FM|Seghers materiat submittal Jexzane AASGHAL is-rebet —_—— TT P= =U leno Saera—Opae ae OO ee S| = =e Syecltiertios tetera Hea 98980 Down, ONEAR, Tab, TASHOSSS saclosures see TLE GF COTES Tiercture —] ()taporatovy test oveiTICoOes [CT Seapie [Corners Jconccactor's stenp Jconcsactor signatuce lace — | srpraved a moves JO sanoie requires ID sect maguire IC xsssesonat antornation Required IC anutsccuree gurantee required IC novices « rasutase I sesectea oseer oy pas igastnrs pe ae + taceriats must be cesubeicved with clarifiostion of The comants before Ens} approval DOHA NORTH SEWERAGE TREATMENT PROJECT — AIR COOLED CHILLER PRODUCT DATA CATALOGUE @ Carrier United Technologies CompanySeeeemerenos Tere Rene ltimeuts eich cue AQUAFORCE™ 30XA 252-1702 Nominal cooling capacity 270-1700 kW ‘The Aquaforce liquid chillers are the premium solution for industrial and commercial applications where installers, consultants and building owners require optimal performances and maximum quality ‘The Aquaforce liquid chillers are designed to meet current and future requirements in terms of eneruy efficiency, ‘operating sound levels and reliability. They use the best technologies available today: ~Twinsoter screw compressors wth variable capacity valve. ~ R134a refrigerant with zero ozone depletion potential + Low-noise generation TV Flying Bird fans made of | composite material = Aluminium micro-channel heat exchangers (MCHX) or ccopper/alurinium coils (option). = Touch-sereen Pro-Dialog control system “The high outdoor temperature version has been specially designed to asire reliable and durable operation n areas sehr climate enon: igh outdo empertn, Sand storms ete Features and advantages Very economical operation 1m Extremely high fll load and part load energy efficiency: = Euravent energy efficiency class “A”, average COP of 3.20 KWIKW at nominal conditions Average integrated part load value (IPLV) af 4.50 KW/KW (high-efficiency option) = New twin-rotor serew compressor equipped with a high- efficiency motor and a variable capacity valve that permits exact matching of the cooling capacity to the load. = Allaluminium condenser with miero-channels (standard version). = Flooded mult-pipe evaporator to increase the heat exchange efficiency. - Eleetronie expansion device permitting operation at a lower ‘condensing pressure and improved utilisation of the ‘evaporator heat exchange surface (supetheat contol). ~ Economizer system with electronic expansion device for increased cooling capacity. Low operating sound levels Compressors ~ Discharge dampers integrated inthe ol separator (Carrier patent) - Silencer on the evaporator return line + Suction piping with flexible connections to prevent noise ‘and vibration transmission. ~ Acoustic compressor and oil separator enclosure reducing radiated noise, 1m Condenser section ~ Condenser coils in V-shape with an open angle, allowing uicter air flow across the coil= Low-noise 4th generation Flying Bird fans, made of a composite material (Carrier patent) are now even quieter ‘and do not generate intrusive low-frequency noise - Rigid fan mounting preventing start-up noise (Carrier patent) Easy and fast installation BF Tiegrated Iycronic moda (option) brig fo orligheprespare water pun (sree), based on the presure tows ofthe yuo salition - Single od pnp (sree) with operat Salling and sfomti angeoverto ee back-up pump if ‘fault develope - Water iter protecting the water pump against ireulsting fiat tn - Hih-cqpcity membrane expansion tank ensues Pressurtaaton of te wate crit _ ermal insulation and afumintr protection ~ prerue gauge check iter pllon an nasi the bysten water flow ae Waterton contol valve 1 Simplified stecrcl connections Main csconnec sich wit igh rp capacity Manton to supply the negated contol cit Goo ws Fagteommssoning ‘Systema actor operation tet before shipment «Quite incon for step-bysep verification ofthe Stsraments, expansion device, ine and compressors Environmental care mt R134a refrigerant ~ Reflge ft HFC group wih zoe ozone depen potential - 50% reduction in the refigerant charge through the use of ‘miero-channel heat exchangers wm Leak-tight refrigerant circuit = Reduction of leaks as no capillary tubes and flare connections are used - Verification of pressure transducers and temperature sensors without transferring reftigerant change « Discharge shut-off valve and liquid line service valve for implied maintenance, Absolute reliability Screw compressors iat “Industial-type screw compressors with oversized bearings and motor cooled by suction gas. ~ Alleompresgor componens are ent acressibe on site ‘minimising down-tie, -~ Electronic motor protection against overloads and power supply faults (loss of phase, phase reversal), 1 Aircondenser = The all aluminium micro-channel heat exchanger (MCHX) is not very sensitive to fouling by sand and offers ‘corrosion resistance that is 3.5 times higher than that of ‘taditional cols or coils with eopper tubes and aluminium fins. m Bvaporator = Thermal insulation with aluminium sheet Finish for perfect resistance against outside aggression (mechanical and UV protection). wm Auto-adaptive control = Control algorithm prevents excessive compressor cycling (Cartier patent) = Automatic compressor unloading based on the condensing pressure Ifthe outside temperature is to0 high, the ‘condenser coil is fouled or if there is a fan fault, the ‘Aquaforce continues to operate ata reduced capacity. Control box with reinforced air tightness forced air tightness to protect against sand penetration (protzetion level P54) ~ Forced ventilation to prevent overheating ofthe electrical components. Exceptional endurance tests = Partnerships with specialised laboratories and use of fmt simulation tools (finite element calculation) forthe design gfenical component + Transport simulation tt in the Inboratory on a vibrating lable. The test is based on @ military standard and equivalent to 4000 km by truck, - Salt mist corrosion resistance test in the laboratory for increased corrosion resistance. Pro-Dialog contro} ?Pro-Dislog combines intelligence with operating simplicity. ‘The control constantly monitors all machine parameters and precisely manages the operation of compressors, electronic ‘expansion devices, fans and of the evaporator water pump for ‘optimum energy efficiency. Energy management + Tntemal time schedule clock: controls chiller on/off times ‘and operation ata second set-point « Setpoint reset based on the outside air temperature or the return water temperature = Master/slave control of two chillers connected in parallel ‘with operating time equalisstion and automatic change-over incase ofa unit fault wm Ease-ofuse = User interface with large touch screen (120 x 99 mm) for intuitive access to the operating parameters, The ‘information is in clear text and can be displayed in local language (please contact your distributor), Remote management (standard) ‘Aquiaforce is equipped with an RS485 serial port that offers ‘multiple emote cantral, monitoring and diagnostic possibilities. Carrier offers a vast choice of control products, Specially designed to control, manage and supervise the ‘operation of an ai conditioning system. Please consult your ‘Carrier representative for more information. Aquaforce also communicates with other building ‘management systems via optional communication gateways ‘A connection terminal allows remote control of the ‘Aquatoree by wired cable: * Star/stop: opening ofthis contact will shut down the unit * Dual set-point: closing ofthis contact activates a second set-point (example: unoccupied mode) = Demand limit: closing ofthis contact limits the maximum chiller capacity toa predefined value - Heat reclaim (option): closing of this contact allows heat reclaim mode operation = Water pump 1 and 2 control these outputs contrl the contactors of one or two evaporator water pumps = Water pump on reversal: these contacts are used to detect ‘a water pump operation fault and automatically change over to the other pump = Operation indication: this volt-fee contact indicates that the chiller is operating (cooling losd) or tat itis eady to ‘perate (n0 cooling load) = Alen indication: this vol‘-fiee contact indicates the need to ‘carry out a maintenance operation or the presence of a ‘minor Fault ~ Alarm indication: this volt-fee contact indicates the presence of a major fault that has led to the shut-down of | fone or several refrigerant circuits * not available for units with the hydronic module optionRemote management (EMM option) ~ Iee storage end: witen ice storage has finished, this input ‘The Energy Management Module offers extended remote permits return to the second set-point (unoccupied mode) control possibilities: ~ Compressor operation: indicates the operation ofthe = Room temperature: permits set-point reset based on the compressors in refrigerant circuits A, B and C building indoor air wemperature (with Cartier thermostat) ~ Time schedule override: closing of this contact cancels the ~ Sot point reset: ensures reset ofthe cooling set-point based time schedule effects ‘ona 4-20 mA or 0-5 V signal = Out of service: this signal indicates thatthe chiller is = Demand limit: permits limitation of the maximum chiller completely out of serv [power or current based on a 0-10 V signal ~ Chiller eapacity: this analogue output (0-10 V) gives an ~ Demand limit | and 2: closing of these contacts limits the immediate indication ofthe chiller capacity ‘maximum chiller power or current to two predefined values + User safety: this contact can be used for any custom safety loop; opening of the contact generates a specific alarm New generation O5T screw campressor ‘The new generation ofthe Carrier 06T screw compressors ‘Among the other advantages: ia fault ocours e.g, ifthe benefits from Carrier’ long experience in the development of condenser is fouled oral very high outside temperature, the twin-rotar screw compressors. The compressor is equipped compressor does not switch off, but continues operation with with bearings with oversized rollers el pressure lubricated a reduced capacity (unloaded mode). for reliable end durable operation, even at maximum load, A variable control valve controlled by the oil pressure ‘The compressor is equipped with a separate oil separator that permits infinitely variable cooling capacity. Ths system ‘minimises the amount of oil in circulation in the refrigerant allows optimal adjustment ofthe compressor cooling circuit and with its integrated silencer considerably reduces ‘capacity and ensures exceptionally stability ofthe discharge gas pulsations for much quieter operation, chilled water leaving temperature.{Al aluminium micro-channel heat exchanger (MCHX) ‘Already utilised in the automobile and aeronautical industries _-From an energy efficiency point-of-view the MCHX heat ‘for mafty years, the MCFIX used in the Aquaforee is entirely ‘exchanger is approximately 10% more efficient than a ‘made of aluminiuen. This one-piece concept significantly traditional coil and allows 230% reduction in the amount of Jnereases its corrosion resistance by eliminating the galvanic refrigerant used in the chiller. The low thickness of the Currents that are created when two different metals (Copper MCTIX reduces air pressure losses by 50% and makes it less ‘and aluminium) come into contact in a saline or corrosive susceptible (o fouling by sand than a traditional col. atmosphere. Cleaning of the MCHX heat exchanger is very fast using 2 high-pressure washer. ‘The Aquaforce operator interface is very user-friendly, It isa consultation of all operating parameters, Up to eight sereens large-format touch-screen, andthe information is easily ‘can be personalise. accessible: clea text in the selected language allowsOptions and accessories Ontos No. Deserpton ‘advantages us ‘Conesionpceston, {28 Fecoryapplcaton of Bjgad Pall eainen! Improve cones reeance recerwended) —_GIKAS2 1702 ‘ctional ote onthe coppers ca. ferincusti rare severe arin rere ‘Coneson escton. 3A Premace of pre-test aur Improved carosonrestarce, ecermended or SOKA 521702 ‘anal ats (payretnene end enon) acetate ase ans ube etwrenmeris Gals 25 Metall giles on four wt cos Improved esthetics BADER ITOE ‘aporaio Wostpladion ATA Ressane nee on the evaporlor Evaporator tos prtecion down 2010 ——~SOKA 252-1702 uscetenoerae ‘iapormrandhycrnie ~~‘ Rasrance Fata onthe arporsor sr Evaporator and hyrerc rade Fost ma 52am module ost roteton thehyerenie mode ‘tection downto 20°C mice terpertre Sesion vate G2 Suto vahes nthe conpreser clon ping Simplified mserance amaseTa Thee pas eaparaor 100K Evapraor wih tee passes waters Increased waterilet and owl pressure Koses SIKA 252.602 ncpposte soe ‘Onepaas eapcrahr 7006 Evaporator ih one past walarsie Feed waters and eal ease aoa lozses on oppeate idee evased water conectens 107 Evapertor wh ovesed watrineoutet ‘Smoifeason oe wate Ba aaa ‘igh presuesing-pure 1168 Seehyéronie mode chapar aay an ot natalion ‘0A 252-502 ypc mode Hig pressue cuatpunp 1160 Seshyérric made chaptar aay arias stale, cpaingslety SOFA -502 yarn module Low precursingoparp T16F Geahyoric media chaps Easy arctan tiaon SRA BSE ygtone module Lowpresue aurpanp 118 Seehyaoris wade chaps say and ast staton,oparng ately SORA SP-SOE yer module Bus gen THES Tos decor conmorieaons boar Easy cornacton by caremnicaon bus HWA DSTO conotes wih us tooo, toabulang manaparantsjsem Bache poy TOS Two-creconal communications boar, sy carracton by careniction bus BRA RSET compan wih BscNet toca toabulang manager sytem Ton giana ‘18D Two-arectonal eommuncetions Boe "sy connection by caneunistion Bus BAER conpies win LON coca toatuang managarant jem Enoay Manager TBE See ceptr Emr Mansgernent ode” Ey coneston by weed exrnecion awa abe Tae Mocs EMA toatulong managerent sytem ait endoaire 7253. Cannvessva nl equpped wih acoustic musi Move econnica maser “acterl cols (CWA ‘255 Cals mado of copper ubse wih almiium fe Recormendod fr he Mado East sand dome OKA 252-1702 without thou te Posstly to add seca condenser Yeetrant ‘Accaosories ‘Deseroton ‘avorioges ee (CON JB antoway See eptin 188 ‘See oon 1488 ‘See option 408 CENBaaNet gaoway Seo pln 8 ‘See pton 1486 ‘See option ‘CENLONTaK gstowey ‘Seo option 1480 ‘Sov pon 1480 ‘See option 1420 Coacton da Pipngiobewaied wih icaulccarnasion section HOA DEEATOE Energy Managonent Moade BAM See cowals manu xsy connection by whed cornacten to abuldeg management stm mA 250-1702 Teasing ‘Sipplaneniry wal’ ode larperaisa sansa Kl Optimise operation cl wo cles comedies SIXA252-1802 Aelataect towa masersave operation oto this nectar rprael ityopeaing tne bang.Hydronic module (option) ‘Telcal hydronic eiruit diagram 17 Water tempest sensor ‘System components 20 Shutdown ves 2 Chagovave — Hyeenie mec optionPhysical data Unit with MCHX heat exchanger (standard) 205 rambles! tempera vert TEETBOETEEE oe ose son ove roa 72 ooa 52 ove 1008 1102 tava tora 1988 1408 808 4708 Nominal coling caps Sanacumt RW 274 300 $26 3H 451 508 G16 OFT 725 Tue BST awe GOD 1A6 1245 se 1640 1466 1821 1873 ‘ore 760599112128 144175 192 205 205 238 256 20326 Sot set ad_aIT._ ase 76 Cealing spec Stncucunt AW 249 271 292 961 419465. SES 6N0—GHT 727 TEE BOS O16 1052 144 24D ION 1346 I385 156 fone 71778100117 192 161176 100 ZO 218 236 61 W985 TS oH GST AT ‘Operating weight Standacuit hg 3640 3800 9920 4780 4950 6990 6260 6110 G7¥0 7OID 7SED 7aH0 B14O 10140 10880 1180 11600 4260/ 4250/ 75EO/ etigerant co Standard unt creat wer 8 Se eM TO Oo @ we MF mM we 7 it 8 ig 9 38 0 7 3 so @ 6 @ ST 6 7S MH BS Bs BD BS 85 Be reat a > 7 aa "foo tao tao 86 100 100 77 Great D ia 2: : _ + ae % ‘Compressors ‘a sa haratic crew compressors SOT ‘Great a meet vee Pee Pvt ti ta eee aed eee epee et ‘Grewt 8 SAE Eee eo eet ete ae one eeien tee teeta cence tg pico sieerteas Peete ieee tata tg toga tig Cea Crest Seite i Beg cease teas gitar Mnimmeapacy 6 6 6 6 6 6 6 6 6 6 6 6 6 0 0 © 0 10 10 8 ‘Conte PRODIALOG. devon wpardon vale Condensers ‘Alain rieo-chn hes changer Fons ‘i Fg Bic 4 wih olan oud Guaniyystacardst «6 Be 8 2 te 1) mm ‘Standard toa siefow Us 7059 F7OR 7069 SEM Nt OGRE AED Ste GAG? Sete GDH GaN Yzze TGA oaxre acere emRIE vst TOES T2eHe Standadspecd is _ 167 157 167 167 167 157 157 167 167 167 167 157 167 157 157 187 187 157 157 167 ‘Evaporator eodec rut-pe ype Watercomert | S86 Gl Ge 70 17 79 Of GB 110 119 190 140 168 182 209 24 200 4D. 2a Masinign pressure“ kPa_1000 1900 1000 1000 1009 1000 1000 1000 1600 1000 1000 1000 1000 1000 10001000 1000 1000_1000_1000 ‘Water connections Visine ‘Without hydronic module, ietoutet Damar nos 5S 5 6 6 5 6 6 6 5 6 8 6 6 6 OB os 8 6 Cutsdecematers mm T4191418 1419 418 1419 144.91419 TORS TORS 1685 TORS 1083 2101 106 68S 1685 eR TERA! TERS Toa 7193 71952183, ‘With hydonie module option, leVoutc Dianste mo Leigh 7 : See rere eee Ontededamster mm 1149 1049 1149 1907 ToT 1907 | See eee Bere parson tn ‘elu 1 9 9 © 0 9 wm. a Se Max watersce operating pressure wih hyn cule a 400. 400-409-400 400 400 === Hee eee ar eee Tan ivi conan: mgr energy wt tga = (POS er a enpeate «3° egal t= A008 nH ‘Spraing conn sor wagons usr onpanhea~ is ro Pe Usher} Ouse arlpemnre= te HIS) Roche te gudas oe gst Srp agen tora Wigan rer Cece afr ses 4021 1702 ‘Mat wceracepueing nnouewintherensmease T° Netra areters at aowaston mosses Yd So Ss 10210702 Nets, eS na noo ea mieten wor auaree natesPhysical data Unit with Cu/Al heat exchanger (option 255) ‘20KA high-amblont temperature version "ps2 302 352 402 482 S02 602 702 752 202 652 902 1002 1102 1202 1902 1952 1402 1502 1702 Nominal cooing cans See Pw’ re zor 25 380 49 01 616 T1724 THT 29 BG OBO 1194 I2aT_ ISM THRO 1440 1507 10856 Vw 77 eh 92 110 128 142 17s 191 206 224 290 254 270 seo 52240941220 a7 Coaing capaci Saromeumt Ka 245 267 201 380 410 457 SE4 G19. GOS 7D TS7 BIB 8OS 1009 1105 121 1244 IaH 1980 1518 fons 707663 fot 117 190 $60 174 160 201 215 239 254 as _a23 S45 aot a7B_ oa 42 “Gperating wala SErancunt xg 4160 4190 4710 S190 saan ss40 g870 7090 TSO B140 8200 BDI0 9260 11470 11880 12250 12HI0 9180 9840 ATO 14550 4680_ 4270 Retigerat co ‘Stondard uit Groat lg 6 St 70 8 85 100 100 100 129 112 190 129 MO 02 12 12 12 WO 140 10 Great too bt 68 56 Se 5G oh OS RB G5 OS 103 129 Gao ge GB Ha 129 Crean ye ff: HS geerase-stecuge 8 So tao 190 117 190 190 190 ret Ree eee thee er tee eee eee BLE os ‘Compressors 5 serhormetcaren congresrs, 5 Te Geast Te en aren Fic -w eae are eee ee Great SECA eH SRC HA PUP ea -EEPI-C EE rn n-th eea eeepc Croat Se terete eer eee eater ea es eee eee eH ora Hetero ESE te este tee imumapay #6 6 6 6 8 6 6 6 6 6S SS 9 OO ow os ‘Conta PRE-DIALOG, decree wxpanion vane ‘condense Coppers hel exchanger Fane ‘sa Fn Bt wth tang vous entiy oe 7 8 Bb 8 2 13 13 18 1 18 18 m9 20 | mM OM ae Sted totl tow ve atoms arms 2706 Sts S61 aoa USD SALT SNOT SHEY G3 EON T2222 eSTeL SOE GUTH Scare fms HOD TO Strcadspeed gs 157 17 167 157.181 (a7 fT 187 167 197 157 157 167 167 187 167 167 157 167 157 Eveporater Foodod mat-pipe ype fumconet |S 6 et Ge 70 77 79 9k 98 110 119 190 140 168 182 209224 280 240240 awnurnprosere™ kes 1990 Too0 1000 1600 teoa 1000 1000 1000 1900 1000 1900 icon 1900_1400_1000 1000 1000 _1000 1000 1000 Water comectons ital lino hyronic module, etotot Blane ness) 5 5 8 6 5 6 6 6 6 6 8 6 6 5 GB o8 oo 6 Claucedareter mim 41 1419 t4tg 1413 1448 141.9 1419 1689 TOR 1683 ToRS T6RS 2101 TORS 168 Ie Tena’ TeRa” YeNa’ teas ‘Wh arene module opin), ieVOutet Diameter ee ae 56S Catede ameter mm 11491143 1148 1997 1997 1987 ‘Sparsontark woure 1 so 50 so ex wales operating press with ere modulo Wa 400. 400400 400400400 1. Beating caesto tapas wtchyrany wate oiponnas 121-0720 (OPES, Oder Mia wore enaaing esr wos Myre rote Note, eas a 12te70 we plein easton cde ‘ona ya arr pose tei prone ‘Site qc aati hayes abe gronen heuer oe gS 2iea 2183 2103 Tae SEE ctor apne enarofanirg alone = 107°C sco ae ener = 38°, rept fad er = 00D 0 KN ‘epElectrical data Unit with MCHX heat exchanger (standard) ‘SOKA highrambient temperature verslon* ‘252902 262 402 482 S02 coz 702 752 002 852 002 1002 1102 1202 1302 1952 1402 1502 1702 a Rowrlooee Sa gna soos lore _“'v"* Soste oxi sip ele eon Berns) ne san nan noe 200 220 200 eae aan n20 420 Aa Aon Bom elt 4 Ae BO Ba B20 0 ceuce tr fe aoe aon nour Saline sa ert cut Fling rar TH aa Te ne HH OO DD Seasco m eeeeee eee ss eo eee ce ace 289 400 sar GOT TY ee 79 OO HOT HE ONS STD Te ame em] me OMS or cromontttatee pinata ene EG fe me a ar oe eal enn ares Mee Ro 24 201 7 Ara 470 8 S60 TOS TS TO ME Om SOE THOS Moet T” mst AER ee seme en eet eae Sater ert er eee Cosme Paral? OS) OWT DET Om 06 G5) OB OS OW 05 ONT ON OM oem oar on aes am om om Ceeeceetoaraye” Ge oat ooo oat 6s oss om oso oes oo ost os os? oat oes oat ose ae? ce? at isin power Sea vo4 tar 182 18) 108 208 0 aT 205 S10 96 eT et mo om oe ser ome kT meter wees 2 eo Nei ot ce ot ee A aa te ter 710 mo Ze? sm ofS OL SM St SO Om) A AO Gal SH Se ta chap eee eee ee eget eager erate Mina i comet aw OVP aot, ass et sto S08 411 499 06 Gat TE OW TIE at see art ese cer THE art Grane s eon eee eee Mts wi cet ow 0-107 Ce Sor 20h 3 378 a5T 488 S52 STO 82 OTE THO AT see Bo TaD TH TO Oe saree eet ee cere err neegert teers eee essere rte pattie ert st Te een gt pas Ecnrioocrs pc oo pee SBA ng ETA oma Tac eens = eee ev etcae oepaeitcoet | enttaronte ou bens ctl ome tanta EEE SST Se ree ctereg carpe icnet ctr eet roc ga coro i ae Seca ecu vemereist atte | eS er ett ware em ore | ee TT as Unit with copper/aluminium heat exchanger (option 255) SOKA Hih-onblnt enperativ veson? Teor oes ca ann oz oon roa 782 ova sa ova 1008 1102 00 1002 1952 1408 1802 1702 eainan vcore eT re a zoo 400 str Sor 7 8 TH Om HO we eS Sm 7m on Gm Mme Of Genoese A? ee me ee Sp trem ser ser sero Nena sito Breet Marea PN cu 2m 261 7 70 a70 550 G00 TSS TP TO HE oD SOS BBO eames a eee ere prereset a of a Coons mained GS) GAT GST OM DMS Gb OW O50 OW 08 GO OM GR em Gee Ox ans a oat oar Sintstfomma’”Get_ost Gos oat os Ges cue ose_oas ost tes oa2 os? ta cas 0x0 Oat Gi ca cat Mesa powers See soa tor tse 168 108 208 0 aT 208 12 36 0 emo ms ate oN om Hoh Gomer woe ees Bean se S Nin it cart re Metcse A' oo 10s as 210 ae ae smn ots aT Gr am SM oe Om ae So Gemeospctaateoer eden eee rere BRR mS estima ow OO ey ass a7 310 sos tt 400 sp cas sm ott Tie At te anh mse aT ome Sf, eae ee SEE a EE Tei on cote ae OAT eee Aa wae 2er 206 0 370 a7 ams SSO SOD oe THE 7 se Go Tm TH Tm oe guecy AS"! 2 2 ee ™ tn in se wt in im ee Te gt om st pn Ree crt a ete oO 3 SS ASTER = et ti tar rs ce RE LN TL wan te ~ te preggers tm orcner comin togce r {ue oars sar ete ptaet e st 35°, water 127°C 4 ME rad st cpu maaan pane as geentn tnt rare eTiocicel data tee + 30x 252-1002 units havea single powstcomecton pin oso imnmesesly usaeam of be to main Seconectswches. 4 SDUA 10247 ne nau to pone carmoston pots ose ustream ‘ottna man covenneet sches +The control boxinctues: TOne:man aacenee such per cit ‘Starter and moter prtecton deze or osc cores the fans anc ‘hep «Contra covicas + Hied connenions: ‘A sornassanata the aston anc the letical saloons ust be i ‘ecerdace with all spproaie local codes. The Carer S010 ert are deste anid ll to onsreconormanca wth ‘ee odes Te ecanmrandafons of Eropassrancors EN 602061 [Conespons loo aloe) machin salt - ettcal machine fompanens pat: geval eguaoa) are specealy sen to ‘Sour anon desgnng the ectdea eupmen Senerly tne recanmendatlors of 00064 aro azoepted we comptance ‘ane tagarements of he ntataton deste. Covforarce vi EN ‘hzot'stne next meat of ens comauance win ne Nacines Sisco 15 Fron 8 6 EN 60004 sere the lei characters ust forthe 7: The operating patna or the SOKA une apeled below “EguterrenihEnvronmert a daetbed n GO72! feoespends to recaarai) usenet tage toes than eeu 12 2000 “hnesance oa acs, clas 42 (rs igen dst presen) “presanoe ef evolve ae pening ebetancs, css SC2 regae 2. ewer spp fequeneyvaraon #2 He 5m naval (0 inerml nate conected Srey to thon necessary Gaeatotome). 4 Grereuent peeton ofthe ower supply conductors rot rove wn 5.theleion-nstaled Saconnect eter reser ie a type ‘ale oy power ntemsption maocordane wih EN 0987-3 ecrospones foleconoer) «Thm nie are designed fr simplified conection on TNE) natok (e ecaedForlknonsoas derte eer may netre with etc ‘Roving oer and tis recommended a eeate an ype a fo the soto usta segue anorb TN Spe chr or Corer uns Passe cereale sporepaeloral oxgmizetens odes te montering ‘repletion samen andeany ot te secelstaate. NOTE: I particular aspect af an ctu instaaton 4 nat conor tothe Condi doscrised above, or thee are other sondtins we chou be conegored, slays contact your local Carer representative, “Thru proactive tsa is IPA faocrang fo ference ‘Goeument I Eos20) A SOXA Uns are protected teTP Ss and as ‘potecton contenSound levels ‘SOX higivamblont tomporatoreverclon 25a 202 262 402 482 602 602 702 762 002 a62 002 1002 1102 1202 1202 1350 1402 15021702 Seana power ove Ao M8 G5 05 0 OF OG 98 0 OO Ow 100 o9 100 101 100 101 SandpreeeuelewiatOm= dO) @ @ @ 6 6 6) 6) @ 65 G5 65 Gb GS G6 sf 06 e768 of oF *D: Wasa wnISO S611 wed ated Eo 1 Rorgpioon panonaod inate tadons hc ate Part load performances ‘With the rapid increase in energy costs and the care about environmental impacts of electricity production, power ‘consumption of ai conditioning equipment has become an important topic, The energy efficiency of a liquid chiller at {ull Toad is rarely representative ofthe actual performance of ‘the units, as on average a chiller works less than 5% of the ‘time at fll Toad, IPLY (in accordance with ARI 550/590-98) “The IPLY (integrated part load value) allows evaluation of the ayerage energy efficiency based on four operating conditions defined by the ARI (American Refrigeration Institute). The TPLY is the average weighted value ofthe energy efficiency ratios (EER) at different operating conditions, weighted by the operating time ‘The heat load of a building depends on many factors, such as the outside air temperature, the exposure to the sun and its occupation. Consequently it is preferable to use the average energy efficiency, calculated at several operating points that are representative forthe unit utilisation. ESEER (in accordance with EUROVENT) The ESEER (European seasonal energy efficiency ratio) ermits evaluation ofthe average energy efficiency at part (ead based on four operating conditions defined by Eurovent. ‘The ESEER is the average value of enengy efficiency ratios (EER) at different operating conditions, weighted by the ‘operating time. IPLV (Integrated Part Load Value) ESEER (European seasonal energy efficiency ratio) oad Aitemperaire Energy Operting ——Load—=—rfemperaivre Energy — ra sficeney Uma, % ee eficency te, 100? er + 100 EF; z s 207 ey 2 - 2 ery % Hs 183 EER, “6 0 28 EER “ 2 es che 2 % FA cen, Pa IPLY = EER, 11% + EER x 4296 + EERg 459% + EER x 1236 Part load performances ESEER = EER, x 39% + EER «80% + EER x #196 BERG x 239% High ambient temperatre version vey RAM 431 ‘asa_a0aasa_a02 asa Soa _o0a 702 762 902 662 021002 1108 102 1002 1962 4402 1002 1702, 442 452 445 AGT 460 448 464 401 457 459 452 440 405 454 400 402 450 457 444 SEER KNMW 259 400 408 405 419 Ato doo 419 309 410 414 391 65 424 410 420 418 419 416 404Operating limits Evapotator water temperature SS Wham — Maxima Vistar eta emperature ssa 6 Viste etarngerperstinscumng penton 68 ister ening temper cureg operation 33 6 Tl Fg marino 12) avr an oe Prescot stn ah Condenser air temperature °S_ Miu Maxima ‘Sage a Operstn 0s an rps itn chr nr tan Operating range fase 38 % % ocr ery tar trperta C Evaporator water flow rate, l/s ‘20x Minin Maximo 252 35 zy ase 4s 0s 402 ss aut as 6 289 02 67 2 oo Bt 6 ma a9 ss 2 28 1 02 aos ert 52 " er 02 ne m9 ‘002 iat m9 ‘102 181 aa ‘02 164 wo 102 ws eat 382 188 sara soe 193 sora 502 139 soa m2 2 sara he sens watarfowaa career oa en de 7001 g 0 Parlons (Operating rang, stencars uit ‘low 00 sr temperature tha ult ust orb suid wah the ‘Store pon opto 1A orto eae loop rust bo aetna nba)Dimensions/clearances 30XA 252-352 - MCHX heat exchanger (standard) ‘30XA 252-302 - Cu/Al heat exchanger (option 255) Rw Rr Mm ow mw f 1 1 r Lf ae: 1 f 1 1 Tw 4 fo Si 2a ma oa j on Ber {58 oe even ° - © Regu cranes or mateance / @ memmeepcrmete ono HQ wee | dD eons 22 poate ao et coset 20K, 402-452 - MOH hont exchanger (etancerd), 30XA 352-452 - Cu/Al heat exchanger (option 255) Power contin 5 © cormtretcenten Re Rv R RvDimensions/clearances 30XA 502 - MCHX heat exchanger (standard) 30XA 502 - Cu/Al heat exchanger (option 255) RR Rr Rw r r 2X 2 | sieiman 1 I : : | ears T cy 1800, 0XA 602-802 - MCHX heat exchanger (standard) 30XA 602-702 - Cu/Al heat exchanger (option 255) x 2 r r r 2 Rw Te Beeelicedbsaleccieslemmdate icsheeerkie ticle kieteclt caked ft zor 6} BD Gales aDimensions/clearances 30XA 852-902 - MCHX heat exchanger (standard) ‘30XA 752-852 - Cu/Al heat exchanger (option 255) r 2 g x Rv HD m Rv t Bal eo x Fa EnDimensions/clearances 30XA 1002- MCHX heat exchanger (standard) 30XA 002-1002 - CU/AI heat exchanger (option 255) 2 R 6 ox ~ 1500 mr R R x eT. rn 9 H® R < tgaene fi a Witsoe oe pao AY ? GQ) Pet cerns rere a oe u c=: acrmaned net opr a | 4 os tert “U QD weer | NY es aen ar Tee rege rom coe ang. Sloe denna nt. cne hace 6Dimensions/clearan ices XX heat exchanger (standard) SOKA 02. 1389. Ooh heat exchanger (option 255) rR n 2 2 r R 2 2 R rDimensions/clearances 30XA 1402-1502, module 1/2 - MCHX heat exchanger (standard) 30XA 1402-1502, module 1/2 - Cu/Al heat exchanger (option 255) RU 253 r erates Sr ry anon cm tes reeDimensions/clearances 30XA 1402-1502, module 2/2 - MCHX heat exchanger (standard) 30XA 1402-1502, module 2/2 - Cu/Al heat exchanger (option 255) QQ) ery eee mnenoanes War emesodwo weyqWO UB4974 asa eoveuoaoe uw eeovewope dip anseet ojccena 9M 41000 Wa Sil oo BSSESEE 885 7H Tat aaa i sm anos “1909 1009 1000 oa ony aa 1009 1003, Ten nt awa avd 00 1003 cs 5 1000 unt ado 10007000 uh ans Cooling capacities (Imperial) Unit with MCHX heat exchanger (standard) 3 2519h Na ay esuepcaoe uw sesuewLoung mara, s64 10009 2108 Ouro Te eer aor SE5G58288 a 000 1009 unt neo GT aRERaU AV “Fav = Un = Wun enierodar wre a oe a Sic Cooling capacities (Imperial) Unit with MCHX heat exchanger (standard) a oe a A avo 1009 7009 nn woo @r a eT ou 1000 LNT awd 401009 1009 LN eoCooling capacities (Imperial) Unit with MCHX heat exchanger (standard) GPL Na eouepiooce uw sosuewsopeg arp anseext soinoces3 9381009 gis 3/4 19000 208 Eno ae oe ee Sz Ou Se ror re xe oF aed Ber ez aT waa a — A A Slasgegugeegges 7a ie at ae 0 1000 4NN_a09 ann awe9 av Y002 70024 gwOD avd 1009 109 Nn awd _a¥9_T009 70o9_uN eWOD AYO = = ER “FAS =LanT = Wan amwseduer wee iACooling capacities (Imperial) Unit with copper/aluminium heat exchanger (option 255) R3RSHSRIERIBRE S| L19P1 Na ay aouepeaoew SeoueuLoyg ap enssexsomsodena 9M 1009 sjesmoy aien readers WHE 100 as 4 1009020168 Bao ‘sion pqs ory Tween "001 sryeduy raced ‘elu vee. sin pepuTS sie uoneoytdy RERBSRESES. a nn ens 7 ann ana 38] SE58SS8E SSRRRE Slangegaueeaas te a a te a1 a aaa Bao ann wt avo 10001009 LINN aw09_ 4¥0 1009 1009 ANN awoa a0 7000 1000 009 1009 Nn woo sun aca i er Grenendaaay ap =n = Won asaaey WAITER 281 49p1 Na a souwpioge SpauEuuD Hey ip orssarsriecesa 9M 9009 emmieoue en curse) Um Te oat or oor ie Baagg' en888e Tar roel oer oer SERREE9 888: B8ae we Ea a a0 7009 _uNn aWod wd oe we i ee re 2a re toh Cooling capacities (Imperial) Unit with copper/aluminium heat exchanger (option 255) aaa “009 1000 7a 009 1009 nao we we @r “1000 7009 Nt anos 29Cooling capacities (Imperial) Unit with copper/aluminium heat exchanger (option 255) gr Na a soep.c0ne w seaveuLoieg marae a4 19000 20% Ouro pou o7cen3 0 :o00 aryereduy song ‘yey tuned sign DUS ‘1p uoneonay Te En wor rp ensenc sjsocena 9M 111000 einog men ojeocerg Wo8-1009 (arars ons pus aie} oesndued) yu enod HIN ANNA ‘ne sanoaossacuo) WH gOD Baa "at aft ve 1009 7009 Nn aa ann os mr Hie 00 7003 an awoa dasgsesgeesaa 00 1008, Gl aeseaw av “1087 = Won nied wee‘Teaan cites he cess te olor pots Ar ope fb epson tok nt ete cg Sek Sten as spun 8 opr 2h int cone a ong rd No 145 2 0 0, Spas 145.29, 022008, Martech Cr 803, Mee Fea Mondbcuer mses eo crip sn oc pets et on ‘rion Tay Cera Pe ‘futon pa sey tar haraton pene se oan. Fst berBerrie DOHA NORTH SEWERAGE TREATMENT PROJECT — AIR COOLED CHILLER INSTALLATION, OPERATION & MAINTENANCE MANUALS Sz Carrier AUnited Technologies Company30XA Ait-Cooled Liquid Chillers Nomina cot I cooling capacity: 270-1670 KW AQUAFoRCE™ ee‘CONTENTS: 1.1 Installation safety considerations. . 1.2- Equipment and components under pressure 1.3 - Maintenance safety considerations 2.- PRELIMINARY CHECKS 2.1 - Check equipment received. and siting the unit 3- DIMENSIONS, CLEARANCES wren 3.1 = 30XA 252-352 (standard) and 252-302 (option 254/255). 3.2- 30XA 402-452 (standard) and 352-452 (option 254/255)... 3.3- 30XA 502 (standard and option 254/255) rane 314 30x 602-802 (standard) and 602-702 (option 2547255) 3.5 - 30KA 852-902 (standard) and 752-852 (option 254/255)... 3.6- 30XA 1002 (standard) and 902-1002 (option 254/255).. 3.7- 30XA 1102-1352 (standard and option 254/255)... 3.8-30XA 1402-1502 module 1 (standard and option 254/255). 3.9 - 30XA 1402-1502 modale 2 (standard and option 254/255)... 3.10 - 30XA 1702 module 1 (standard and option 254/255)... 3.11 -30XA 1702 module 2 (standard and option 2547255) 3.12 - Multiple chiller installation 4- PHYSICAL AND ELECTRICAL DATA FOR 30XA UNITS sono 4.1 - Physical data 30XA - Standard units and option 119°** 42 Physical data 30XA - Units with option 254 and 255°** 43 - Blectrical data 30XA - Standard unit... ‘44 Elecrcal data 30XA - Option 119 (high energy efficiency option 4.5 ~ Electrical data 30XA - Option 254/255. 4.6 Electrical data 30XA - Opin 254255 wih eyo 18 4.7 - Compressor electrical data. 7 4.8 Compressor usage per crit (A,B,C, D) 4.9 Electrical data, optional hydronic module... 5 - RLECTRICAL CONNECTION. ‘5.1 -Power supply 5.2 - Voltage phase imbalance (#) 5.3 - Power connection/disconnect switch. 5.4 Recommended wire sections 7 i. . 25 555 Selection table of minimum and maximum wire section for connection 30XA uns. pares 5.6 Power cable entry. 7 7 se sn 25 5.7 - Field control wiring, 6- APPLICATION DATA www 6.1 - Operating limits. aa 62-Minimum chilled water Now (units without hydronic module). 6.3- Maximum chilled water Now (units without hydronic module) 6.4 - Variable flow evaporator : 16.5 - System minimum water volume. 66 - Maximum system water volume. 67 - Evaporator water flow rate. 6.8 - Evaporator pressure drop curve... “The cover photograph is for illustrative purposes only snd is not part of any offer for sale or contract, 27. WATER CONNECTIONS en 7.1 - Operating precautions. 7.2 Vietaulic water connections. 7.3 - Flow contol. 74 - Evaporator water box bolt tightening 7.5 - Frost protection 716 Operation of two units in masterslave mode 7.7 - Pump pressurelow rate curves. 7.8 - Available static system pressure. ‘8 MAJOR SYSTEM COMPONENTS AND OPERATION DATA vs 8.1 - Direct-drive twin-screw compressor with variable capacity slide valve. 8.2- Pressure vessels 8.3 - High-pressure safety switch. 84 - Condensers : 85-Fans, 8.6 - lectronie expansion valve (EXV) 8.7 - Moisture indicator. 88- Filter drier common set 89 - Sensors. : 9 OPTIONS AND ACCESSORIES. 10 - STANDARD MAINTENANCE... 10.1 - Level | maintenance (see note) 10.2 - Level 2 maintenance (see note) s 10.3 - Level 3 (or higher) maintenance (see note 104 - Tightening torques for the main electrical connections... 10.5 - Tightening torques for the main bolts and serews. 10.6 - Condenser coil 10.7 - Evaporator maintenance 10.8 - Compressor maintenance. LL - START-UP CHECKLIST FOR 30XA LIQUID CHILLERS (USE FOR JOB FIL),1- INTRODUCTION ‘The 30XA Aquaforce units are designed to cool water for the air conditioning of buildings and industial procsses. Prior tothe initial tar-up of the 30XA units the people involved in the on-site installation, start-up, operation, and maintenance of this unit should be thoroughly familiar with these instructions ‘and the specific project data forthe installation site. ‘The 3OXA liquid chillers are designed to provide a very high level of safety during installation, start-up, operation and maintenance, They Will provide safe and reliable service when operated within their application range. ‘This manual provides the necessary information to familiarize ‘yourself with the control system before performing start-up procedures. The procedures in this manual are arranged in the sequence required for machine installation, start-up, operation and maintenance. Always ensure that all required safety measures are followed, including those in this document, such as: wearing protective clothing (gloves, shoes) and safely glasses, using appropriate tools, employing qualified and skilled technicians (electricians, sefrigeration engineers) and following local regulations. 1.1 - Installation safety considerations ‘Access to the unit must he reserved to authorised personnel, {qualified and trained in monitoring and maintenance. The access limitation device must be installed by the customer (e.g. cut- off, enclosure). ‘After the unit has been received, when itis ready to be installed ‘or reinstalled, and before itis started up, it must be inspected for damage. Check thatthe refrigerant circuit(s) is (are) intact, ‘especially that no components or pipes have shifted (e.g. follow. ing a shock). If n douby, carry outa leak tightness check and verify with the manufacturer that the circuit integrity has not bbeen impaired. If damage is detected upon receipt immediately file a claim with the shipping company. Do not remove the skid or the packaging until the unit isin its {final position, These units can be moved with a fork lift ruck, ‘as long as the forks are positioned in the right place and direction on the unit. ‘The units can also be lifted with slings, using only the desig- rated lifting points marked on the unit. ‘These units are not designed to be lifted from above. Use slings with the correet capacity, and always follow the lifting instructions on the certified drawings supplied with the unit, Safety is only guaranteed, f these instructions are carefully followed. If this is not the case, there is a risk of material ‘deterioration and injuries fo personnel. This applies to the relief valve in the water circuit and the relief valve(s) in the refrigerant circuit(s) Ensure that the valves are correctly installed, before ‘operating the unit. In certain cases the relief valves are installed on isolating valves. These valves are factory-supplied lead-sealed in the ‘open position. This system permits isolation and removal of the relief valves for checking and replacing. The relief valves ‘are designed and installed to ensure protection against overpressure caused by fire. The relief valve must only be removed when the fire risk is ‘fully controlled and this isthe responsibility of the operator. Allfactory-installed relief valves ar lead-sealed fo prevent ‘any calibration change. Ifthe relief valves are installed on a change-over manifold, this is equipped with a relief valve on ‘each ofthe two outlets. Only one of the two relief valves is in ‘operation, the other one is isolated. Never leave the change- ‘over vale in the intermediate position, i.e. with both ways ‘open locate the control element in the sip position) Ifa relief vale is removed for checking or replacement please ensure that there is always an active relief valve on each of ‘the change-over valves installed in the nit. If the unit is installed in a room, the safety valves must be connected to discharge pipes. These pipes must be installed in ‘away that ensures that people and property are not exposed to refrigerant leaks. These fluids may be diffused in the air, ‘but far away from any building air intake, or they must De discharged in a quantity that is appropriate fora suitably absorbing environment. Periodic check of the relief valves: See paragraph “Maintenance safety considerations”. Provide a drain in the discharge circuit, close o each relief valve, 1 avoid an accumulation of condensate or rain water. Ensure good ventilation, as accumulation of refrigerant in an ‘enclosed space can displace oxygen and cause asphyxiation ‘or explosions. Inhalation of high concentrations of vapour is harmful and may cause heart irregularities, unconsciousness, or death. Vapour is heavier than air and reduces te amount of oxygen available for breathing. These products cause eye and skin irritation, Decomposition products are hazardous. 1.2 - Equipment and components under pressure See section “8.2 ~ Pressure vessels” om1.8 - Maintenance safety considerations Engineers working on the electric or reftigeration components ‘must be authorized, tained and fully qualified to do so. All refrigerant circuit repairs must be carried out by a trained person, fully qualified to work on these units. He must have been trained and be familiar with the equipment and the installation. All welding operations must be carried out by qualified special- ists. Any manipulation (opening or closing) of a shut-off valve must be carried out by a qualified and authorised engineer. These procedures must be carried out with the unit shut-down. NOTE: The unit must never be left shut down with the liquid line valve closed, as liquid refrigerant can be trapped between ‘this valve and the expansion device. (This valve is situated on the liquid line before tne fiter drier box.) During any handling, maintenance and service operations the engineers working on the unit must be equipped with ‘safely gloves, glasses, shoes and protective clothing. Never work on a unit that is still energized. Never work on any of the electrical components, until the ‘general power supply to the unit has been cut using the disconnect switches) in the control box(es). If any maintenance operations are carried out on the unit, lock the power supply circuit in the open position ahead of the machine. Uf the work is interrupted, always ensure that all cireuits are still deenergized before resuming the work. ATTENTION: Even if the unit has been switched off, the ‘power circuit remains energized, unless the unit or circuit disconnect switch is open. Refer to the wiring diagram for further details. Atach appropriate safety labels. Operating checks: During the life-time of the system, inspection and tests must be carried out in accordance with ‘national regulations. ‘The information on operating inspections given in annex C of standard EN278-2 can be used if no similar criteria exist in the national regulations. While working in the fan area, especially when grilles or casings are removed, disconnect the Jan power supply (o Prevent their automatic restart. Safety device checks (annex C6 EN378-2): The safety ‘vices must he checked onsite once a year for safety devices (high-pressure switehes) and every five years for external overpressure devices (pressure relief valve). ‘Check manual “30XA Pro-Dialog Control” for a detailed explanation of the high-pressure switch test method. ‘At least once a year thorouglily inspect the protection devices (valves). Ifthe machine operates in a corrosive environment, inspect the protection devices more frequently. Regularly carry out leak tests and immediately repair any leaks. Ensure regularly that the vibration levels remain acceptable ‘and close to those atthe initial unit start-up. Before opening a refrigerant circuit, purge and consult the pressure gauges. Change the refrigerant when there are equipment failures, {folloving a procedure such as the one described in NFE 29- 798 or carry out a refrigerant analysis ina specialist laboratory. lug all openings whenever the refrigerant circuits opened ‘Jor up to one day. For longer openings place a nitrogen charge in the circuit 1.4 Repair safety considerations All installation parts must be maintained by the personnel in charge, in order to avoid material deterioration and injuries to people. Faults and leaks must be repaired immediately. The authorized technician must have the responsibility to repair the fault immediately. Each time repairs have been carried out to the unit, the operation of the safety devices must be re-checked. Comply with the regutations and recommendations in unit and HVAC installation safety standards, such as: EN 378, ISO 5149, etc. fa leak occurs or if the vefvigerant becomes contaminated (e.g. by a short circuit in a motor) remove the complete charge using a recovery tnt and store the refrigerant in mobile containers. Repair the leak detected and recharge the circuit with the otal R134a charge, as indicated on the unit name plate. Certain parts of the circuit can be isolated. Only charge liquid refrigerant R134a atthe liquid lin. Ensure that you are using the correct refrigerant type before recharging the unit. Charging any refrigerant other than the original charge type (RI34a) will impair machine operation and can even lead to destruction of the compressors. The compressors operating with this refrigerant type are lubricated with a synthetic polyolester oil, Do not use oxygen to purge lines or o pressurize a machine Jor any purpose. Oxygen gas reacts violently with oil, grease, ‘and other common substances.Never exceed the specified maximum operating pressures. Verify the allowable maximum high- and low-side fest pressures by checking the instructions in this manual and the pressures ‘given on the unit name plate. Do not use air for leak testing. Use only refrigerant or dry nitrogen. Do not unweld or flamecuit the refrigerant lines or any refri- ‘gerant circuit component until all refrigerant (liquid and vapour) has been removed from chiller. Traces of vapour should be displaced with dry air nitrogen. Refrigerant in ‘contact with an open flame produces toxic gases. The necessary proteetion equipment must be available, and appropriate fire extinguishers for the system and the refrige- rant type used must be within easy reach. Do not siphon refrigerant. Avoid spilling liquid refrigerant on skin or splashing it into ‘the eyes. Use safety goggles. Wash any spills from the skin with soap and water. If liquid refrigerant enters the eyes, immediately and abundantly flush the eyes with water and consult a doctor. Never apply an open flame or live steam to a refrigerant container. Dangerous overpressure can result If itis necessary o heat refrigerant, use only warm water. During refrigerant removal and storage operations follow applicable regulations. These regulations, permitting condition- ing and recovery of halogenated hydrocarbons under optiraam {gaalty conditions for the products and optimum safety conditions. for people, property and the environment are described in standard NFE 29795. [Any refrigerant transfer and recovery operations must be carried ‘out using a transfer unit, A 3/8” SAE connector of the manual liquid line valve is supplied with all units for connection to the transfer station, The units must never be modified to add reft- ‘gerant and oil charging, removal and purging devices. All these devices are provided with the units. Please refer to the certified dimensional drawings forthe units. Do not re-use disposable (non-returnable) cylinders or attempt {0 refill them, It is dangerous and illegal. When cylinders are ‘empty, evacuate the remaining gas pressure, and move the cylinders to a place designated for their recovery. Do not incinerate, Do not attempt to remove refrigerant circuit components or fitings, while te machine is under pressure or while itis ‘running, Be sure pressure is at 0 kPa before removing compo- nents or opening a circuit. Do not attempt to repair or recondition any safety devices when corrosion or build-up of foreign material (rust, dirt, seal, etc.) is found within the valve body or mechanism. If necessary, replace the device. Do not install safety valves in series or backwards. ATTENTION: No part of the unit must use feet, racks or ‘supports during operation. Periodically monitor and repair or if necessary replace any component or piping that shows signs of damage. The refrigerant lines can break under the weight and release refrigerant, causing personal injury. Do not climb on a machine. Use a platform, or staging to work at higher levels. Use mechanical lifting equipment (crane, hoist, winch, etc.) {lift or move keavy components. For lighter components, use lifting equipment when there isa risk of slipping or losing ‘your balance. Use only original replacement parts for any repair or compo- nent replacement. Consult the list of replacement parts that corresponds to the specification of the original equipment. Do not drain water circuits containing industrial brines, without informing the technical service department atthe installation site or a competent body frst Close the entering and leaving water shutoff valves and purge the unit water cireuit, before working on the components in- stalled on the circu (sreen filter, pump, water flow switch, ete.) Do not loosen the water box bolts until the water boxes have been completely drained. Periodically inspect all valves, fittings and pipes of the refrigerant and hydronic circuits to ensure that they do not shove any corrosion or any signs of leaks. tis recommended to wear ear defenders, when working near the nnif and the unit is in operation.2 PRELIMINARY CHECKS 2.1 - Check equipment received ‘+ Inspect the unit for damage or missing pants. If damage is detected, or if shipments incomplete, immediately fle a clair with the shipping company. * Confirm that the unit received isthe one ordered. Compare the name plate data withthe order + Theunit name plate must include th following information: = Version number = Model number = CE marking = Serial number ~ Year of manufacture and test date ~ Refrigerant used and refrigerant class = Refrigerant charge per cireuit ~ Containment Avid to be used ~ PS: MinJ/max. allowable pressure (high and low pressure side) = TS: MinJ/max. allowable temperature (high and low pressure side) ~ Relief valve set pressure = Pressure switeh cut-out pressure Unit leak test pressure Voltage, frequency, numberof phases ~ Maximum current drawn = Maximum power input = Unit net weight + Confirm that all accessories ordered for on-site installation have been delivered, and are complete and undamaged. ‘The unit must be checked periodically during its whole ‘operating life to ensure that no shocks (handling accessories, tools etc.) have damaged it. If necessary, the damaged parts must be repaired of replaced. See also chapter “Maintenance”. 2.2 Moving and siting the unit 2.2.1- Moving See chapter 1.1 “Installation safety considerations”. 2.2.2 Siting the unit Always refer to the chapler “Dimensions and clearances” to ‘confirm that there is adequate space forall connections and service operations. For the centre of gravity coordinates, the position of the unit mounting holes, and the weight distribu- on points, refer to the certijied dimensional drawing supplied with the unit. ‘Typical applications of these units are in refrigeration systems, and they do not require earthquake resistance. Earthquake resistance has not been verified. CAUTION: Only use slings atthe designated lifting points which are marked on the unit. Before sting the unit check that: + the permitted loading at the site is adequate or that appropriate strenghtening measures have been ten is installed level on an even surface (maximum 5 mm in both axes). + there is adequate space above the unit for air flow and to censure access fo the components. + the numberof support points is adequate and that they are in the right places + the location is not subject to flooding. + for outdoor installations, where heavy snowTall is likely ‘and long periods of sub-zero temperatures are normal, provision has to be made to prevent snow accumulating by raising the unit above the height of drifts normally experienced, Baffles may be necessary to deflect strong Winds. They mast not restrict ai flow into the nit. CAUTION: Before lifting the unit, check that all casing Panels are securely iced in place. Liftand set down the unit with great care, Tilting and jarring can damage the unit and impair unit operation. 1f30XA units are hoisted with rigging, it is advisable to protect coils against crushing while a unit is being moved. Use struts or spreader bar to spread the slings above the unit. Do not tilt a unit more than 15°, WARNING: Never push or lever on any of the enclosure panels of the unit. Only the base of the unit frame is designed ‘to withstand such stresses.(Checks before system start-up ‘Before the start-up of the refrigeration system, the complete. instalation, including the reftigeration system must be verified ‘against the installation drawings, dimensional drawings, system piping and instrumentation diagrams and the wiring diagrams. ‘During the installation test national regulations must be fol- lowed. If no national regulation exists, paragraph 9-5 of stand- ard EN 378-2 can be used asa guide. External visual installation checks: + Compare the complete installation with the reftigeration system and power circuit diagrams. “+ Check that all components comply with the design specifications. + Check that all safety documents and equipments that are required by current European standards are present + Verify that all safety and environmental protection devices, and arrangements are in place and comply with the current European standard. + Verify that all relevant documents for pressure vessels (eentficates, name plates, ils, instruction manuals etc.) required by the current European standards are present, + Verify the free passage of access and safety routes. + Check that ventilation in the plant room is adequate. + Check that refrigerant detectors are present + Verify the instructions and directives to prevent the deliberate removal of refrigerant gases that are harmful to the environment. + Verify the installation of connections. ‘+ Verify the supports and fixing elements (materials, routing ‘and connection). Verify the quality of welds and other joints. Check the protection against mechanical damage. Check the protection against heat ‘Check the protection of moving parts. Verify the accessibility for maintenance or repair and to check the piping. + Verify the status ofthe valves. + Verify the quality ofthe thermal insulation and of the ‘vapour barriers, ~3 - DIMENSIONS, CLEARANCES 9.1 - 30XA 252-352 (standard) and 252-302 (option 254/255) RM R Rr Rr Rr Mm freee Peter. feel teteral ed -o- 34 2288 q Hl 10 a 8.2 - 30XA 402-452 (standard) and 352-452 (option 254/255) Ww OM R r rR R RR Prefer] eee ears cerry g f maa 3 <0 ss ql [Bi imensns ae given in mm. Q pete cueasermtoare wae @ Pecoraro Pe See Bower detignng an tnstalanon, con the cotfied dimensional Grin cate drawings supplied with te unit or available on request. Bieta eee arth posloning of he lg points, welt ibuton J | Power suntycomecton . land centre of gravity coordinates please refer to the © Contr cicsit connection dimensional drawings.8.8 - 80XA 502 (standard and option 254/255) RW mre. lle 3.4 - SOXA 602-802 (standard) and 602-702 (option 254/255) RR RV RM MR 2259. 35008.5 - SOXA 852-902 (standard) and 752-852 (option 254/255) RW m r RW RM Fs ee ste secre eee oe ed ete ee Breese we ven nme, tea ceeeu tr matraca atu @ reconmandd oet euped ie enc = NOTE: Drawings are not contractually binding. Before Govern designing an installation, conta the certified dimensional @Dwater aver drawings supplied with the unit or available on request. 222. rrouer- OcKeO TIT Crean Sa orate a he eget comes \VGuercbties et aptionvth mer unk power inp lnctntonee stato cert operng cen etre made compressa fa erent osked roar aurertin ear cormocien of he gst Compressor ‘als cbsines al slancre Evert ut operating cons: 35°C, water 127°C s_Nalescotined st operation wth mex unt over nput 1S. Vitter ebaned ot cancra Curent ut operating enon a 5°C, weer 127°C 7° Vos obtained at eperaon with maxima un power np Values ven en th uni name plate Standard eit ‘Motors ton ctl dat the vt operates Eurovent coats (ote abn emperstue SC 19.8 ‘Step eurent 8 & Power input 750W pion 254708 Moterand fan ectica cata un operates Euroent cones (ote bert enpereture SOC} 1.9/4 Storey curent 848 Pawar pat 760 Option 118: Peron an saccade to unit operates a Eurcant condos eter aber enperaie °C} 26 A Statop cuner:204 Powerinput 25K ‘opion 254/955 with 1102 ‘lotor rl fan steal ata the unt apeates at Exovntcononsfrtor able temperate 60%: 26.8 ‘Stertop cures 208 Powe: put 105807 : 24.7 - Compressor electrical data Comprescor Tom Tite coy LA LDA ‘cosne ‘Cosine SisOnton 19__(unh ‘un, (Wn) Prtmax* Pat feomy dersaies sms 86 ry 170 20 ‘90 oar Dsrsaise ry ‘os 120 1 ry one osrrazss vant 18 178 303 385 080 088 oarrazot ergo a 138 288 m0 090 ta osrraase teavi60 86 20 28 imo ‘000 ae stuns 2487290 200 a sar 128 nae Das sruasst bore ban 268, ser 1928 ast 28s 1 Average vai or the range tt et Eurrent condins) ‘Value maxinum eapeety and nominse vege 400 V) Legend [MHA Madmumn compsossrcpartng cure ited by the ut caren ge for masenam eect 360 LURWA "ced rotor earn fe star connect ceanecton doing somproser sar) LURDA Laced tar cant atarcannecton 4.8 - Compressor usage per circuit (A, B, C, D) aout Sompmesor 252" 302 96240245202 _o02_702_752_ate_aso oop _1002_1102_ 120219021952 1e02_1502_1702 srw pee ears eee eee eee oorsawe RB epee at zl verrazce x aot Sree 7 5 permasei Hester err eet eAPeHee eet eee etre eee eae aS teeter ert cease SSD AOA me a8 Bf lak Soe ll lle ones 5 7 7 ff SRB RR De Sl kD ceruast eee a" so 6 he Ao Ac foe ao 49 - Electrical data, optional hydronic module eK. 2a ae a Singh oa aT aS Mater power ey 2200 kk ‘ 4 $s Powerit ww 28 38g bs ba 72 sara curt drow AAD i Ba 82 52 iz Single and ca ighvnrossur pump ‘uate power kw 4 55 55 ts " " Powerit hw 5 12 12 82 mz ae asim cumen ra A 82 zit 8 233 Rots: 1. octane macinam power input frat vith Pycrenc module ad sha mana unt pote bps fo he pp power mpuL 2, Tooblan the marion art oper cent caw far it wih yn modula acd thernenrum vit cnet caw to the pur caret ea5 - ELECTRICAL CONNECTION Please refer tothe certified dimensional drawings, supplied ‘with the unit, 5.1 - Power supply ‘The power supply must conform to the specification on the chiller nameplate. The supply voltage must be within the range specified in the electrical data table. For connections refer 10 the wiring diagrams and the certified dimensional drawings. WARNING: Operation of the chiller with an improper supply voltage or excessive phase imbalance constitutes abuse which Will invalidate the Carrier warranty. Ifthe phase imbalance exceeds 2% for voltage, or 10% for current, contact your local electricity supply at once and ensure that the chiller is not switched on until corrective measures have been taken. 5.2 Voltage phase imbalance (%) 100 x mas. deviation from average voltage ‘Average vollage Example: (On a400 V -3 ph - 50 Hz supply, the individual phase voltages were measured to be: AB = 406 V ; BC = 399; AC=394V Electrical data notes for 30XA units: + 29€4 252-1002 unt have a sing power connection pon XA 1102-1702 {Sis ane two conection por. = Tipconolboincudes th folowing sted estes: 2" Soe general Sasol sen pr orout 1 ‘Sater and motor protectin devoas or each compressor bs fan) sand hepa = Gon cocos Fist eonnectons: 1+ Alecnnectona tot system end he electicatirsallasons must bein hi secede wih al spate oe codes + The Curler 204A wrt re cesignd and blo oneire ecrfornance wth {hse cada. Th oconmondains of European sancord EN 502041 ‘Covesponds te eopns-) (machine sty slocica mec compo- hers pr: ger eguitions) a spctcay aken ro eecount whan ‘Seagrng ne deste! eure uporran: + Ganerly he recommendations fic 60368 ae acted as comgtance ‘we regenera fhe rstaton cect. “Gonlornence wih EN 8026s the bet mean erating cempance with thehtaoiras Drocive § 1.51 + Rime of EN 60204" decribes e lect characteris wsed fo ho Dperain of e machines Calculate the maximum deviation from the 400 V average: ‘The maximum deviation from the average is 6 V. The greatest percentage deviation is: (CA) =400 - 394 = 6 100 x 6/400 5% “Tiss less than the permisstble 266 an is therefore acceptable 5.3 - Power connection/disconnect switch Units 30XA 0252-1002 30XA 1102-1702 Connection points, 1 per unit | for crits A and B | for cireui(s) € (and D) 1+ Trooping ewionment forthe SOKA unt pected below 1. Eisen. Enionmant a cassied EN 80 721 eorespends o HEC corel) = Setdoo instant “Emtient ompeatreangu-20° 0 486°C, ace AN ‘Stade £2000" * presen of nad eos, las 452" liar’ cst eresen) 2 bresene of coresive and potung substances clas 42 ogi) 2. Power soppy reuenoy vaion:» 2 2. Thanecta fi inomoatnal be coreested oct tothe nl fncessary ‘es arate 4. Grerirent pees a he power supply conduits nat provided wth 65, The lacay-natalesdconnact eulcoycheut breskr) eo ype ‘Bieber poner temapon aceerdance wit EN G7 8 oorespens ‘lec ead", 16 The urls we cesgned for comecten to T nawors PEC 604) Fox IF Teinrt te aay conacton mist a be the noterk sah Provide 2 (Sole scnaut competent oval parton to complete to acta Ines [NOTE particular aspects of an actual nsaiton de not conform to the condone descrned above, orf thee sre other canduons which Should be conldere, aay contact your local Carer representative, The read pettion eva or ts case is PASBW (according orwierence ‘acumen IEG S062), AISOXA unt fa ectoctod to haa ard tat the protec eonstion o~ C5.4- Recommended wire sections Wire sizing is the responsibility of the installer, and depends on the characteristics and regulations applicable to each installation site. The following is only to be used as a guideline, and does rnot make Cartier in any way liable. After wire sizing has been completed, using the certified dimensional drawing, the instal- Jer must ensure easy connection and define any modifications, necessary on site. "The connections provided as standard for the ietd-supplied power entry cables to the general disconnectisolator switch are designed for the number and type of wires, listed in the table below ‘The calculations are based on the maximum machine current (ee electrical data tables). For the design the following standardised installation methods are used, in accordance with IEC 60364, table 52C: + For 30XA units installed outside the building: 'No.17; suspended aerial lines ‘No, 61: buried conduit with a derating coefficient of 20. ‘The calculation is based on PVC or XLPE insulated cables with copper core. The maximum temperature is 46°C for 30X W A ed eee 6.6 - Maximum system water volume Units with hydronic module incorporate an expansion tank that Limits the water volume, The table below gives the maximum loop volume for pure water or ethylene glycol with various system concentrations, as well as the statie pressures. Ifthe ‘maximum volume is insufficient, compared to the minimum system water loop volume, an additional expansion tank must bbe added to the system. Da ase ae Stale pessu +2354 2s Maximum water oop volume Pure water ‘2409 1600 1200 2960 2640 1980 41820 660 650 2100 1400 1050 feo 330 S40 1740 {160 470 Etslene 200 Gon 460 1500 1000760, 6.7 - Evaporator water flow rate Baer e_—_——— Min ow rate Max oat @ 38 one 0 pid a a3 as a2 53 aa ae 80 ae se er eo eo a so we 89 sr toe toa era Py ne en sare rat Be 102 ist ae sm 5 ot 132 ies ‘ra 102 iso soa 08 220 saa *Themaxium wate flaw ate cnesponds oa presse crop o 100 kPa,6.8 - Evaporator pressure drop curve Praoure op AP Press op. Pa 28 100. @ 252 @ 302-352 @ 402 @ 452 © 602 ltr lowe 100 @ 702 @ 162 @ 802-852 @ 202 | © 1002 © 1102 | @ 1202 [——) ® 1302 @ 1902 © 1702 @ 1962 - 1402 x Wote ow at Ue 100 110 oO7 - WATER CONNECTIONS ATTENTION: Before carrying out any water connections install the water box purge plugs (one plug per water box in the Iower section - supplied in the control box). For size and position ofthe heat exchanger water inlet and ‘outlet connections refer to the certified dimensional drawings supplied with the unit. ‘The water pipes must not transmit any radial or axial force to the heat exchangers nor any vibration, ‘The water supply must be analysed and appropriate filtering, treatment, contro] devices, isolation and bleed valves and circuits bail in, to prevent corrosion, fouling and detecioration of the pump fitings. Consult ether a water treatment specialist Cor appropriate literature on the subject. 7.1 - Operating precautions ‘The water cireuit should be designed to have the least number ‘of elbows and horizontal pipe runs at different levels. Below the main points to be checked for the connection: ‘Comply with the water infet and outlet connections shown fon the unit. ‘© Tostall manual or automatic air purge valves at all high points in the circuits). + Usean expansion device to maintain pressure in the circuits) and install a safety valve as well as an expansion tank. ‘+ Tnstall thermometers in both the entering and leaving, ‘water connections. + Install drain connections at all low points to allow the ‘whole circuit to be drained. + Tnstall stop valves, close fo the entering and leaving water ‘connections. + Use flexible connections to reduce the transmission of vibrations. + Insulate all pipework, after testing for leaks, both to reduce heat gains and to prevent condensation, + Cover the insulation with a vapour barrier. + Where there are particles in the fluid that could foul the Iheat exchanger, a screen filter should be installed ahead of the pump. The mesh size ofthe filer must be 1.2 mm (see “Typical water circuit’ diagram on the right). + Before the system start-up verify thatthe water ei connected to the appropriate heat exchangers (@.2. 10 reversal between evaporator and condenser). + Donnot introduce any significant static or dynamic pressure into the heat exchange circuit (with regard to the design operating pressures). + Before any start-up verify thatthe heat exchange fluid is ‘compatible with the materials and the water circuit coating. its are In case additives or other fluids than those recommended by Carrier are used, ensure thatthe fuids are not considered as a gas, and that they belong to class 2, as defined in directive 97/23/EC. Carrier recommendations om heat exchange fluids: 1. NoNH* emmonium ions in the water, they are very detrimental for copper. This is one ofthe most important factors for the operating life of copper piping. A content of, ‘several tenths of mg/l will badly corrode the copper over time. 2. Cl Chloride ions are detrimental for copper with a risk of perforations by corrosion by puncture. If possible keep below 10 ml 3. $0," sulphate ions can cause perforating corrosion, if their content is above 30 mg 4, No fluoride ions (<0.1 mel) 5. No Fe and Fe ions with non negligible levels of dissolved oxygen must be present, Dissolved iron < 5 me/l with dissolved oxygen <5 mg/l. 6. Dissolved silicon: silicon is an acid element of water and «an also lead to corrosion risks, Content < Img 7. Water hardness: TH >S°R. Values between 10 and 25 ean be recommended. This wil facilitate scale deposit that can limit corrosion of copper. TH values that are too high can cause piping blockage overtime. A total alkalimeti titre (TAC) below 100 is desirable, 8. Dissolved oxygen: Any sudden change in water oxygen- ation conditions must be avoided. It is as detrimental to deoxygenate the water by mixing it with inert gas as itis to over-oxygenate it by mixing it with pure oxygen. The disturbance ofthe oxygenation conditions encourages destabilisation of copper hy¢roxides and enlargement of particles. 9. Specific resistance — electric conductivity: the higher the specific resistance, the slower the corrosion tendency. Values above 3000 Ohmicm are desirable. A neutral environment favours maximum specific resistance values. For electric conuctivity values inthe order of 200-6000 ‘fem can be recommended. 10, pH: Ideal case pH neutral at 20-25°C 7 30XA PRO-DIALOG Conirol AQUAFoRCE’ —— Operation and maintenance instructions.‘TABLE OF CONTENTS: 1 SAFETY CONSIDERATIONS nv wnono- 11 - General 1.2- Avoid electrocution. 2- GENERAL DESCRIPTION wen 2.1 - General 2.2- Abbreviations USEE ewe 3- HARDWARE DESCRIPTIO? 3.1 - Genera... 3.6 Connections atthe user's terminal block 3.6.1 - General desctiption 3.6.2 - Volt-fee setpoint selection. 1363 -Volt-fre demand mit contact wth energy management option 3.6.4 - Voltfree demand limit contact without energy management option... 4. SETTING UP THE PRO-DIALOG CONTROL. 4.1 - User interface general features. 42- General navigation architecture. 43- Group display screens, 4.3.1 - Characteristics... 43.2- Personalisation. 44 Description of the main menu. 44.1 - Description of the table sub-ments.. 44.2 Schedule... 4,5 Tuble description. 4.5.1 -Reading a point... 4.5.2 Modification of a point... 4.6-Time schedule table. 46.1 -Deeription 4,6.2- Modification. 4.1 - Re-initialisation ofthe display... 4.8- Translation ofthe display and control 4.9 - Unit starstop contr. 499.1 -Deseription.. 4.9.2 - Staring up and operation type selection 4.9.3 - Shutting down the unit in local mode. rantpe ‘Unit stop function... Evaporator water pump contol... S.4- Water flow switch. {5.5 ~Control point nen 7 5.5.1 ~ Active Setp0int sens 5.9 - Capacity control. 5.10 ~ Head pressure control. S.L1 - Determining the lead cirouit 5.12. Circuit loading sequence 5:13 - Masterislave assembly. 5.14-- Optional heat reclaim moduh ‘5:15 - Water condenser pump contro. 5.16 - Energy management option. 5.17 - Evaporator heater option 5.18 - Black box option. a an 6- DIAGNOSTICS - TROUBLESHOOTING. 6.1 - General. 6.2- Displaying alarms. 6.23 - Resetting alarms 64. Alarm codes ‘The cover graphics are solely for tllustration and forms no part of any offer for sale or any sale contract. The manufacturer reserves the right to change the design at any time without notice.1+ SAFETY CONSIDERATIONS 1 = General Installation, start-up and servicing of equipment can be hazardous if certain factors particular tothe installation are not considered: operating pressures, presence of electrical ‘components and voltages and the installation site elevated plinths and built-up up structures), Only properly qualified installation engineers and highly qualified installers and technicians, fully trained for the product, ae authorised 0 install and start-up the equipment safely. During all servicing ‘operations all instructions and recommendations which appear in the installation and service instructions for the product, ‘ag well as on tags and labels fixed to the equipment and ‘components and accompanying parts supplied separately, must be read, understood and followed. + Apply all standard safety codes and practices. + Wear safety glasses and gloves. ‘+ Use the proper tools to move heavy objects. Move units ‘carefully and set them down gently. 4.2 Avoid electrocution Only personnel qualified in accordance with IEC (International Electrotechnical Commission) recommendations may be permitted access to electrical components. Itis particularly recommended that all sources of electricity to the unit be shut off before any work is begun. Shutoff the main power supply at the main circuit breaker or isolator. IMPORTANT: This equipment uses and emits electromagnetic signals. Tests have shown that the equipment conforms to all ‘applicable codes with respect to electromagnetic compatibility, RISK OF ELECTROCUTION: Even when the main circuit breaker or isolator is switched off, certain circuits may still be energised, since they may be connected to a separate power source, RISK OF BURNS: Electrical currents cause components 40 get hot either temporarily or permanently. Handle power cable, electrical cables and conduits terminal box covers and ‘motor frames with great care. 2- GENERAL DESCRIPTION 2.1 - General Pro-Ditlog is a system for controlling dual- or triple circuit 30XA air-cooled liquid chillers. Pro-Dialog controls compressor start-up needed to maintain the desired heat exchanger entering. cor leaving water temperature. It controls the operation of the fans to maintain the correct condensing pressure in each circuit. Safety devices are constantly monitored by Pro-Dialog to ‘ensure their safe operation, Pro-Dialog also gives access to a (Quick Test program covering all inputs and ouputs, Al Pro-Dialog controls can work in accordance with three independent modes: + Local mode: the machine is controlled by commands from the user interface. ‘+ Remote mode: the machine is controlled by volt-free ‘contacts, + CCN mode: the machine is controlled by commands from the Carrier Comfort Network (CCN). In this case, a data ‘communication cable is used to connect the unit to the CCN communication bus. ‘The operating mode must be chosen with the StarvStop button, described in Section 4.9.1, When the Pro-Dialog systema ‘operates autonomously (Local or Remote mode) it retains all ofits own control capabilities but does not offer any of the features of the CCN network, 2.2 Abbreviations used In this manual, the refrigeration cireuits are called circuit A, circuit B and cireuit C. ‘The following abbreviations are used frequently: CCN Cartier Comfort Network CCN mode: Operating type: CCN EXV Electronic Expansion Valve LED + Light Emitting Diode LEN ‘Sensor Bus (internal communication bus linking the basic board to the slave boards) Local-Off = Operating type: Local Of Local-On perating type: Local On mode ‘Local-Schedule: Operating type: Local On following a time sebedule ‘Master mode: Operating type: master unit (masterslave assembly) Remote mode: Operating type: by remote contacts scT ‘Saturated Condensing Temperature ssT + Saturated Suction Temperature¢ 3- HARDWARE DESCRIPTION 3.1 - General Control board ‘CEN connector Red LE eof the board ‘Green LED, commuration bus LEN ‘Grange LED, corumuicafon bus CON Posbese soa Remets customer cena eanngcton contacts Maar ard customer cornecn relay ctpus ‘The control system consists of a PDS-BASE board, TCPM boards for compressor control, PD-AUX boards for fan control, ‘and an NRCP2-BASE board for units equipped with energy ‘manage-ment option or heat reclaim option. All boards commn- nicate via an internal LEN bus. The PD5-BASE boards con- tinuously manage the information received from the various pressure and temperature probes, and incorporates the program that controls the unit, ‘The user interface is a touch screen. It is connected to the main basic board and gives access toa full aray of control parameters. 3.2 Electrical supply to boards All boards are supplied from a common 24 V ac. supply referred to earth, CAUTION: Maintain the correct polarity when connecting ‘the power supply to the boards, otherwise the boards may be damaged. In the event of a power supply interrupt, the unit restarts ‘uromatically without the need for an external command. However, any faults active when the supply is interrupted are saved and may in certain cases prevent a circuit or unit from restarting, 3.3 - Light emitting diodes on boards All boards continuously check and indicate the proper ‘operation of their electronic cireuits. A light emitting diode (LED) ight on cach board when itis operating propery ‘The red LED flashing fora 2 second period on the NRCP- BASE board indicates correct operation. A different rate indicates & board or a software failure, + The green LED flashes continuously on all boards to show that the board is communicating correctly over its internal bus. Ifthe LED is not flashing, this indicates a LEN bus ‘wiring problem, + The orange LED of the master board flashes during any ‘communication via the CCN bus. ‘When the unit is energised, all boards must flash in a synchro- nised way. Ifa board does not flash at che same time as the ‘others, verify its connection at the LEN bus. 3.4- The sensors Pressure sensors ‘Two types of electronic sensors are used to measure the following pressures in each circuit: + Discharge gas pressure (high pressure type) + Suction pressure (low pressure type) + Oil pressure (high pressure type) + Economizer pressure (high pressure type) ‘These electronic sensors deliver 0 to 5 V dc. The economizer and oil pressure sensors are connected to the TCPM board and, like the others, are measured by the basic board or the auxiliary board for cizcuit C. Discharge pressure sensors ‘These are on the high pressure side of each circuit. They are "used to control head pressure or high pressure load shedding, (Olt pressure sensors ‘These sensors are located atthe oil pressure port of each ‘compressor, ‘Suetion pressure sensors ‘They measure the low-pressure side of each circu Economizer pressure sensors ‘These sensors measure the intermediate pressure between high and low pressure. They are used to control the economizer performance. ‘Heat reclaim condenser outlet pressure sensors ‘These optional sensors (heat reclaim option) permit control of the load in the heat reclaim mode.‘Thermistors ‘These all have similar characteristics. Evaporator entering and leaving water temperature sensor ‘The evaporator entering and leaving water temperature sensors are installed in the entering and leaving side water bos. Discharge gas sensor ‘This sensor is used to control the discharge gas temperature, ‘and permits control of the discharge supetheat temperature. It is located in the discharge line of each compressor. Suction gas sensor “This sensor is used to control the suetion gas temperature. Itis, located in the suction line of each compressor. ‘Motor sensor ‘This s usd to control the motor temperature ofeach compressor. Heat reclaim condenser enteringyleaving water temperature ‘These sensors measure the entering and Jeaving water tempera~ tures of heat reclaim condensers. ‘Temperature setpoint reset sensor ‘This is an optional 4-20 mA sensor (energy management option) ‘hich can be installed remotely from the unit. Its used to reset the setpoint on the uni ‘Outdoor temperature sensor Mounted on the control box, Itis used for star-up, setpoint ‘temperature reset and frost protection control. ‘Master/slave assembly temperature control ‘The optional water temperature sensor can be used for master/ slave assembly contro 8.5 + The controls Evaporator pumps ‘The controller ean regulate one or two evaporator pumps and takes care of the automatic change-over between pumps. Electronic expansion valve (EXV) ‘The EXV is used to adjust the refrigerant flow to changes in the ‘operating conditions of the machine. To adjust the efiigerant flow, a piston moves constantly up or down to vary the cross- section of the rftigerant path This piston is driven by an clectronically controlled linear stepper motor. The high degree ‘of accuracy With which the piston is positioned ensures that the flow of refrigerant is precisely controlled. This permits automatic control of the minimum water flow setpoint of the water flow switch. ‘The oil heater ‘There is one oil heater for each circuit. They are only controlled iff the compressor is not operating and in accordance with the ‘outside temperature. Evaporator heater “The optional contol protects the evaporator (and the pipe heater for units without pump) against freezing ifthe unitis off. An optional board is required. 3,6 - Connections at the user's terminal block 3.61 - General description ‘The contacts below are available atthe user's terminal block on the PD5-BASE board (see figure of the control board). Some of them can only be used ifthe unit operates in remote operating. type (Remote mode). ‘The following table summarises the connections atthe user's terminal block.‘COOLING UNITS Deserpion Connestorshannet [Terminal | Board [Remaete i nal Evaporator pump Tenia [ BATON POS-BASE “Te conc oglatsco oro evaporator pumps ae anomaly change over betveen he vo pure. ‘reporter pnp Zeal | BAGO POSBASE “The conte can reat ore or wo evaporator pups ard ulomatealy change evr between he wo po. ‘itera ech cordquaion | 2287Che POS BASE | Perl contguratin otha water ow eich the rent confi fr corec, an alr generated | Ouheater conta BC /Owa. zo be 'POS-GASE runs | Oly catoedil the compressris nt operaing. Depends on POS-EASE board or | sit econoter, | he cule temperature, (hid te TERN ToPM rte omers owe ‘Ngee output 5 /orat POSeAsE iedeaeaanne ‘erry cet Bors POSBASE Tecate les ‘Operation or eadrietan | 0/0026 POS BASE Indcates he unis) > Sa or opara, ‘ely ouput ‘Conia ern ey POSDASE This conesie used io convl uk eartop. i nly taken ‘Staritep In eonsserson, he unt stn te ose operating mode (aratomade Conia ercnie 058 POS BASE This cana ison tan no canddeaton iho writs te Second ett alocon remote operating mee (Ramat mode). Coniet 5: ies [eae POSBASE ‘ee the description in secon 384 Damani ston Se ‘contac oe NAGP2BASE “Ths conac is oy resent he energy management pn Bemantint seleton 2 |S use fue soclon 363). ser safety oop pat yr NRGPEOASE “hi eonaa sued or use ena bapa at requ a wat ny wh eeray ‘hut coms Gotad. Tee corlasis oly grove the ‘management ston 7 energy management epion use “arene POSES “This conics ony Used olga io tho Sol athe Heal realm options uad ‘Conse ESTOS T POS-BASE Tee contact pon, wile ho pups conbed oO, ay Pump epovation status ce arm rpped. ret | ‘Conec 6 58/n7 POS-EASE ‘sconce open when th uni operating, an alam a Watertou sey ped ‘Gonnadionio GON we POSBASE “ap RS4a5 bse usd er conracon toe CON, Bin tiga | hin 2 grou rin: nal ~ 346.2 Volt-free setpoint selection 3.6.4 Volt-free demand limit contact without energy ‘This vol-free contact permits selection of the second setpoint. management option ‘The setpoints can be modified in the setpoint table. For units without energy management option, contact 3 is ated on the PDS-BASE board. = sre. = ‘contact? pen hosed Canacty 00g apt 3.463 Volt-free demand limit contact with energy “eontaas open totes ‘management option For units withthe energy management option the demand limit contact 3bis is located on the NRCP2-BASE board and ‘contact 3 is on the PD5-BASE board, Demand limit is now multiplexed. = 00% __—lin_spi_—_tim_sp2 im so3_ Contact 3 nosed ‘Goses Contact able pen nGosed Cees4- SETTING UP THE PRO-DIALOG CONTROL 4.1 - User interface general features "The main interface is 2 touch screen interface. The menu or action selection is made by pressing directly on the screen. ‘This allows display and modification of certain operating parameters. It is recommended to use a pen for the navigation via the ‘ouch screen. It prevents screen maintenance and allows more precision during the selections. NOTE: All images shown for the interface in this document ‘are for illustration purposes. They show English texts that can be translated into local languages. To select the display Tanguage, see section 44.7. DESCRIPTION OF THE MAIN NAVIGATION AND OPERATION BUTTONS Reus othe pv seen ‘spay ne cst coon (Croup Display seen) Days te ma screen Displays tho nem sreen ipays the preous secon ecapath cet acon elects tb curant acon ‘cancels tne ext ston Removes te dla ne vie moscaen eos box ‘ts point to oneal the “Group Display” screens Femoves a pnt kom one fhe “Group Display servers Reducesineases te vse pays the previous em Cia he prevoustofowea page Foren apore ‘cael the ing api Dlpays the valve modeatin ale boxor a poi ‘am nceaton gh Stanton contl bon|. 2- General navigation architecture eerieoce ed TE (Crreirens I [ I I T I [ I I T I 1 H r L c —1 i I Genus feccirois] [Factory] [Lomoracr] [Gro] [Aamnsr Pagero! [lercan feccaroas] [Factor] [ racic | [asecone | [aaanse teat ACAD Seawoer] [waverscy] [user [Auancur contast ‘RCD At cr-unaat | [oerRosrn] [wat_swv mesa oRCB.O fusoove] [tast-ron] [ore_rasr cosa ‘oROO.D urorrean] [_PRUMIT Pasenord ‘aCe sonore | [BOAO Pl ‘eo SIATEGO ‘seanantT | [oFO_rA88 com ‘RECLAM w.c7R | [ sRovers ‘woes cuR_pras | [SECDEFCS| STATHOUR] ‘ccoerow) [ HOUDAY FFaeuRS| AAR nel FREECOOL| OOK TST See_184,3- "Group Display” screens 43.1 - Characteristics ‘The interface allows the user to personalise up to eight “Group Display” sehreens. Each screen contains up to nine parameters, ‘These parameters are selected from the unit points and permit display of the name, value and description of the point. By default five screens are set up at the factory to permit quick access tothe unit parameters such as entering water temperature, leaving water temperature, current tnt capacity, active setpoint, outside air temperature, discharge and suction pressure ete. Fig, 1 - Example of the first default “Group display” (see note in section 4.1) At start-up or after a Jong inactive period the interface goes to the first “Group Display” sereen. "The navigation between the screens is vis the buttons at the bottom of the screen. 43.2 Personalisation ‘The user can personalise these screens by adding or removing, points If'a point is pressed, a dialogue box appears that contains the buttons to remove or force the point. Fig. 2 - Dialogue box for a "Group Display” point (see note in section 4.1) ‘Adding a point to the “Group Display” In the main menu select one of the buttons Status, Setpoint, Schedule or Maint, "Then select the table that contains the point to add. Select the point to launch the dialogue box. Tn this box press the add bution: ‘Use the navigation buttons to select the “Group Display" and then choose the position. To add the point and return to the “Group Display” press the validation button: Fig. 3 - Addition of a point in a “Group Display” (see note in section 4.1) Remove a point from the “Group Display” Inthe dialogue box forthe point press the bution: 4,4. Description of the main menu ‘ives access fo the main menu. Fig. 4- Main menu 1044.1 - Description ofthe table sub-menus ‘The following bution allow access to the status, service, setpoint, maintenance and configuration tables. Simply select the table you want to display. Setpoint (Service 4.4.14 - Status sub-menu ‘SENUNIT Ti abt conse gavel unl petra praca, rang ate, te crt lama, oa ui capac orth eli. inca AN, CACE_AN, GRCC_ANC These tls conta ie crt paanaars ‘an an argue vale, suc) as Suton ard Jscharge reste, sun ond ‘Sasha molortampartres oc XV pos ‘GincA.D, CCSD, CIRCO_D Toes itis cena We cre vaio wh ‘Gere psougc ovale an ofp compressor xp orl ls STATEGEN: Tittle eras fw genera wi sas pares, fo esa The ater ent ad leaving tangata, he pup sats andthe et oF sam ouput et. RECLAIM Thi tat colae te heal dain opin patel. or area eat rain condenser wo enter an leaving temperate MQDES: Tis able pets ba dada othe corang vos al a ait, [STRTHOUR Tis lal pects the diay oli umber of eperaing huts tod {he nmber stare fh compressors a FANHOURS: Tis tle ports he display of he rar oT para ROO Tor re tans, 'FREECOOL: Tis alo cova paraiso Gol opto ‘queie to estas cooling capac. Geox Ter ot ack Teta: Those ble ponte manual eet eentont ‘ara: such asthe various vals, he ane ore EX ‘SEV TSU Theale perish marae eto the uni Rene sed Erp, 44.1.2 Setpoint table ‘This table permits the modification of the setpoints, for example the water temperature setpoints. 4.4.1.3 - Service sub-menu ‘The tables in this menu are protected by a service password and may only be changed by a Cartier service technician FACTORY: THs RB colar The rah URGE len aT ean {Me apne, This cautions eterad ai taco. FAGTOR#: Ts ble conan te detalles unt col guaon. Tie conguaion Ieautomatoal accordance ah the vee nh tbs FACTORY. SERVICET: Thistle coracs tern unt opeateg parenetrs, for xara ‘Remade Und ortho superbe or przoach sep (GP_UNABL: Tis ble pas mal Jeacvaion of ne Sova eaoproszere, (Goorin iso pete oping othe operating howe he ae 'STRTHOURS when ts eotwarespleaton of he main baw ode ‘UPOMRFAN Ths lable pers updating oe cpoating hours to lle FEANHOURS when he sofware aplesonof ste MAINO: Ti abl parmte upg oe i ‘mabtenance tabla SERUANT, 4.4.14 - Sub-menu Maint ‘The tables in this sub-menu are for the Carrier service technicians, ‘LORDFACT: Th able pera the Saiay aha paramos asocaed witha ‘tapas contel, or xref curent valua lr 30 se 00% FANCTRL: Tis table permits the day of tho ofa arate assooaIed wit {an cont such as i eaturte concensing temperature conta pos. AEvaSTON STs ele gos dap othe Ute pastes iad ‘win masorldave conta DEFROSTNE Tie ble pares glo i paratasansooaT wh ‘rot tae, Tas par CH ns Ta arto nd cla eae apart Ws eating mode ol SOAR. PN Ts Re Gv Wa WaT hd a We Sanam OTe weve ais dnd ne conigaaton othe compressorbosrés, 'SERMAINT Ts ale penis be dplay of th Ue emai oto e maxt rive mainenancs ops [EXV.CTAL: Ts table peri the Gapay oe parasios aati wii ie ‘EXY conto), gue as staton ard dscharne overeat emperaures. ‘GUR_PHAS: This able permis the depiay he current per pase ees compracoo. (SECDEF CME Tie wate a asad DTaP re GaP OT \aitecevpaton pefocs a 44.15 - Sub-menu Contig. ‘The tables inthis sub-menu are for the Carrier service technicians. La eae Ee oT TE [DSPCONF Ths tbe tows te stone he lnguage ad the un pe or ‘haronot teace. USEAE The tebe aloe ona of Gara wae pare eh ES omprsee lading pe ofthe vation otha ‘ST_SUV! Ts able pels unt couguraton masters maze ‘GFO-TASIs: These ties par manual conigueon os depay eToups Dect mediation ofthese bes wiht ging Evaugh he procedure descbec schon 43.2 eat rosonmonde. 'BRODEFS: Thr ale permits he SCWAUOTOT Wi Bisel Gon wad onan ot ne summerite time foro (SocbErGS: Ts atte an he aascastes sux bles paral i Gotauraton ote tno schecles,butitiseeomeenced to uso the echedle mon (econ OCIOAT Tae pe ALABMDER. Tis able permis the con aon ol ie twa (POCTARAAS 4.42 Schedule ‘The following button allows the display of the time schedule tables. ‘sched ‘GECIPOTSE Taste sere ble pets a coniguaon awa ‘Speraing and eudoun ie shes. = {GcczrO2s: Ts tne schecl ale pers He coniguraton a ene sthedlos orth use of engotte | and 2 443 Alarms ‘The following button permits the user to display the active unit, alarms, TORTS ath slams ea oe Ny oa ‘ALABEIG2:Ths abs slows scosee othe Mir of he poset pa aa in4As- Reset ‘The following button permits cancelling the current alarms. 445. Time ‘The following button permits the user to modify the time and ate for the unit. OO Erines 4.4.6 Attach ‘The following bution permits updating the tables, languages ‘and the type font inthe unit. Updating is required each time the ccantrol software has been loaded. 44.7 - Setup ‘The following button permits access to the parameter setting ‘and configuration of the interface. Fig, §- Interface configuration menu (see note in section 4.1) ‘let langge and ype et Wb wb ‘est the conat le LOD eevee Toinereae te cota pies biter: ce erences penvaon Tl 2 ‘evs te bashing mode, “Galbraes the tu aren, To cry ole cabrio, prose the eat he tpl ten te ate athe bation oh, “Tse oncon's proaced by Ue service paseo “Cntigures tne cstv ad serdoepasewords. A passwords Sremode up our its 5 |The soniceparsword lows he user radar aocessin a aban “Te cstarer passhod flows th user eae acess in the avelats ables, exe he cones contrat ites. Feaclurt accesso pestle ote otiguabon othe Inrface ence or te passwore man aie CON mens. ‘splay CD ble a ont formation sch se ‘tare verry, ha opeatng mode and he mlerare made. Voties 2 OG dala acess, commuricaton sped) when Thain sin CON mes 4.48. - Login/Logout ‘The following button permits display ofthe dialogue box Login’. After that simply enter the 4-igit password. The ‘button then changes to “Logout”. Two access levels are possible, the limited mode and the total mode. osin) “The following button allows disconnection and retwmn to the read only mode, If the interface is not used for 15 minutes, itis, automatically disconnected. Bogout! 4.5- Table description 4.5.1 - Reading a point “The buttons described in section 4.4.1 permit access to the service status, setpoint tc. tables. ‘Once a sub-menu has been selected, thelist of tables is displayed (see note in section 4.1): Cf‘The selection of the required table permits the display of all points present inthis table (see note in section 4.1): ‘The following batton permits access to the modification dialogue box (see note in section 4.1): ‘The buttons aa || wz permit the display of ths previous or next points. (© 482-Modifcation ofa point 45.2 - Writing a point 1 Setpoint, Service and Configuration tables are accessible in write mode, Example: Setpoint table (see note in section 4.1): ‘When “Cooling setpoint 2” is selected (in English - see note in section 4.1), the following dialogue box appears: IMPORTANT: The new value of point esp 2 is only transmitted to the control after quitting the Setpoint table. After one of the following quit buttons is pressed Ha] the following dialogue box is displayed (see note in section 4.1) Phe new value of point esp2 (and any other point modified in thi table) is transmitted to the control after ‘this window has been validated. 45.2.2- Forcing a point ‘This concerns the Status and Maintenance tables. Example: Genunit table (see note in section 41) CaWhen the point “CCN chiller start/stop” is selected (see note in section 4.1), the following window appears: "The following button permits access tothe Forcing dialogue box (see nate in section 4.1 Disable | ‘To validate the selection use the button: In this case the new point value is directly wansmitted to the ‘control 4s - Time echedule table 446.1 - Description ‘The time schedule tables ere accessible from the main menu. ‘Two tables are available (Gee section 4.4.2). After one of these (wo tables as been selected, the following, soreen appears (see note in section 4.1): ach line represents atime schedule, The leters M-F'W..S-S represent the days of the week and the H the holidays; the tick indicated under the days shows that they are selected. The time schedules on the right f the screen define the selected time. schedule range. 4.6.2» Modification ‘When a line has been selected, ater the password has been entered, the following screen appears (see note in section 4.1): ‘The days in the time schedule program are indicated atthe top of the sereen and selectable by clicking the square below. ‘The time schedules can be modified with the arrow buttons. ‘The arrow buttons on the left permit changing the hours, those ‘on the right permit changing the minutes. “To validate the program press the button: ATTENTION: As for the write mode of the points, the modifications in the time schedule program are only applied ‘after quitting the table and validating a confirmation sereen (0e section 4.5.2.1). 4.7 - Re-initialisation of the display “To re-intialise the display with the factory parameters leave the finger pressed on the screen when itis switched on. When the screens goes white, remove the finger from the sereen. The. Tellowing dialogue box appears (see note in section 4. ey ‘To confirm the modification touch the sercen above for 10 seconds.4.8 - Translation of the display and the control ‘After the selection an acceptance window is displayed. ‘The 30XA control allows the user two different languages: Fig. 7 - Acceptance window (see note in section 4.1) ‘English and an optional language loaded atthe factory in accordance with the destination country of the unit. ‘The language selection is made in the Setup => Language menu, When the new language is selected, a new interface update for the control is necessary as all exts are effectively updated. Seen eer 4.9.3 Shutting down the unit in local mode 4041 -Deseription Shutdown is confirmed by te following window. “The main interface includes a starstop button that allows aaa = shutting down the machine, ae Fig, 8 - Unit shut-down screen (see note in section 4.1) = selecting an operation mode. 49.2- Starting up and operation type selection ‘The unitis started up by pressing the starU/stop button. The ‘window below appears. Fig. 6 - Unit start-up screen (see note in section 4.1) SCT ‘The unit start-up screen (Fig. 6) allows the selection of the operation type. Teealen ‘oea sar The unt isin he eel crt made ana afowed Total ecedle | Cock coated ocal operator: he units nea cara ‘mode. I'Be peroais occpio,Risaloved toa the | {stron te schedule re urecepled med, ep shut ‘ou ii erat osepsed pari. ‘GeNmoce | CON: The units conroled by CGN commande emote mage | Remote: he ui contol by exes cares. Master mode | Masir url he unt operas as a maser uit namaste? ‘dau assambly (orl eplayelt ho unt econ er master cova}. 185 - PRO-DIALOG CONTROL OPERATION . 1 = Start/stop contrat “The able below summarises the unit control type and stop or 9 status wih regard tothe following parameters ‘Operating type: this is selected using the start/stop button Start/Stop schedule: occupied or unoccupied status of the unit as determined by the chiller starUstop program (ehedule 1). “Master control type. This parameter is used when the ‘unit is the master unit in a two chiller lead/lag arrange ment, The master contrl type determines whether the unit is to be controlled locally, remotely or through CCN (this on the front ofthe user interface. + Remote startistop contacts: these contacts are used when * the unit is in remote operating type (Remote mode). + CHIL_S $: this network command relate to the chiller start/stop when the unit is in CCN control (CCN mode). + ‘Variable forced to disable: the unit is halted, Variable forced to Enable: the unit runs in accordance with schedule 1. parameter is a Service configuration) CCN emergency shutdown: if this CCN command is activated, it shuts the unit down whatever the active ‘operating type. General alarm: che unit is totally stopped due to faire. ‘ee opera TS Paramore ‘Ue statue Tapa Lecanto CG Maar CHS. | Ramaio——Mastarant— Sistas CONT Of On Sehadula mace mode mode Saritop contol senodoe emergency slam omen” type ede Situ ‘ee 5 = a ia Cor : = = inesamat teas [OF = H r zs Reno —| OF oe These 7 Remais—[ Or = Do Aetie of = = con [or Bete 7 > haces = a ch [or = ‘ve = ‘af ——“Urocvsie = —r oF = A ro Renal 5 = or 5 =— roo Remats Uses — Rents [Ow 7 Aeive OF con = ‘EN. oF 7 ae a con rad ~éen— or —== = anon _ : = ities — Ha acal [On a = ‘ewes Dasled No esl on. : ae ‘Caos ‘Oeeied —Disled — No emoie—/On. Tae} - = ‘Seeusled —Disstisd No canon. Soo ae = Toa Ocenad No |" Lees [on = ‘Aeive =| Oneoeing”—Remsia Occupied —Disaled No enol Soe ‘ee OF ON Oanped_—Distled No oon ca 5.2 Unit stop function I is turned off, ifthe unit is shut down due to an alarm, unless the fault is a frost protection fault. The pump can be started in particular operating conditions when the evaporator heater is active, See section 5.13 for the particular evaporator pump control for the follower unit (masterslave assembly). ‘This function controls the unit compressor capacity reduction. {Ef there is an alarm ora demand to stop it forces the compressors, to a capacity of 30% and waits forthe slide valve to position itself correctly. The Waiting time depends on the currents ‘measured and on the compressor type. IF two pumps are controlled and the reversing function has been selected (see User 1 configuration), the contral tries to limit the pump ran time delta to the configured pump change-over delay. If this delay has elapsed, the pump reversing function is activated, when the unit is running. During the reversing function both pumps nun together for two seconds. ‘This stop sequence is not followed, if a water heat exchanger frost protection or low suction temperature alarm exists. Once the cireuit capacity has reached 30%, a pumpdown session is started to protect the evaporator against frost, based on the outside temperature. If pump has failed and a secondary pump is availabe, the unit For units operating ata high outside temperature or without _is stopped and started again with this pump. the evaporator heater option, this pumpdown session is not required. Once the cireait has stopped, the EXV waits for the ‘equalisation ofthe pressures or one minute, before it closes completely ‘The control provides a means to automatically start the pump, ‘each day at 14.00 hours for 2 seconds when the units off. If the unit is fitted with two pumps, the first pump is started on ‘odd days and the second pump is started on even days. Starting the pump periodically for few seconds increases the life-time of the pump bearings and the tightness of the pump seal. 5.3 - Evaporator water pump control ‘The unit can control one or two evaporator water pumps. “The evaporator water pump is turned on when this option configured (sce User Config sub-menu} and when the unit is in one of the on modes described above or in delay mode. ‘Since the minimum value for the delay at start-up is I minute (Configurable between I and 15 minutes), the pump will run for atleast one minute before the first compressor starts. The pump is kept running for 20 seconds after the unit goes to stop mode. 165.4 - Water flow switch ‘The new controller is configurable, The configuration depends, ‘on the unit size and is made atthe start-up. Ifthe measured flow rate in the water loop is lower than the configured flow rate, an alarm condition shuts off the unit. 6.6 - Control point ‘The control point represents the water temperature thatthe ‘unit must produce, The outlec water is controlled by default, but the inlet water can also be controlled (requires a Service ‘configuration modification). SSA- Active setpoint ‘Two setpoinis can be selected. Usually, the second cooling setpoint is used for unoccupied periods. Depending on the ccurrent operation type, the active setpoint can be selected by choosing the item in the table Status => Genunit, with the volt- free user contacts, with network commands or with the setpoint timer program (schedule 2). ‘The following tables summarise the possible selections. depending on the contal types (local, remote or network) and the following parameters ‘+ Setpoint select in local control: item “Setpoint select” in the table Status => Genunit permits selection of the active setpoint, ifthe unit is in local operating type. Control point = active setpoint + reset + Control contacts 2: status of control contact 2. + Schedule 2 status: schedule for setpoint selection TocaCoPeRanNG WODE PARAMETER STATUS ‘AGTNE SETPONT ecaleetpint Teaatorage ‘Bekedlo® selection conigurstin’ const satus! ate s £ £ : ‘ait separ m2 7 r Goalngeiport2 io iets rosea Tee wage eet ‘Bie Bebra Ursseusad Csalng spor > ‘to : > Decured ‘Golng spon iu Senciaies £ Unooeuped alg stp = REVOTE OPERATING HODE PARAMETER STATUS ACIVESETFONE Local setpoint Teoaierage Teaaiorge ‘antral esleton ootigration! ona att contact ipecres Conte cipal 7 z zs aie, ‘Cooing eves 5 = S92 (cbse ‘ora semantz ‘aes = pen ‘Coot etre eta ‘Spm ‘Coed Tes erage colo z ‘Retvssed sed ‘Sesed ‘Costes spore? EWGTE OFERATNEMOOE PARANETER STATUS RETNESETFORT Sena? connguraion! statis Seeopad — Seana Sao Unseeipad Cooing estan 2 ea Ureseuped Tos trane spe Retin Ciel resend Covina sant * Oni wth energy management tion 55.2- Reset Reset means the active setpoint is modified so that less machine ‘capacity is required (in cooling mode the setpoint is increased), ‘This modification isin general a resetion toa drop in the load. For the Pro-Dialog control system, the reset source can be con- figured in the menu Status => User: it can be provided either by the outdoor temperature (gives a measure ofthe load trends for, the building) or by the return water temperature (delta T- gives an average building load) or by the reset setpoint (only available ‘with the energy management option). In response to a drop in ‘outdoor temperature or to a drop in dels, the cooling setpoint is normally reset upwards to optimise unit performance In the three cases the reset parameters, ic. slope, source and ‘maximum value, are configurable in the Setpoint menu, Reset isa Tinear function based on three parameters. + Areference at which reset is zero (outdoor temperature or delta T~ no reset value), + Ateference at which reset is maximum (outdoor tempera- tare or delta T- full reset value). + The maximum reset value. Reset example in cooling mode for the outside temperature 7 % F100 a 4 i i i ? 10 Sacmareapacene (om) 2 30 Srruatreat Ey egens 2 Maina aca valve @ OkToraatat torn reset © OnTer deta Trtun eset B Bullng teas "75.6 - Demand limit ‘The demand limit i used to restrict the unit power consumption, ‘The Pro-Dialog control system allows limitation of the unit capacity, sing one of two method bby means of user-controlled volt-free contacts. The units ‘without energy management option only have one contact (Control contact 3). The units equipped with energy ‘management option permit three demand limit levels (2 ‘eontacis). The nit capacity can never exceed the limit setpoint activated by these contacts. The limit setpoints ‘can be modified in the Setpoint table. by means of a demand limit setpoint output on the energy ‘management board. The demand limit value in night mode is selectable if the value is below the selected limit, A limit value of 100% means that the unit can use all ‘capacity stages. 8.7 - Current limitation ‘This function is used via the demand limit function, if current imitation ig selected in the menu Config => User. ‘This Function will be disabled ifthe unit operates in master! slave mode, if itis controlled by a System Manager or ifthe night mode is active. (Current limitation procedure: If this function is active, the control calculates the sum of the compressor currents to obtain the total compressor current. If this value exceeds the defined limit, the control commands a reduction of the compressor load, until itis below the limit again, Before loading a capacity stage, the control estimates the Future compressor current total and ensures that it does not ‘exceed the limi ‘The current limit isthe product of the two parameters below: ‘+ The current that corresponds to 100% capacity (CURR, FUL in the menu Config => User). + The active limit determined either by contact 3 or by the CCN network (DEM_LIMD, displayed in the table 5.8 - Night mode ‘The night period is defined (see ment Config => User) by a start time and an end time that are the same for each day of the week, During the night period the number of fans operating ccan be reduced, ifthe current operating conditions permit this. ‘Moreover the unit capacity may be limited (but a minimum capacity value can be configured). 18 5.9 - Capacity control ‘This function adjusts the capacity using the compressor slide valve to keep the heat exchanger water temperature at its setpoint. The control system continuously takes account of the temperature error with respect tothe setpoint, as well asthe rate of change in this error and the difference between entering and leaving Water temperatures, in order to determine the ‘optimum moment at which to add or withdraw capacity. In addition, the high pressure or low pressure unloading functions can also affect the temperature control accuracy. ‘Compressors are started and stopped in a sequence designed to equalise the nomber of star-ups (value weighted by their operating time). 5.10 - Head pressure control ‘The head pressure is controlled by a maximum of ten fans in ‘each circuit, and one of these in each circuit may have variable speed. The head pressure is independently contrlled by each circuit, based on the saturated condensing temperature value. Its not necessary to re-enter the head pressure setpoint, as the control constantly adjusts the setpoint to ensbre optimal performance and short-circuit protection of the fans. 5.11 - Determining the lead circuit ‘This function controls the start/stop sequence of the three refrigerant circuits called A, B and C. The circuit authorised to start first is the lead circuit. Two methods can be configured by Ahe user in the menu Config => User. “Auto mode: the control system determines the lead circuit to equalise the operating time of cach circuit (value ‘weighted by the numberof start-ups of each circuit). This ‘way the circuit with the Teast operating hours always stats first Circuit A, B or C as lead circuit the circuit selected is always the leader. Its the frst to start and the last to stop. 5.12 Circuit loading sequence ‘This function determines in which order the capacity in each circuit must be modified. Itis controlled by starting and stopping the compressors and using the slide valve. “There are two sequence types that can be configured by the user via CCN or via the user interface: ~ Balanced circuit loading: the contro! tries to maintain an identical loading Value forall circuits, whether the unit is loaded or unloaded. ~ Loading with priority given to one cireuit: the control fully loads the lead circuit, before staring the other circuits. I the load decreases, the ag circuits ate unloaded first. ‘Staged loading by circuit wil be selected if one of these. configurations occurs = one cirouitis shut down due to a breakdown, = one circuits in capacity override mode, = the other circuits are shut down or fully charged. ‘To find out more about the capacity loading and unloading sequence, see section 7 “Capacity loading sequence=e 5.13 - Master/slave assembly ‘Two Pro-Dislog units can be linked to produce a masteislave assembly. The two machines are interconnected over the CCN bus, All parameters required for the master/slave function must be configured through the menu config => MST_SLV. If the beat exchanger leaving water temperature is controlled, master/ slave operation requires the connection of a temperature probe, fon the common manifold. ‘This prabe is not required, if the entering water temperature is controlled, or ifthe installation isa series type system (the ‘water inlet is via the slave unit and the water outlet to be controlled is that of the master unit). "The master/slave assembly can operate With constant or variable flow. In the case of variable flow each machine must control its ‘own water pump and automatically shut down the pump, ifthe ‘cooling capacity is zero. For constant flow operation the pumps for each unit are continuously operating, if the system is ‘operating. The master unit can contral a common pump that will be activated, when the system is started. In this case the slave unit pump is nat used. All control commands to the maste/slave assembly (starvstop, setpoint, heating/cooling operation, load shedding, cte.) are hhandled by the unit which is configured as the master, and must therefore only be applied to the master unit. They will be transmitted automatically to the slave unit. The master unit ccan be controlled locally, remotely or by CCN commands. "Therefore to start up the assembly, simply validate the Master ‘operating type (Master mode) on the master unit. Ifthe Master hhas been configured for remote control then use the remote voltsfree contacts for unit start/stop. The slave unit must stay in CCN operating type continuously. To stop the master/slave assembly, select Local Off (Local-off) on the master unit or use the remote volt-free contacts if the unit has been configured for remote control (One of the functions of the master unit (depending on its confi= guration) may be the designation, whether the master or slave isto be the lead machine or the follower. The roles of lead ‘machine and follower will be reversed when the difference in running hours betiveen the two units exceeds a configurable ‘value, ensuring thatthe running times of the two units are autontatically equalised. The changeover between lead machine and follower may take place when the assembly is started up, or even whilst running. The running time balancing function is not active if it has not been configured: in this case the lead machine is always the master unit. ‘The lead machine will always be started frst. When the lead ‘machine is a its full available capacity, star-up delay (con- figurable) is inivalised on the follower. When this delay has expired, and ifthe error on the control point is greater than 1.7K, the follower unit is authorised to star and the pump is activated. The follower will sutomatically use the master ‘unit active setpoint, The lead machine will be held atits full available capacity for as long as the active capacity on the follower is not zero. When the follower unit receives a com- ‘mand to stop, its evaporator water pump is tumed off with 20 seconds delay. Tn the event of a communication fault between the two units, ‘each shall return to an autonomous operating mode until the fault is cleared. If Une master units halted due to an alarm, the slave unit is authorised to start without prior conditions. 5.14 - Optional heat reclaim module ‘This option requires the installation of an additional NRCP2. type board. ‘This board allows control of: = Aheat reclaim condenser pump, = Abeat reclaim condenser heater, = Two motorised valves (o shut off the air condenser (one for each circuit), + Twosolenoid drain valves for the air condenser (one for cach circuit), = Two motorised valves to shut off the water condenser (one for each circuit), ‘Two solenoid drain valves for the Water condenser (one for each circuit). ‘Selecting the heat reclaim mode can be done with either the local interface or remotely with the (recl_sw) contact or by cn. ‘The heat reclaim function is active when: the heat reclaim entering water temperature is lower than the heat reclaim setpoint, minus half of the heat reclaim dead band, "The heat reclaim function is not active when: the heat reclaim centering water temperature is higher than the heat reclaim setpoint, plus half of the heat reclaim dead band. In the dead band the function remains inits active mode. The default value of the dead band is 4.4°C, This value can be ‘modified by Cartier Service. ‘Changeover procedure from cooling mode to heat reclaim mode: = Start-up of the condenser pump ~ Verification ofthe condenser flow switch control contact. Lf this remains open after one minute af condenser pump ‘operation, the circuit remains in cooling mode and an alarm will be activated. ~ As soon as the saturated condensing temperature reaches 30°C, the pumpdown sequence is activated. = Purmpdown: opening of the water condenser water inlet valve and closing ofthe air condenser air valves 3 seconds later (Attention: The motorised valves take about 90 seconds to reach their stop.) ~ After two minutes the heat reclaim function is effective 18 - Water condenser pump contro! ‘This control only applies to units equipped with the heat reclaim module option Pump start-up procedure: If eat reclaim has been selected, and the reclaim temperature ‘corresponds to the demand, the delay between two heat reclaim sessions has passed and the two circuits have not failed during ‘the last change-over in the heat reclaim mode, the purmp is started up after the compressor has started, 195.16 - Energy management option ‘This option requires the installation of an additional NRCF2 type board. This boant permits access to the following functions: = Reset via 4-20 mA contro: see section 5.5.2. = Tee storage contac: if ice storage control has been ‘configured (menu Config => User), this contact permits, activation of the ice storage setpoint. = User safety loop input this contact is used for the customer safety loops that require a unit shut-down if itis closed. ~ Occupation control override contact: if this contact is closed, the unit enters the occupied mode. = Demand limit setpoint contact and output: see sections 364 and 5.6. 5.17 - Evaporator heater option ‘This option requires an additional 8xDO type board. It permits control of four shut-off valves (two per cireuit) and an evapora- {or heater that allows protection of the evaporator against frost, ‘when the unit has shut down. One or two thermistors permit control ofthe correct heater operation 5.18 - Black box function ‘The Pro-Dialog contrl registers the values of several predefined variables every 5 seconds. If an operation alarm appears, the ‘control saves a data set of 80 registrations (75 preceding the alarm and 5 following it), for a duration of 7 minutes of unit operation, ach registration is associated with a time schedule defined in hours, minutes and seconds, The control ean store a maximum, of six data sets in the memory. They can be recovered by a Cartier service technichian, using a winDCT tool that permits recovery and later removal of the data sets from the unit 6 - DIAGNOSTICS - TROUBLESHOOTING 6.1- General ‘The Pro-Dialog control system has many fault tracing aid functions, The local interface and its various menus give access toall unit operating conditions, If an operating fault is detected, ‘an alarm is activated and an alarm description is stored in the ‘Alarm menu. 62+ isplaying alarms ‘The alarm LED on the interface (see section 4.1) gives an immediate display of the unit status. = Aflashing LED shows that the unit is operating but there isan alarm. + Asteady LED shows that the unit has been shut down duc toa fault. ‘The ALAM_CUR table in the Alarms mena (see section 4.4.3) ‘on the main interface displays up to 10 fault codes that are active om the unit (incase of a total disconnection from the slave boards). 6.3 - Resetting alarms ‘When the cause of the alarm has been corrected the alarm can) bbe reset, depending on the type, either automatically on return {fo normal, or manually whea action has been taken on the unt ‘Alarms can be reset even ifthe unit is running. ‘This means that an alarm can be reset without stopping the ‘machine. Inthe event of a power supply interrupt, the unit restars automatically without the need for an external com= ‘mand, However, any faults active when the supply is inter- rupted are saved and may in certain eases prevent a circuit ora unit from restarting, ‘A manual reset must be carried out from the main interface and requires pushing the Reset button in the main menu. mest ‘A confirmation must then be carried out. The alarm LED then ‘goes off and confirms the reset.6.4- Alarm codes ‘iam Ro, | Afar Reset iype ‘ation taken bye cantal | Probable cane eodein ‘Senne table "THERNESTOR FAULTS: ‘ 01 | Evaporarerierng water ermistor” | Ada the temperate | Untis dom ‘Beecive heir taut measures the encor ehers (rama 2 02 | Evaporator leaving water homisr | Asabove aaa down ecto feat 7 Th08___ Hoatelam cendanserovermg | Ab above Unitrebimsta aicoolad | Ar above ‘water hemor fat rode e ‘0-09 | Feat rec condenser eaving water | Aton Nene ‘ator terms fat 2 TIO _| Outed enporave encariauk | Aaabore Tita down atone © (tet | Conon water astortve ‘estore Unitstmeto cand dene | Ae above ‘hermits mode * ‘trt2 | Suctongastemperaure sensorial. | As tore ‘Okcut Asus oun sabe eect @ 13 | Sucton gastemperaresensorfaut, | Asabove Great B a dowe ators erat 8 Toit | Sucion gastempwatre cencortavk, | As above ‘Geeat Cah down 2s above erate “ TH3 | Discharge gastenperanrecensor | Asabowe ‘Gieat Ass down above faut heat © 8 | Discharge gastampertue censor | Azabowe Great dane down Reco aul eu © WHT | Discharge gastemperatrecercor | Asabove ‘Great C sh down Re wove taut eat © 7 rid | Condoncr sobcoaig temperate | Arabowe Unitetumetoarcooled | Ae above ancora eat A ote 6 tio | Condoncor eabeooingtomperaure | Arabowe Unitrekimeteaircosiad [As above ‘Sensor faut rat mode 6 rai__| Amblert temperate censortait | Aakowe No action, ein waring | As above 0 22 [Evaporator healerstatsrelum | Asabove Ne action, cngy warning | As above tharmistor taut a that | Econonize gas torpert sonsor | Ab above ‘Deacon oho 7 above faa cost scenomzr unesen by {os the economizer EX Ea Wes | Ecanorizergastenerawe sensor | AS above As ave Resto fav eu z Ts | Economizer gastemperiue sensor | Aa above rere Reso fa creat ‘PRESSURE TRANSDUCERS 26 Por |Dichargowanedioe tau, creatA | Aula ihe valape Ceuta hs down “Transéoetauk or ‘vane by tha senor ots ‘esata fet toraimet 25 ‘eae | Discharg venedvew fast, creuk® | Aeabove ‘iui ete dove Ae above 28 ‘Pets | Discharge vanséver faut, creat | As above (cut 6 ts down ‘Ae atowe 2 ‘roe | Suctonansducertaut creat | A above (GrCURA ss oun As above ry 0S | Suson varsdueer au creat | As above ‘Gict suts dow ‘Asabowe 2 eae | Suton varsducerautckeut | As above Geel shuts down ‘Asbo 2 Pra7 | Heat edsim pompdownraneducer, | Ae stove Fetim o icosiedmose | As above ea a rae | Heated pompdown transducer, | As abow 7 above ‘Asabove era 2 Poi | Ol prssurevaneducr choot [Av ahowe Diath das down Re bove 2 Pott [Ol posse raneduce, croutB | Anabows (heute down Ae above o Pete [Ol prosowr tancdice rout | Asabovw (ie hus dow above = Peis | Eaonananpresurewansdicez | As above ‘As above choi = Pris | Eeononize possue mace, | As above aoe seo w Peis | Eegnowizer posewa vanoduon, ‘| Avabowe aoe eone [ ‘ 26.4- Alarm codes (cont.) “Riarm No. | Alarm | Descvipton ofthe alarm text ‘Reset type ‘Ration taken by the control | Probable cause eodein SeNuN table ‘COMRIUHICATION WITH SLAVE BOARDS ey ‘Goat | Communleatonioss wih coneressor | Altomalol/ tie commuricotonls | GonpessorAchutsdoun | us nstafalon alter ‘Aboard ‘eestblshed| (eleva save Dow = Gebi | Conmortataniace wih eormeaser | As above ‘Compressar Bids down | As above Bard o Geet | Gorurzaton ices win compressor | As above ~~ Y eampressore sus down | Avabowe boars Geet | Cornniatentoss wih EXVAboard | As above Giesitk hae down ietovw Goee | Conmonkaten [ass wih EXVB oar | As above (Gel 8 shuts down ‘Ae ove [eoee | Conmniaton ose win XV board [As above | Greut €shs down ‘Re above Cott | Commaicatonlosswihtan toad | Av above ‘Grout Aatute down fere | AS above ‘ee mor than $a por ‘rau patches and © hotcoun * Gote__|Commanizafonlesswihian board |Acabowe ‘Ge shat down fae 28 [6018 | Conmenistonioss win tan aboard | As above Grout Cas dw Aare a Coot | Conmuntatenloss wines ooing | Asabowe ‘GrcateAand Bhat down | Asabove ‘beard i « Goo? | Conmudcateniosswihtescoolng | Asahove ‘Git aaa dum Ae above Soars 7 e Gees | Conmonicatonloaewthenewy | Asabove ‘Uritconinuesto ope, | As above rrarapemert bears {ute finan ae othe oer ra doseated 2 oot | Conmuncaioninswittealvedam | Asabore ‘Retiro acoled wade | Ae above boar e Gea | Commuricaionloawihaailay | ASabove ‘Unitconinvestoopeaie, | As above toade tute faetons ed othe oad we conetvaied ‘PROCESS FAULTS 2 Pot | Sraprat teat pcaaon “alert Wire ear lam hea | Uni cuts down Sap of] Lack water tow oF fatrpped dongs size | trecondenserpump, the | deocive hers Fou titans Urata shat one = POs | Lowenctontemperaire,ckoatA | Almac, the emparaure | Compressor apadty Prosar sneer EW fevrstonamalandte odsiée | ease or unoang | Backed orice of ergot Ianperalire atelow 10°C andi) stopped, depanang on the {ha sama sam has ottipped | temperature vale sig te last 2 nos w 08 | Law muciontampmraie, creat | As above Reabove [reeves a Pa? |Lowsictontompeaire,crait© | Asabowe Ae bove Reabovw # Fos | Higvsupehea reat Mona ‘Ceca hats down ‘above oo P09 | Mahuta creat Manvat ‘Gri sats down Asabove a P10 | Hahewrrhoak rout Manual ‘Gel Genatedown | An sove e Pat [Lew supatoay, reutA Manas (tA sl down Aeabove e P| Lew pemen, Seu Manual ‘Geetha down fase = Poa | Lewsuperiaa ceeat Wanvat Greet G shuts dow Ae above 6 Pie Cus sey op lait ‘Adomalg the eae dames [Uni shuts dun > fattipped dung Me tat 26 [us @ P28 | Cantlborihemowater power suply | Auton when the coriaet | Unt hata down Contra psy vet paso revere cose ala ‘orpor sect! Someetan a P28 | Sytem Manoperconmuvesontait | Aerio, when commontcatn | Uiteiams to sand ‘CCN bis nstalaton (eroesstiened mado ceteave @ F-a0__| Marieke comeraricaon aut | Above 7 Fete 2 a7 | Lowal pressure, cratA Nanos ‘Grea Sts dow Prosar seas: owing fetecve oo tr bay Steals 7% Pos | Lowalprosowe croat Marval Geet Baars coun fs wove 7 Pe [Lowel pressure, cat Mena (crest Cah down ‘fate 72 P70 | Newnum ol er presse aerial, | Marval ‘GreutAsuts dow Ae above reat 7 PT | Nemuron ie pesure aera, | Manu ‘Geel 8 eis down Rio SeulB6.4- Alarm codes (cont) “ior Wi, | Maro Rosette ‘ation taken by the contol | Probable cause ‘odein ‘cenuner fable ‘PROGESS FAULTS (cont) % 72 | Navin oli rosaxe aerental, | Maral (Great Chats down 7a move eure B Pot Hohalliserpresauecrop creat | Maral Nore fs atowe 7 Fas | Huhotmepresuecrop crate | Mensa ene Ae above 7 F.a6 | ghaliterrreeure crop, crait© | Naroah ‘Nene ‘Aoabove 7 B75 | Lavoie eat Manual ‘Gea Acts down ‘i vel tgtow ora ove! 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