Professional Documents
Culture Documents
Comflor: Composite Floor Decks
Comflor: Composite Floor Decks
L3321:P4142
Cl/Sfb
(23.9)
EPIC
C321:X442
Hh2
July 2008
ComFlor
Contents
Contents
ComFlor 46
Page 6
ComFlor 210
Page 46
ComFlor 51
Page 10
ComFlor 225
(For use with the
Slimdek system)
Page 50
ComFlor 60
Page 14
Design
Information
Page 54
Construction
Details
Page 58
Installation
Guidance
Page 62
ComFlor 80
Page 18
ComFlor 100
Page 24
FibreFlor
Page 4 and 28
Principal
Installers
Page 31
Construction
Details
Page 38
Installation
Guidance
Page 40
Formwork
Profile Range
Page 66
Transport
& Handling
Page 68
References
Page 69
Page 69
Contents
Contents
ComFlor 46
Page 6
ComFlor 210
Page 46
ComFlor 51
Page 10
ComFlor 225
(For use with the
Slimdek system)
Page 50
ComFlor 60
Page 14
Design
Information
Page 54
Construction
Details
Page 58
Installation
Guidance
Page 62
ComFlor 80
Page 18
ComFlor 100
Page 24
FibreFlor
Page 4 and 28
Principal
Installers
Page 31
Construction
Details
Page 38
Installation
Guidance
Page 40
Formwork
Profile Range
Page 66
Transport
& Handling
Page 68
References
Page 69
Page 69
Introduction
Features and
Introduction
benefits
pouring.
on 0845 30 88 330.
www.coruspanelsandprofiles.co.uk
Quality
Benefits of FibreFlor
Cost Savings
Technical Superiority
beam applications.
settlement cracking.
Easier to Install
No hoisting / lifting or manual handling of mesh
No steel fixing/tying requirements
crack control.
No spacer requirements
in concrete
Introduction
Features and
Introduction
benefits
pouring.
on 0845 30 88 330.
www.coruspanelsandprofiles.co.uk
Quality
Benefits of FibreFlor
Cost Savings
Technical Superiority
beam applications.
settlement cracking.
Easier to Install
No hoisting / lifting or manual handling of mesh
No steel fixing/tying requirements
crack control.
No spacer requirements
in concrete
ComFlor 46
ComFlor 46
ComFlor 46
ComFlor 46
costs.
Concrete
volume
(m3/m2)
0.091
0.096
0.101
0.111
0.121
0.126
0.131
0.161
0.181
0.221
Lightweight Concrete
Wet
Dry
1.69
1.60
1.79
1.69
1.88
1.78
2.07
1.96
2.25
2.13
2.35
2.22
2.44
2.31
3.00
2.84
3.37
3.19
4.12
3.90
Design
thickness
(mm)
Profile weight
(kN/m2)
Area of steel
(mm2/m)
Height to
neutral axis
(mm)
Moment of
inertia
(cm4/m)
0.90
0.86
0.09
1137
20.38
41.50
4.63
4.67
1.20
1.16
0.13
1534
20.44
53.00
5.99
6.23
Design Notes
Deck material
Corus Galvatite, hot dip zinc coated steel EN
10326-S280GD+Z275. Guaranteed minimum
2
yield stress 280N/mm . Minimum zinc coating
2
mass 275g/m total both sides.
Quick reference tables
The quick reference load/span and fire design
tables, on the following 2 pages are intended as
a guide for initial design, based on the
parameters stated below the tables. Full design
can be carried out using the free Comdek
software. Please refer to page 70 for help on
using the software.
Anti-crack mesh
BS 5950: Part 4 currently recommends that anticrack mesh should comprise 0.1% of slab area.
The Eurocode 4 recommendation is that anticrack mesh should comprise 0.2% of slab area
for unpropped spans and 0.4% of slab area for
Fire
For details of the performance of composite
slabs comprising ComFlor 46 decking under
a fire condition with nominal anti-crack mesh,
please refer to the quick reference fire load tables
in this brochure. For other simplified design
cases or for full fire engineering, refer to the
Comdek software.
Technical services
The Technical Department at Corus offers a
comprehensive advisory service on design of
composite flooring, which is available to all
specifiers and users. Should queries arise which
are not covered by this literature or by the
Comdek software, please contact us.
Technical Hotline
0845 30 88 330
ComFlor 46
ComFlor 46
ComFlor 46
ComFlor 46
costs.
Concrete
volume
(m3/m2)
0.091
0.096
0.101
0.111
0.121
0.126
0.131
0.161
0.181
0.221
Lightweight Concrete
Wet
Dry
1.69
1.60
1.79
1.69
1.88
1.78
2.07
1.96
2.25
2.13
2.35
2.22
2.44
2.31
3.00
2.84
3.37
3.19
4.12
3.90
Design
thickness
(mm)
Profile weight
(kN/m2)
Area of steel
(mm2/m)
Height to
neutral axis
(mm)
Moment of
inertia
(cm4/m)
0.90
0.86
0.09
1137
20.38
41.50
4.63
4.67
1.20
1.16
0.13
1534
20.44
53.00
5.99
6.23
Design Notes
Deck material
Corus Galvatite, hot dip zinc coated steel EN
10326-S280GD+Z275. Guaranteed minimum
2
yield stress 280N/mm . Minimum zinc coating
2
mass 275g/m total both sides.
Quick reference tables
The quick reference load/span and fire design
tables, on the following 2 pages are intended as
a guide for initial design, based on the
parameters stated below the tables. Full design
can be carried out using the free Comdek
software. Please refer to page 70 for help on
using the software.
Anti-crack mesh
BS 5950: Part 4 currently recommends that anticrack mesh should comprise 0.1% of slab area.
The Eurocode 4 recommendation is that anticrack mesh should comprise 0.2% of slab area
for unpropped spans and 0.4% of slab area for
Fire
For details of the performance of composite
slabs comprising ComFlor 46 decking under
a fire condition with nominal anti-crack mesh,
please refer to the quick reference fire load tables
in this brochure. For other simplified design
cases or for full fire engineering, refer to the
Comdek software.
Technical services
The Technical Department at Corus offers a
comprehensive advisory service on design of
composite flooring, which is available to all
specifiers and users. Should queries arise which
are not covered by this literature or by the
Comdek software, please contact us.
Technical Hotline
0845 30 88 330
ComFlor 46
Single
span slab
& deck
Double
span slab
& deck
Fire
Rating
1 hr
1.5 hr
2 hr
1 hr
1.5 hr
2 hr
1 hr
Single
span slab
1.5 hr
2 hr
1 hr
Double
span slab
1.5 hr
2 hr
Slab
Depth
(mm)
Mesh
120
130
145
200
240
120
130
145
200
240
120
130
145
130
145
145
200
240
120
130
145
130
145
145
200
240
A193
A193
A252
A393
A393
A193
A193
A252
A393
A393
A393
A393
2xA252
A393
2xA252
2xA252
2xA393
2xA393
A393
A393
2xA252
A393
2xA252
2xA252
2xA393
2xA393
3.5
2.4
2.4
2.3
2.0
1.9
2.7
2.6
2.5
2.2
2.0
3.6
3.6
3.5
3.3
3.2
2.9
2.7
2.6
4.4
4.6
4.7
3.9
4.0
3.5
4.0
3.7
2.4
2.4
2.4
2.0
1.9
2.7
2.6
2.5
2.2
2.0
3.2
3.3
3.2
3.0
2.9
2.6
2.5
2.4
4.0
4.1
4.3
3.5
3.6
3.2
3.8
3.7
2.4
2.2
2.2
2.0
1.9
2.7
2.6
2.5
2.2
2.0
2.5
2.6
2.5
2.3
2.3
2.1
2.0
2.0
2.9
3.1
3.4
2.8
2.9
2.5
3.1
3.6
2.8
2.7
2.6
2.3
2.2
3.2
3.1
2.9
2.5
2.3
3.8
3.9
3.8
3.5
3.3
3.0
2.8
2.7
4.6
4.8
4.9
4.1
4.1
3.6
4.2
4.5
2.8
2.7
2.6
2.3
2.2
3.2
3.1
2.9
2.5
2.3
3.4
3.5
3.4
3.1
3.0
2.7
2.5
2.5
4.1
4.3
4.5
3.6
3.7
3.3
3.8
4.4
Props
2.6
2.3
2.2
2.3
2.2
3.1
2.7
2.6
2.5
2.3
2.7
2.7
2.7
2.5
2.4
2.2
2.1
2.1
3.2
3.4
3.5
2.9
3.0
2.6
3.1
3.6
No Temporary props
Span
Span
Single
span slab
& deck
Double
span slab
& deck
Fire
Rating
1 hr
1.5 hr
2 hr
1 hr
1.5 hr
2 hr
1 hr
1 Line of Temporary props
No Temporary props
Props
ComFlor 46
ComFlor 46
Single
span slab
1.5 hr
2 hr
1 hr
Double
span slab
1.5 hr
2 hr
Slab
Depth
(mm)
Mesh
110
120
130
200
240
110
120
130
200
240
110
120
130
120
130
130
200
240
110
120
130
120
130
130
200
240
A142
A193
A193
A393
A393
A142
A193
A193
A393
A393
A393
A393
A393
A393
A393
A393
2xA393
2xA393
A393
A393
A393
A393
A393
A393
2xA393
2xA393
2.7
2.7
2.6
2.3
2.1
3.1
3.0
2.9
2.4
2.3
3.7
3.8
3.8
3.4
3.5
3.2
2.9
2.8
4.2
4.5
4.8
4.5
4.8
4.4
4.5
4.1
2.7
2.7
2.6
2.3
2.1
3.1
3.0
2.9
2.4
2.3
3.3
3.3
3.4
3.1
3.1
2.8
2.6
2.6
3.8
4.1
4.4
4.0
4.2
3.9
4.5
4.1
2.2
2.2
2.0
2.3
2.1
2.7
2.9
2.7
2.4
2.3
2.5
2.6
2.6
2.4
2.4
2.2
2.1
2.1
2.9
3.1
3.3
3.1
3.3
3.0
4.1
4.1
3.1
3.0
3.0
2.6
2.4
3.5
3.4
3.4
2.8
2.6
3.9
4.0
4.1
3.6
3.6
3.3
2.9
2.9
4.4
4.7
4.9
4.7
4.9
4.5
5.5
5.1
3.1
2.7
2.7
2.6
2.4
3.5
3.4
3.4
2.8
2.6
3.5
3.6
3.6
3.2
3.2
2.9
2.7
2.7
4.0
4.3
4.6
4.2
4.4
4.0
5.2
5.1
2.4
2.3
2.1
2.6
2.4
2.8
2.9
2.7
2.8
2.6
2.7
2.7
2.8
2.5
2.5
2.3
2.1
2.2
3.1
3.3
3.5
3.2
3.4
3.1
4.1
4.8
Spans
Applied load
Deck
Bearing width
Prop width
Assumed to be 100mm.
Simplified fire
design method
Deflection
Fire engineering
method
Deflection
Concrete grade
Fire insulation
Span/depth ratio
Technical Hotline
0845 30 88 330
ComFlor 46
Single
span slab
& deck
Double
span slab
& deck
Fire
Rating
1 hr
1.5 hr
2 hr
1 hr
1.5 hr
2 hr
1 hr
Single
span slab
1.5 hr
2 hr
1 hr
Double
span slab
1.5 hr
2 hr
Slab
Depth
(mm)
Mesh
120
130
145
200
240
120
130
145
200
240
120
130
145
130
145
145
200
240
120
130
145
130
145
145
200
240
A193
A193
A252
A393
A393
A193
A193
A252
A393
A393
A393
A393
2xA252
A393
2xA252
2xA252
2xA393
2xA393
A393
A393
2xA252
A393
2xA252
2xA252
2xA393
2xA393
3.5
2.4
2.4
2.3
2.0
1.9
2.7
2.6
2.5
2.2
2.0
3.6
3.6
3.5
3.3
3.2
2.9
2.7
2.6
4.4
4.6
4.7
3.9
4.0
3.5
4.0
3.7
2.4
2.4
2.4
2.0
1.9
2.7
2.6
2.5
2.2
2.0
3.2
3.3
3.2
3.0
2.9
2.6
2.5
2.4
4.0
4.1
4.3
3.5
3.6
3.2
3.8
3.7
2.4
2.2
2.2
2.0
1.9
2.7
2.6
2.5
2.2
2.0
2.5
2.6
2.5
2.3
2.3
2.1
2.0
2.0
2.9
3.1
3.4
2.8
2.9
2.5
3.1
3.6
2.8
2.7
2.6
2.3
2.2
3.2
3.1
2.9
2.5
2.3
3.8
3.9
3.8
3.5
3.3
3.0
2.8
2.7
4.6
4.8
4.9
4.1
4.1
3.6
4.2
4.5
2.8
2.7
2.6
2.3
2.2
3.2
3.1
2.9
2.5
2.3
3.4
3.5
3.4
3.1
3.0
2.7
2.5
2.5
4.1
4.3
4.5
3.6
3.7
3.3
3.8
4.4
Props
2.6
2.3
2.2
2.3
2.2
3.1
2.7
2.6
2.5
2.3
2.7
2.7
2.7
2.5
2.4
2.2
2.1
2.1
3.2
3.4
3.5
2.9
3.0
2.6
3.1
3.6
No Temporary props
Span
Span
Single
span slab
& deck
Double
span slab
& deck
Fire
Rating
1 hr
1.5 hr
2 hr
1 hr
1.5 hr
2 hr
1 hr
1 Line of Temporary props
No Temporary props
Props
ComFlor 46
ComFlor 46
Single
span slab
1.5 hr
2 hr
1 hr
Double
span slab
1.5 hr
2 hr
Slab
Depth
(mm)
Mesh
110
120
130
200
240
110
120
130
200
240
110
120
130
120
130
130
200
240
110
120
130
120
130
130
200
240
A142
A193
A193
A393
A393
A142
A193
A193
A393
A393
A393
A393
A393
A393
A393
A393
2xA393
2xA393
A393
A393
A393
A393
A393
A393
2xA393
2xA393
2.7
2.7
2.6
2.3
2.1
3.1
3.0
2.9
2.4
2.3
3.7
3.8
3.8
3.4
3.5
3.2
2.9
2.8
4.2
4.5
4.8
4.5
4.8
4.4
4.5
4.1
2.7
2.7
2.6
2.3
2.1
3.1
3.0
2.9
2.4
2.3
3.3
3.3
3.4
3.1
3.1
2.8
2.6
2.6
3.8
4.1
4.4
4.0
4.2
3.9
4.5
4.1
2.2
2.2
2.0
2.3
2.1
2.7
2.9
2.7
2.4
2.3
2.5
2.6
2.6
2.4
2.4
2.2
2.1
2.1
2.9
3.1
3.3
3.1
3.3
3.0
4.1
4.1
3.1
3.0
3.0
2.6
2.4
3.5
3.4
3.4
2.8
2.6
3.9
4.0
4.1
3.6
3.6
3.3
2.9
2.9
4.4
4.7
4.9
4.7
4.9
4.5
5.5
5.1
3.1
2.7
2.7
2.6
2.4
3.5
3.4
3.4
2.8
2.6
3.5
3.6
3.6
3.2
3.2
2.9
2.7
2.7
4.0
4.3
4.6
4.2
4.4
4.0
5.2
5.1
2.4
2.3
2.1
2.6
2.4
2.8
2.9
2.7
2.8
2.6
2.7
2.7
2.8
2.5
2.5
2.3
2.1
2.2
3.1
3.3
3.5
3.2
3.4
3.1
4.1
4.8
Spans
Applied load
Deck
Bearing width
Prop width
Assumed to be 100mm.
Simplified fire
design method
Deflection
Fire engineering
method
Deflection
Concrete grade
Fire insulation
Span/depth ratio
Technical Hotline
0845 30 88 330
ComFlor 51
ComFlor 51
ComFlor 51
ComFlor 51
Shear studs
purposes.
deck.
Slab Depth
(mm)
101
105
110
115
120
125
130
150
200
240
Concrete
volume
(m3/m2)
0.092
0.096
0.101
0.106
0.111
0.116
0.121
0.141
0.191
0.231
Design
thickness
(mm)
Profile weight
(kN/m2)
Area of steel
(mm2/m)
Height to
neutral axis
(mm)
Moment of
inertia
(cm4/m)
0.90
1.00
1.10
1.20
0.86
0.96
1.06
1.16
0.13
0.14
0.16
0.17
1579
1759
1938
2118
16.74
16.73
16.73
16.72
55.70
62.10
68.50
77.29
6.99
7.93
8.88
9.81
Design Notes
Deck material
Corus Galvatite, hot dip zinc coated steel EN
10326-S350GD+Z275. Guaranteed minimum
2
yield stress 350N/mm . Minimum zinc coating
2
mass 275g/m total both sides.
Quick reference tables
The quick reference load/span and fire design
tables, on the following 2 pages are intended as
a guide for initial design, based on the
parameters stated below the tables. Full design
can be carried out using the free Comdek
software. Please refer to page 70 for help on
using the software.
Anti-crack mesh
BS 5950: Part 4 currently recommends that anticrack mesh should comprise 0.1% of slab area.
The Eurocode 4 recommendation is that anticrack mesh should comprise 0.2% of slab area
for unpropped spans and 0.4% of slab area for
Left:
Project: Milton Keynes Football Stadium.
Main Contractor: The Buckingham Group
Installer: Studwelders
Fire
For details of the performance of composite
slabs comprising ComFlor 51 decking under
a fire condition with nominal anti-crack mesh,
please refer to the quick reference fire load tables
in this brochure. For other simplified design
cases or for full fire engineering, refer to the
Comdek software.
Technical services
The Technical Department at Corus offers a
comprehensive advisory service on design of
composite flooring, which is available to all
specifiers and users. Should queries arise which
are not covered by this literature or by the
Comdek software, please contact us.
Technical Hotline
0845 30 88 330
ComFlor 51
ComFlor 51
ComFlor 51
ComFlor 51
Shear studs
purposes.
deck.
Slab Depth
(mm)
101
105
110
115
120
125
130
150
200
240
Concrete
volume
(m3/m2)
0.092
0.096
0.101
0.106
0.111
0.116
0.121
0.141
0.191
0.231
Design
thickness
(mm)
Profile weight
(kN/m2)
Area of steel
(mm2/m)
Height to
neutral axis
(mm)
Moment of
inertia
(cm4/m)
0.90
1.00
1.10
1.20
0.86
0.96
1.06
1.16
0.13
0.14
0.16
0.17
1579
1759
1938
2118
16.74
16.73
16.73
16.72
55.70
62.10
68.50
77.29
6.99
7.93
8.88
9.81
Design Notes
Deck material
Corus Galvatite, hot dip zinc coated steel EN
10326-S350GD+Z275. Guaranteed minimum
2
yield stress 350N/mm . Minimum zinc coating
2
mass 275g/m total both sides.
Quick reference tables
The quick reference load/span and fire design
tables, on the following 2 pages are intended as
a guide for initial design, based on the
parameters stated below the tables. Full design
can be carried out using the free Comdek
software. Please refer to page 70 for help on
using the software.
Anti-crack mesh
BS 5950: Part 4 currently recommends that anticrack mesh should comprise 0.1% of slab area.
The Eurocode 4 recommendation is that anticrack mesh should comprise 0.2% of slab area
for unpropped spans and 0.4% of slab area for
Left:
Project: Milton Keynes Football Stadium.
Main Contractor: The Buckingham Group
Fire
For details of the performance of composite
slabs comprising ComFlor 51 decking under
a fire condition with nominal anti-crack mesh,
please refer to the quick reference fire load tables
in this brochure. For other simplified design
cases or for full fire engineering, refer to the
Comdek software.
Technical services
The Technical Department at Corus offers a
comprehensive advisory service on design of
composite flooring, which is available to all
specifiers and users. Should queries arise which
are not covered by this literature or by the
Comdek software, please contact us.
Technical Hotline
0845 30 88 330
ComFlor 51
ComFlor 51
No Temporary props
Props
Span
Single
span deck
& slab
Fire
Rating
1 hr
1.5 hr
2 hr
Double
span deck
& slab
1 hr
1.5 hr
1 Line of
Temporary props
2 hr
1 hr
Double
span slab
1.5 hr
2 hr
Slab FibreFlor
Depth
(mm)
101
130
110
140
125
150
101
130
110
140
125
150
101
130
110
140
125
150
26
26
31
31
36
36
26
26
31
31
36
36
26
26
31
31
36
36
3.5
5.0 10.0
3.5
2.8
2.5
2.7
2.5
2.6
2.5
3.2
3.1
3.2
3.0
3.1
2.9
3.6
3.9
3.3
3.7
3.1
3.7
2.8
2.5
2.7
2.5
2.6
2.5
3.2
3.1
3.2
3.0
2.9
2.9
3.1
3.5
3.0
3.4
2.9
3.3
2.9
2.7
2.9
2.6
2.7
2.6
3.4
3.2
3.3
3.2
3.2
3.1
3.8
4.1
3.4
3.8
3.2
3.8
2.9
2.7
2.9
2.6
2.7
2.6
3.4
3.2
3.1
3.2
3.0
3.1
3.3
3.7
3.1
3.5
3.0
3.4
0.9
2.5
2.5
2.2
2.5
2.1
2.5
2.6
2.9
2.3
2.7
2.3
2.7
2.4
2.7
2.3
2.7
2.3
2.7
2.7
2.7
2.3
2.6
2.2
2.6
2.7
3.1
2.4
2.8
2.3
2.7
2.5
2.8
2.4
2.8
2.3
2.7
3.1
2.8
3.0
2.8
2.9
2.7
3.5
3.3
3.4
3.3
3.3
3.2
3.9
4.3
3.5
3.9
3.3
3.8
3.1
2.8
3.0
2.8
2.9
2.7
3.5
3.3
3.2
3.3
3.1
3.2
3.5
3.9
3.2
3.6
3.1
3.5
2.8
2.8
2.4
2.7
2.3
2.6
2.8
3.2
2.5
2.9
2.4
2.8
2.7
3.0
2.5
2.9
2.4
2.8
1.2
3.5
5.0 10.0
3.2
3.0
3.1
2.9
3.0
2.8
3.7
3.4
3.6
3.4
3.4
3.4
4.1
4.5
3.6
4.1
3.4
3.9
3.2
3.0
3.1
2.9
3.0
2.8
3.7
3.4
3.3
3.4
3.1
3.4
3.6
4.0
3.3
3.7
3.1
3.6
3.0
3.0
2.4
2.8
2.3
2.7
3.0
3.4
2.6
3.0
2.5
2.9
2.8
3.1
2.6
3.0
2.5
2.9
Span
Single
span slab
& deck
Double
span slab
& deck
Fire
Rating
Slab
Depth
(mm)
Mesh
1 hr
1.5 hr
101
110
125
200
240
101
110
125
200
240
101
110
125
110
125
125
200
240
101
110
125
110
125
125
200
240
A142
A142
A193
A393
A393
A142
A142
A193
A393
A393
A252
A252
A393
A252
A393
A393
2xA393
2xA393
A252
A252
A393
A252
A393
A393
2xA393
2xA393
2 hr
1 hr
1.5 hr
2 hr
1 hr
1 Line of Temporary props
No Temporary props
Props
Single
span slab
1.5 hr
2 hr
1 hr
Double
span slab
1.5 hr
2 hr
FibreFlor dosage
26 Steel fibres 25kg/m3, Polypropylene fibres 0.9kg/m3
31 Steel fibres 30kg/m3, Polypropylene fibres 0.9kg/m3
36 Steel fibres 35kg/m3, Polypropylene fibres 0.9kg/m3
Spans
Deck
Bearing width
Prop width
Assumed to be 100mm.
Deflection
Deflection
Concrete grade
Applied load
Simplified fire
design method
Fire engineering
method
Fire insulation
Span/depth ratio
No Temporary props
Props
Span
Single
span slab
& deck
Double
span slab
& deck
0845 30 88 330
Fire
Rating
Slab
Depth
(mm)
Mesh
1 hr
1.5 hr
101
105
115
200
240
101
105
115
200
240
101
105
115
105
115
115
200
240
101
105
115
105
115
115
200
240
A142
A142
A142
A393
A393
A142
A142
A142
A393
A393
A252
A252
A393
A252
A393
A393
2xA393
2xA393
A252
A252
A393
A252
A393
A393
2xA393
2xA393
2 hr
1 hr
1.5 hr
2 hr
1 hr
1 Line of Temporary props
Single
span slab
1.5 hr
2 hr
1 hr
Double
span slab
1.5 hr
2 hr
5.0 10.0
3.5
2.8
2.7
2.6
2.2
2.1
3.2
3.2
3.1
2.6
2.4
3.6
3.7
3.8
3.2
3.5
3.0
3.0
3.0
3.6
3.7
3.8
3.7
3.8
3.6
4.4
4.6
2.8
2.7
2.5
2.2
2.1
3.2
3.2
3.0
2.6
2.4
3.1
3.3
3.4
2.9
3.2
2.7
2.8
2.8
3.1
3.3
3.4
3.3
3.4
3.2
4.0
4.3
2.9
2.9
2.7
2.4
2.2
3.4
3.3
3.2
2.8
2.6
3.8
3.8
4.1
3.3
3.6
3.1
3.1
3.1
3.8
3.9
4.1
3.9
4.1
3.6
4.7
4.9
2.9
2.9
2.5
2.4
2.2
3.4
3.3
3.1
2.8
2.6
3.3
3.4
3.6
3.0
3.3
2.8
2.8
2.9
3.3
3.4
3.6
3.4
3.6
3.3
4.3
4.5
0.9
2.5
2.2
2.0
2.2
2.1
2.6
2.4
2.3
2.6
2.4
2.4
2.5
2.6
2.2
2.5
2.1
2.3
2.3
2.4
2.5
2.6
2.5
2.6
2.5
3.2
3.5
2.6
2.3
2.0
2.4
2.2
2.7
2.6
2.4
2.8
2.6
2.5
2.6
2.8
2.3
2.6
2.2
2.3
2.4
2.5
2.6
2.8
2.6
2.8
2.6
3.4
3.7
3.1
3.0
2.8
2.5
2.3
3.5
3.5
3.3
2.9
2.7
3.9
4.0
4.3
3.4
3.7
3.1
3.2
3.2
3.9
4.1
4.3
4.0
4.3
3.7
4.8
5.2
3.1
3.0
2.6
2.5
2.2
3.5
3.3
3.1
2.9
2.7
3.5
3.5
3.8
3.0
3.3
2.8
2.9
3.0
3.5
3.6
3.8
3.5
3.8
3.3
4.4
4.7
2.7
2.4
2.0
2.5
2.3
2.8
2.7
2.5
2.9
2.7
2.7
2.8
2.9
2.4
2.6
2.2
2.4
2.4
2.7
2.8
2.9
2.8
2.9
2.6
3.6
3.8
1.2
3.5
5.0 10.0
3.2
3.1
2.9
2.6
2.4
3.7
3.6
3.4
3.0
2.8
4.0
4.1
4.4
3.5
3.8
3.1
3.2
3.3
4.1
4.2
4.4
4.0
4.4
3.7
4.8
5.4
3.2
3.0
2.6
2.6
2.4
3.7
3.4
3.2
3.0
2.8
3.6
3.7
4.0
3.1
3.4
2.8
3.0
3.0
3.6
3.8
4.0
3.6
4.0
3.3
4.4
5.0
2.8
2.4
2.1
2.6
2.4
3.0
2.7
2.5
3.0
2.8
2.8
2.9
3.1
2.4
2.7
2.2
2.4
2.5
2.8
2.9
3.1
2.8
3.1
2.6
3.6
4.0
3.5
ComFlor 51
3.5
5.0 10.0
3.5
3.0
2.9
2.7
2.4
2.3
3.4
3.4
3.3
2.8
2.6
3.7
3.8
3.9
3.3
3.7
3.2
3.2
3.2
3.7
3.8
3.9
3.8
3.9
3.9
4.7
5.0
3.0
2.9
2.4
2.4
2.3
3.4
3.3
2.9
2.8
2.6
3.2
3.3
3.4
2.9
3.3
2.8
2.9
3.0
3.2
3.3
3.4
3.3
3.4
3.4
4.3
4.5
3.1
3.1
2.7
2.6
2.4
3.6
3.6
3.3
3.0
2.8
3.9
4.0
4.1
3.5
3.8
3.2
3.3
3.3
3.9
4.0
4.1
4.0
4.1
4.1
5.0
5.3
3.1
3.0
2.4
2.6
2.4
3.6
3.4
3.0
3.0
2.8
3.4
3.5
3.6
3.0
3.4
2.9
3.0
3.1
3.4
3.5
3.6
3.5
3.6
3.6
4.5
4.8
0.9
2.6
2.2
1.8
2.4
2.3
2.6
2.6
2.2
2.8
2.6
2.4
2.5
2.6
2.3
2.5
2.2
2.4
2.4
2.4
2.5
2.6
2.5
2.6
2.6
3.3
3.6
2.7
2.3
1.9
2.6
2.4
2.7
2.6
2.3
3.0
2.8
2.6
2.6
2.7
2.3
2.6
2.2
2.4
2.5
2.6
2.6
2.7
2.6
2.7
2.7
3.5
3.8
3.3
3.2
2.8
2.7
2.5
3.8
3.7
3.4
3.2
3.0
4.0
4.1
4.3
3.5
3.9
3.3
3.4
3.4
4.1
4.2
4.3
4.2
4.3
4.3
5.3
5.5
3.3
3.1
2.5
2.7
2.5
3.8
3.5
3.0
3.2
3.0
3.6
3.6
3.8
3.1
3.4
2.9
3.1
3.1
3.6
3.7
3.8
3.7
3.8
3.8
4.7
5.0
2.8
2.4
1.9
2.6
2.5
2.9
2.7
2.3
3.2
3.0
2.7
2.8
2.9
2.4
2.6
2.2
2.5
2.5
2.7
2.8
2.9
2.8
2.9
2.9
3.7
4.0
1.2
3.5
5.0 10.0
3.4
3.4
2.9
2.9
2.7
3.9
3.9
3.4
3.3
3.1
4.2
4.2
4.5
3.6
3.9
3.3
3.4
3.5
4.3
4.4
4.5
4.3
4.5
4.4
5.5
5.8
3.4
3.1
2.5
2.9
2.7
3.9
3.6
3.0
3.3
3.1
3.7
3.7
4.0
3.2
3.5
2.9
3.1
3.2
3.8
3.8
4.0
3.8
4.0
3.9
5.0
5.3
2.9
2.5
2.0
2.7
2.7
3.0
2.7
2.4
3.3
3.1
2.8
2.9
3.0
2.5
2.7
2.3
2.5
2.6
2.8
2.9
3.0
2.9
3.0
3.0
3.9
4.2
ComFlor 51
ComFlor 51
No Temporary props
Props
Span
Single
span deck
& slab
Fire
Rating
1 hr
1.5 hr
2 hr
Double
span deck
& slab
1 hr
1.5 hr
1 Line of
Temporary props
2 hr
1 hr
Double
span slab
1.5 hr
2 hr
Slab FibreFlor
Depth
(mm)
101
130
110
140
125
150
101
130
110
140
125
150
101
130
110
140
125
150
26
26
31
31
36
36
26
26
31
31
36
36
26
26
31
31
36
36
3.5
5.0 10.0
3.5
2.8
2.5
2.7
2.5
2.6
2.5
3.2
3.1
3.2
3.0
3.1
2.9
3.6
3.9
3.3
3.7
3.1
3.7
2.8
2.5
2.7
2.5
2.6
2.5
3.2
3.1
3.2
3.0
2.9
2.9
3.1
3.5
3.0
3.4
2.9
3.3
2.9
2.7
2.9
2.6
2.7
2.6
3.4
3.2
3.3
3.2
3.2
3.1
3.8
4.1
3.4
3.8
3.2
3.8
2.9
2.7
2.9
2.6
2.7
2.6
3.4
3.2
3.1
3.2
3.0
3.1
3.3
3.7
3.1
3.5
3.0
3.4
0.9
2.5
2.5
2.2
2.5
2.1
2.5
2.6
2.9
2.3
2.7
2.3
2.7
2.4
2.7
2.3
2.7
2.3
2.7
2.7
2.7
2.3
2.6
2.2
2.6
2.7
3.1
2.4
2.8
2.3
2.7
2.5
2.8
2.4
2.8
2.3
2.7
3.1
2.8
3.0
2.8
2.9
2.7
3.5
3.3
3.4
3.3
3.3
3.2
3.9
4.3
3.5
3.9
3.3
3.8
3.1
2.8
3.0
2.8
2.9
2.7
3.5
3.3
3.2
3.3
3.1
3.2
3.5
3.9
3.2
3.6
3.1
3.5
2.8
2.8
2.4
2.7
2.3
2.6
2.8
3.2
2.5
2.9
2.4
2.8
2.7
3.0
2.5
2.9
2.4
2.8
1.2
3.5
5.0 10.0
3.2
3.0
3.1
2.9
3.0
2.8
3.7
3.4
3.6
3.4
3.4
3.4
4.1
4.5
3.6
4.1
3.4
3.9
3.2
3.0
3.1
2.9
3.0
2.8
3.7
3.4
3.3
3.4
3.1
3.4
3.6
4.0
3.3
3.7
3.1
3.6
3.0
3.0
2.4
2.8
2.3
2.7
3.0
3.4
2.6
3.0
2.5
2.9
2.8
3.1
2.6
3.0
2.5
2.9
Span
Single
span slab
& deck
Double
span slab
& deck
Fire
Rating
Slab
Depth
(mm)
Mesh
1 hr
1.5 hr
101
110
125
200
240
101
110
125
200
240
101
110
125
110
125
125
200
240
101
110
125
110
125
125
200
240
A142
A142
A193
A393
A393
A142
A142
A193
A393
A393
A252
A252
A393
A252
A393
A393
2xA393
2xA393
A252
A252
A393
A252
A393
A393
2xA393
2xA393
2 hr
1 hr
1.5 hr
2 hr
1 hr
1 Line of Temporary props
No Temporary props
Props
Single
span slab
1.5 hr
2 hr
1 hr
Double
span slab
1.5 hr
2 hr
FibreFlor dosage
26 Steel fibres 25kg/m3, Polypropylene fibres 0.9kg/m3
31 Steel fibres 30kg/m3, Polypropylene fibres 0.9kg/m3
36 Steel fibres 35kg/m3, Polypropylene fibres 0.9kg/m3
Spans
Deck
Bearing width
Prop width
Assumed to be 100mm.
Deflection
Deflection
Concrete grade
Applied load
Simplified fire
design method
Fire engineering
method
Fire insulation
Span/depth ratio
No Temporary props
Props
Span
Single
span slab
& deck
Double
span slab
& deck
Technical Hotline
0845 30 88 330
Fire
Rating
Slab
Depth
(mm)
Mesh
1 hr
1.5 hr
101
105
115
200
240
101
105
115
200
240
101
105
115
105
115
115
200
240
101
105
115
105
115
115
200
240
A142
A142
A142
A393
A393
A142
A142
A142
A393
A393
A252
A252
A393
A252
A393
A393
2xA393
2xA393
A252
A252
A393
A252
A393
A393
2xA393
2xA393
2 hr
1 hr
1.5 hr
2 hr
1 hr
1 Line of Temporary props
Single
span slab
1.5 hr
2 hr
1 hr
Double
span slab
1.5 hr
2 hr
5.0 10.0
3.5
2.8
2.7
2.6
2.2
2.1
3.2
3.2
3.1
2.6
2.4
3.6
3.7
3.8
3.2
3.5
3.0
3.0
3.0
3.6
3.7
3.8
3.7
3.8
3.6
4.4
4.6
2.8
2.7
2.5
2.2
2.1
3.2
3.2
3.0
2.6
2.4
3.1
3.3
3.4
2.9
3.2
2.7
2.8
2.8
3.1
3.3
3.4
3.3
3.4
3.2
4.0
4.3
2.9
2.9
2.7
2.4
2.2
3.4
3.3
3.2
2.8
2.6
3.8
3.8
4.1
3.3
3.6
3.1
3.1
3.1
3.8
3.9
4.1
3.9
4.1
3.6
4.7
4.9
2.9
2.9
2.5
2.4
2.2
3.4
3.3
3.1
2.8
2.6
3.3
3.4
3.6
3.0
3.3
2.8
2.8
2.9
3.3
3.4
3.6
3.4
3.6
3.3
4.3
4.5
0.9
2.5
2.2
2.0
2.2
2.1
2.6
2.4
2.3
2.6
2.4
2.4
2.5
2.6
2.2
2.5
2.1
2.3
2.3
2.4
2.5
2.6
2.5
2.6
2.5
3.2
3.5
2.6
2.3
2.0
2.4
2.2
2.7
2.6
2.4
2.8
2.6
2.5
2.6
2.8
2.3
2.6
2.2
2.3
2.4
2.5
2.6
2.8
2.6
2.8
2.6
3.4
3.7
3.1
3.0
2.8
2.5
2.3
3.5
3.5
3.3
2.9
2.7
3.9
4.0
4.3
3.4
3.7
3.1
3.2
3.2
3.9
4.1
4.3
4.0
4.3
3.7
4.8
5.2
3.1
3.0
2.6
2.5
2.2
3.5
3.3
3.1
2.9
2.7
3.5
3.5
3.8
3.0
3.3
2.8
2.9
3.0
3.5
3.6
3.8
3.5
3.8
3.3
4.4
4.7
2.7
2.4
2.0
2.5
2.3
2.8
2.7
2.5
2.9
2.7
2.7
2.8
2.9
2.4
2.6
2.2
2.4
2.4
2.7
2.8
2.9
2.8
2.9
2.6
3.6
3.8
1.2
3.5
5.0 10.0
3.2
3.1
2.9
2.6
2.4
3.7
3.6
3.4
3.0
2.8
4.0
4.1
4.4
3.5
3.8
3.1
3.2
3.3
4.1
4.2
4.4
4.0
4.4
3.7
4.8
5.4
3.2
3.0
2.6
2.6
2.4
3.7
3.4
3.2
3.0
2.8
3.6
3.7
4.0
3.1
3.4
2.8
3.0
3.0
3.6
3.8
4.0
3.6
4.0
3.3
4.4
5.0
2.8
2.4
2.1
2.6
2.4
3.0
2.7
2.5
3.0
2.8
2.8
2.9
3.1
2.4
2.7
2.2
2.4
2.5
2.8
2.9
3.1
2.8
3.1
2.6
3.6
4.0
3.5
ComFlor 51
3.5
5.0 10.0
3.5
3.0
2.9
2.7
2.4
2.3
3.4
3.4
3.3
2.8
2.6
3.7
3.8
3.9
3.3
3.7
3.2
3.2
3.2
3.7
3.8
3.9
3.8
3.9
3.9
4.7
5.0
3.0
2.9
2.4
2.4
2.3
3.4
3.3
2.9
2.8
2.6
3.2
3.3
3.4
2.9
3.3
2.8
2.9
3.0
3.2
3.3
3.4
3.3
3.4
3.4
4.3
4.5
3.1
3.1
2.7
2.6
2.4
3.6
3.6
3.3
3.0
2.8
3.9
4.0
4.1
3.5
3.8
3.2
3.3
3.3
3.9
4.0
4.1
4.0
4.1
4.1
5.0
5.3
3.1
3.0
2.4
2.6
2.4
3.6
3.4
3.0
3.0
2.8
3.4
3.5
3.6
3.0
3.4
2.9
3.0
3.1
3.4
3.5
3.6
3.5
3.6
3.6
4.5
4.8
0.9
2.6
2.2
1.8
2.4
2.3
2.6
2.6
2.2
2.8
2.6
2.4
2.5
2.6
2.3
2.5
2.2
2.4
2.4
2.4
2.5
2.6
2.5
2.6
2.6
3.3
3.6
2.7
2.3
1.9
2.6
2.4
2.7
2.6
2.3
3.0
2.8
2.6
2.6
2.7
2.3
2.6
2.2
2.4
2.5
2.6
2.6
2.7
2.6
2.7
2.7
3.5
3.8
3.3
3.2
2.8
2.7
2.5
3.8
3.7
3.4
3.2
3.0
4.0
4.1
4.3
3.5
3.9
3.3
3.4
3.4
4.1
4.2
4.3
4.2
4.3
4.3
5.3
5.5
3.3
3.1
2.5
2.7
2.5
3.8
3.5
3.0
3.2
3.0
3.6
3.6
3.8
3.1
3.4
2.9
3.1
3.1
3.6
3.7
3.8
3.7
3.8
3.8
4.7
5.0
2.8
2.4
1.9
2.6
2.5
2.9
2.7
2.3
3.2
3.0
2.7
2.8
2.9
2.4
2.6
2.2
2.5
2.5
2.7
2.8
2.9
2.8
2.9
2.9
3.7
4.0
1.2
3.5
5.0 10.0
3.4
3.4
2.9
2.9
2.7
3.9
3.9
3.4
3.3
3.1
4.2
4.2
4.5
3.6
3.9
3.3
3.4
3.5
4.3
4.4
4.5
4.3
4.5
4.4
5.5
5.8
3.4
3.1
2.5
2.9
2.7
3.9
3.6
3.0
3.3
3.1
3.7
3.7
4.0
3.2
3.5
2.9
3.1
3.2
3.8
3.8
4.0
3.8
4.0
3.9
5.0
5.3
2.9
2.5
2.0
2.7
2.7
3.0
2.7
2.4
3.3
3.1
2.8
2.9
3.0
2.5
2.7
2.3
2.5
2.6
2.8
2.9
3.0
2.9
3.0
3.0
3.9
4.2
ComFlor 60
ComFlor 60
ComFlor 60
120
300
180
15
15.8
29.7
37.5 45 37.5
180
Slab Depth
(mm)
120
130
140
150
160
170
180
190
200
250
0.86
0.103
1276
29.6
92.77
9.30
7.50
0.96
0.114
1424
30.5
106.15
11.27
9.36
1.10
1.06
0.125
1572
31.2
119.53
13.24
11.21
1.20
1.16
0.137
1721
31.7
132.91
15.21
13.07
simplifying installation.
Deck material
Corus Galvatite, hot dip zinc coated steel EN
10326-S350GD+Z275. Guaranteed minimum
2
yield stress 350N/mm . Minimum zinc coating
2
mass 275g/m total both sides.
Moment of
inertia
(cm4/m)
Decking material: Corus Galvatite, hot dip zinc coated steel EN 10326-S350GD+Z275
Minimal maintenance
1.00
0.90
Design Notes
improved appearance.
Height to
neutral axis
(mm)
Area of steel
(mm2/m)
Profile weight
(kN/m2)
Design
thickness
(mm)
Nominal
thickness
(mm)
fire performance
Lightweight Concrete
Wet
Dry
1.62
1.53
1.81
1.71
1.99
1.89
2.18
2.06
2.36
2.24
2.55
2.42
2.74
2.59
2.92
2.77
3.11
2.95
4.04
3.83
Long-span capability
16
120
Cover width 600mm
ComFlor 60
60
75
14
Anti-crack mesh
BS 5950: Part 4 currently recommends that
anti-crack mesh should comprise 0.1% of slab
area. The Eurocode 4 recommendation is that
anti-crack mesh should comprise 0.2% of slab
area for unpropped spans and 0.4% of slab area
Fire
For details of the performance of composite
slabs comprising ComFlor 60 decking under
a fire condition with nominal anti-crack mesh,
please refer to the quick reference fire load tables
in this brochure. For other simplified design
cases or for full fire engineering, refer to the
Comdek software.
Technical services
The Technical Department at Corus offers a
comprehensive advisory service on design of
composite flooring, which is available to all
specifiers and users. Should queries arise which
are not covered by this literature or by the
Comdek software, please contact us.
Technical Hotline
0845 30 88 330
ComFlor 60
ComFlor 60
ComFlor 60
120
300
180
15
15.8
29.7
37.5 45 37.5
180
Slab Depth
(mm)
120
130
140
150
160
170
180
190
200
250
0.86
0.103
1276
29.6
92.77
9.30
7.50
0.96
0.114
1424
30.5
106.15
11.27
9.36
1.10
1.06
0.125
1572
31.2
119.53
13.24
11.21
1.20
1.16
0.137
1721
31.7
132.91
15.21
13.07
simplifying installation.
Deck material
Corus Galvatite, hot dip zinc coated steel EN
10326-S350GD+Z275. Guaranteed minimum
2
yield stress 350N/mm . Minimum zinc coating
2
mass 275g/m total both sides.
Moment of
inertia
(cm4/m)
Decking material: Corus Galvatite, hot dip zinc coated steel EN 10326-S350GD+Z275
Minimal maintenance
1.00
0.90
Design Notes
improved appearance.
Height to
neutral axis
(mm)
Area of steel
(mm2/m)
Profile weight
(kN/m2)
Design
thickness
(mm)
Nominal
thickness
(mm)
fire performance
Lightweight Concrete
Wet
Dry
1.62
1.53
1.81
1.71
1.99
1.89
2.18
2.06
2.36
2.24
2.55
2.42
2.74
2.59
2.92
2.77
3.11
2.95
4.04
3.83
Long-span capability
16
120
Cover width 600mm
ComFlor 60
60
75
14
Anti-crack mesh
BS 5950: Part 4 currently recommends that
anti-crack mesh should comprise 0.1% of slab
area. The Eurocode 4 recommendation is that
anti-crack mesh should comprise 0.2% of slab
area for unpropped spans and 0.4% of slab area
Fire
For details of the performance of composite
slabs comprising ComFlor 60 decking under
a fire condition with nominal anti-crack mesh,
please refer to the quick reference fire load tables
in this brochure. For other simplified design
cases or for full fire engineering, refer to the
Comdek software.
Technical services
The Technical Department at Corus offers a
comprehensive advisory service on design of
composite flooring, which is available to all
specifiers and users. Should queries arise which
are not covered by this literature or by the
Comdek software, please contact us.
Technical Hotline
0845 30 88 330
ComFlor 60
ComFlor 60
Fire
Rating
Single
span slab
& deck
1 hr
1.5 hr
2 hr
Double
span slab
& deck
1 hr
1.5 hr
1 Line of
Temporary props
2 hr
1 hr
Double
span slab
1.5 hr
2 hr
Slab FibreFlor
Depth
(mm)
130
160
140
170
150
180
130
160
140
170
150
180
130
160
140
170
150
180
26
26
31
31
36
36
26
26
31
31
36
36
26
26
31
31
36
36
3.5
5.0 10.0
3.5
3.5
3.2
3.2
3.1
2.810
3.010
3.6
3.3
3.5
3.2
3.312
3.112
4.3
4.7
3.5
3.9
4.316
4.516
3.5
3.2
2.9
3.1
3.112
3.112
3.6
3.3
3.1
3.2
3.416
3.112
3.8
4.2
3.1
3.6
4.720
5.120
3.6
3.4
3.3
3.3
2.810
3.010
3.9
3.7
3.6
3.6
3.312
3.512
4.5
4.9
3.6
4.1
4.316
4.516
3.6
3.4
3.1
3.3
3.012
3.212
3.9
3.7
3.2
3.6
3.816
3.212
3.9
4.4
3.2
3.7
4.720
5.120
0.9
2.9
3.2
2.3
2.7
3.216
3.116
3.0
3.3
2.5
2.7
3.116
3.116
3.0
3.3
2.5
2.7
3.720
4.120
3.0
3.3
2.4
2.8
3.216
3.216
3.1
3.5
2.5
2.9
3.116
3.416
3.1
3.5
2.5
2.9
3.720
4.120
3.7
3.5
3.5
3.4
3.412
3.312
4.2
4.0
3.8
3.9
3.312
3.512
4.6
5.0
3.8
4.2
4.316
4.516
3.7
3.5
3.2
3.4
3.112
3.212
4.1
4.0
3.4
3.8
4.016
3.212
4.2
4.6
3.4
3.8
4.720
5.120
3.1
3.5
2.5
2.9
3.216
3.316
3.2
3.6
2.6
3.0
3.116
3.416
3.2
3.6
2.6
3.0
3.720
4.120
1.2
Props
3.5
5.0 10.0
3.9
3.6
3.6
3.5
3.412
3.512
4.5
4.2
3.9
4.1
3.312
3.512
4.8
5.2
3.9
4.3
4.316
4.516
3.9
3.6
3.3
3.5
3.012
3.212
4.2
4.2
3.5
3.9
4.016
3.212
4.3
4.7
3.5
3.9
4.720
5.120
3.2
3.6
2.6
3.0
3.216
3.516
3.3
3.7
2.8
3.1
3.116
3.416
3.3
3.7
2.8
3.1
3.720
4.120
XXSS The superscript is the size of bar required (2hour fire ratings); one bar per deck trough - cover 25mm
FibreFlor dosage
26 Steel fibres 25kg/m3, Polypropylene fibres 0.9kg/m3
31 Steel fibres 30kg/m3, Polypropylene fibres 0.9kg/m3
36 Steel fibres 35kg/m3, Polypropylene fibres 0.9kg/m3
Span
Fire
Rating
1 hr
No Temporary props
Span
Single
span slab
& deck
1.5 hr
2 hr
1 hr
Double
span slab
& deck
1.5 hr
2 hr
1 Line of
Temporary props
No Temporary props
Props
1 hr
Double
span slab
1.5 hr
2 hr
Slab
Depth
(mm)
Mesh
130
130
160
140
170
150
180
130
130
160
140
170
150
180
130
160
140
170
150
180
A142
A252
A252
A193
A252
A193
A252
A142
A252
A252
A193
A252
A193
A252
A393
2xA252
A393
2xA252
A393
2xA252
1.1
3.5
5.0 10.0
3.5
5.0 10.0
3.5
3.5
3.2
3.4
3.1
2.9
3.1
3.6
3.6
3.3
3.5
3.2
3.4
3.1
4.6
5.0
4.1
4.3
3.7
3.9
3.2
3.5
3.2
2.9
3.1
2.5
3.0
3.6
3.6
3.3
3.5
3.2
3.0
3.1
4.1
4.5
3.7
3.9
3.3
3.5
3.4
3.7
3.5
3.1
3.4
2.5
3.0
3.9
4.2
4.0
3.6
3.9
3.1
3.8
4.3
4.7
3.8
4.1
3.4
3.6
3.9
3.9
3.6
3.7
3.5
3.0
3.5
4.5
4.5
4.2
4.1
4.1
3.5
4.1
4.8
5.2
4.2
4.5
3.8
4.0
3.4
3.9
3.6
3.1
3.5
2.6
3.0
3.9
4.5
4.2
3.6
4.1
3.1
3.9
4.3
4.7
3.8
4.1
3.4
3.6
2.3
2.6
2.9
2.1
2.4
1.9
2.1
2.7
3.2
3.3
2.6
3.2
2.3
2.8
3.2
3.6
2.9
3.1
2.6
2.8
3.6
3.6
3.4
3.5
3.3
3.0
3.2
3.9
3.9
3.7
3.8
3.6
3.5
3.5
4.7
5.1
4.1
4.4
3.7
3.9
3.3
3.6
3.4
3.0
3.3
2.5
3.0
3.8
3.9
3.7
3.6
3.6
3.1
3.5
4.2
4.6
3.7
4.0
3.4
3.6
2.3
2.7
3.0
2.2
2.5
1.9
2.1
2.8
3.2
3.7
2.6
3.2
2.3
2.8
3.3
3.7
2.9
3.2
2.6
2.9
3.7
3.7
3.5
3.6
3.4
3.0
3.3
4.2
4.2
4.0
4.1
3.9
3.5
3.8
4.8
5.2
4.2
4.5
3.8
4.0
1.2
2.4
2.7
3.0
2.2
2.5
1.9
2.2
2.9
3.3
3.8
2.7
3.3
2.4
2.9
3.3
3.7
2.9
3.2
2.7
2.9
2.5
2.8
3.1
2.3
2.6
1.9
2.2
2.9
3.3
3.8
2.7
3.3
2.4
2.9
3.4
3.8
3.0
3.3
2.7
2.9
Spans
Deck
Bearing width
Prop width
Assumed to be 100mm.
Deflection
Deflection
Concrete grade
Applied load
Simplified fire
design method
Fire engineering
method
Fire insulation
Span/depth ratio
Technical Hotline
0845 30 88 330
ComFlor 60
ComFlor 60
ComFlor 60
Fire
Rating
Single
span slab
& deck
1 hr
1.5 hr
2 hr
Double
span slab
& deck
1 hr
1.5 hr
1 Line of
Temporary props
2 hr
1 hr
Double
span slab
1.5 hr
2 hr
Slab FibreFlor
Depth
(mm)
130
160
140
170
150
180
130
160
140
170
150
180
130
160
140
170
150
180
26
26
31
31
36
36
26
26
31
31
36
36
26
26
31
31
36
36
3.5
5.0 10.0
3.5
3.5
3.2
3.2
3.1
2.810
3.010
3.6
3.3
3.5
3.2
3.312
3.112
4.3
4.7
3.5
3.9
4.316
4.516
3.5
3.2
2.9
3.1
3.112
3.112
3.6
3.3
3.1
3.2
3.416
3.112
3.8
4.2
3.1
3.6
4.720
5.120
3.6
3.4
3.3
3.3
2.810
3.010
3.9
3.7
3.6
3.6
3.312
3.512
4.5
4.9
3.6
4.1
4.316
4.516
3.6
3.4
3.1
3.3
3.012
3.212
3.9
3.7
3.2
3.6
3.816
3.212
3.9
4.4
3.2
3.7
4.720
5.120
0.9
2.9
3.2
2.3
2.7
3.216
3.116
3.0
3.3
2.5
2.7
3.116
3.116
3.0
3.3
2.5
2.7
3.720
4.120
3.0
3.3
2.4
2.8
3.216
3.216
3.1
3.5
2.5
2.9
3.116
3.416
3.1
3.5
2.5
2.9
3.720
4.120
3.7
3.5
3.5
3.4
3.412
3.312
4.2
4.0
3.8
3.9
3.312
3.512
4.6
5.0
3.8
4.2
4.316
4.516
3.7
3.5
3.2
3.4
3.112
3.212
4.1
4.0
3.4
3.8
4.016
3.212
4.2
4.6
3.4
3.8
4.720
5.120
3.1
3.5
2.5
2.9
3.216
3.316
3.2
3.6
2.6
3.0
3.116
3.416
3.2
3.6
2.6
3.0
3.720
4.120
1.2
Props
3.5
5.0 10.0
3.9
3.6
3.6
3.5
3.412
3.512
4.5
4.2
3.9
4.1
3.312
3.512
4.8
5.2
3.9
4.3
4.316
4.516
3.9
3.6
3.3
3.5
3.012
3.212
4.2
4.2
3.5
3.9
4.016
3.212
4.3
4.7
3.5
3.9
4.720
5.120
3.2
3.6
2.6
3.0
3.216
3.516
3.3
3.7
2.8
3.1
3.116
3.416
3.3
3.7
2.8
3.1
3.720
4.120
XXSS The superscript is the size of bar required (2hour fire ratings); one bar per deck trough - cover 25mm
FibreFlor dosage
26 Steel fibres 25kg/m3, Polypropylene fibres 0.9kg/m3
31 Steel fibres 30kg/m3, Polypropylene fibres 0.9kg/m3
36 Steel fibres 35kg/m3, Polypropylene fibres 0.9kg/m3
Span
Fire
Rating
1 hr
No Temporary props
Span
Single
span slab
& deck
1.5 hr
2 hr
1 hr
Double
span slab
& deck
1.5 hr
2 hr
1 Line of
Temporary props
No Temporary props
Props
1 hr
Double
span slab
1.5 hr
2 hr
Slab
Depth
(mm)
Mesh
130
130
160
140
170
150
180
130
130
160
140
170
150
180
130
160
140
170
150
180
A142
A252
A252
A193
A252
A193
A252
A142
A252
A252
A193
A252
A193
A252
A393
2xA252
A393
2xA252
A393
2xA252
3.5
5.0 10.0
3.5
5.0 10.0
3.5
3.5
3.2
3.4
3.1
2.9
3.1
3.6
3.6
3.3
3.5
3.2
3.4
3.1
4.6
5.0
4.1
4.3
3.7
3.9
3.2
3.5
3.2
2.9
3.1
2.5
3.0
3.6
3.6
3.3
3.5
3.2
3.0
3.1
4.1
4.5
3.7
3.9
3.3
3.5
3.4
3.7
3.5
3.1
3.4
2.5
3.0
3.9
4.2
4.0
3.6
3.9
3.1
3.8
4.3
4.7
3.8
4.1
3.4
3.6
3.9
3.9
3.6
3.7
3.5
3.0
3.5
4.5
4.5
4.2
4.1
4.1
3.5
4.1
4.8
5.2
4.2
4.5
3.8
4.0
3.4
3.9
3.6
3.1
3.5
2.6
3.0
3.9
4.5
4.2
3.6
4.1
3.1
3.9
4.3
4.7
3.8
4.1
3.4
3.6
2.3
2.6
2.9
2.1
2.4
1.9
2.1
2.7
3.2
3.3
2.6
3.2
2.3
2.8
3.2
3.6
2.9
3.1
2.6
2.8
3.6
3.6
3.4
3.5
3.3
3.0
3.2
3.9
3.9
3.7
3.8
3.6
3.5
3.5
4.7
5.1
4.1
4.4
3.7
3.9
3.3
3.6
3.4
3.0
3.3
2.5
3.0
3.8
3.9
3.7
3.6
3.6
3.1
3.5
4.2
4.6
3.7
4.0
3.4
3.6
2.3
2.7
3.0
2.2
2.5
1.9
2.1
2.8
3.2
3.7
2.6
3.2
2.3
2.8
3.3
3.7
2.9
3.2
2.6
2.9
3.7
3.7
3.5
3.6
3.4
3.0
3.3
4.2
4.2
4.0
4.1
3.9
3.5
3.8
4.8
5.2
4.2
4.5
3.8
4.0
1.1
1.2
2.4
2.7
3.0
2.2
2.5
1.9
2.2
2.9
3.3
3.8
2.7
3.3
2.4
2.9
3.3
3.7
2.9
3.2
2.7
2.9
2.5
2.8
3.1
2.3
2.6
1.9
2.2
2.9
3.3
3.8
2.7
3.3
2.4
2.9
3.4
3.8
3.0
3.3
2.7
2.9
Spans
Deck
Bearing width
Prop width
Assumed to be 100mm.
Deflection
Deflection
Concrete grade
Applied load
Simplified fire
design method
Fire engineering
method
Fire insulation
Span/depth ratio
Technical Hotline
0845 30 88 330
Photo courtesy of Studwelders
ComFlor 60
ComFlor 80
ComFlor 80
ComFlor 80
180
300
120
15
80
95
15.8
90
180
17.2
120
improve handling.
Slab Depth
(mm)
130
140
150
160
170
180
190
200
250
Concrete
volume
(m3/m2)
0.086
0.096
0.106
0.116
0.126
0.136
0.146
0.156
0.206
Lightweight Concrete
Wet
Dry
1.61
1.53
1.80
1.70
1.98
1.88
2.17
2.06
2.36
2.23
2.54
2.41
2.73
2.59
2.92
2.76
3.85
3.64
Design
thickness
(mm)
Profile weight
(kN/m2)
Area of steel
(mm2/m)
Height to
neutral axis
(mm)
Moment of
inertia
(cm4/m)
0.90
0.86
0.12
1387
47.6
185
15.4
12.5
maintenance.
1.20
1.16
0.15
1871
47.6
245
22.2
18.5
correctly.
Design Notes
Deck material
Corus Galvatite, hot dip zinc coated steel EN
10326-S450GD+Z275. Guaranteed minimum
2
yield stress 450N/mm . Minimum zinc coating
2
mass 275g/m total both sides.
Quick reference tables
The quick reference load/span and fire design
tables, on the following 2 pages are intended as
a guide for initial design, based on the
parameters stated below the tables. Full design
can be carried out using the free Comdek
software available. Please refer to page 70 for
help on using the software.
Anti-crack mesh
BS 5950: Part 4 currently recommends that
anti-crack mesh should comprise 0.1% of slab
area. The Eurocode 4 recommendation is that
anti-crack mesh should comprise 0.2% of slab
area for unpropped spans and 0.4% of slab area
Fire
For details of the performance of composite
slabs comprising ComFlor 80 decking under
a fire condition with nominal anti-crack mesh,
please refer to the quick reference fire load tables
in this brochure. For other simplified design
cases or for full fire engineering, refer to the
Comdek software.
Technical services
The Technical Department at Corus offers a
comprehensive advisory service on design of
composite flooring, which is available to all
specifiers and users. Should queries arise which
are not covered by this literature or by the
Comdek software, please contact us.
Technical Hotline
0845 30 88 330
ComFlor 80
attractive appearance.
ComFlor 80
ComFlor 80
ComFlor 80
180
300
120
15
80
95
15.8
90
180
17.2
120
improve handling.
Slab Depth
(mm)
130
140
150
160
170
180
190
200
250
Concrete
volume
(m3/m2)
0.086
0.096
0.106
0.116
0.126
0.136
0.146
0.156
0.206
Lightweight Concrete
Wet
Dry
1.61
1.53
1.80
1.70
1.98
1.88
2.17
2.06
2.36
2.23
2.54
2.41
2.73
2.59
2.92
2.76
3.85
3.64
Design
thickness
(mm)
Profile weight
(kN/m2)
Area of steel
(mm2/m)
Height to
neutral axis
(mm)
Moment of
inertia
(cm4/m)
0.90
0.86
0.12
1387
47.6
185
15.4
12.5
maintenance.
1.20
1.16
0.15
1871
47.6
245
22.2
18.5
correctly.
Design Notes
Deck material
Corus Galvatite, hot dip zinc coated steel EN
10326-S450GD+Z275. Guaranteed minimum
2
yield stress 450N/mm . Minimum zinc coating
2
mass 275g/m total both sides.
Quick reference tables
The quick reference load/span and fire design
tables, on the following 2 pages are intended as
a guide for initial design, based on the
parameters stated below the tables. Full design
can be carried out using the free Comdek
software available. Please refer to page 70 for
help on using the software.
Anti-crack mesh
BS 5950: Part 4 currently recommends that
anti-crack mesh should comprise 0.1% of slab
area. The Eurocode 4 recommendation is that
anti-crack mesh should comprise 0.2% of slab
area for unpropped spans and 0.4% of slab area
Fire
For details of the performance of composite
slabs comprising ComFlor 80 decking under
a fire condition with nominal anti-crack mesh,
please refer to the quick reference fire load tables
in this brochure. For other simplified design
cases or for full fire engineering, refer to the
Comdek software.
Technical services
The Technical Department at Corus offers a
comprehensive advisory service on design of
composite flooring, which is available to all
specifiers and users. Should queries arise which
are not covered by this literature or by the
Comdek software, please contact us.
Technical Hotline
0845 30 88 330
ComFlor 80
attractive appearance.
ComFlor 80
ComFlor 80
Span
Single
span deck
& slab
Fire
Rating
1 hr
1.5 hr
2 hr
Double
span deck
& slab
1 hr
1.5 hr
1 Line of
Temporary props
2 hr
1 hr
Double
span slab
1.5 hr
2 hr
Slab FibreFlor
Depth
(mm)
140
170
150
180
160
190
140
170
150
180
160
190
140
170
150
180
160
190
26
26
31
31
36
36
26
26
31
31
36
36
26
26
31
31
36
36
0.9
3.5
5.0 10.0
3.5
1.2
0.9
Total Applied Load (kN/m2)
5.0 10.0
3.5 5.0 10.0
4.2
4.0
3.4
3.8
3.4
3.8
4.4
3.9
3.7
3.8
3.8
3.7
4.7
5.1
3.7
4.1
3.8
4.2
3.8
4.0
3.1
3.5
3.1
3.5
4.2
3.9
3.3
3.7
3.4
3.7
4.2
4.6
3.3
3.7
3.4
3.8
4.5
4.2
3.8
4.1
3.8
4.1
5.1
4.8
4.1
4.5
4.2
4.6
5.1
5.7
4.1
4.5
4.2
4.6
4.3
4.2
3.4
3.8
3.5
3.8
4.7
4.8
3.7
4.1
3.7
4.1
4.7
5.1
3.7
4.1
3.7
4.1
3.0
3.4
2.4
2.8
2.5
2.8
3.2
3.6
2.6
3.0
2.7
3.0
3.2
3.6
2.6
3.0
2.7
3.0
3.4
3.8
2.7
3.1
2.8
3.1
3.7
4.1
2.9
3.3
3.0
3.3
3.7
4.1
2.9
3.3
3.0
3.3
4.2
4.0
4.112
3.8
4.016
3.8
4.4
3.9
4.212
3.8
4.116
3.7
5.316
6.220
5.316
6.320
5.520
6.125
4.212
4.0
4.116
3.912
4.116
3.816
4.412
3.9
4.216
3.7
4.116
3.7
4.916
5.820
5.320
6.120
5.825
6.125
4.220
4.012
4.120
3.916
4.120
3.820
4.220
3.916
4.220
3.816
4.120
3.720
4.116
5.020
4.625
5.425
4.825
6.032
Props
1.2
3.5
5.0 10.0
4.5
4.2
4.416
4.1
4.316
4.1
5.1
4.8
5.016
4.716
4.820
4.6
5.416
6.320
5.820
6.520
5.520
6.925
4.512
4.2
4.416
4.216
4.320
4.116
5.216
4.8
5.016
4.716
4.820
4.720
5.116
6.020
5.420
6.220
5.925
6.525
4.220
4.216
4.420
4.216
4.325
4.120
4.320
4.816
4.520
4.720
4825
4.725
4.216
5.120
4.725
5.525
5.225
6.032
No Temporary props
No Temporary props
Props
Single
span slab
& deck
Fire
Rating
1 hr
1.5 hr
2 hr
Double
span slab
& deck
1 hr
1.5 hr
2 hr
1 Line of
Temporary props
1 hr
Double
span slab
1.5 hr
2 hr
Slab
Depth
(mm)
Mesh
140
170
150
180
160
190
140
170
150
180
160
190
140
170
150
180
160
190
A252
A252
A393
A393
A393
A393
A252
A252
A393
A393
A393
A393
A393
A393
A393
A393
A393
A393
3.5
0.9
1.2
Total Applied Load (kN/m2)
5.0 10.0
3.5 5.0 10.0
4.2
4.0
4.1
3.9
4.0
3.8
4.4
3.9
4.2
3.8
4.1
3.7
4.8
5.3
4.1
4.6
3.7
4.1
3.6
4.0
3.6
3.9
3.1
3.6
4.4
3.9
4.0
3.8
3.6
3.7
4.3
4.8
3.7
4.2
3.4
3.8
2.5
2.8
2.5
2.7
2.3
2.4
3.2
3.6
3.0
3.5
2.7
3.1
3.2
3.8
2.9
3.3
2.6
3.0
4.5
4.2
4.4
4.2
3.8
4.1
5.2
4.8
4.8
4.7
4.2
4.7
5.0
5.6
4.3
4.8
3.8
4.2
3.8
4.2
3.7
4.2
3.1
3.5
4.6
4.8
4.1
4.7
3.6
4.2
4.5
5.0
3.9
4.3
3.4
3.9
2.7
3.0
2.6
2.9
2.3
2.5
3.4
3.8
3.1
3.6
2.8
3.2
3.5
4.0
3.0
3.4
2.8
3.1
XXSS The superscript is the diameter of bar required. One bar per deck trough - cover 25mm.
** Where is shown no bar is required, in these cases extra reinforcement does not increase the span.
FibreFlor dosage
26 Steel fibres 25kg/m3, Polypropylene fibres 0.9kg/m3
31 Steel fibres 30kg/m3, Polypropylene fibres 0.9kg/m3
36 Steel fibres 35kg/m3, Polypropylene fibres 0.9kg/m3
Spans
Deck
Bearing width
Prop width
Assumed to be 100mm.
Deflection
Deflection
Concrete grade
Applied load
Simplified fire
design method
Fire engineering
method
Fire insulation
Span/depth ratio
Technical Hotline
0845 30 88 330
ComFlor 80
ComFlor 80
ComFlor 80
Span
Single
span deck
& slab
Fire
Rating
1 hr
1.5 hr
2 hr
Double
span deck
& slab
1 hr
1.5 hr
1 Line of
Temporary props
2 hr
1 hr
Double
span slab
1.5 hr
2 hr
Slab FibreFlor
Depth
(mm)
140
170
150
180
160
190
140
170
150
180
160
190
140
170
150
180
160
190
26
26
31
31
36
36
26
26
31
31
36
36
26
26
31
31
36
36
0.9
3.5
5.0 10.0
3.5
1.2
0.9
Total Applied Load (kN/m2)
5.0 10.0
3.5 5.0 10.0
4.2
4.0
3.4
3.8
3.4
3.8
4.4
3.9
3.7
3.8
3.8
3.7
4.7
5.1
3.7
4.1
3.8
4.2
3.8
4.0
3.1
3.5
3.1
3.5
4.2
3.9
3.3
3.7
3.4
3.7
4.2
4.6
3.3
3.7
3.4
3.8
4.5
4.2
3.8
4.1
3.8
4.1
5.1
4.8
4.1
4.5
4.2
4.6
5.1
5.7
4.1
4.5
4.2
4.6
4.3
4.2
3.4
3.8
3.5
3.8
4.7
4.8
3.7
4.1
3.7
4.1
4.7
5.1
3.7
4.1
3.7
4.1
3.0
3.4
2.4
2.8
2.5
2.8
3.2
3.6
2.6
3.0
2.7
3.0
3.2
3.6
2.6
3.0
2.7
3.0
3.4
3.8
2.7
3.1
2.8
3.1
3.7
4.1
2.9
3.3
3.0
3.3
3.7
4.1
2.9
3.3
3.0
3.3
4.2
4.0
4.112
3.8
4.016
3.8
4.4
3.9
4.212
3.8
4.116
3.7
5.316
6.220
5.316
6.320
5.520
6.125
4.212
4.0
4.116
3.912
4.116
3.816
4.412
3.9
4.216
3.7
4.116
3.7
4.916
5.820
5.320
6.120
5.825
6.125
4.220
4.012
4.120
3.916
4.120
3.820
4.220
3.916
4.220
3.816
4.120
3.720
4.116
5.020
4.625
5.425
4.825
6.032
Props
1.2
3.5
5.0 10.0
4.5
4.2
4.416
4.1
4.316
4.1
5.1
4.8
5.016
4.716
4.820
4.6
5.416
6.320
5.820
6.520
5.520
6.925
4.512
4.2
4.416
4.216
4.320
4.116
5.216
4.8
5.016
4.716
4.820
4.720
5.116
6.020
5.420
6.220
5.925
6.525
4.220
4.216
4.420
4.216
4.325
4.120
4.320
4.816
4.520
4.720
4825
4.725
4.216
5.120
4.725
5.525
5.225
6.032
No Temporary props
No Temporary props
Props
Single
span slab
& deck
Fire
Rating
1 hr
1.5 hr
2 hr
Double
span slab
& deck
1 hr
1.5 hr
2 hr
1 Line of
Temporary props
1 hr
Double
span slab
1.5 hr
2 hr
Slab
Depth
(mm)
Mesh
140
170
150
180
160
190
140
170
150
180
160
190
140
170
150
180
160
190
A252
A252
A393
A393
A393
A393
A252
A252
A393
A393
A393
A393
A393
A393
A393
A393
A393
A393
3.5
0.9
1.2
Total Applied Load (kN/m2)
5.0 10.0
3.5 5.0 10.0
4.2
4.0
4.1
3.9
4.0
3.8
4.4
3.9
4.2
3.8
4.1
3.7
4.8
5.3
4.1
4.6
3.7
4.1
3.6
4.0
3.6
3.9
3.1
3.6
4.4
3.9
4.0
3.8
3.6
3.7
4.3
4.8
3.7
4.2
3.4
3.8
2.5
2.8
2.5
2.7
2.3
2.4
3.2
3.6
3.0
3.5
2.7
3.1
3.2
3.8
2.9
3.3
2.6
3.0
4.5
4.2
4.4
4.2
3.8
4.1
5.2
4.8
4.8
4.7
4.2
4.7
5.0
5.6
4.3
4.8
3.8
4.2
3.8
4.2
3.7
4.2
3.1
3.5
4.6
4.8
4.1
4.7
3.6
4.2
4.5
5.0
3.9
4.3
3.4
3.9
2.7
3.0
2.6
2.9
2.3
2.5
3.4
3.8
3.1
3.6
2.8
3.2
3.5
4.0
3.0
3.4
2.8
3.1
XXSS The superscript is the diameter of bar required. One bar per deck trough - cover 25mm.
** Where is shown no bar is required, in these cases extra reinforcement does not increase the span.
FibreFlor dosage
26 Steel fibres 25kg/m3, Polypropylene fibres 0.9kg/m3
31 Steel fibres 30kg/m3, Polypropylene fibres 0.9kg/m3
36 Steel fibres 35kg/m3, Polypropylene fibres 0.9kg/m3
Spans
Deck
Bearing width
Prop width
Assumed to be 100mm.
Deflection
Deflection
Concrete grade
Applied load
Simplified fire
design method
Fire engineering
method
Fire insulation
Span/depth ratio
Technical Hotline
0845 30 88 330
ComFlor 80
ComFlor 60 and 80
ComFlor 60 and 80
ComFlor 60 and 80
composite beams
are available.
Typical Properties
Test Specification
Test Values
1.
ECCA T1
25 microns
2.
Gloss (600)
ECCA T2
25-45%
3.
Pencil hardness
ECCA T4
2H
4.
Flexibility
Reverse Impact
Minimum Bend
5.
6.
Adhesion
Cross Hatch
ECCA T5
ECCA T7
16J
4T diameter, 2T radius
BS 3900/E2
100%
Corrosion resistance
Salt Spray
Humidity
UV resistance (QUV-A)
ECCA T8
BS 3900/F2
ECCA T10
7.
ASTM D4060
<40mg
8.
Scratch resistance
BS 3900/E2
2500mg
9.
20C
BS 476 Part 7
Class 1
to the studs.
Car parks, but more importantly their users, will benefit from
120C
Application example:
ComFlor in Car Parks
Notes to table:
All figures are typical properties and do not constitute a specification
*1 Loss at 250 Revs, 1000g load, CS 10 wheels.
*2 N/A = Not applicable.
ten years.
on 0845 30 88 330.
applications.
Technical Hotline
0845 30 88 330
ComFlor 80
ComFlor 60 and 80
ComFlor 60 and 80
ComFlor 60 and 80
composite beams
are available.
Typical Properties
Test Specification
Test Values
1.
ECCA T1
25 microns
2.
Gloss (600)
ECCA T2
25-45%
3.
Pencil hardness
ECCA T4
2H
4.
Flexibility
Reverse Impact
Minimum Bend
5.
6.
Adhesion
Cross Hatch
ECCA T5
ECCA T7
16J
4T diameter, 2T radius
BS 3900/E2
100%
Corrosion resistance
Salt Spray
Humidity
UV resistance (QUV-A)
ECCA T8
BS 3900/F2
ECCA T10
7.
ASTM D4060
<40mg
8.
Scratch resistance
BS 3900/E2
2500mg
9.
20C
BS 476 Part 7
Class 1
to the studs.
Car parks, but more importantly their users, will benefit from
120C
Application example:
ComFlor in Car Parks
Notes to table:
All figures are typical properties and do not constitute a specification
*1 Loss at 250 Revs, 1000g load, CS 10 wheels.
*2 N/A = Not applicable.
ten years.
on 0845 30 88 330.
applications.
Technical Hotline
0845 30 88 330
ComFlor 80
ComFlor 100
ComFlor 100
ComFlor 100
No temporary props
construction
weight of concrete.
steel beams.
Slab Depth
(mm)
160
170
180
190
195
200
210
220
230
250
Concrete
volume
(m3/m2)
0.100
0.110
0.120
0.130
0.135
0.140
0.150
0.160
0.170
0.190
Lightweight Concrete
Wet
Dry
1.87
1.77
2.05
1.94
2.24
2.12
2.43
2.30
2.52
2.39
2.61
2.47
2.80
2.65
2.98
2.83
3.17
3.00
3.54
3.36
Design
thickness
(mm)
Profile weight
(kN/m2)
Area of steel
(mm2/m)
Height to
neutral axis
(mm)
Moment of
inertia
(cm4/m)
1.00
1.10
1.20
0.96
1.06
1.16
0.14
0.15
0.16
1687
1855
2022
58.00
58.00
58.00
257.0
278.0
298.0
14.96
16.80
18.64
Design Notes
Deck material
Corus Galvatite, hot dip zinc coated steel EN
10326-S280GD+Z275. Guaranteed minimum
2
yield stress 280N/mm . Minimum zinc coating
2
mass 275g/m total both sides.
Quick reference tables
The quick reference load/span and fire design
tables, on the following 2 pages are intended as
a guide for initial design, based on the
parameters stated below the tables. Full design
can be carried out using the free Comdek
software available. Please refer to page 70 for
help on using the software.
Anti-crack mesh
BS 5950: Part 4 currently recommends that
anti-crack mesh should comprise 0.1% of slab
area. The Eurocode 4 recommendation is that
anti-crack mesh should comprise 0.2% of slab
area for unpropped spans and 0.4% of slab area
Fire
For details of the performance of composite
slabs comprising ComFlor 100 decking under
a fire condition with nominal anti-crack mesh,
please refer to the quick reference fire load tables
in this brochure. For other simplified design
cases or for full fire engineering, refer to the
Comdek software.
Technical services
The Technical Department at Corus offers a
comprehensive advisory service on design of
composite flooring, which is available to all
specifiers and users. Should queries arise which
are not covered by this literature or by the
Comdek software, please contact us.
Technical Hotline
0845 30 88 330
ComFlor 100
ComFlor 100
ComFlor 100
ComFlor 100
No temporary props
construction
weight of concrete.
steel beams.
Slab Depth
(mm)
160
170
180
190
195
200
210
220
230
250
Concrete
volume
(m3/m2)
0.100
0.110
0.120
0.130
0.135
0.140
0.150
0.160
0.170
0.190
Lightweight Concrete
Wet
Dry
1.87
1.77
2.05
1.94
2.24
2.12
2.43
2.30
2.52
2.39
2.61
2.47
2.80
2.65
2.98
2.83
3.17
3.00
3.54
3.36
Design
thickness
(mm)
Profile weight
(kN/m2)
Area of steel
(mm2/m)
Height to
neutral axis
(mm)
Moment of
inertia
(cm4/m)
1.00
1.10
1.20
0.96
1.06
1.16
0.14
0.15
0.16
1687
1855
2022
58.00
58.00
58.00
257.0
278.0
298.0
14.96
16.80
18.64
Design Notes
Deck material
Corus Galvatite, hot dip zinc coated steel EN
10326-S280GD+Z275. Guaranteed minimum
2
yield stress 280N/mm . Minimum zinc coating
2
mass 275g/m total both sides.
Quick reference tables
The quick reference load/span and fire design
tables, on the following 2 pages are intended as
a guide for initial design, based on the
parameters stated below the tables. Full design
can be carried out using the free Comdek
software available. Please refer to page 70 for
help on using the software.
Anti-crack mesh
BS 5950: Part 4 currently recommends that
anti-crack mesh should comprise 0.1% of slab
area. The Eurocode 4 recommendation is that
anti-crack mesh should comprise 0.2% of slab
area for unpropped spans and 0.4% of slab area
Fire
For details of the performance of composite
slabs comprising ComFlor 100 decking under
a fire condition with nominal anti-crack mesh,
please refer to the quick reference fire load tables
in this brochure. For other simplified design
cases or for full fire engineering, refer to the
Comdek software.
Technical services
The Technical Department at Corus offers a
comprehensive advisory service on design of
composite flooring, which is available to all
specifiers and users. Should queries arise which
are not covered by this literature or by the
Comdek software, please contact us.
Technical Hotline
0845 30 88 330
ComFlor 100
ComFlor 100
ComFlor 100
Single
span slab
& deck
Double
span slab
& deck
Fire
Rating
1 hr
1.5 hr
2 hr
1 hr
1.5 hr
2 hr
1 hr
Single
span slab
& deck
1.5 hr
2 hr
1 hr
Single
span slab
& deck
1.5 hr
2 hr
Slab Mesh
Depth
(mm)
170
180
195
250
170
180
195
250
170
250
180
250
195
250
170
250
180
250
195
250
A252
A393
A393
A393
A142
A252
A393
A393
A393
2xA393
A393
2xA393
A393
2xA393
A393
2xA393
A393
2xA393
A393
2xA393
Bar
Reinforcement
12mm
3.5
None
None
None
None
None
None
None
None
per trough
per trough
per trough
per trough
per trough
per trough
per trough
per trough
per trough
per trough
per trough
per trough
3.9
3.8
3.6
3.3
4.3
4.3
4.2
3.5
5.9
5.8
4.8
3.5
4.0
4.3
5.9
5.9
4.8
5.2
4.0
4.3
3.5
3.5
3.2
3.2
3.9
3.8
3.8
3.5
5.3
5.8
4.4
4.8
3.7
3.9
5.0
5.9
4.4
4.8
3.7
3.9
One
One
One
One
One
One
One
One
One
One
One
One
2.8
2.8
2.6
2.6
3.1
3.0
3.1
3.4
4.2
4.9
3.4
3.9
2.9
3.2
4.2
4.9
3.4
3.9
2.9
3.2
4.0
3.9
3.6
3.3
4.4
4.3
4.2
3.8
5.9
6.3
4.8
5.2
4.0
4.3
5.9
6.5
4.8
5.2
4.0
4.3
3.6
3.6
3.3
3.2
4.0
3.9
3.9
3.8
5.3
6.0
4.3
4.8
3.6
3.9
5.3
6.0
4.3
4.8
3.6
3.9
2.8
2.8
2.6
2.6
3.1
3.9
3.1
3.5
4.2
4.9
3.4
3.9
2.9
3.2
4.2
4.9
3.4
3.9
2.9
3.2
4.0
3.9
3.6
3.3
4.5
4.4
4.3
3.8
5.9
6.5
4.8
5.2
4.0
4.3
5.9
6.5
4.8
5.2
4.0
4.3
1.2
3.7
3.6
3.3
3.2
4.1
4.0
3.9
3.8
5.3
6.0
4.3
4.8
3.6
3.9
5.3
6.0
4.3
4.8
3.6
3.9
Props
Span
Fire
Rating
5.0 10.0
No Temporary props
Span
2.9
2.9
2.6
2.6
3.2
3.1
3.1
3.5
4.2
4.9
3.4
3.9
2.9
3.2
4.2
4.9
3.4
3.9
2.9
3.2
No Temporary props
Props
Single
span slab
& deck
Double
span slab
& deck
Slab Mesh
Depth
(mm)
1 hr
1.5 hr
2 hr
1 hr
1.5 hr
2 hr
1 hr
Single
span slab
& deck
1.5 hr
2 hr
1 hr
Single
span slab
& deck
1.5 hr
2 hr
160
170
180
250
160
170
180
250
160
250
170
250
180
250
160
250
170
250
180
250
A252
A252
A393
A393
A142
A142
A393
A393
A252
2xA393
A393
2xA393
A393
2xA393
A252
2xA393
A393
2xA393
A393
2xA393
Bar
Reinforcement
12mm
3.5
None
None
None
None
None
None
None
None
per trough
per trough
per trough
per trough
per trough
per trough
per trough
per trough
per trough
per trough
per trough
per trough
4.1
3.7
3.8
3.6
4.5
4.1
4.7
3.9
5.6
6.7
5.7
6.5
5.2
5.7
5.5
6.7
5.6
6.5
5.2
5.7
3.6
3.3
3.4
3.4
4.1
3.7
4.7
3.9
5.1
6.6
5.2
5.9
4.6
5.2
5.1
6.6
5.2
5.9
4.6
5.2
One
One
One
One
One
One
One
One
One
One
One
One
2.8
2.5
2.7
2.7
3.1
2.8
3.6
3.9
4.1
5.2
4.0
4.7
3.6
4.1
4.1
5.2
4.0
4.7
3.6
4.1
4.2
3.7
3.9
3.6
4.6
4.2
4.7
4.1
5.6
7.1
5.8
6.5
5.2
5.7
5.5
7.1
5.8
6.5
5.2
5.7
3.7
3.3
3.5
3.4
4.1
3.7
4.7
4.1
5.2
6.6
5.2
5.9
4.6
5.2
5.1
6.6
5.2
5.9
4.6
5.2
2.9
2.6
2.7
2.7
3.1
2.9
3.6
4.1
4.1
5.2
4.0
4.7
3.6
4.1
4.1
5.2
4.0
4.7
3.6
4.1
4.3
3.8
3.9
3.6
4.7
4.3
4.8
4.1
5.7
7.2
5.8
6.5
5.2
5.7
5.6
7.2
5.8
6.5
5.2
5.7
1.2
3.8
3.4
3.5
3.4
4.2
3.8
4.7
4.1
5.2
6.5
5.2
5.9
4.6
5.2
5.2
6.5
5.2
5.9
4.6
5.2
5.0 10.0
2.9
2.6
2.7
2.7
3.2
2.9
3.6
4.1
4.1
5.2
4.0
4.7
3.6
4.1
4.1
5.2
4.0
4.7
3.6
4.1
Spans
Applied load
Deck
Bearing width
Prop width
Assumed to be 100mm.
Simplified fire
design method
Deflection
Fire engineering
method
Deflection
Concrete grade
Fire insulation
Span/depth ratio
Technical Hotline
0845 30 88 330
ComFlor 100
ComFlor 100
ComFlor 100
Single
span slab
& deck
Double
span slab
& deck
Fire
Rating
1 hr
1.5 hr
2 hr
1 hr
1.5 hr
2 hr
1 hr
Single
span slab
& deck
1.5 hr
2 hr
1 hr
Single
span slab
& deck
1.5 hr
2 hr
Slab Mesh
Depth
(mm)
170
180
195
250
170
180
195
250
170
250
180
250
195
250
170
250
180
250
195
250
A252
A393
A393
A393
A142
A252
A393
A393
A393
2xA393
A393
2xA393
A393
2xA393
A393
2xA393
A393
2xA393
A393
2xA393
Bar
Reinforcement
12mm
3.5
None
None
None
None
None
None
None
None
per trough
per trough
per trough
per trough
per trough
per trough
per trough
per trough
per trough
per trough
per trough
per trough
3.9
3.8
3.6
3.3
4.3
4.3
4.2
3.5
5.9
5.8
4.8
3.5
4.0
4.3
5.9
5.9
4.8
5.2
4.0
4.3
3.5
3.5
3.2
3.2
3.9
3.8
3.8
3.5
5.3
5.8
4.4
4.8
3.7
3.9
5.0
5.9
4.4
4.8
3.7
3.9
One
One
One
One
One
One
One
One
One
One
One
One
2.8
2.8
2.6
2.6
3.1
3.0
3.1
3.4
4.2
4.9
3.4
3.9
2.9
3.2
4.2
4.9
3.4
3.9
2.9
3.2
4.0
3.9
3.6
3.3
4.4
4.3
4.2
3.8
5.9
6.3
4.8
5.2
4.0
4.3
5.9
6.5
4.8
5.2
4.0
4.3
3.6
3.6
3.3
3.2
4.0
3.9
3.9
3.8
5.3
6.0
4.3
4.8
3.6
3.9
5.3
6.0
4.3
4.8
3.6
3.9
2.8
2.8
2.6
2.6
3.1
3.9
3.1
3.5
4.2
4.9
3.4
3.9
2.9
3.2
4.2
4.9
3.4
3.9
2.9
3.2
4.0
3.9
3.6
3.3
4.5
4.4
4.3
3.8
5.9
6.5
4.8
5.2
4.0
4.3
5.9
6.5
4.8
5.2
4.0
4.3
1.2
3.7
3.6
3.3
3.2
4.1
4.0
3.9
3.8
5.3
6.0
4.3
4.8
3.6
3.9
5.3
6.0
4.3
4.8
3.6
3.9
Props
Span
Fire
Rating
5.0 10.0
No Temporary props
Span
2.9
2.9
2.6
2.6
3.2
3.1
3.1
3.5
4.2
4.9
3.4
3.9
2.9
3.2
4.2
4.9
3.4
3.9
2.9
3.2
No Temporary props
Props
Single
span slab
& deck
Double
span slab
& deck
Slab Mesh
Depth
(mm)
1 hr
1.5 hr
2 hr
1 hr
1.5 hr
2 hr
1 hr
Single
span slab
& deck
1.5 hr
2 hr
1 hr
Single
span slab
& deck
1.5 hr
2 hr
160
170
180
250
160
170
180
250
160
250
170
250
180
250
160
250
170
250
180
250
A252
A252
A393
A393
A142
A142
A393
A393
A252
2xA393
A393
2xA393
A393
2xA393
A252
2xA393
A393
2xA393
A393
2xA393
Bar
Reinforcement
12mm
3.5
None
None
None
None
None
None
None
None
per trough
per trough
per trough
per trough
per trough
per trough
per trough
per trough
per trough
per trough
per trough
per trough
4.1
3.7
3.8
3.6
4.5
4.1
4.7
3.9
5.6
6.7
5.7
6.5
5.2
5.7
5.5
6.7
5.6
6.5
5.2
5.7
3.6
3.3
3.4
3.4
4.1
3.7
4.7
3.9
5.1
6.6
5.2
5.9
4.6
5.2
5.1
6.6
5.2
5.9
4.6
5.2
One
One
One
One
One
One
One
One
One
One
One
One
2.8
2.5
2.7
2.7
3.1
2.8
3.6
3.9
4.1
5.2
4.0
4.7
3.6
4.1
4.1
5.2
4.0
4.7
3.6
4.1
4.2
3.7
3.9
3.6
4.6
4.2
4.7
4.1
5.6
7.1
5.8
6.5
5.2
5.7
5.5
7.1
5.8
6.5
5.2
5.7
3.7
3.3
3.5
3.4
4.1
3.7
4.7
4.1
5.2
6.6
5.2
5.9
4.6
5.2
5.1
6.6
5.2
5.9
4.6
5.2
2.9
2.6
2.7
2.7
3.1
2.9
3.6
4.1
4.1
5.2
4.0
4.7
3.6
4.1
4.1
5.2
4.0
4.7
3.6
4.1
4.3
3.8
3.9
3.6
4.7
4.3
4.8
4.1
5.7
7.2
5.8
6.5
5.2
5.7
5.6
7.2
5.8
6.5
5.2
5.7
1.2
3.8
3.4
3.5
3.4
4.2
3.8
4.7
4.1
5.2
6.5
5.2
5.9
4.6
5.2
5.2
6.5
5.2
5.9
4.6
5.2
5.0 10.0
2.9
2.6
2.7
2.7
3.2
2.9
3.6
4.1
4.1
5.2
4.0
4.7
3.6
4.1
4.1
5.2
4.0
4.7
3.6
4.1
Spans
Applied load
Deck
Bearing width
Prop width
Assumed to be 100mm.
Simplified fire
design method
Deflection
Fire engineering
method
Deflection
Concrete grade
Fire insulation
Span/depth ratio
Technical Hotline
0845 30 88 330
ComFlor 100
FibreFlor
FibreFlor
exceptional durability.
event of fire.
mesh.
Above:
Independent testing of
ComFlor 60 composite
floordeck at the Namas
certified fire test facility
A long-standing philosophy of
solutions-orientated innovations
FibreFlor
FibreFlor
Introduction
Technical Hotline
0845 30 88 330
FibreFlor
FibreFlor
exceptional durability.
event of fire.
mesh.
Above:
Independent testing of
ComFlor 60 composite
floordeck at the Namas
certified fire test facility
A long-standing philosophy of
solutions-orientated innovations
FibreFlor
FibreFlor
Introduction
Technical Hotline
0845 30 88 330
Installation
Installation
Installation
Studwelders Limited and Northern
Installation
Studwelders Ltd
Millennium House
Aston House
Cambell Way
Redwall Close
Chepstow
Dinnington
NP16 6UN
Email: info@studwelders.co.uk
Email: info@northernsteeldecking.co.uk
www.studwelders.co.uk
www.northernsteeldecking.co.uk
Installation
Design Information
Design Information
Design Information
Design Parameters
Fire rating
dictates minimum
slab depth.
Concrete type
also dictates
minimum slab depth
and influences
unpropped
deck span.
Deck span
Slab span
(unpropped) usually
dictates general
beam spacing.
(propped deck)
dictates maximum
beam spacing.
Forklift trucks
Exposed floors
Composite floors are usually covered by
finishes, flooring or a computer floor; and
because cracking is not visible, light top
reinforcement is adequate, typically 0.1% of
the gross cross sectional area. However
where the composite slab is to be left
uncovered, e.g. for power trowelled floor
finishes, cracking, particularly over the
beams, may not be adequately controlled by
the light mesh usually provided. The
cracking has no structural significance, but
the appearance of it, and the possibility of
the crack edge breakdown under traffic, may
be perceived as problems. In this case, refer
to Concrete Society publication, 'Cracking In
Composite Concrete/Corrugated Metal
Decking Floors Slabs' which provides valid
mesh sizing and detailing for specific crack
width control. Where forklifts are to be used
also refer to Steel Construction Institute
advisory note 'AD 150, Composite Floors Wheel Loads From Forklifts'. Both
publications are available from our Technical
Advisory Desk.
Reduced mesh
1.2m
1.2m 1.2m
1.2m
Support
Beam
Support
Beam
Support
Beam
Density kg/m3
Wet
Dry
Modular Ratio
LWC
1900 1800
15
NWC
2400 2350
10
Fire Design
Fire insulation
Deflection limits
Deflection limits would normally be agreed
with the client. In the absence of more
appropriate information, the following limits
should be adopted:
Construction stage
Span/depth ratio
Slab span to depth ratio is limited to a
maximum of 30 for lightweight concrete and
35 for normal weight concrete.
Shear connectors in fire situation
If shear connectors are provided, any
catenary forces transferred from the slab to
the support beams can be ignored within the
fire resistance periods quoted.
Fire design methods
There are two requirements for fire design:
* Bending resistance in fire conditions.
* Minimum slab depth for insulation
purposes.
The capacity of the composite slab in fire
may be calculated using either the simple
method or the fire engineering method. The
simple method will be the most economic.
The fire engineering method should be used
for design to Eurocodes.
The simple method: The simple method may
be used for simply supported decks or for
decks continuous over one or more internal
supports. The capacity assessment in fire is
based on a single or double layer of
standard mesh. Any bar reinforcement is
ignored.
Technical Hotline
0845 30 88 330
Shallow deck
Information
Design Information
Design Information
Design Information
Design Parameters
Fire rating
dictates minimum
slab depth.
Concrete type
also dictates
minimum slab depth
and influences
unpropped
deck span.
Deck span
Slab span
(unpropped) usually
dictates general
beam spacing.
(propped deck)
dictates maximum
beam spacing.
Forklift trucks
Exposed floors
Composite floors are usually covered by
finishes, flooring or a computer floor; and
because cracking is not visible, light top
reinforcement is adequate, typically 0.1% of
the gross cross sectional area. However
where the composite slab is to be left
uncovered, e.g. for power trowelled floor
finishes, cracking, particularly over the
beams, may not be adequately controlled by
the light mesh usually provided. The
cracking has no structural significance, but
the appearance of it, and the possibility of
the crack edge breakdown under traffic, may
be perceived as problems. In this case, refer
to Concrete Society publication, 'Cracking In
Composite Concrete/Corrugated Metal
Decking Floors Slabs' which provides valid
mesh sizing and detailing for specific crack
width control. Where forklifts are to be used
also refer to Steel Construction Institute
advisory note 'AD 150, Composite Floors Wheel Loads From Forklifts'. Both
publications are available from our Technical
Advisory Desk.
Reduced mesh
1.2m
1.2m 1.2m
1.2m
Support
Beam
Support
Beam
Support
Beam
Density kg/m3
Wet
Dry
Modular Ratio
LWC
1900 1800
15
NWC
2400 2350
10
Fire Design
Fire insulation
Deflection limits
Deflection limits would normally be agreed
with the client. In the absence of more
appropriate information, the following limits
should be adopted:
Construction stage
Span/depth ratio
Slab span to depth ratio is limited to a
maximum of 30 for lightweight concrete and
35 for normal weight concrete.
Shear connectors in fire situation
If shear connectors are provided, any
catenary forces transferred from the slab to
the support beams can be ignored within the
fire resistance periods quoted.
Fire design methods
There are two requirements for fire design:
* Bending resistance in fire conditions.
* Minimum slab depth for insulation
purposes.
The capacity of the composite slab in fire
may be calculated using either the simple
method or the fire engineering method. The
simple method will be the most economic.
The fire engineering method should be used
for design to Eurocodes.
The simple method: The simple method may
be used for simply supported decks or for
decks continuous over one or more internal
supports. The capacity assessment in fire is
based on a single or double layer of
standard mesh. Any bar reinforcement is
ignored.
Technical Hotline
0845 30 88 330
Shallow deck
Information
Design Information
Design Information
Large
Openings
Openings can be accommodated readily in
composite slabs, by boxing out prior to
pouring concrete and cutting out the deck
after concrete has cured (see sitework
section on page 45. The design of openings
depends on their size:
Small
Openings up to 300 mm square - do not
normally require additional reinforcement.
Medium
Openings between 300 mm and 700 mm
square - normally require additional
reinforcement to be placed in the slab. This
is also the case if the openings are placed
close together.
Openings greater than 700mm square should be trimmed with additional permanent
steelwork back to the support beams.
Opening rules
Where W = width of opening across the span
of the deck.
1. The distance between the opening and
unsupported edge must be greater than
500mm or W, whichever is the greater.
2. Openings must not be closer together than
1.5W (of the largest opening) or 300mm,
whichever is the greater. If they are closer
they must be considered as one opening.
Centre Line
of Floor Beam
Reinforcement
Extra reinforcement is provided within the
beam strips to suit the applied loading. This
reinforcement often takes the form of bars
placed in the troughs of the decking.
Additional transverse or diagonal bars may
be used to improve load transfer around the
opening.
Centre Line
of Floor Beam
Transverse reinforced
concrete beam strip
d o /2
Effective span of
transverse beam
strips = 1.5d o
Deck Span
d o /2
d o /2
Longitudinal reinforced
concrete beam strips
Section A-A
Shallow deck
Information
Opening
d o /2
Section B-B
Mesh
Technical Hotline
0845 30 88 330
Design Information
Design Information
Large
Openings
Openings can be accommodated readily in
composite slabs, by boxing out prior to
pouring concrete and cutting out the deck
after concrete has cured (see sitework
section on page 45. The design of openings
depends on their size:
Small
Openings up to 300 mm square - do not
normally require additional reinforcement.
Medium
Openings between 300 mm and 700 mm
square - normally require additional
reinforcement to be placed in the slab. This
is also the case if the openings are placed
close together.
Openings greater than 700mm square should be trimmed with additional permanent
steelwork back to the support beams.
Opening rules
Where W = width of opening across the span
of the deck.
1. The distance between the opening and
unsupported edge must be greater than
500mm or W, whichever is the greater.
2. Openings must not be closer together than
1.5W (of the largest opening) or 300mm,
whichever is the greater. If they are closer
they must be considered as one opening.
Centre Line
of Floor Beam
Reinforcement
Extra reinforcement is provided within the
beam strips to suit the applied loading. This
reinforcement often takes the form of bars
placed in the troughs of the decking.
Additional transverse or diagonal bars may
be used to improve load transfer around the
opening.
Centre Line
of Floor Beam
Transverse reinforced
concrete beam strip
d o /2
Effective span of
transverse beam
strips = 1.5d o
Deck Span
d o /2
d o /2
Longitudinal reinforced
concrete beam strips
Section A-A
Shallow deck
Information
Opening
d o /2
Section B-B
Mesh
Technical Hotline
0845 30 88 330
Design Information
Design Information
Headed studs
Crushing
Suitability of decks
Shear studs cannot be placed on profile
stiffeners, however with ComFlor 60 and
ComFlor 80 the position of the stiffeners and
Design guide
The Steel Construction Institute / Metal
Cladding & Roofing Manufacturers
Association P300 Composite Slabs and
Beams using Steel Decking: Best Practice
for Design and Construction is
recommended by Corus for further reference.
Unfavourably placed
studs
1 stud/rib
2 studs /rib
1.00
0.80
0.80
ComFlor 60
1.00
0.80
N/A*
N/A*
0.80
0.56
N/A*
N/A*
CENTRAL STUDS
BS5950 Part 3
EC4
Ribs perpendicular
(transverse) to beam
Ribs parallel
to beam
76 mm
min
0.85
0.70
1.00
ComFlor 60
0.85
0.70
0.85
1.00
0.80
1.00
1.00
0.70
0.85
ComFlor 80
0.66
0.46
0.56
- 1mm or less
Note 1
At the time of print, the stud reduction factors in
BS5950 Part3 and in the National Annex for EC4
are subject to review, please check with our
Technical Department to see if these figures are
still current.
Technical Hotline
0845 30 88 330
Design Information
Design Information
Headed studs
Crushing
Suitability of decks
Shear studs cannot be placed on profile
stiffeners, however with ComFlor 60 and
ComFlor 80 the position of the stiffeners and
Design guide
The Steel Construction Institute / Metal
Cladding & Roofing Manufacturers
Association P300 Composite Slabs and
Beams using Steel Decking: Best Practice
for Design and Construction is
recommended by Corus for further reference.
Unfavourably placed
studs
1 stud/rib
2 studs /rib
1.00
0.80
0.80
ComFlor 60
1.00
0.80
N/A*
N/A*
0.80
0.56
N/A*
N/A*
CENTRAL STUDS
BS5950 Part 3
EC4
Ribs perpendicular
(transverse) to beam
Ribs parallel
to beam
76 mm
min
0.85
0.70
1.00
ComFlor 60
0.85
0.70
0.85
1.00
0.80
1.00
1.00
0.70
0.85
ComFlor 80
0.66
0.46
0.56
- 1mm or less
Note 1
At the time of print, the stud reduction factors in
BS5950 Part3 and in the National Annex for EC4
are subject to review, please check with our
Technical Department to see if these figures are
still current.
Technical Hotline
0845 30 88 330
Construction details
Construction details
F75
Tie
member
dimensions
C P
245
X = distance (mm)
from centreline of
beam to edge of
slab (parallel to
deck span)
Distance (mm)
from centreline
of tie member
to Setting Out
Point (s.o.p.)
of decking
first sheet.
Butt joint
Number
of sheets
6-1000
2107
Indicates bay
which requires
temporary
propping.
94
Y = distance (mm)
from centreline of tie
member to edge of
slab (perpendicular
to deck span)
Decking
lengths
6-1000
2107
Floor
level
Phase
Span of
decking
Steel stud if
applicable
Edge trim
fixed to
decking
sheet
Restraint straps at
600mm centres
Maximum cantilever
500mm, greater
cantilevers require
temporary props and
additional reinforcement
or steelwork brackets
connected to the
Universal Beam
Steel stud
Cantilever
dimension
ComFlor 80 25 min
Floor Decking
50 min
For cantilevers
over 150mm,
additional
reinforcement
is required.
See table on
page 39 for
maximum
cantilevers
without props.
ComFlor 80
Floor Decking
ComFlor 80
Floor Decking
to extend to
edge trim
Dimension X required
Edge of flange
to side of stud
Bundle
number
F75
25 min
Beam centres
Studs in pairs or
staggered where a
butt joint occurs
Universal Beam
Universal Beam
End detail
Step in floor
X
Universal Beam
Beam centres
Restraint strap
Deck to be butt
jointed over
centreline of
beam
Steel stud
100mm
minimum
Steel stud
Edge trim
Edge trim
Restraint strap
at 600mm
centres
ComFlor 80
Floor Decking
Restraint
strap
Reinforcement
as specified
25 min
ComFlor 80
Floor Decking
to centreline of
beam
Timber
bearer
Edge
trim
ComFlor 80
Floor Decking
to centreline of beam
25 mm min.
Cantilever
dimension
Temporary
prop
RSA to be wide
enough to provide
sufficient bearing
and allow fixing of
deck without fouling
top flange of beam
above
Universal Beam
Universal Beam
ComFlor 80
Floor Decking
with a minimum
50mm bearing
Technical Hotline
0845 30 88 330
Shallow deck
Information
Deck notation
F75
Edge trim
dimensions
Construction details
Construction details
F75
Tie
member
dimensions
C P
245
X = distance (mm)
from centreline of
beam to edge of
slab (parallel to
deck span)
Distance (mm)
from centreline
of tie member
to Setting Out
Point (s.o.p.)
of decking
first sheet.
Butt joint
Number
of sheets
6-1000
2107
Indicates bay
which requires
temporary
propping.
94
Y = distance (mm)
from centreline of tie
member to edge of
slab (perpendicular
to deck span)
Decking
lengths
6-1000
2107
Floor
level
Phase
Span of
decking
Steel stud if
applicable
Edge trim
fixed to
decking
sheet
Restraint straps at
600mm centres
Maximum cantilever
500mm, greater
cantilevers require
temporary props and
additional reinforcement
or steelwork brackets
connected to the
Universal Beam
Steel stud
Cantilever
dimension
ComFlor 80 25 min
Floor Decking
50 min
For cantilevers
over 150mm,
additional
reinforcement
is required.
See table on
page 39 for
maximum
cantilevers
without props.
ComFlor 80
Floor Decking
ComFlor 80
Floor Decking
to extend to
edge trim
Dimension X required
Edge of flange
to side of stud
Bundle
number
F75
25 min
Beam centres
Studs in pairs or
staggered where a
butt joint occurs
Universal Beam
Universal Beam
End detail
Step in floor
X
Universal Beam
Beam centres
Restraint strap
Deck to be butt
jointed over
centreline of
beam
Steel stud
100mm
minimum
Steel stud
Edge trim
Edge trim
Restraint strap
at 600mm
centres
ComFlor 80
Floor Decking
Restraint
strap
Reinforcement
as specified
25 min
ComFlor 80
Floor Decking
to centreline of
beam
Timber
bearer
Edge
trim
ComFlor 80
Floor Decking
to centreline of beam
25 mm min.
Cantilever
dimension
Temporary
prop
RSA to be wide
enough to provide
sufficient bearing
and allow fixing of
deck without fouling
top flange of beam
above
Universal Beam
Universal Beam
ComFlor 80
Floor Decking
with a minimum
50mm bearing
Technical Hotline
0845 30 88 330
Shallow deck
Information
Deck notation
F75
Edge trim
dimensions
Construction details
Construction details
Beam centres
Beam centres
25
Restraint strap
Stud on centreline
of beam
Restraint strap
Steel stud
Restraint
strap at
600mm
centres
Edge
trim
ComFlor 51
Floor Decking
to centreline of beam
Dimension required
Edge Trim
ComFlor 80
Floor Decking
with 75mm (minimum)
bearing onto wall
20 mm min.
Cantilever
dimension
Universal Beam
ComFlor 51
Floor Decking
to extend to edge trim
100mm wall
shown here
Perimeter
wall
Universal Beam
Beam centres
Steel stud
10 mm min
Edge trim
Restraint
strap
ComFlor 80
Floor Decking
50 mm
Closure plate in 2mm
min
flat steel strip to suit
remainder of floor area
to a maximum of
245mm. Reference
CP245 (plate width)
Steel stub as
designed by
the engineer
Universal Beam
Universal Beam
ComFlor 80
Floor Decking
with 75mm (minimum)
bearing onto wall
Masonry fixing to
wall at 500mm c/c
RSA, RSC or
Universal Beam
Perimeter wall
100mm wall
shown here
Technical Hotline
0845 30 88 330
Shallow deck
Information
ComFlor 51
Floor Decking
to extend to edge trim
Edge trim
Construction details
Construction details
Beam centres
Beam centres
25
Restraint strap
Stud on centreline
of beam
Restraint strap
Steel stud
Restraint
strap at
600mm
centres
Edge
trim
ComFlor 51
Floor Decking
to centreline of beam
Dimension required
Edge Trim
ComFlor 80
Floor Decking
with 75mm (minimum)
bearing onto wall
20 mm min.
Cantilever
dimension
Universal Beam
ComFlor 51
Floor Decking
to extend to edge trim
100mm wall
shown here
Perimeter
wall
Universal Beam
Beam centres
Steel stud
10 mm min
Edge trim
Restraint
strap
ComFlor 80
Floor Decking
50 mm
Closure plate in 2mm
min
flat steel strip to suit
remainder of floor area
to a maximum of
245mm. Reference
CP245 (plate width)
Steel stub as
designed by
the engineer
Universal Beam
Universal Beam
ComFlor 80
Floor Decking
with 75mm (minimum)
bearing onto wall
Masonry fixing to
wall at 500mm c/c
RSA, RSC or
Universal Beam
Perimeter wall
100mm wall
shown here
Technical Hotline
0845 30 88 330
Shallow deck
Information
ComFlor 51
Floor Decking
to extend to edge trim
Edge trim
Sitework
Sitework
Sitework
Bearing requirements
End bearing and shared bearing (minimum)
Deck fixing
Immediately after laying, the deck must be
fixed through its trough to the top of the
supporting structure. Powder actuated
pins or self-drilling screws are used.
Side lap fixings are required at 1000mm
centres for ComFlor 46, ComFlor 60,
ComFlor 80 and ComFlor 100.
Where shear studs are being used, the deck
requires two fixings per sheet per support at
sheet ends and one fixing per sheet at
intermediate supports.
Where shear studs are not employed, the
deck must be fixed as follows:
50mm
To Steel
To Masonry
or Concrete
Pre drill hole - use self tapping fixing suitable for masonry/
concrete - SFS TB-T range/EJOT 4H32 or equivalent
To side laps
or closures etc.
End fixing
Intermediate
supports
247
958
886
208
0880
8386
100
5500
75mm
FIXING SPACINGS
0113
0118
0800
0113
50mm
Wind loading
EJOT
Erico
Hilti
SFS
ComFlor 46
& ComFlor 60
ComFlor 51
ComFlor 80
ComFlor 100
3 per sheet
(2 per sheet when
using shear studs)
2 per sheet
2 per sheet
2 per sheet
(1 per sheet when
using shear studs)
1 per sheet
1 per sheet
Side laps
Side fixing onto support
Steel Section
Steel Section
70mm
70mm
100mm
Filler Blocks
Deck fixing on ComFlor 80
Masonry
Masonry
Shallow deck
Information
Edge trim
This is used to retain the wet concrete to the
correct level at the decking perimeters. It is
fixed to the supports in the same manner as
the deck and the top is restrained by straps
at 600mm centres, which are fixed to the
top of the deck profile, by steel pop rivets or
self-drilling screws.
2 fixings per sheet
EDGE TRIM SELECTOR
Edge
trim
depth
130
100
125
160
195
150
50
115
150
185
200
100
130
160
250
50
100
135
300
50
100
350
50
x - not recommended
Technical Hotline
0845 30 88 330
Sitework
Sitework
Sitework
Bearing requirements
End bearing and shared bearing (minimum)
Deck fixing
Immediately after laying, the deck must be
fixed through its trough to the top of the
supporting structure. Powder actuated
pins or self-drilling screws are used.
Side lap fixings are required at 1000mm
centres for ComFlor 46, ComFlor 60,
ComFlor 80 and ComFlor 100.
Where shear studs are being used, the deck
requires two fixings per sheet per support at
sheet ends and one fixing per sheet at
intermediate supports.
Where shear studs are not employed, the
deck must be fixed as follows:
50mm
To Steel
To Masonry
or Concrete
Pre drill hole - use self tapping fixing suitable for masonry/
concrete - SFS TB-T range/EJOT 4H32 or equivalent
To side laps
or closures etc.
End fixing
Intermediate
supports
247
958
886
208
0880
8386
100
5500
75mm
FIXING SPACINGS
0113
0118
0800
0113
50mm
Wind loading
EJOT
Erico
Hilti
SFS
ComFlor 46
& ComFlor 60
ComFlor 51
ComFlor 80
ComFlor 100
3 per sheet
(2 per sheet when
using shear studs)
2 per sheet
2 per sheet
2 per sheet
(1 per sheet when
using shear studs)
1 per sheet
1 per sheet
Side laps
Side fixing onto support
Steel Section
Steel Section
70mm
70mm
100mm
Filler Blocks
Deck fixing on ComFlor 80
Masonry
Masonry
Shallow deck
Information
Edge trim
This is used to retain the wet concrete to the
correct level at the decking perimeters. It is
fixed to the supports in the same manner as
the deck and the top is restrained by straps
at 600mm centres, which are fixed to the
top of the deck profile, by steel pop rivets or
self-drilling screws.
2 fixings per sheet
EDGE TRIM SELECTOR
Edge
trim
depth
130
100
125
160
195
150
50
115
150
185
200
100
130
160
250
50
100
135
300
50
100
350
50
x - not recommended
Technical Hotline
0845 30 88 330
Sitework
Sitework
ComFlor 51
Temporary supports
ComFlor 60
GTD-clip hangar fixings are cold formed thin
steel hangers with circular openings in the
soffit to take metric bolts, threaded rods or
further pipe clamp hangers. The system is
installed after the composite slab has been
poured and the concrete is sufficiently
hardened.
Openings
Mesh placement
Casting concrete
Installation
Installation
For installation of the system, wedge nuts
are inserted into the raised re-entrants of the
profile before being rotated 90 degrees, after
which the dovetail shaped wedge nuts will
lock into the dovetail re-entrants under
vertical loading. Finally, the bolts or threaded
rods are finger tightened up to the roof of
the re-entrants and mechanically tightened.
Timber shutter
150
130 - 160
200
170 - 200
250
Percussive drilling
Maximum
Static Working
Load (kg)
Wedge Nut
4
6
8
100
100
100
GTD - Clip
6
8
10
90
90
90
N/A
45
System
Technical Hotline
0845 30 88 330
Shallow deck
Information
Shear connectors
Sitework
Sitework
ComFlor 51
Temporary supports
ComFlor 60
GTD-clip hangar fixings are cold formed thin
steel hangers with circular openings in the
soffit to take metric bolts, threaded rods or
further pipe clamp hangers. The system is
installed after the composite slab has been
poured and the concrete is sufficiently
hardened.
Openings
Mesh placement
Casting concrete
Installation
Installation
For installation of the system, wedge nuts
are inserted into the raised re-entrants of the
profile before being rotated 90 degrees, after
which the dovetail shaped wedge nuts will
lock into the dovetail re-entrants under
vertical loading. Finally, the bolts or threaded
rods are finger tightened up to the roof of
the re-entrants and mechanically tightened.
Timber shutter
150
130 - 160
200
170 - 200
250
Percussive drilling
Percussive drilling into composite concrete
slabs is not recommended, however small
scale rotary hammer drills are considered to
be satisfactory.
LOADBEARING CAPACITIES
Thread
Size
Maximum
Static Working
Load (kg)
Wedge Nut
4
6
8
100
100
100
GTD - Clip
6
8
10
90
90
90
N/A
45
System
Shallow deck
Information
Shear connectors
ComFlor 210
ComFlor 210
ComFlor 210
concrete.
fire properties.
Slab Depth
(mm)
270
280
290
300
305
310
330
350
375
400
Concrete
volume
(m3/m2)
0.100
0.110
0.120
0.130
0.135
0.140
0.160
0.180
0.205
0.230
Lightweight Concrete
Wet
Dry
1.87
1.77
2.05
1.95
2.24
2.12
2.43
2.30
2.52
2.39
2.61
2.48
2.99
2.83
3.36
3.18
3.83
3.62
4.29
4.07
Design
thickness
(mm)
Profile weight
(kN/m2)
Area of steel
(mm2/m)
Height to
neutral axis
(mm)
Moment of
inertia
(cm4/m)
1.25
1.21
0.16
2009
95.00
816.00
23.20
Deck material
Corus Galvatite, hot dip zinc coated steel EN
10326-S350GD+Z275. Guaranteed minimum
2
yield stress 350N/mm . Minimum zinc coating
2
mass 275g/m total both sides.
Quick reference tables
The quick reference load/span and fire design
tables, on the following 2 pages are intended as
a guide for initial design, based on the
parameters stated below the tables. Full design
can be carried out using the free Comdek
software available. Please refer to page 70 for
help on using the software.
Anti-crack mesh
BS 5950: Part 4 currently recommends that
anti-crack mesh should comprise 0.1% of slab
area. The Eurocode 4 recommendation is that
anti-crack mesh should comprise 0.2% of slab
area for unpropped spans and 0.4% of slab area
Technical services
The Technical Department at Corus offers a
comprehensive advisory service on design of
composite flooring, which is available to all
specifiers and users. Should queries arise which
are not covered by this literature or by the
Comdek software, please contact us.
Technical Hotline
0845 30 88 330
ComFlor 210
Design Notes
ComFlor 210
ComFlor 210
ComFlor 210
concrete.
fire properties.
Slab Depth
(mm)
270
280
290
300
305
310
330
350
375
400
Concrete
volume
(m3/m2)
0.100
0.110
0.120
0.130
0.135
0.140
0.160
0.180
0.205
0.230
Lightweight Concrete
Wet
Dry
1.87
1.77
2.05
1.95
2.24
2.12
2.43
2.30
2.52
2.39
2.61
2.48
2.99
2.83
3.36
3.18
3.83
3.62
4.29
4.07
Design
thickness
(mm)
Profile weight
(kN/m2)
Area of steel
(mm2/m)
Height to
neutral axis
(mm)
Moment of
inertia
(cm4/m)
1.25
1.21
0.16
2009
95.00
816.00
23.20
Deck material
Corus Galvatite, hot dip zinc coated steel EN
10326-S350GD+Z275. Guaranteed minimum
2
yield stress 350N/mm . Minimum zinc coating
2
mass 275g/m total both sides.
Quick reference tables
The quick reference load/span and fire design
tables, on the following 2 pages are intended as
a guide for initial design, based on the
parameters stated below the tables. Full design
can be carried out using the free Comdek
software available. Please refer to page 70 for
help on using the software.
Anti-crack mesh
BS 5950: Part 4 currently recommends that
anti-crack mesh should comprise 0.1% of slab
area. The Eurocode 4 recommendation is that
anti-crack mesh should comprise 0.2% of slab
area for unpropped spans and 0.4% of slab area
Technical services
The Technical Department at Corus offers a
comprehensive advisory service on design of
composite flooring, which is available to all
specifiers and users. Should queries arise which
are not covered by this literature or by the
Comdek software, please contact us.
Technical Hotline
0845 30 88 330
ComFlor 210
Design Notes
ComFlor 210
ComFlor 210
Slab
Depth
(mm)
Mesh
280
300
350
290
300
350
305
350
400
280
300
350
290
300
350
305
350
400
280
300
350
290
300
350
305
350
400
280
300
350
290
300
350
305
350
400
280
300
350
290
300
350
305
350
400
A142
A193
A393
A193
A193
A393
A193
A393
A393
A393
A393
2xA393
A393
A393
2xA393
A393
2xA393
2xA393
A393
A393
2xA393
A393
A393
2x A393
A393
2xA393
2xA393
A393
A393
2xA393
A393
A393
2x A393
A393
2xA393
2xA393
A393
A393
2xA393
A393
A393
2x A393
A393
2xA393
2xA393
1 hr
Single
span
slab
1.5 hr
2 hr
1 hr
Single
span
slab
1.5 hr
2 hr
1 hr
Continuous
span
slab
1.5 hr
2 hr
1 hr
Single
span
slab
1.5 hr
2 hr
1 hr
Continuous
span
slab
1.5 hr
2 hr
12
16
20
4.8
4.8
4.7
3.7
3.7
3.8
2.0
2.1
2.1
4.9
4.9
5.1
3.7
3.8
3.8
2.0
2.1
2.1
5.7
5.8
5.6
4.3
4.4
4.7
2.6
2.8
3.1
4.9
4.9
5.0
3.7
3.8
3.8
2.0
2.1
2.1
5.7
5.8
6.2
4.3
4.4
4.7
2.6
2.8
3.1
5.4
5.2
4.7
4.9
4.9
4.7
2.7
2.7
2.7
6.4
6.5
5.6
5.0
5.0
5.1
2.7
2.7
2.8
7.1
6.7
5.6
5.4
5.4
5.6
3.1
3.4
3.6
6.4
6.5
6.6
5.0
5.0
5.1
2.7
2.7
2.8
7.1
7.2
7.6
5.4
5.4
5.7
3.1
3.4
3.6
4.5
4.6
4.7
3.5
3.6
3.8
1.9
2.0
2.1
4.5
4.7
4.9
3.5
3.6
3.8
1.9
2.0
2.1
4.9
5.1
5.6
3.8
3.9
4.2
2.2
2.5
2.8
4.5
4.7
4.9
3.5
3.6
3.8
1.9
2.0
2.1
4.9
5.2
5.6
3.8
3.9
4.3
2.2
2.5
2.8
5.4
5.2
4.7
4.3
4.4
4.6
2.4
2.5
2.6
5.6
5.8
5.6
4.4
4.4
4.7
2.4
2.5
2.6
5.9
6.2
5.6
4.6
4.7
5.1
2.6
2.9
3.2
5.6
5.8
6.1
4.4
4.4
4.7
2.4
2.5
2.6
5.9
6.2
6.7
4.6
4.7
5.1
2.6
2.9
3.2
5.4
5.2
4.7
5.3
5.2
4.7
3.3
3.4
3.4
7.3
6.7
5.6
6.2
6.2
5.6
3.3
3.4
3.4
7.3
6.7
5.6
6.5
6.6
5.6
3.7
3.9
4.2
7.6
7.7
8.0
6.2
6.2
6.3
3.3
3.4
3.4
8.0
8.3
8.7
6.5
6.6
6.9
3.7
3.9
4.2
5.4
5.2
4.7
5.3
5.2
4.7
4.1
4.2
4.2
7.3
6.7
5.6
7.0
6.7
5.6
4.1
4.2
4.3
7.3
6.7
5.6
7.0
6.7
5.6
4.4
4.6
4.8
7.8
8.0
8.3
7.6
7.7
7.8
4.1
4.2
4.3
8.3
8.5
8.7
7.9
8.0
8.3
4.4
4.6
4.9
4.3
4.4
4.5
3.4
3.4
3.5
1.8
1.9
1.9
4.4
4.5
4.6
3.4
3.4
3.5
1.8
1.9
1.9
5.1
5.3
5.6
3.9
3.9
4.3
2.3
2.6
2.9
4.4
4.5
4.6
3.4
3.4
3.5
1.8
1.9
1.9
5.1
5.3
5.7
3.9
3.9
4.3
2.3
2.6
2.9
5.4
5.2
4.7
4.4
4.5
4.6
2.4
2.5
2.6
5.8
5.9
5.6
4.5
4.5
4.7
2.4
2.5
2.6
6.3
6.5
5.6
4.8
4.9
5.3
2.8
3.1
3.4
5.8
5.9
6.1
4.5
4.5
4.7
2.4
2.5
2.6
5.3
6.5
7.0
4.8
4.9
5.3
2.8
3.1
3.4
5.4
5.2
4.7
5.3
5.2
4.7
3.0
3.1
3.2
7.2
6.7
5.6
5.5
5.6
5.6
3.0
3.1
3.2
7.3
6.7
5.6
5.8
5.9
5.6
3.3
3.6
3.9
7.2
7.3
7.6
5.6
5.6
5.8
3.0
3.1
3.2
7.8
7.8
8.6
5.9
5.9
6.3
3.3
3.6
3.9
5.4
5.2
4.7
5.3
5.2
4.7
3.7
3.8
3.9
7.3
6.7
5.6
6.9
6.7
5.6
3.7
3.9
3.9
7.3
6.7
5.6
7.0
6.7
5.6
4.0
4.3
4.5
7.4
7.7
8.2
6.9
6.9
7.2
3.7
3.9
3.9
7.9
8.1
8.7
7.1
7.4
7.6
4.0
4.3
4.5
3.4
3.5
3.7
2.7
2.7
2.8
1.5
1.5
1.6
3.4
3.5
3.7
2.7
2.7
2.9
1.5
1.5
1.6
4.0
4.2
4.6
3.0
3.1
3.5
1.9
2.1
2.4
3.4
3.5
3.7
2.7
2.7
2.9
1.5
1.5
1.6
4.0
4.2
4.6
3.0
3.1
3.5
1.9
2.1
2.4
10kN/m2
Props
Mesh
25
Slab
Depth
(mm)
5.4
5.2
4.7
5.3
5.2
4.7
3.0
3.1
3.3
6.2
6.6
5.6
5.4
5.5
5.6
3.0
3.1
3.3
6.7
6.7
5.6
5.6
5.7
5.6
3.2
3.4
3.7
6.2
6.6
7.4
5.4
5.5
5.8
3.0
3.1
3.3
6.7
7.1
7.5
5.6
5.2
5.8
3.2
3.4
3.7
270
300
350
280
300
350
290
350
400
270
300
350
280
300
350
290
350
400
270
300
350
280
300
350
290
350
400
270
300
350
280
300
350
290
350
400
270
300
350
280
300
350
290
350
400
A142
A193
A393
A142
A193
A393
A193
A393
A393
A393
A393
2xA393
A393
A393
2xA393
A393
2xA393
2xA393
A393
A393
2xA393
A393
A393
2x A393
A393
2xA393
2xA393
A393
A393
2xA393
A393
A393
2x A393
A393
2xA393
2xA393
A393
A393
2xA393
A393
A393
2x A393
A393
2xA393
2xA393
Deflection
Spans
Concrete grade
Deck
Bearing width
Prop width
Assumed to be 100mm.
Deflection
No Temporary props
Fire
Rating
Span
Fire
Rating
1 hr
Single
span
slab
1.5 hr
2 hr
1 hr
Span
Single
span
slab
1.5 hr
2 hr
1 hr
Continuous
span
slab
1.5 hr
2 hr
1 hr
No Temporary props
Props
Single
span
slab
1.5 hr
2 hr
1 hr
Continuous
span
slab
1.5 hr
2 hr
12
16
20
25
5.0
5.1
5.0
4.3
4.4
4.5
3.1
3.2
3.3
5.1
5.2
5.4
4.4
4.4
4.6
3.1
3.2
3.3
6.0
6.3
6.4
5.1
5.1
5.5
3.7
4.0
4.4
5.1
5.2
5.4
4.4
4.4
4.6
3.1
3.2
3.3
6.0
6.3
6.7
5.0
5.1
5.5
3.7
4.0
4.4
6.0
5.6
5.0
5.6
5.6
5.0
4.1
4.2
4.3
6.7
6.9
6.4
5.8
5.9
6.0
4.1
4.3
4.4
7.4
7.6
6.4
6.2
6.4
6.4
4.5
4.9
5.2
6.7
6.9
7.1
5.8
5.9
6.1
4.1
4.3
4.4
7.4
7.7
8.2
6.3
6.4
6.8
4.5
4.9
5.3
4.6
4.8
5.0
4.0
4.1
4.3
2.8
3.1
3.2
4.6
4.8
5.1
4.0
4.1
4.4
2.8
3.1
3.2
5.0
5.4
5.9
4.3
4.4
4.9
3.1
3.5
3.9
4.6
4.8
5.1
4.0
4.1
4.4
2.8
3.1
3.2
5.0
5.3
5.9
4.3
4.4
4.9
3.1
3.5
3.9
5.6
5.6
5.0
4.9
5.0
5.0
3.5
3.8
4.0
5.6
5.9
6.4
4.9
5.1
5.4
3.5
3.8
4.0
6.0
6.4
6.4
5.1
5.4
5.8
3.8
4.2
4.6
5.6
5.9
6.4
4.9
5.1
5.4
3.5
3.8
4.0
6.0
6.4
6.6
5.1
5.4
5.8
3.8
4.2
4.6
5.8
5.6
5.0
5.8
5.6
5.0
4.4
4.7
4.7
5.8
6.4
6.4
6.0
6.3
6.4
4.4
4.8
5.0
6.2
6.9
6.4
6.3
6.5
6.4
4.6
5.0
5.4
5.8
6.4
7.1
6.0
6.3
6.7
4.4
4.8
5.0
6.2
6.9
7.1
6.3
6.5
7.1
4.6
5.0
5.4
Bar reinforcement End Anchorage for bar reinforcement. All cases require
properly anchored L-bars at the supports, except for
those boxed in red. Cases boxed in red may have
straight bars, with an anchorage length of 70mm from
the edge of the support. See Design Notes on page 42
for further information.
One bar is placed in each profile trough, the cover to
deck soffit is assumed at 70mm.
6.0
5.6
5.0
5.8
5.6
5.0
5.0
5.0
4.7
7.5
7.6
6.4
7.2
7.3
6.4
5.1
5.3
5.4
7.9
7.6
6.4
7.5
7.6
6.4
5.5
5.8
5.6
7.5
7.9
8.3
7.2
7.3
7.5
5.1
5.3
5.4
7.9
8.3
8.9
7.6
7.7
8.2
5.5
5.8
6.2
6.0
5.6
5.0
5.8
5.6
5.0
5.7
5.0
4.7
7.7
7.6
6.4
7.8
7.6
6.4
6.4
6.4
5.6
8.1
7.6
6.4
8.2
7.6
6.4
6.6
6.4
5.6
7.7
8.1
8.5
7.8
8.1
8.5
6.4
6.6
6.8
8.1
8.6
9.2
8.3
8.6
9.2
6.6
7.0
7.4
4.5
4.6
4.8
3.9
4.0
4.1
2.8
2.9
3.0
4.5
4.7
4.9
3.9
4.0
4.1
2.8
2.9
3.0
5.3
5.6
6.1
4.4
4.6
5.0
3.3
3.7
4.0
4.5
4.7
4.9
3.9
4.0
4.1
2.8
2.9
3.0
5.3
5.6
6.1
4.4
4.6
5.0
3.3
3.7
4.0
Fire
5.9
5.6
5.0
5.1
5.2
5.0
3.7
3.9
4.0
6.0
6.2
6.4
5.1
5.3
5.5
3.8
3.9
4.0
6.6
6.9
6.4
5.6
5.7
6.2
4.0
4.5
4.8
6.0
6.2
6.5
5.1
5.3
5.5
3.7
3.9
4.0
6.6
6.9
7.5
5.6
5.7
6.2
4.0
4.5
4.8
6.0
5.6
5.0
5.8
5.6
5.0
4.5
4.8
4.7
7.0
7.4
6.4
6.4
6.5
6.4
4.6
4.8
5.0
7.4
7.6
6.4
6.7
6.9
6.4
4.9
5.3
5.6
7.0
7.5
8.0
6.4
6.5
6.8
4.6
4.8
5.0
7.4
7.9
8.5
6.7
6.9
7.4
4.9
5.3
5.7
6.0
5.6
5.0
5.8
5.6
5.0
5.6
5.0
4.7
7.2
7.6
6.4
7.4
7.6
6.4
5.7
6.1
5.6
7.6
7.6
6.4
7.8
7.6
6.4
5.9
6.4
5.6
7.2
7.7
8.3
7.4
7.7
8.3
5.7
6.0
6.2
7.6
8.1
8.8
7.8
8.1
8.8
5.9
6.4
6.7
3.5
3.6
3.9
3.0
3.1
3.3
2.2
2.3
2.4
3.5
3.6
3.9
3.0
3.1
3.3
2.2
2.3
2.4
4.0
4.3
4.8
3.4
3.6
4.0
2.5
2.9
3.2
3.5
3.6
3.9
3.0
3.1
3.3
2.2
2.3
2.4
4.0
4.3
4.8
3.4
3.6
4.0
2.5
2.9
3.2
10kN/m2
Span/depth ratio
Technical Hotline
0845 30 88 330
ComFlor 210
ComFlor 210
ComFlor 210
Slab
Depth
(mm)
Mesh
280
300
350
290
300
350
305
350
400
280
300
350
290
300
350
305
350
400
280
300
350
290
300
350
305
350
400
280
300
350
290
300
350
305
350
400
280
300
350
290
300
350
305
350
400
A142
A193
A393
A193
A193
A393
A193
A393
A393
A393
A393
2xA393
A393
A393
2xA393
A393
2xA393
2xA393
A393
A393
2xA393
A393
A393
2x A393
A393
2xA393
2xA393
A393
A393
2xA393
A393
A393
2x A393
A393
2xA393
2xA393
A393
A393
2xA393
A393
A393
2x A393
A393
2xA393
2xA393
1 hr
Single
span
slab
1.5 hr
2 hr
1 hr
Single
span
slab
1.5 hr
2 hr
1 hr
Continuous
span
slab
1.5 hr
2 hr
1 hr
Single
span
slab
1.5 hr
2 hr
1 hr
Continuous
span
slab
1.5 hr
2 hr
12
16
20
4.8
4.8
4.7
3.7
3.7
3.8
2.0
2.1
2.1
4.9
4.9
5.1
3.7
3.8
3.8
2.0
2.1
2.1
5.7
5.8
5.6
4.3
4.4
4.7
2.6
2.8
3.1
4.9
4.9
5.0
3.7
3.8
3.8
2.0
2.1
2.1
5.7
5.8
6.2
4.3
4.4
4.7
2.6
2.8
3.1
5.4
5.2
4.7
4.9
4.9
4.7
2.7
2.7
2.7
6.4
6.5
5.6
5.0
5.0
5.1
2.7
2.7
2.8
7.1
6.7
5.6
5.4
5.4
5.6
3.1
3.4
3.6
6.4
6.5
6.6
5.0
5.0
5.1
2.7
2.7
2.8
7.1
7.2
7.6
5.4
5.4
5.7
3.1
3.4
3.6
4.5
4.6
4.7
3.5
3.6
3.8
1.9
2.0
2.1
4.5
4.7
4.9
3.5
3.6
3.8
1.9
2.0
2.1
4.9
5.1
5.6
3.8
3.9
4.2
2.2
2.5
2.8
4.5
4.7
4.9
3.5
3.6
3.8
1.9
2.0
2.1
4.9
5.2
5.6
3.8
3.9
4.3
2.2
2.5
2.8
5.4
5.2
4.7
4.3
4.4
4.6
2.4
2.5
2.6
5.6
5.8
5.6
4.4
4.4
4.7
2.4
2.5
2.6
5.9
6.2
5.6
4.6
4.7
5.1
2.6
2.9
3.2
5.6
5.8
6.1
4.4
4.4
4.7
2.4
2.5
2.6
5.9
6.2
6.7
4.6
4.7
5.1
2.6
2.9
3.2
5.4
5.2
4.7
5.3
5.2
4.7
3.3
3.4
3.4
7.3
6.7
5.6
6.2
6.2
5.6
3.3
3.4
3.4
7.3
6.7
5.6
6.5
6.6
5.6
3.7
3.9
4.2
7.6
7.7
8.0
6.2
6.2
6.3
3.3
3.4
3.4
8.0
8.3
8.7
6.5
6.6
6.9
3.7
3.9
4.2
5.4
5.2
4.7
5.3
5.2
4.7
4.1
4.2
4.2
7.3
6.7
5.6
7.0
6.7
5.6
4.1
4.2
4.3
7.3
6.7
5.6
7.0
6.7
5.6
4.4
4.6
4.8
7.8
8.0
8.3
7.6
7.7
7.8
4.1
4.2
4.3
8.3
8.5
8.7
7.9
8.0
8.3
4.4
4.6
4.9
4.3
4.4
4.5
3.4
3.4
3.5
1.8
1.9
1.9
4.4
4.5
4.6
3.4
3.4
3.5
1.8
1.9
1.9
5.1
5.3
5.6
3.9
3.9
4.3
2.3
2.6
2.9
4.4
4.5
4.6
3.4
3.4
3.5
1.8
1.9
1.9
5.1
5.3
5.7
3.9
3.9
4.3
2.3
2.6
2.9
5.4
5.2
4.7
4.4
4.5
4.6
2.4
2.5
2.6
5.8
5.9
5.6
4.5
4.5
4.7
2.4
2.5
2.6
6.3
6.5
5.6
4.8
4.9
5.3
2.8
3.1
3.4
5.8
5.9
6.1
4.5
4.5
4.7
2.4
2.5
2.6
5.3
6.5
7.0
4.8
4.9
5.3
2.8
3.1
3.4
5.4
5.2
4.7
5.3
5.2
4.7
3.0
3.1
3.2
7.2
6.7
5.6
5.5
5.6
5.6
3.0
3.1
3.2
7.3
6.7
5.6
5.8
5.9
5.6
3.3
3.6
3.9
7.2
7.3
7.6
5.6
5.6
5.8
3.0
3.1
3.2
7.8
7.8
8.6
5.9
5.9
6.3
3.3
3.6
3.9
5.4
5.2
4.7
5.3
5.2
4.7
3.7
3.8
3.9
7.3
6.7
5.6
6.9
6.7
5.6
3.7
3.9
3.9
7.3
6.7
5.6
7.0
6.7
5.6
4.0
4.3
4.5
7.4
7.7
8.2
6.9
6.9
7.2
3.7
3.9
3.9
7.9
8.1
8.7
7.1
7.4
7.6
4.0
4.3
4.5
3.4
3.5
3.7
2.7
2.7
2.8
1.5
1.5
1.6
3.4
3.5
3.7
2.7
2.7
2.9
1.5
1.5
1.6
4.0
4.2
4.6
3.0
3.1
3.5
1.9
2.1
2.4
3.4
3.5
3.7
2.7
2.7
2.9
1.5
1.5
1.6
4.0
4.2
4.6
3.0
3.1
3.5
1.9
2.1
2.4
10kN/m2
Props
Mesh
25
Slab
Depth
(mm)
5.4
5.2
4.7
5.3
5.2
4.7
3.0
3.1
3.3
6.2
6.6
5.6
5.4
5.5
5.6
3.0
3.1
3.3
6.7
6.7
5.6
5.6
5.7
5.6
3.2
3.4
3.7
6.2
6.6
7.4
5.4
5.5
5.8
3.0
3.1
3.3
6.7
7.1
7.5
5.6
5.2
5.8
3.2
3.4
3.7
270
300
350
280
300
350
290
350
400
270
300
350
280
300
350
290
350
400
270
300
350
280
300
350
290
350
400
270
300
350
280
300
350
290
350
400
270
300
350
280
300
350
290
350
400
A142
A193
A393
A142
A193
A393
A193
A393
A393
A393
A393
2xA393
A393
A393
2xA393
A393
2xA393
2xA393
A393
A393
2xA393
A393
A393
2x A393
A393
2xA393
2xA393
A393
A393
2xA393
A393
A393
2x A393
A393
2xA393
2xA393
A393
A393
2xA393
A393
A393
2x A393
A393
2xA393
2xA393
Deflection
Spans
Concrete grade
Deck
Bearing width
Prop width
Assumed to be 100mm.
Deflection
No Temporary props
Fire
Rating
Span
Fire
Rating
1 hr
Single
span
slab
1.5 hr
2 hr
1 hr
Span
Single
span
slab
1.5 hr
2 hr
1 hr
Continuous
span
slab
1.5 hr
2 hr
1 hr
No Temporary props
Props
Single
span
slab
1.5 hr
2 hr
1 hr
Continuous
span
slab
1.5 hr
2 hr
12
16
20
25
5.0
5.1
5.0
4.3
4.4
4.5
3.1
3.2
3.3
5.1
5.2
5.4
4.4
4.4
4.6
3.1
3.2
3.3
6.0
6.3
6.4
5.1
5.1
5.5
3.7
4.0
4.4
5.1
5.2
5.4
4.4
4.4
4.6
3.1
3.2
3.3
6.0
6.3
6.7
5.0
5.1
5.5
3.7
4.0
4.4
6.0
5.6
5.0
5.6
5.6
5.0
4.1
4.2
4.3
6.7
6.9
6.4
5.8
5.9
6.0
4.1
4.3
4.4
7.4
7.6
6.4
6.2
6.4
6.4
4.5
4.9
5.2
6.7
6.9
7.1
5.8
5.9
6.1
4.1
4.3
4.4
7.4
7.7
8.2
6.3
6.4
6.8
4.5
4.9
5.3
4.6
4.8
5.0
4.0
4.1
4.3
2.8
3.1
3.2
4.6
4.8
5.1
4.0
4.1
4.4
2.8
3.1
3.2
5.0
5.4
5.9
4.3
4.4
4.9
3.1
3.5
3.9
4.6
4.8
5.1
4.0
4.1
4.4
2.8
3.1
3.2
5.0
5.3
5.9
4.3
4.4
4.9
3.1
3.5
3.9
5.6
5.6
5.0
4.9
5.0
5.0
3.5
3.8
4.0
5.6
5.9
6.4
4.9
5.1
5.4
3.5
3.8
4.0
6.0
6.4
6.4
5.1
5.4
5.8
3.8
4.2
4.6
5.6
5.9
6.4
4.9
5.1
5.4
3.5
3.8
4.0
6.0
6.4
6.6
5.1
5.4
5.8
3.8
4.2
4.6
5.8
5.6
5.0
5.8
5.6
5.0
4.4
4.7
4.7
5.8
6.4
6.4
6.0
6.3
6.4
4.4
4.8
5.0
6.2
6.9
6.4
6.3
6.5
6.4
4.6
5.0
5.4
5.8
6.4
7.1
6.0
6.3
6.7
4.4
4.8
5.0
6.2
6.9
7.1
6.3
6.5
7.1
4.6
5.0
5.4
Bar reinforcement End Anchorage for bar reinforcement. All cases require
properly anchored L-bars at the supports, except for
those boxed in red. Cases boxed in red may have
straight bars, with an anchorage length of 70mm from
the edge of the support. See Design Notes on page 42
for further information.
One bar is placed in each profile trough, the cover to
deck soffit is assumed at 70mm.
6.0
5.6
5.0
5.8
5.6
5.0
5.0
5.0
4.7
7.5
7.6
6.4
7.2
7.3
6.4
5.1
5.3
5.4
7.9
7.6
6.4
7.5
7.6
6.4
5.5
5.8
5.6
7.5
7.9
8.3
7.2
7.3
7.5
5.1
5.3
5.4
7.9
8.3
8.9
7.6
7.7
8.2
5.5
5.8
6.2
6.0
5.6
5.0
5.8
5.6
5.0
5.7
5.0
4.7
7.7
7.6
6.4
7.8
7.6
6.4
6.4
6.4
5.6
8.1
7.6
6.4
8.2
7.6
6.4
6.6
6.4
5.6
7.7
8.1
8.5
7.8
8.1
8.5
6.4
6.6
6.8
8.1
8.6
9.2
8.3
8.6
9.2
6.6
7.0
7.4
4.5
4.6
4.8
3.9
4.0
4.1
2.8
2.9
3.0
4.5
4.7
4.9
3.9
4.0
4.1
2.8
2.9
3.0
5.3
5.6
6.1
4.4
4.6
5.0
3.3
3.7
4.0
4.5
4.7
4.9
3.9
4.0
4.1
2.8
2.9
3.0
5.3
5.6
6.1
4.4
4.6
5.0
3.3
3.7
4.0
Fire
5.9
5.6
5.0
5.1
5.2
5.0
3.7
3.9
4.0
6.0
6.2
6.4
5.1
5.3
5.5
3.8
3.9
4.0
6.6
6.9
6.4
5.6
5.7
6.2
4.0
4.5
4.8
6.0
6.2
6.5
5.1
5.3
5.5
3.7
3.9
4.0
6.6
6.9
7.5
5.6
5.7
6.2
4.0
4.5
4.8
6.0
5.6
5.0
5.8
5.6
5.0
4.5
4.8
4.7
7.0
7.4
6.4
6.4
6.5
6.4
4.6
4.8
5.0
7.4
7.6
6.4
6.7
6.9
6.4
4.9
5.3
5.6
7.0
7.5
8.0
6.4
6.5
6.8
4.6
4.8
5.0
7.4
7.9
8.5
6.7
6.9
7.4
4.9
5.3
5.7
6.0
5.6
5.0
5.8
5.6
5.0
5.6
5.0
4.7
7.2
7.6
6.4
7.4
7.6
6.4
5.7
6.1
5.6
7.6
7.6
6.4
7.8
7.6
6.4
5.9
6.4
5.6
7.2
7.7
8.3
7.4
7.7
8.3
5.7
6.0
6.2
7.6
8.1
8.8
7.8
8.1
8.8
5.9
6.4
6.7
3.5
3.6
3.9
3.0
3.1
3.3
2.2
2.3
2.4
3.5
3.6
3.9
3.0
3.1
3.3
2.2
2.3
2.4
4.0
4.3
4.8
3.4
3.6
4.0
2.5
2.9
3.2
3.5
3.6
3.9
3.0
3.1
3.3
2.2
2.3
2.4
4.0
4.3
4.8
3.4
3.6
4.0
2.5
2.9
3.2
10kN/m2
Span/depth ratio
Technical Hotline
0845 30 88 330
ComFlor 210
ComFlor 225
ComFlor 225
ComFlor 225
400
100
238
30
8
5
195
27.5
32.6
32.6
500
37.5
37.5
services attachment.
Concrete
volume
(m3/m2)
0.116
0.121
0.126
0.131
0.136
0.141
0.151
0.181
0.211
0.231
Lightweight Concrete
Wet
Dry
2.17
2.05
2.26
2.14
2.35
2.23
2.45
2.32
2.54
2.41
2.63
2.49
2.82
2.67
3.38
3.20
3.94
3.73
4.31
4.08
Integration in Slimdek).
Section Properties (per metre width)
Nominal
thickness
(mm)
Design
thickness
(mm)
Profile weight
(kN/m2)
Area of steel
(mm2/m)
Height to
neutral axis
(mm)
Moment of
inertia
(cm4/m)
1.25
1.21
0.17
2118
107.00
968.00
30.80
Design Notes
Bottom Left:
Project: St. Georges Island Apartments, Manchester.
Main Contractor: Dandara plc
Installer: Northern Steel Decking
Technical services
The Technical Department at Corus offers a
comprehensive advisory service on design of
composite flooring, which is available to all
specifiers and users. Should queries arise which
are not covered by this literature or by the
Comdek software, please contact us.
ComFlor 225
Deck material
Corus Galvatite, hot dip zinc coated steel EN
10326-S350GD+Z275. Guaranteed minimum
2
yield stress 350N/mm . Minimum zinc coating
2
mass 275g/m total both sides.
Technical Hotline
0845 30 88 330
ComFlor 225
ComFlor 225
ComFlor 225
400
100
238
30
8
5
195
27.5
32.6
32.6
500
37.5
37.5
services attachment.
Concrete
volume
(m3/m2)
0.116
0.121
0.126
0.131
0.136
0.141
0.151
0.181
0.211
0.231
Lightweight Concrete
Wet
Dry
2.17
2.05
2.26
2.14
2.35
2.23
2.45
2.32
2.54
2.41
2.63
2.49
2.82
2.67
3.38
3.20
3.94
3.73
4.31
4.08
Integration in Slimdek).
Section Properties (per metre width)
Nominal
thickness
(mm)
Design
thickness
(mm)
Profile weight
(kN/m2)
Area of steel
(mm2/m)
Height to
neutral axis
(mm)
Moment of
inertia
(cm4/m)
1.25
1.21
0.17
2118
107.00
968.00
30.80
Design Notes
Bottom Left:
Project: St. Georges Island Apartments, Manchester.
Main Contractor: Dandara plc
Installer: Northern Steel Decking
Technical services
The Technical Department at Corus offers a
comprehensive advisory service on design of
composite flooring, which is available to all
specifiers and users. Should queries arise which
are not covered by this literature or by the
Comdek software, please contact us.
ComFlor 225
Deck material
Corus Galvatite, hot dip zinc coated steel EN
10326-S350GD+Z275. Guaranteed minimum
2
yield stress 350N/mm . Minimum zinc coating
2
mass 275g/m total both sides.
Technical Hotline
0845 30 88 330
ComFlor 225
ComFlor 225
1 hr
Single
span slab
1.5 hr
2 hr
1 hr
Single
span slab
1.5 hr
2 hr
1 hr
Continuous
1.5 hr
Slab
2 hr
1 hr
Single
span slab
1.5 hr
2 hr
1 hr
Continuous
1.5 hr
Slab
2 hr
Slab
Depth
(mm)
Mesh
295
320
350
305
320
350
320
350
400
295
320
350
305
320
350
320
350
400
295
320
350
305
320
350
320
350
400
295
320
350
305
320
350
320
350
400
295
320
350
305
320
350
320
350
400
A142
A193
A252
A193
A193
A252
A193
A393
A393
A393
A393
2xA252
A393
A393
2xA252
A393
2xA252
2xA393
A393
A393
2xA252
A393
A393
2xA252
A393
2xA252
2xA393
A393
A393
2xA252
A393
A393
2xA252
A393
2xA252
2xA393
A393
A393
2xA252
A393
A393
2xA252
A393
2xA252
2xA393
16
20
25
5.9
5.6
5.3
5.8
5.6
5.3
4.5
4.6
4.6
6.5
6.6
5.9
6.1
6.2
5.9
4.6
4.6
4.7
7.3
6.6
5.9
6.7
6.6
5.9
5.2
5.3
5.0
6.5
6.6
6.7
6.1
6.2
6.2
4.6
4.6
4.7
7.3
7.5
7.7
6.7
6.8
7.0
5.2
5.3
5.6
5.9
5.6
5.3
5.8
5.6
5.3
5.5
5.3
4.9
7.3
6.6
5.9
7.0
6.6
5.9
5.7
5.8
5.0
7.3
6.6
5.9
7.0
6.6
5.9
6.2
5.9
5.0
7.7
7.9
8.0
7.6
7.7
7.7
5.7
5.8
5.9
8.3
8.5
8.8
8.0
8.2
8.4
6.2
6.3
6.6
5.7
5.6
5.3
5.4
5.5
5.3
4.1
4.3
4.4
5.7
5.9
5.9
5.5
5.6
5.7
4.2
4.3
4.5
6.2
6.5
5.9
5.8
5.9
5.9
4.5
4.7
5.0
5.7
5.9
6.1
5.5
5.6
5.7
4.2
4.3
4.5
6.2
6.5
6.8
5.8
5.9
6.2
4.5
4.7
5.0
5.9
5.6
5.3
5.8
5.6
5.3
5.1
5.3
4.9
6.6
6.6
5.9
6.8
6.6
5.9
5.2
5.3
5.0
7.0
6.6
5.9
7.0
6.6
5.9
5.4
5.6
5.0
6.6
7.0
7.5
6.8
6.9
7.1
5.2
5.3
5.6
7.0
7.4
7.9
7.0
7.2
7.5
5.4
5.6
6.0
5.9
5.6
5.3
5.8
5.6
5.3
5.6
5.3
4.9
7.3
6.6
5.9
7.0
6.6
5.9
6.6
5.9
5.0
7.3
6.6
5.9
7.0
6.6
5.9
6.6
5.9
5.0
8.0
8.1
8.3
8.1
8.1
8.3
7.1
7.2
7.3
8.5
8.8
9.1
8.6
8.8
9.1
7.5
7.6
7.8
5.9
5.6
5.3
5.8
5.6
5.3
5.6
5.3
4.9
7.3
6.6
5.9
7.0
6.6
5.9
6.6
5.9
5.0
7.3
6.6
5.9
7.0
6.6
5.9
6.6
5.9
5.0
8.4
8.5
8.7
8.4
8.5
8.7
8.5
8.7
7.9
8.9
9.2
9.2
9.0
9.2
9.2
9.2
9.2
7.9
5.7
5.6
5.3
5.4
5.6
5.3
4.2
4.2
4.3
5.9
6.0
5.9
5.5
5.6
5.7
4.2
4.3
4.4
6.6
6.6
5.9
6.0
6.2
5.9
4.7
4.9
5.0
5.9
6.0
6.1
5.6
5.6
5.7
4.2
4.3
4.4
6.6
6.8
7.1
6.0
6.2
6.4
4.7
4.9
5.2
5.9
5.6
5.3
5.8
5.6
5.3
5.1
5.2
4.9
7.3
6.6
5.9
6.9
6.6
5.9
5.2
5.3
5.0
7.3
6.6
5.9
7.0
6.6
5.9
5.6
5.8
5.0
7.3
7.4
7.6
6.9
7.0
7.1
5.2
5.3
5.4
7.8
8.1
8.4
7.3
7.41
7.7
5.6
5.8
6.1
5.9
5.6
5.3
5.8
5.6
5.3
5.6
5.3
4.9
7.3
6.6
5.9
6.9
6.6
5.9
6.5
5.9
5.0
7.3
6.6
5.9
7.0
6.6
5.9
6.6
5.9
5.0
7.7
8.0
8.2
7.8
8.0
8.2
6.5
6.6
6.8
8.1
8.4
8.8
8.2
8.4
8.8
6.8
7.0
7.3
5.9
5.6
5.3
5.8
5.6
5.3
5.6
5.3
4.9
7.3
6.6
5.9
6.9
6.6
5.9
6.6
5.9
5.0
7.3
6.6
5.9
7.0
6.6
5.9
6.6
5.9
5.0
8.0
8.3
8.6
8.1
8.3
8.6
8.2
8.4
7.9
8.5
8.8
9.2
8.6
8.8
9.2
8.4
8.7
7.9
4.6
4.7
4.9
4.4
4.5
4.6
3.3
3.4
3.6
4.6
4.8
4.9
4.4
4.5
4.6
3.4
3.5
3.6
5.2
5.4
5.7
4.8
4.9
5.2
3.7
3.9
4.3
4.6
4.8
4.9
4.4
4.5
4.6
3.4
3.5
3.6
5.2
5.4
5.7
4.8
4.9
5.2
3.7
3.9
4.3
10kN/m2
Mesh
32
Slab
Depth
(mm)
5.9
5.6
5.3
5.8
5.6
5.3
5.6
5.3
4.9
7.0
6.6
5.9
6.9
6.6
5.9
6.5
5.9
5.0
7.3
6.6
5.9
7.0
6.6
5.9
6.6
5.9
5.0
7.0
7.4
7.8
7.1
7.4
7.8
6.5
6.8
7.1
7.3
7.7
8.0
7.5
7.7
8.0
6.7
7.0
7.4
285
320
350
295
320
350
305
350
400
285
320
350
295
320
350
305
350
400
285
320
350
295
320
350
305
350
400
285
320
350
295
320
350
305
350
400
285
320
350
295
320
350
305
350
400
A142
A193
A252
A193
A193
A252
A193
A252
A393
A252
A393
2xA252
A393
A393
2xA252
A393
2xA252
2xA393
A252
A393
2xA252
A393
A393
2x A252
A393
2xA252
2xA393
A252
A393
2xA252
A393
A393
2x A252
A393
2xA252
2xA393
A252
A393
2xA252
A393
A393
2x A252
A393
2xA252
2xA393
Props
Deflection
Spans
Concrete grade
Deck
Bearing width
Prop width
Assumed to be 100mm.
Deflection
No Temporary props
Fire
Rating
Span
Fire
Rating
1 hr
Single
1.5 hr
span slab
2 hr
1 hr
Span
Single
1.5 hr
span slab
2 hr
1 hr
Continuous
1.5 hr
Slab
2 hr
1 hr
No Temporary props
Props
Single
1.5 hr
span slab
2 hr
1 hr
Continuous
1.5 hr
Slab
2 hr
16
20
25
32
6.5
6.1
5.8
6.4
6.1
5.8
5.4
5.6
5.3
6.8
7.0
6.8
6.7
6.8
6.8
5.5
5.7
5.8
7.9
7.5
6.8
7.9
7.5
6.8
6.8
6.8
5.9
6.8
7.0
7.1
6.7
6.8
6.9
5.5
5.7
5.8
7.9
8.4
8.8
7.9
8.2
8.5
6.8
7.3
7.8
6.5
6.1
5.8
6.4
6.1
5.8
6.3
5.8
5.3
7.7
7.5
6.8
7.8
7.5
6.8
6.9
6.8
5.9
8.2
7.5
6.8
8.3
7.5
6.8
8.0
6.8
5.9
7.7
8.1
8.3
7.9
8.1
8.3
6.9
7.1
7.2
8.2
8.6
9.0
8.3
8.6
9.0
8.0
8.4
8.9
5.7
6.0
5.8
5.7
5.9
5.8
4.8
5.1
5.3
5.8
6.1
6.3
5.8
6.0
6.2
4.8
5.1
5.4
6.4
7.0
6.8
6.4
6.7
6.8
5.6
6.1
5.9
5.8
6.1
6.4
5.8
6.0
6.2
4.8
5.1
5.4
6.4
7.0
7.4
6.4
6.8
7.2
5.6
6.1
6.6
6.2
6.1
5.8
6.4
6.1
5.8
5.9
5.8
5.3
6.2
6.8
6.8
6.7
6.8
6.8
6.0
6.3
5.9
6.6
7.3
6.8
6.8
7.2
6.8
6.6
6.8
5.9
6.2
6.8
7.3
6.4
6.8
7.3
6.0
6.3
6.7
6.6
7.3
7.7
6.8
7.3
7.7
6.6
7.1
7.7
6.5
6.1
5.8
6.4
6.1
5.8
6.3
5.8
5.3
6.5
7.2
6.8
6.7
7.2
6.8
6.9
6.8
5.9
7.0
7.5
6.8
7.1
7.5
6.8
7.3
6.3
5.9
6.5
7.2
7.6
6.7
7.2
7.6
6.9
7.6
8.3
7.0
7.6
8.0
7.1
7.6
8.0
7.3
8.0
8.6
Bar reinforcement End Anchorage for bar reinforcement. All cases require
properly anchored L-bars at the supports, except for
those boxed in red. Cases boxed in red may have
straight bars, with an anchorage length of 70mm from
the edge of the support. See Design Notes on page 56
for further information.
One bar is placed in each profile trough, the cover to
deck soffit is assumed at 70mm.
6.5
6.1
5.8
6.4
6.1
5.8
6.3
5.8
5.3
7.9
7.5
6.8
8.1
7.5
6.8
8.0
6.8
5.9
8.4
7.5
6.8
8.3
7.5
6.8
8.0
6.8
5.9
7.9
8.4
8.6
8.1
8.4
8.6
8.2
8.6
8.9
8.4
8.9
9.2
8.5
8.9
9.2
8.7
9.2
9.2
6.5
6.1
5.8
6.4
6.1
5.8
6.3
5.8
5.3
8.2
7.5
6.8
8.3
7.5
6.8
8.0
6.8
5.9
8.6
7.5
6.8
8.3
7.5
6.8
8.0
6.8
5.9
8.2
8.7
9.0
8.4
8.7
9.0
8.5
9.0
9.2
8.7
9.2
9.6
8.9
9.2
9.6
9.0
9.6
9.2
6.0
6.1
5.8
5.9
6.0
5.8
4.9
5.1
5.2
6.1
6.3
6.5
6.0
6.1
6.3
5.0
5.2
5.3
7.0
7.5
6.8
7.1
7.3
6.8
6.1
6.6
5.9
6.1
6.3
6.4
6.0
6.1
6.3
5.0
5.2
5.3
7.0
7.7
8.1
7.1
7.4
7.7
6.1
6.6
7.1
Fire
6.5
6.1
5.8
6.4
6.1
5.8
6.0
5.8
5.3
7.3
7.5
6.8
7.4
7.5
6.8
6.2
6.4
5.9
7.7
7.5
6.8
7.9
7.5
6.8
7.1
6.8
5.9
7.3
7.7
8.0
7.4
7.6
7.8
6.2
6.4
6.6
7.7
8.2
8.5
7.9
8.2
8.5
7.1
7.7
8.2
6.5
6.1
5.8
6.4
6.1
5.8
6.3
5.8
5.3
7.5
7.5
6.8
7.6
7.5
6.8
7.6
6.8
5.9
7.9
7.5
6.8
8.1
7.5
6.8
8.0
6.8
5.9
7.5
8.0
8.3
7.7
8.0
8.3
7.7
8.0
8.2
7.9
8.4
8.8
8.1
8.4
8.8
8.2
8.8
9.2
6.5
6.1
5.8
6.4
6.1
5.8
6.3
5.8
5.3
7.8
7.5
6.8
7.9
7.5
6.8
8.0
6.8
5.9
8.2
7.5
6.8
8.3
7.5
6.8
8.0
6.8
5.9
7.8
8.3
8.7
8.0
8.3
8.7
8.1
8.7
9.2
8.2
8.8
9.2
8.4
8.8
9.2
8.6
9.2
9.2
4.7
4.9
5.1
4.6
4.8
5.0
3.9
4.1
4.3
4.7
4.9
5.1
4.6
4.8
5.0
3.9
4.1
4.3
5.4
6.0
6.4
5.5
5.7
6.1
4.8
5.2
5.7
4.7
4.9
5.1
4.6
4.8
5.0
3.9
4.1
4.3
5.4
6.0
6.4
5.5
5.8
6.1
4.8
5.2
5.7
10kN/m2
Span/depth ratio
Technical Hotline
0845 30 88 330
ComFlor 225
ComFlor 225
ComFlor 225
1 hr
Single
span slab
1.5 hr
2 hr
1 hr
Single
span slab
1.5 hr
2 hr
1 hr
Continuous
1.5 hr
Slab
2 hr
1 hr
Single
span slab
1.5 hr
2 hr
1 hr
Continuous
1.5 hr
Slab
2 hr
Slab
Depth
(mm)
Mesh
295
320
350
305
320
350
320
350
400
295
320
350
305
320
350
320
350
400
295
320
350
305
320
350
320
350
400
295
320
350
305
320
350
320
350
400
295
320
350
305
320
350
320
350
400
A142
A193
A252
A193
A193
A252
A193
A393
A393
A393
A393
2xA252
A393
A393
2xA252
A393
2xA252
2xA393
A393
A393
2xA252
A393
A393
2xA252
A393
2xA252
2xA393
A393
A393
2xA252
A393
A393
2xA252
A393
2xA252
2xA393
A393
A393
2xA252
A393
A393
2xA252
A393
2xA252
2xA393
16
20
25
5.9
5.6
5.3
5.8
5.6
5.3
4.5
4.6
4.6
6.5
6.6
5.9
6.1
6.2
5.9
4.6
4.6
4.7
7.3
6.6
5.9
6.7
6.6
5.9
5.2
5.3
5.0
6.5
6.6
6.7
6.1
6.2
6.2
4.6
4.6
4.7
7.3
7.5
7.7
6.7
6.8
7.0
5.2
5.3
5.6
5.9
5.6
5.3
5.8
5.6
5.3
5.5
5.3
4.9
7.3
6.6
5.9
7.0
6.6
5.9
5.7
5.8
5.0
7.3
6.6
5.9
7.0
6.6
5.9
6.2
5.9
5.0
7.7
7.9
8.0
7.6
7.7
7.7
5.7
5.8
5.9
8.3
8.5
8.8
8.0
8.2
8.4
6.2
6.3
6.6
5.7
5.6
5.3
5.4
5.5
5.3
4.1
4.3
4.4
5.7
5.9
5.9
5.5
5.6
5.7
4.2
4.3
4.5
6.2
6.5
5.9
5.8
5.9
5.9
4.5
4.7
5.0
5.7
5.9
6.1
5.5
5.6
5.7
4.2
4.3
4.5
6.2
6.5
6.8
5.8
5.9
6.2
4.5
4.7
5.0
5.9
5.6
5.3
5.8
5.6
5.3
5.1
5.3
4.9
6.6
6.6
5.9
6.8
6.6
5.9
5.2
5.3
5.0
7.0
6.6
5.9
7.0
6.6
5.9
5.4
5.6
5.0
6.6
7.0
7.5
6.8
6.9
7.1
5.2
5.3
5.6
7.0
7.4
7.9
7.0
7.2
7.5
5.4
5.6
6.0
5.9
5.6
5.3
5.8
5.6
5.3
5.6
5.3
4.9
7.3
6.6
5.9
7.0
6.6
5.9
6.6
5.9
5.0
7.3
6.6
5.9
7.0
6.6
5.9
6.6
5.9
5.0
8.0
8.1
8.3
8.1
8.1
8.3
7.1
7.2
7.3
8.5
8.8
9.1
8.6
8.8
9.1
7.5
7.6
7.8
5.9
5.6
5.3
5.8
5.6
5.3
5.6
5.3
4.9
7.3
6.6
5.9
7.0
6.6
5.9
6.6
5.9
5.0
7.3
6.6
5.9
7.0
6.6
5.9
6.6
5.9
5.0
8.4
8.5
8.7
8.4
8.5
8.7
8.5
8.7
7.9
8.9
9.2
9.2
9.0
9.2
9.2
9.2
9.2
7.9
5.7
5.6
5.3
5.4
5.6
5.3
4.2
4.2
4.3
5.9
6.0
5.9
5.5
5.6
5.7
4.2
4.3
4.4
6.6
6.6
5.9
6.0
6.2
5.9
4.7
4.9
5.0
5.9
6.0
6.1
5.6
5.6
5.7
4.2
4.3
4.4
6.6
6.8
7.1
6.0
6.2
6.4
4.7
4.9
5.2
5.9
5.6
5.3
5.8
5.6
5.3
5.1
5.2
4.9
7.3
6.6
5.9
6.9
6.6
5.9
5.2
5.3
5.0
7.3
6.6
5.9
7.0
6.6
5.9
5.6
5.8
5.0
7.3
7.4
7.6
6.9
7.0
7.1
5.2
5.3
5.4
7.8
8.1
8.4
7.3
7.41
7.7
5.6
5.8
6.1
5.9
5.6
5.3
5.8
5.6
5.3
5.6
5.3
4.9
7.3
6.6
5.9
6.9
6.6
5.9
6.5
5.9
5.0
7.3
6.6
5.9
7.0
6.6
5.9
6.6
5.9
5.0
7.7
8.0
8.2
7.8
8.0
8.2
6.5
6.6
6.8
8.1
8.4
8.8
8.2
8.4
8.8
6.8
7.0
7.3
5.9
5.6
5.3
5.8
5.6
5.3
5.6
5.3
4.9
7.3
6.6
5.9
6.9
6.6
5.9
6.6
5.9
5.0
7.3
6.6
5.9
7.0
6.6
5.9
6.6
5.9
5.0
8.0
8.3
8.6
8.1
8.3
8.6
8.2
8.4
7.9
8.5
8.8
9.2
8.6
8.8
9.2
8.4
8.7
7.9
4.6
4.7
4.9
4.4
4.5
4.6
3.3
3.4
3.6
4.6
4.8
4.9
4.4
4.5
4.6
3.4
3.5
3.6
5.2
5.4
5.7
4.8
4.9
5.2
3.7
3.9
4.3
4.6
4.8
4.9
4.4
4.5
4.6
3.4
3.5
3.6
5.2
5.4
5.7
4.8
4.9
5.2
3.7
3.9
4.3
10kN/m2
Mesh
32
Slab
Depth
(mm)
5.9
5.6
5.3
5.8
5.6
5.3
5.6
5.3
4.9
7.0
6.6
5.9
6.9
6.6
5.9
6.5
5.9
5.0
7.3
6.6
5.9
7.0
6.6
5.9
6.6
5.9
5.0
7.0
7.4
7.8
7.1
7.4
7.8
6.5
6.8
7.1
7.3
7.7
8.0
7.5
7.7
8.0
6.7
7.0
7.4
285
320
350
295
320
350
305
350
400
285
320
350
295
320
350
305
350
400
285
320
350
295
320
350
305
350
400
285
320
350
295
320
350
305
350
400
285
320
350
295
320
350
305
350
400
A142
A193
A252
A193
A193
A252
A193
A252
A393
A252
A393
2xA252
A393
A393
2xA252
A393
2xA252
2xA393
A252
A393
2xA252
A393
A393
2x A252
A393
2xA252
2xA393
A252
A393
2xA252
A393
A393
2x A252
A393
2xA252
2xA393
A252
A393
2xA252
A393
A393
2x A252
A393
2xA252
2xA393
Props
Deflection
Spans
Concrete grade
Deck
Bearing width
Prop width
Assumed to be 100mm.
Deflection
No Temporary props
Fire
Rating
Span
Fire
Rating
1 hr
Single
1.5 hr
span slab
2 hr
1 hr
Span
Single
1.5 hr
span slab
2 hr
1 hr
Continuous
1.5 hr
Slab
2 hr
1 hr
No Temporary props
Props
Single
1.5 hr
span slab
2 hr
1 hr
Continuous
1.5 hr
Slab
2 hr
16
20
25
32
6.5
6.1
5.8
6.4
6.1
5.8
5.4
5.6
5.3
6.8
7.0
6.8
6.7
6.8
6.8
5.5
5.7
5.8
7.9
7.5
6.8
7.9
7.5
6.8
6.8
6.8
5.9
6.8
7.0
7.1
6.7
6.8
6.9
5.5
5.7
5.8
7.9
8.4
8.8
7.9
8.2
8.5
6.8
7.3
7.8
6.5
6.1
5.8
6.4
6.1
5.8
6.3
5.8
5.3
7.7
7.5
6.8
7.8
7.5
6.8
6.9
6.8
5.9
8.2
7.5
6.8
8.3
7.5
6.8
8.0
6.8
5.9
7.7
8.1
8.3
7.9
8.1
8.3
6.9
7.1
7.2
8.2
8.6
9.0
8.3
8.6
9.0
8.0
8.4
8.9
5.7
6.0
5.8
5.7
5.9
5.8
4.8
5.1
5.3
5.8
6.1
6.3
5.8
6.0
6.2
4.8
5.1
5.4
6.4
7.0
6.8
6.4
6.7
6.8
5.6
6.1
5.9
5.8
6.1
6.4
5.8
6.0
6.2
4.8
5.1
5.4
6.4
7.0
7.4
6.4
6.8
7.2
5.6
6.1
6.6
6.2
6.1
5.8
6.4
6.1
5.8
5.9
5.8
5.3
6.2
6.8
6.8
6.7
6.8
6.8
6.0
6.3
5.9
6.6
7.3
6.8
6.8
7.2
6.8
6.6
6.8
5.9
6.2
6.8
7.3
6.4
6.8
7.3
6.0
6.3
6.7
6.6
7.3
7.7
6.8
7.3
7.7
6.6
7.1
7.7
6.5
6.1
5.8
6.4
6.1
5.8
6.3
5.8
5.3
6.5
7.2
6.8
6.7
7.2
6.8
6.9
6.8
5.9
7.0
7.5
6.8
7.1
7.5
6.8
7.3
6.3
5.9
6.5
7.2
7.6
6.7
7.2
7.6
6.9
7.6
8.3
7.0
7.6
8.0
7.1
7.6
8.0
7.3
8.0
8.6
Bar reinforcement End Anchorage for bar reinforcement. All cases require
properly anchored L-bars at the supports, except for
those boxed in red. Cases boxed in red may have
straight bars, with an anchorage length of 70mm from
the edge of the support. See Design Notes on page 56
for further information.
One bar is placed in each profile trough, the cover to
deck soffit is assumed at 70mm.
6.5
6.1
5.8
6.4
6.1
5.8
6.3
5.8
5.3
7.9
7.5
6.8
8.1
7.5
6.8
8.0
6.8
5.9
8.4
7.5
6.8
8.3
7.5
6.8
8.0
6.8
5.9
7.9
8.4
8.6
8.1
8.4
8.6
8.2
8.6
8.9
8.4
8.9
9.2
8.5
8.9
9.2
8.7
9.2
9.2
6.5
6.1
5.8
6.4
6.1
5.8
6.3
5.8
5.3
8.2
7.5
6.8
8.3
7.5
6.8
8.0
6.8
5.9
8.6
7.5
6.8
8.3
7.5
6.8
8.0
6.8
5.9
8.2
8.7
9.0
8.4
8.7
9.0
8.5
9.0
9.2
8.7
9.2
9.6
8.9
9.2
9.6
9.0
9.6
9.2
6.0
6.1
5.8
5.9
6.0
5.8
4.9
5.1
5.2
6.1
6.3
6.5
6.0
6.1
6.3
5.0
5.2
5.3
7.0
7.5
6.8
7.1
7.3
6.8
6.1
6.6
5.9
6.1
6.3
6.4
6.0
6.1
6.3
5.0
5.2
5.3
7.0
7.7
8.1
7.1
7.4
7.7
6.1
6.6
7.1
Fire
6.5
6.1
5.8
6.4
6.1
5.8
6.0
5.8
5.3
7.3
7.5
6.8
7.4
7.5
6.8
6.2
6.4
5.9
7.7
7.5
6.8
7.9
7.5
6.8
7.1
6.8
5.9
7.3
7.7
8.0
7.4
7.6
7.8
6.2
6.4
6.6
7.7
8.2
8.5
7.9
8.2
8.5
7.1
7.7
8.2
6.5
6.1
5.8
6.4
6.1
5.8
6.3
5.8
5.3
7.5
7.5
6.8
7.6
7.5
6.8
7.6
6.8
5.9
7.9
7.5
6.8
8.1
7.5
6.8
8.0
6.8
5.9
7.5
8.0
8.3
7.7
8.0
8.3
7.7
8.0
8.2
7.9
8.4
8.8
8.1
8.4
8.8
8.2
8.8
9.2
6.5
6.1
5.8
6.4
6.1
5.8
6.3
5.8
5.3
7.8
7.5
6.8
7.9
7.5
6.8
8.0
6.8
5.9
8.2
7.5
6.8
8.3
7.5
6.8
8.0
6.8
5.9
7.8
8.3
8.7
8.0
8.3
8.7
8.1
8.7
9.2
8.2
8.8
9.2
8.4
8.8
9.2
8.6
9.2
9.2
4.7
4.9
5.1
4.6
4.8
5.0
3.9
4.1
4.3
4.7
4.9
5.1
4.6
4.8
5.0
3.9
4.1
4.3
5.4
6.0
6.4
5.5
5.7
6.1
4.8
5.2
5.7
4.7
4.9
5.1
4.6
4.8
5.0
3.9
4.1
4.3
5.4
6.0
6.4
5.5
5.8
6.1
4.8
5.2
5.7
10kN/m2
Span/depth ratio
Technical Hotline
0845 30 88 330
ComFlor 225
Design Information
Design Information
Design Information
Construction load
1.5 kN/m2 x 1.6
Decking design
Rectangular hollow Slimflor beam (RHSFB), which is a
rectangular hollow section with a flange plate welded
to its lower face (generally used for edge beams).
End bearing
The end bearing of the sheets should be
specified as 50 mm. The flange widths
are such that this bearing can be achieved,
whilst still allowing the sheets to be dropped
vertically into position (i.e. without having to
thread them between the top and bottom
flanges).
Slim deck
Information
Deep Composite Floor Decks will be considered where longer span (4m plus) floor slabs are
required. When combined with the Slimdek system by Corus, deep decks are designed to
achieve a very shallow overall structural floor.
Technical Hotline
0845 30 88 330
Design Information
Design Information
Design Information
Construction load
1.5 kN/m2 x 1.6
Decking design
Rectangular hollow Slimflor beam (RHSFB), which is a
rectangular hollow section with a flange plate welded
to its lower face (generally used for edge beams).
End bearing
The end bearing of the sheets should be
specified as 50 mm. The flange widths
are such that this bearing can be achieved,
whilst still allowing the sheets to be dropped
vertically into position (i.e. without having to
thread them between the top and bottom
flanges).
Slim deck
Information
Deep Composite Floor Decks will be considered where longer span (4m plus) floor slabs are
required. When combined with the Slimdek system by Corus, deep decks are designed to
achieve a very shallow overall structural floor.
Technical Hotline
0845 30 88 330
Design Information
Design Information
Slab Design
Fire resistance
Vibration
NWC
LWC
70mm
60mm
90min
80mm
70mm
120min
95mm
80mm
Reduced mesh
Mid span
Support
Concrete in
compression
Vertical
reaction
Slip between
deck and concrete
Tension
in decking
and bar
reinforcement
Longitudinal
shear bond
Bar reinforcement
Stress
distribution
12L
1.2m
1.2m 1.2m
1.2m
100mm
50L
Partial continuity
Partial continuity for deep decking: Tests have
shown that the ComFlor 225 or ComFlor
210 composite slabs supported on a steel
beam and provided with adequately detailed
continuity mesh reinforcement over the steel
beam support exhibits a degree of continuity
at the support. The beneficial effect of partial
continuity at the supports may be taken into
account by specifying CONTINUOUS in the
Span Type field. When this option is specified,
the following assumptions are made by the
design software;
25
L
100mm
Support
Beam
Support
Beam
Support
Beam
Service attachments
The ComFlor 225 decking facilitates the fixing
of services and suspended ceilings. Hangars
can be used to support services running either
parallel or perpendicular to the decking span.
The new adjustable Lindapter Slimdek 2
fixing is designed for use with ComFlor 225
to accommodate variances encountered on
site and enable secure suspension of services
directly from the underside of the
ComFlor 225 composite floor decking.
Installation of Lindapter Slimdek 2 is fast and
accurate every time and is carried out without
specialist tools or skills because the product
slots easily into the re-entrant channel and is
locked mechanically with a 180 turn of a
spanner. Variable drop rod position and lateral
adjustability along the re-entrant channel
permit unhindered alignment of service runs,
whilst the shallow fixing depth enables
pipework, ducting, electrical equipment and
cable tray to run within the structural floor
space. The assembly consists of a main body
and a M6, M8 and M10 V-Nut. The Lindapter
Slimdek 2 has a 3:1 factor of safety and a
safe working load of 1kN. Alternatively, selfdrilling self-tapping screws may be used to
attach hangers to the decking after the
concrete has been placed.
Opening up to 1000mm
ASB beam
300
Minimum
A142 mesh
throughout
400
Centre-line of ribs
ASB beam
Service integration
Openings in the slab
Provision for vertical service openings within
the floor slab will necessitate careful design
and planning. The following summarises the
options that are available to the designer:
Technical Hotline
0845 30 88 330
Slim deck
Information
500
Cracking
1000
Opening
Design Information
Design Information
Slab Design
Fire resistance
Vibration
NWC
LWC
70mm
60mm
90min
80mm
70mm
120min
95mm
80mm
Reduced mesh
Mid span
Support
Concrete in
compression
Vertical
reaction
Slip between
deck and concrete
Tension
in decking
and bar
reinforcement
Longitudinal
shear bond
Bar reinforcement
Stress
distribution
12L
1.2m
1.2m 1.2m
1.2m
100mm
50L
Partial continuity
Partial continuity for deep decking: Tests have
shown that the ComFlor 225 or ComFlor
210 composite slabs supported on a steel
beam and provided with adequately detailed
continuity mesh reinforcement over the steel
beam support exhibits a degree of continuity
at the support. The beneficial effect of partial
continuity at the supports may be taken into
account by specifying CONTINUOUS in the
Span Type field. When this option is specified,
the following assumptions are made by the
design software;
25
L
100mm
Support
Beam
Support
Beam
Support
Beam
Service attachments
The ComFlor 225 decking facilitates the fixing
of services and suspended ceilings. Hangars
can be used to support services running either
parallel or perpendicular to the decking span.
The new adjustable Lindapter Slimdek 2
fixing is designed for use with ComFlor 225
to accommodate variances encountered on
site and enable secure suspension of services
directly from the underside of the
ComFlor 225 composite floor decking.
Installation of Lindapter Slimdek 2 is fast and
accurate every time and is carried out without
specialist tools or skills because the product
slots easily into the re-entrant channel and is
locked mechanically with a 180 turn of a
spanner. Variable drop rod position and lateral
adjustability along the re-entrant channel
permit unhindered alignment of service runs,
whilst the shallow fixing depth enables
pipework, ducting, electrical equipment and
cable tray to run within the structural floor
space. The assembly consists of a main body
and a M6, M8 and M10 V-Nut. The Lindapter
Slimdek 2 has a 3:1 factor of safety and a
safe working load of 1kN. Alternatively, selfdrilling self-tapping screws may be used to
attach hangers to the decking after the
concrete has been placed.
Opening up to 1000mm
ASB beam
300
Minimum
A142 mesh
throughout
400
Centre-line of ribs
ASB beam
Service integration
Openings in the slab
Provision for vertical service openings within
the floor slab will necessitate careful design
and planning. The following summarises the
options that are available to the designer:
Technical Hotline
0845 30 88 330
Slim deck
Information
500
Cracking
1000
Opening
Construction details
Construction details
100 min
100 min
165-185
ComFlor 225
Floor Decking
with 50mm
minimum
bearing onto
Asymmetric
Beam
Beam centres
240-270
ComFlor 225
Deck cut along
top section
only
ComFlor
225
Deck cut
along top
section only
50 mm min
Asymmetric SlimFlor Beam
Closure flashing
Closure flashing
100 min
370-405
ComFlor 225
Deck cut along
top section only
20 mm min
Closure flashing
Unsupported edge
125 min
Beam centres
Beam centres
Restraint
strap
Restraint
strap at
600mm
centres
Edge trim
Edge
trim
150 max
ComFlor 225
Floor Decking
ComFlor 225
Floor Decking
Asymmetric
SlimFlor Beam
50 mm min
Restraint strap at
600 mm centres
Temporary
props required
for spans
greater than
500mm
Edge trim
Reinforcement
as specified
100 min
Closure
flashing
Reinforcement
as specified
Temporary
prop
Technical Hotline
0845 30 88 330
Slim deck
Information
Cut plates
Construction details
Construction details
100 min
100 min
165-185
ComFlor 225
Floor Decking
with 50mm
minimum
bearing onto
Asymmetric
Beam
Beam centres
240-270
ComFlor 225
Deck cut along
top section
only
ComFlor
225
Deck cut
along top
section only
50 mm min
Asymmetric SlimFlor Beam
Closure flashing
Closure flashing
100 min
370-405
ComFlor 225
Deck cut along
top section only
20 mm min
Closure flashing
Unsupported edge
125 min
Beam centres
Beam centres
Restraint
strap
Restraint
strap at
600mm
centres
Edge trim
Edge
trim
150 max
ComFlor 225
Floor Decking
ComFlor 225
Floor Decking
Asymmetric
SlimFlor Beam
50 mm min
Restraint strap at
600 mm centres
Temporary
props required
for spans
greater than
500mm
Edge trim
Reinforcement
as specified
100 min
Closure
flashing
Reinforcement
as specified
Temporary
prop
Technical Hotline
0845 30 88 330
Slim deck
Information
Cut plates
Construction details
Construction details
Steel trims
Restraint strap
20
Edge trim with
75mm bottom leg
(min) to be fixed
before decking
sheet is laid
50
50
Construction dimension
Slab
depth
220
190
Blockwall width
Side fixing onto blockwork
50 min (steel)
90
(150 max)
75 min
(blockwork)
A minimum gap of
100mm is required to
allow fixing
Floor level
Phase
Bundle number
Decking lengths
Number of sheets
6-5555
4105
Span of decking
Z2
94
75 min
Construction dimension
Restraint strap at 600mm centres
Deck s.o.p.
100
Construction dimension
600
30
75
75
Beam centres
ComFlor 225 End diaphragm
ComFlor 225
Floor Decking
Blockwall width
100
ComFlor 225
Floor Decking
Blockwall width
ComFlor 225
Floor Decking
CP245 flat plate Z flashing
or decking sheet which must
have sufficient bearing for a
blockwork fixing
Maximum flat plate width is
245 mm
Slim deck
Information
90
(150 max)
Technical Hotline
0845 30 88 330
Construction details
Construction details
Steel trims
Restraint strap
20
Edge trim with
75mm bottom leg
(min) to be fixed
before decking
sheet is laid
50
50
Construction dimension
Slab
depth
220
190
Blockwall width
Side fixing onto blockwork
50 min (steel)
90
(150 max)
75 min
(blockwork)
A minimum gap of
100mm is required to
allow fixing
Floor level
Phase
Bundle number
Decking lengths
Number of sheets
6-5555
4105
Span of decking
Z2
94
75 min
Construction dimension
Restraint strap at 600mm centres
Deck s.o.p.
100
Construction dimension
600
30
75
75
Beam centres
ComFlor 225 End diaphragm
ComFlor 225
Floor Decking
Blockwall width
100
ComFlor 225
Floor Decking
Blockwall width
ComFlor 225
Floor Decking
CP245 flat plate Z flashing
or decking sheet which must
have sufficient bearing for a
blockwork fixing
Maximum flat plate width is
245 mm
Slim deck
Information
90
(150 max)
Technical Hotline
0845 30 88 330
Sitework
Sitework
Sitework
ComFlor 225 decking must be installed by
contractors approved by Corus, and
ComFlor 210 should only be installed by
contractors experienced in fixing long span
steel decking.
It is the responsibility of the contractor to
provide safe working procedures for the
installation of deep decking on any particular
project and to provide a risk assessment to
the main contractor.
Reference should be made to the BCSA
publication Installation of Deep Decking.
Deck Fixing
The decking sheets are manually lowered
individually onto the beams. In the Slimdek
system, the end bearing of the sheets
should be 50 mm; the flange widths are
such that this can be achieved, whilst still
being able to drop the sheets vertically into
position (i.e. without having to thread them
between the top and bottom flanges).
Once the sheets for the whole bay are in
place, they are secured to the beam flanges
using heavy duty shot-fired fixings. The
required number of main fixings for ComFlor
225 is two per trough, one on both sides of
End Diaphragms
Steel end diaphragms, as manufactured by
Corus, are essential for both deep deck
systems to ensure the structural integrity of
the deck. The end diaphragms, are fixed first
and are supplied in lengths of 1800 mm, to
cover three of our deep deck profiles. They
are fixed using at least two shot-fired pins for
each length; in the Slimdek system the end
diaphragms align with the edge of the lower
flange of the beam.
End diaphragm
Telephone numbers of
fixings suppliers
EJOT
Hilti
Lindapter
SFS
0113
0800
0127
0113
247
886
452
208
0880
100
1444
5500
Deck top
Self-drilling screws. To steel up to 11mm thick SFS SD14 - 5.5 x 32 / EJOT HS 38 or equivalent. To steel
up to 17mm thick SFS TDC-T-6.3 x 38 or equivalent
To Masonry
or Concrete
Pre drill hole - use self tapping fixing suitable for masonry/
concrete - SFS TB-T range / EJOT 4H32 or equivalent
To side laps
or closures etc.
End diaphragm
Beam top
Side Laps
FIXING SPACINGS
ComFlor 225
ComFlor 210
End fixing
2 per trough
1 per trough
Side laps
Side fixing
onto support
Technical Hotline
0845 30 88 330
Slim deck
Information
Sitework
Sitework
Sitework
ComFlor 225 decking must be installed by
contractors approved by Corus, and
ComFlor 210 should only be installed by
contractors experienced in fixing long span
steel decking.
It is the responsibility of the contractor to
provide safe working procedures for the
installation of deep decking on any particular
project and to provide a risk assessment to
the main contractor.
Reference should be made to the BCSA
publication Installation of Deep Decking.
Deck Fixing
The decking sheets are manually lowered
individually onto the beams. In the Slimdek
system, the end bearing of the sheets
should be 50 mm; the flange widths are
such that this can be achieved, whilst still
being able to drop the sheets vertically into
position (i.e. without having to thread them
between the top and bottom flanges).
Once the sheets for the whole bay are in
place, they are secured to the beam flanges
using heavy duty shot-fired fixings. The
required number of main fixings for ComFlor
225 is two per trough, one on both sides of
End Diaphragms
Steel end diaphragms, as manufactured by
Corus, are essential for both deep deck
systems to ensure the structural integrity of
the deck. The end diaphragms, are fixed first
and are supplied in lengths of 1800 mm, to
cover three of our deep deck profiles. They
are fixed using at least two shot-fired pins for
each length; in the Slimdek system the end
diaphragms align with the edge of the lower
flange of the beam.
End diaphragm
Telephone numbers of
fixings suppliers
EJOT
Hilti
Lindapter
SFS
0113
0800
0127
0113
247
886
452
208
0880
100
1444
5500
Deck top
Self-drilling screws. To steel up to 11mm thick SFS SD14 - 5.5 x 32 / EJOT HS 38 or equivalent. To steel
up to 17mm thick SFS TDC-T-6.3 x 38 or equivalent
To Masonry
or Concrete
Pre drill hole - use self tapping fixing suitable for masonry/
concrete - SFS TB-T range / EJOT 4H32 or equivalent
To side laps
or closures etc.
End diaphragm
Beam top
Side Laps
FIXING SPACINGS
ComFlor 225
ComFlor 210
End fixing
2 per trough
1 per trough
Side laps
Side fixing
onto support
Technical Hotline
0845 30 88 330
Slim deck
Information
Sitework
Sitework
Edge Details
Temporary Props
Penetrations
Fit restraint straps at 600mm c/c to prevent any bowing of edge trim.
Cantilevers
Our deep decks can be cantilevered in its
length up to 500mm during construction.
When Cantilevers are required perpendicular
to the span of the profile, stub beams or
some similar type of support has to be
supplied. In both cases, the Cantilever must
be assessed, for the final stage, in
accordance with BS8110 Part 1, to
determine whether additional reinforcement
is required.
100
50
x
x
135
100
50
50
x = not recommended
Casting concrete
All grease, dirt and debris which could have
an adverse effect upon the performance of
the cured slab, must be cleared before the
application of the concrete can commence.
The deck may have some lubricant from the
roll forming process on its surface. This does
not have to be removed. Care should be
taken during the application of the concrete,
to avoid heaping, and the close working of
unnecessarily large number of operatives.
Unsupported edges
All unsupported edges must be propped,
and may require additional reinforcement.
TEMPORARY PROPS
Timber Bearer Guide (deep decks)
All to be min. 100mm wide
Slab Depth
Bearer Depth
(mm)
(mm)
280
320
360
150
200
250
Reinforcement
The decking forms a part of the slab
reinforcement, with the remainder being
supplied by a bar in each trough of the
decking and a mesh placed near to the top
of the slab. Reinforcement should be fixed in
accordance with the requirements of the
structural designer. Normally, circular plastic
spacers are used to position the bars 70mm
from the base of the trough. This distance
can increase to 90 or 120mm (respectively)
when 90 or 120 minutes fire resistance are
required. There may be additional mesh or
bar requirements to fix adjacent to the
supports or edge beams, or above beams
for crack control purposes.
Slim deck
Information
Technical Hotline
0845 30 88 330
Sitework
Sitework
Edge Details
Temporary Props
Penetrations
Fit restraint straps at 600mm c/c to prevent any bowing of edge trim.
Cantilevers
Our deep decks can be cantilevered in its
length up to 500mm during construction.
When Cantilevers are required perpendicular
to the span of the profile, stub beams or
some similar type of support has to be
supplied. In both cases, the Cantilever must
be assessed, for the final stage, in
accordance with BS8110 Part 1, to
determine whether additional reinforcement
is required.
100
50
x
x
135
100
50
50
x = not recommended
Casting concrete
All grease, dirt and debris which could have
an adverse effect upon the performance of
the cured slab, must be cleared before the
application of the concrete can commence.
The deck may have some lubricant from the
roll forming process on its surface. This does
not have to be removed. Care should be
taken during the application of the concrete,
to avoid heaping, and the close working of
unnecessarily large number of operatives.
Unsupported edges
All unsupported edges must be propped,
and may require additional reinforcement.
TEMPORARY PROPS
Timber Bearer Guide (deep decks)
All to be min. 100mm wide
Slab Depth
Bearer Depth
(mm)
(mm)
280
320
360
150
200
250
Reinforcement
The decking forms a part of the slab
reinforcement, with the remainder being
supplied by a bar in each trough of the
decking and a mesh placed near to the top
of the slab. Reinforcement should be fixed in
accordance with the requirements of the
structural designer. Normally, circular plastic
spacers are used to position the bars 70mm
from the base of the trough. This distance
can increase to 90 or 120mm (respectively)
when 90 or 120 minutes fire resistance are
required. There may be additional mesh or
bar requirements to fix adjacent to the
supports or edge beams, or above beams
for crack control purposes.
Slim deck
Information
Technical Hotline
0845 30 88 330
Formwork
Formwork
Formwork
Formwork (non-composite)
Corus Permanent Formwork Profile Range
(non-composite)
Permanent Formwork Profile Range
F32S
87.5 72.5
27
160
reinforcement.
is available.
75
eliminated.
75
35
150
F32S
F35
F46
F60
F100
Steel Thickness
(mm)
Profile weight
(kN/m2)
100mm
0.9
0.09
1.66
1.48
1.36
1.28
1.2
0.12
1.82
1.62
1.49
1.39
0.9
0.09
1.88
1.68
1.55
1.45
1.2
0.13
2.11
1.89
1.74
1.63
0.9
0.09
2.37
2.13
1.96
1.84
1.2
0.13
2.55
2.30
2.12
1.99
0.9
0.11
2.81
2.53
2.31
2.14
1.2
0.14
3.06
2.80
2.58
2.43
0.9
0.12
3.69
3.31
3.04
2.82
1.2
0.16
4.16
3.85
3.52
3.27
F46
120
105
67
225
46
0Profile
35
F60
Construction Details
These are similar to shallow composite
flooring. Refer to pages 24 - 27.
Concrete
Slab
Depth
Mesh
Concrete
90
64
200
Profile
Height
Reinforcement
60
Sitework
This is similar to shallow composite flooring.
Refer to pages 28 - 31.
110
Formwork
150mm
ED (mm)
109
200mm
124.3
233.3
F32S
2.68
3.90
5.12
10
F35
2.75
3.79
5.19
13
F46
2.90
4.11
5.33
19
F60
3.11
4.33
5.55
28
F100
3.40
4.62
5.84
40
100
63
Formwork
Technical Hotline
0845 30 88 330
Formwork
Formwork
Formwork
Formwork (non-composite)
Corus Permanent Formwork Profile Range
(non-composite)
Permanent Formwork Profile Range
F32S
87.5 72.5
27
160
reinforcement.
is available.
75
eliminated.
75
35
150
F32S
F35
F46
F60
F100
Steel Thickness
(mm)
Profile weight
(kN/m2)
100mm
0.9
0.09
1.66
1.48
1.36
1.28
1.2
0.12
1.82
1.62
1.49
1.39
0.9
0.09
1.88
1.68
1.55
1.45
1.2
0.13
2.11
1.89
1.74
1.63
0.9
0.09
2.37
2.13
1.96
1.84
1.2
0.13
2.55
2.30
2.12
1.99
0.9
0.11
2.81
2.53
2.31
2.14
1.2
0.14
3.06
2.80
2.58
2.43
0.9
0.12
3.69
3.31
3.04
2.82
1.2
0.16
4.16
3.85
3.52
3.27
F46
120
105
67
225
46
0Profile
35
F60
Construction Details
These are similar to shallow composite
flooring. Refer to pages 24 - 27.
Concrete
Slab
Depth
Mesh
Concrete
90
64
200
Profile
Height
Reinforcement
60
Sitework
This is similar to shallow composite flooring.
Refer to pages 28 - 31.
110
Formwork
150mm
ED (mm)
109
200mm
124.3
233.3
F32S
2.68
3.90
5.12
10
F35
2.75
3.79
5.19
13
F46
2.90
4.11
5.33
19
F60
3.11
4.33
5.55
28
F100
3.40
4.62
5.84
40
100
63
Formwork
Technical Hotline
0845 30 88 330
Reference
Reference
Receiving decking
Placement of decking
Lifting Bundles
The bundles should be lifted from the lorry.
Bundles should never be off-loaded by
tipping, dragging, dropping or other
improvised means.
Care is needed when lifting the decking
bundles; protected chain slings are
recommended. Unprotected chain slings can
damage the bundle during lifting; when
synthetic slings are used there is a risk of the
severing them on the edges of the decking
sheets.
If timber packers are used, they should be
secured to the bundle before lifting so that
when the slings are released they do not fall
to the ground (with potentially disastrous
results). Bundles must never be lifted using
the metal banding.
Cutting sheets
Where necessary, sheets may be cut using a
grinder or a nibbler. However, field cutting
should be kept to a minimum and should
only be necessary where a column or other
obstruction interrupts the decking. Gaps
adjacent to the webs of columns should be
filled in with off-cuts or thin strips of steel.
Decking sheets shown as continuous on the
decking layout drawing should never be cut
into more than one length. Also, sheets
should never be severed at the location of a
temporary support, and the decking should
never be fastened to a temporary support.
As the work progresses, unwanted scraps
and off-cuts should be disposed of in a skip
placed alongside the appropriate level of
working. The skip should be positioned
carefully over a support beam to avoid
overloading the decking If a skip is not
available, scraps should be gathered for
collection by the main contractor as soon as
is possible. Partially used bundles should be
secured, to avoid individual sheets moving in
strong winds.
British Standards
Handling Hazards
Eye Hazards
Fire Resistance
4. BS 5950: Part 8 2003. Structural use of
steelwork in building: Code of practice for
fire resistant design.
Concrete
5. BS 8110: Part 1: 1997 Structural use of
concrete: Code of practice for design
and construction.
6. BS 8110: Part 2: 1985 Structural use of
concrete: Code of practice for special
circumstances.
Reinforcement
7. BS 4483: 2005 Specification for steel
fabric for the reinforcement of concrete.
8. BS 4449: 2005 Specification for carbon
steel bars for the reinforcement of
concrete.
9. BS 4482: 2005 Steel wire for the
reinforcement of concrete products
specification.
Eurocode 3 and 4
10. EC3 ENV 1993 - 1 - 3: 2001 Design of
steel structures. Supplementary rules for
cold formed thin gauge members and
sheeting.
11. EC4 ENV 1994 - 1 - 1: 1994 Design of
Composite steel and concrete
structures. General rules for building.
12. EC4 ENV 1994 - 1 - 2: 2001 Design of
composite steel and concrete structures.
Structural fire design.
13. SCI - P - 076 : Design guide on the
vibration of floors.
SCI in association with CIRIA (1989).
Noise Hazards
Noise may be hazardous whilst handling or
cutting decking, shot firing, etc, adequate
ear defenders should be worn.
Respiratory Hazards
Fumes containing oxides of iron and zinc are
produced during welding or flame cutting
and if inhaled these may cause metal fume
fever; this is a short-lasting condition with
symptoms similar to those of influenza. In
conditions of exposure to such hazards, the
use of respiratory equipment is
recommended.
Technical Hotline
0845 30 88 330
Reference
Reference
Receiving decking
Placement of decking
Lifting Bundles
The bundles should be lifted from the lorry.
Bundles should never be off-loaded by
tipping, dragging, dropping or other
improvised means.
Care is needed when lifting the decking
bundles; protected chain slings are
recommended. Unprotected chain slings can
damage the bundle during lifting; when
synthetic slings are used there is a risk of the
severing them on the edges of the decking
sheets.
If timber packers are used, they should be
secured to the bundle before lifting so that
when the slings are released they do not fall
to the ground (with potentially disastrous
results). Bundles must never be lifted using
the metal banding.
Cutting sheets
Where necessary, sheets may be cut using a
grinder or a nibbler. However, field cutting
should be kept to a minimum and should
only be necessary where a column or other
obstruction interrupts the decking. Gaps
adjacent to the webs of columns should be
filled in with off-cuts or thin strips of steel.
Decking sheets shown as continuous on the
decking layout drawing should never be cut
into more than one length. Also, sheets
should never be severed at the location of a
temporary support, and the decking should
never be fastened to a temporary support.
As the work progresses, unwanted scraps
and off-cuts should be disposed of in a skip
placed alongside the appropriate level of
working. The skip should be positioned
carefully over a support beam to avoid
overloading the decking If a skip is not
available, scraps should be gathered for
collection by the main contractor as soon as
is possible. Partially used bundles should be
secured, to avoid individual sheets moving in
strong winds.
British Standards
Handling Hazards
Eye Hazards
Fire Resistance
4. BS 5950: Part 8 2003. Structural use of
steelwork in building: Code of practice for
fire resistant design.
Concrete
5. BS 8110: Part 1: 1997 Structural use of
concrete: Code of practice for design
and construction.
6. BS 8110: Part 2: 1985 Structural use of
concrete: Code of practice for special
circumstances.
Reinforcement
7. BS 4483: 2005 Specification for steel
fabric for the reinforcement of concrete.
8. BS 4449: 2005 Specification for carbon
steel bars for the reinforcement of
concrete.
9. BS 4482: 2005 Steel wire for the
reinforcement of concrete products
specification.
Eurocode 3 and 4
10. EC3 ENV 1993 - 1 - 3: 2001 Design of
steel structures. Supplementary rules for
cold formed thin gauge members and
sheeting.
11. EC4 ENV 1994 - 1 - 1: 1994 Design of
Composite steel and concrete
structures. General rules for building.
12. EC4 ENV 1994 - 1 - 2: 2001 Design of
composite steel and concrete structures.
Structural fire design.
13. SCI - P - 076 : Design guide on the
vibration of floors.
SCI in association with CIRIA (1989).
Noise Hazards
Noise may be hazardous whilst handling or
cutting decking, shot firing, etc, adequate
ear defenders should be worn.
Respiratory Hazards
Fumes containing oxides of iron and zinc are
produced during welding or flame cutting
and if inhaled these may cause metal fume
fever; this is a short-lasting condition with
symptoms similar to those of influenza. In
conditions of exposure to such hazards, the
use of respiratory equipment is
recommended.
Reference
Reference
Comdek Software
Download instructions
and Profiles.
www.coruspanelsandprofiles.co.uk/
comdek
the calculations.
Professional support
Corus Panels and Profiles maintains a
formal printout.
CPD Seminar
ComFlor in Construction
Duration
1 hour
Also available
Literature
Material Samples
Software Demo
Areas covered
National &
Ireland
Contact details
Corus technical hotline
T: 0845 30 88 330
F: 01684 856 601
E: technical@coruspanelsandprofiles.co.uk
www.coruspanelsandprofiles.co.uk
Spanning
Concrete usage
Health and Safety implications
Acoustics
It also looks at:
FibreFlor in Construction
Impact on building lifecycle costs
Sustainability and environmental impact
Case study examples
Project: Hoofdkantoor ING Amsterdam
Photo courtesy of Dutch Engineering
Technical Hotline
0845 30 88 330
Reference
Reference
Comdek Software
Download instructions
and Profiles.
www.coruspanelsandprofiles.co.uk/
comdek
the calculations.
Professional support
Corus Panels and Profiles maintains a
formal printout.
CPD Seminar
ComFlor in Construction
Duration
1 hour
Also available
Literature
Material Samples
Software Demo
Areas covered
National &
Ireland
Contact details
Corus technical hotline
T: 0845 30 88 330
F: 01684 856 601
E: technical@coruspanelsandprofiles.co.uk
www.coruspanelsandprofiles.co.uk
Spanning
Concrete usage
Health and Safety implications
Acoustics
It also looks at:
FibreFlor in Construction
Impact on building lifecycle costs
Sustainability and environmental impact
Case study examples
Project: Hoofdkantoor ING Amsterdam
Photo courtesy of Dutch Engineering
Technical Hotline
0845 30 88 330
www.coruspanelsandprofiles.co.uk