAW, API 5L-B, PSL2, single straight seam (Ej=0.95)

1/2 1-1/2
1/2 1-1/2
1/2 1-1/2

XS
XS
XS

CS, SMLS, ASTM A106-B or A53-B, type S or API 5L-B PSL1

CS, ASTM A234-WPB-S, MSS SP-95
CS, ASTM A234-WPB-S, MSS SP-95

USER CODES

NIPPLES
Branch
Swage (CONC)
Swage (ECC)
FITTINGS
BW Latrolet
BW Elbolet
Reducer (CONC)
Reducer (ECC)
Weldolet
90 LR ELL
45 LR ELL
Tee
Tee (RED)
Cap

02, 27
170
170

81

Process Industry Practices

1/2 1-1/2
1/2 1-1/2
1/2 48
1/2 48
1/2 42
1/2 48
1/2 48
1/2 48
1/2 48
1/2 48

Weld
Weld
Weld
Weld
Weld
Weld
Weld
Weld
Weld
Weld

CS, ASTM A105

CS, ASTM A105
CS, ASTM A234-WPB-W, ASME B16.9
CS, ASTM A234-WPB-W, ASME B16.9
CS, ASTM A105, MSS SP-97
CS, ASTM A234-WPB-W, ASME B16.9
CS, ASTM A234-WPB-W, ASME B16.9
CS, ASTM A234-WPB-W, ASME B16.9
CS, ASTM A234-WPB-W, ASME B16.9
CS, ASTM A234-WPB-S, ASME B16.9

Page 1 of 3

COMPLETE REVISION

PIP PN03CS1B01
Piping Material Specification Line Class 3CS1B01

ITEM
VALVES
Gate
Gate
Gate
Globe
Globe
Lift Check
Swing Check
Swing Check
Wafer Dual PLT
Check
Wafer Dual PLT
Check
Lug Dual PLT
Check
Dual PLT Check
Dual PLT Check
Ball
Ball
Ball
Ball
Ball
Ball
Ball
Ball
Lug Butterfly
Lug Butterfly
Plug
Plug
FLANGES
Blind
Blind
Slip-On
Weld Neck
Weld Neck
Pair WN Orifice
GASKETS

BOLTING
Stud Bolts

Page 2 of 4

NOTES

61
62
62
07, 26, 63,
106
07, 26, 63,
106
07, 26, 63
26, 63
26, 63
09
09
09
09
08, 09
08, 09
08, 09
08, 09
09
09
09
09
02

13

December 2009

NPS

SCH/RAT

ENDS

DESCRIPTION

1/2 2
3 24
26 48
1/2 2
3 12
1/2 2
3 24
26 48
3 24

Class 300
Class 300
Class 300
Class 300
Class 300
Class 300
Class 300
Class 300
Class 300

RF
RF
RF
RF
RF
RF
RF
RF

CS body w/13 CR trim, HF ST

CS body w/13 CR trim, HF ST, FP
CS body w/13 CR trim, HF ST, FP
CS body w/13 CR trim, HF ST
CS body w/13 CR trim, HF ST
CS body w/13 CR trim, HF ST, piston
CS body w/13 CR trim, HF ST
CS body w/13 CR trim, HF ST
CS body w/ 13 CR trim

GA03CB500
GA03CB501
GA03CB502
GL03CB500
GL03CB501
CL03CB500
CS03CB500
CS03CB501
CD03CB700

26 48

Class 300

CS body w/ 13 CR trim

CD03CB701

3 10

Class 150

CS body w/ 13 CR trim

CD03CB702

12 24
26 48
1/2 4
6 10
12 24
26 48
1/2 4
68
10 24
26 48
3 24
26 48
1/2 3
4 18

Class 150
Class 150
Class 300
Class 300
Class 300
Class 300
Class 300
Class 300
Class 300
Class 300
Class 300
Class 300
Class 300
Class 300

RF
RF

CS body w/ 13 CR trim
CS body w/ 13 CR trim
CS body w/316 SS trim, RTFE ST
CS body w/316 SS trim, RTFE ST, GO
CS body w/316 SS trim, RTFE ST, GO
CS body w/316 SS trim, RTFE ST, GO
CS body w/316 SS trim, RTFE ST, FP
CS body w/316 SS trim, RTFE ST, GO, FP
CS body w/316 SS trim, RTFE ST, GO, FP
CS body w/316 SS trim, RTFE ST, GO, FP
CS body w/316 SS trim, RTFE ST, GO
CS body w/316 SS trim, RTFE ST, GO
CS body w/316 SS trim, PTFE sleeve lined
CS body w/316 SS trim, PTFE sleeve lined, GO

CD03CB500
CD03CB501
BA03CB500
BA03CB505
BA03CB502
BA03CB506
BA03CB501
BA03CB504
BA03CB503
BA03CB507
BF03CB700
BF03CB701
PL03CB500
PL03CB501

1/2 24
26 48
1/2 24
1/2 24
26 48
2 24

Class 300
Class 300
Class 300
Class 300
Class 300
Class 300

RF
RF
RF
RF
RF
RF

CS, ASTM A105, ASME B16.5

CS, ASTM A105, ASME B16.47 Series B
CS, ASTM A105, ASME B16.5
CS, ASTM A105, ASME B16.5
CS, ASTM A105, ASME B16.47 Series B
CS, ASTM A105, ASME B16.36, SW taps

1/2 24

Class 300

26 48

Class 300

RF
RF
RF
RF
RF
RF
RF
RF
RF
RF

USER CODES

1/16" thick flexible graphite w/304 SS or 316 SS corrugated insert,

ASME B16.21
Spiral wound type 304 SS, w/flexible graphite filler, ASME
B16.20, ASME B16.47 Series B dimensions
ASTM A193, Gr B7 stud w/2 heavy hex nuts ASTM A194, Gr 2H

Process Industry Practices

COMPLETE REVISION

PIP PN03CS1B01
Piping Material Specification Line Class 3CS1B01

December 2009

BRANCH SIZE

90 BRANCH CONNECTION
Legend and Chart

E
P
T
W

48
42
36
30
24
20
18
16
14
12
10
8
6
4
3
2
1-1/2
1
3/4
1/2

T
P
P
P
P
P
P
P
P
P
W
W
W
W
W
W
W
W
W
W
48

T
P
P
P
P
P
P
P
P
W
W
W
W
W
W
W
W
W
W
42

T
P
P
P
P
P
P
P
W
W
W
W
W
W
W
W
W
W
36

T
P
P
P
P
P
P
W
W
W
W
W
W
W
W
W
W
30

T
P
P
P
P
P
W
W
W
W
W
W
W
W
W
W
24

T
P
P
P
P
W
W
W
W
W
W
W
W
W
W
20

T
P
P
P
W
W
W
W
W
W
W
W
W
W
18

T
P
P
W
W
W
W
W
W
W
W
W
W
16

T
P
W
W
W
W
W
W
W
W
W
W
14

T
W
T
W
W
W
W
W
W
W
W
W
W
W
W
W
W
W
W
W
W
12
10
HEADER SIZE

T
W
W
W
W
W
W
W
W
8

T
W
W
W
W
W
W
W
6

T
W
W
W
W
W
W
4

T
W
W
W
W
W
3

T
W
W
W
W
2

T
E
E
E
1-1/2

T
E
E
1

T
E
3/4

T
1/2

Reducing Tee
Branch Weld w/ Reinforcing Pad (Pad thickness equals run pipe thickness. Pad width equals 1/2 branch OD.)
Tee
Weldolet (Note 81)

NOTES:
01 If a pipe schedule is shown under "SCH/RAT," it shall be adequate for the full flange rating. If "CALC" is shown, the pressure limit may be lower than full
flange rating.
02 All butt-welded component thicknesses shall match the pipe thickness.
07 These valves have no flanges but are installed between line flanges with extra-length bolts.
08 Full-port valves shall be used if indicated on the P&ID.
09 Pressure and temperature rating can be limited by certain components permitted by this Practice. Manufacturer's recommended pressure-temperature
restrictions shall be consulted.
13 Weld-neck flanges shall be used against butt-weld fittings. Otherwise, slip-on flanges shall be used.
26 To be used only if indicated on the P&ID.
27 Pipe and pipe components thicker than 1/2-inch may require impact-tested materials if the minimum design metal temperature is below 100F (38C). See
ASME B31.3, Paragraph 323.2.2.
61 These check valves shall be installed in a horizontal position with cover up.
62 These check valves shall be installed in a horizontal position with cover up or in a vertical position with upward flow.
63 These check valves shall be installed in a horizontal position with hinge pin vertical or in a vertical position with upward flow.
81 Integrally reinforced branch connections, tees, and reducing tees are permitted as an acceptable alternative branch connection.
160 Wafer-type valves are not recommended for hazardous or flammable service or for temperatures greater than 500 deg F.
170 These items should be qualified for use in this specification in accordance with ASME B31.3 Paragraph 304.7.2.

REFERENCES:
Process Industry Practices (PIP)
PIP PNF0200 Vents, Drains, and Instrument Connection Details
PIP PNSMV003 Carbon Steel Gate Valve Descriptions
PIP PNSMV004 Carbon Steel Globe Valve Descriptions
PIP PNSMV005 Carbon Steel Check Valve Descriptions
PIP PNSMV006 Carbon Steel Ball Valve Descriptions
PIP PNSMV007 Carbon Steel Butterfly Valve Descriptions
PIP PNSMV008 Carbon Steel Plug Valve Descriptions

Process Industry Practices

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