pla od OE ey a ue ok? Ca. QW-482 SUGGESTED FORMAT FOR WELDING PROCEDURE SPECIFICATIONS (WPS) (See QW-200.1, Section IX, ASME Boiler and Pressure Vessel Code) ‘Company Name: x By: BUBBA SLAGLINE Welding Procedure Specification No. SMAW-1 Date: §/5/99 Supporting POR Nos) SMAW-A1_ Revision No. Date: Welding Process(es): SMAW. Typos [Santee as ‘Auiomalc, Manual, Machine. or Semi-Aule JOINTS (QW-402) Details Joint Design GROOVE , , Backing (Yes) _______(No)_X. 4 for hae de pat case Backing Material (Type) (efor to both backing and retainers) vgs Metal C1 Nonfusing Metal 1 Nonmetalic - ( Other ‘Sketches, Production Drawings, Weld Symbols or Writon Des- LA Cripton should show the ganeral rangement ofthe pats to be welded. Where appleabl, the rot spacing and the deta of ) wold groove may be specifi 13) (At tho option of the Migr., sketches may be attached to ilus- trate joint design, wold layers and bead sequence, e.g., for notch toughness procedures, for multiple process procedures, bala etc.) “BASE METALS (QW-403) P-No._1 Group No._1 ‘OR Specification type and grade to Specification type and grade OR Chem. Analysis and Mech. Prop. - to Chem. Analysis and Mech. Prop. s 3 ae M Thickness Range: * on Fillet’ 4 eae Base Meta: Groove _1/8" — 1" “FILLER METALS (QW-408) a ‘Spec. No. (SFA) 1 Golo ol ‘AWS No. (Class) = \E-7 No, 3 ANo. Size of Filer Metals 9/92" 11/8" tie" = 7132" Weld Metal SeCuNen es ely Thickness Range: ~~~) : oe el roove 250_ s ca lik Fillet Electrode-Flux (Class) N/A N/A ee Flux Trade Name N/A N/A dit Consumable insert __N/A N/A Other “Each base motal-fller metal combination should be recorded individually Read both this WPS and the attached PQR. Make the proper corrections based on ASME IX. HINT: This is a procedure for making a carbon steel pipe weld. ITAC Practice WPS/PQR, Fall, 2001 Page 1QW-482 (Back) WPS No. SMAW-1 ZL Rev. 0 POSITIONS (QW-405) POSTWELD HEAT TREATMENT (QW-407) Position(s) of Groove ‘Temperature Range fae Welding Progression: ‘Time Range bak Position(s) of Fillet GAS (QW-408) PREHEAT (QW-406) Rilseix og Percent Composition Gas(es) _(Mirture) Flow Rate Interpass Temp. - Max = Shielding NA Preheat Maintenance Traling Backing __ (Continuous or special heating where applicable should be recorded) ELECTRICAL CHARACTERISTICS (QW-409)__=\y Current AC or OC DG. Polarity ‘Amps (Range) 19 ___ Volts (Range) ‘(Amps and volts range should be recorded for each et position, and thickness, etc. This information may i be listed in a tabular form similar to that shown below. ‘Tungsten Electrode Size and Type N/A (Pure Tungsten, 2% Thorated, ete.) Mode of Metal Transfer for GMAW N/A (Spray are, short-ircuting arc, etc.) Electrode Wire feed speed range NIA ay Pane oc eed pomfuthow _- Mana gcluves [TECHNIQUE (QW-410) ung or Went Sead weapdur —shiieg /rysare Siaerous Cp ae alan nace eaing (natn, Geng og] AS Method of Back Gouging To baa Osoillation Contact Tube to Work Distance Multiple or Single Pass (por side) im tigi sete eg eee oe ‘Travel Speed (Flange) Peening Other Flor Metal Curent Other Travel | (e.g., Remarks, Comments, eld Type | Amp | Vott | Spood | Hot Wire Addition, Technique Layers) |Process | Class | Dia.| Polar_| Range | Range | Range ‘Torch Angle, Ec) 1 smaw | €-7018 | 1/8" | vceP |10-1k| 75 | 21PM TTAC Practice WPS/PQR, Fall, 2001 u. Peo e eos Lid, Page 2QW-483 SUGGESTED FORMAT FOR PROCEDURE QUALIFICATION RECORD (PQR) (See QW-200.2, Section IX, ASME Boller and Pressure Vessel Code) Record Actual Conditions Used to Weld Test Coupon Company Name. Procedure Qualification Record No. WPS No, SMAW ~ 1 Date §/5/99 Welding Process(es) _SMAW ‘Types (Manual, Automatic, Semi-Auto.) So rncc nents anne eg Ee 2) <8" ' fe] thal dh goat ‘ eel bal Groove Design of Test Coupon (For combination qualifications the deposited weld meta thickness willbe roquirad for each filer metal or process used.) | ‘BASE METALS (OW= ss POST WELD Hi iT (W407) {Matai Spec. Temperate ? Pambian "Type or Grade aS Time 'P. No. 4 ‘PN. Other {Thickness of Test Coupon ‘Diameter of Test Coupon ‘other ‘GAS(QW-408) t Percent Composition t Gases) (iriure) Flow Rate Stieling _N/A 'FILLER METALS (QW-404) 7 6. @ Trailing 'SFA Speaification bf Backing JAWS Classification a i Fite Metal F-No ‘Weld Mos! Analysis AN, ‘Size of Filer Metal ‘other ‘Weld Metal Thickness 1 } [POSITION (QW-405) 1 "Position of Groove |Weld Progression (Uphill, Downhill) PREHEAT (QW-406) ‘Preheat Temp. TECHNIQUE (QW-410) Travel Speed Sting or Weave Boad Oscilation (Wea Multipass or Single Pass (per side) — Myaliaa Single or Multiple Electrodes, tintorpass Tomp. ‘other TTAC Practice WPS/PQR, Fall, 2001 Page 3eZ sy eee QW-483 (Back) PQR No. SMAW 1A ane Tensile Test (QW-150) Utimaie | _Utimate Type of Specim: Total Load | Unit Sires | — Falure& No width| Thickness | Arve b ai Location, 1 2 a 2__| 75.000 | 85,000 adn Guided-Bend Tests (QW-160) Fispe and Figure No _ Some Vek Good Othe OK a Coudel Gd al Acc ott tira ke Sod! Toughness Tests (QW-170) Specimen] Nowh YT Noth | Test] impact Lateral xp. Drop Weight No. | Location | Type | Teme. | Vaues | ¥>SRear—|— Ws —| Break] —NoBrear—] Fillet-Weld Test (QW-180) \ Result- Satisfactory: Yes No Penetration into Parent Macro = Results Yes No Other Tests Type ot Test Ue pleVh / pyrtd ahha Other Wolder’s Name _.B, WELDER Clack No, _25 Stamp No. _ Tests conducted by:__ BUBBA'S WELDING, ING. Laboratory Test No. We certify that the statoments in this record are correct and that the test wolds were prepared, welded, and test accordance with the requirements of Section Det ‘tp ASHE Code, ul "3 |e pys| ter — unas we. Date __5/5/99 | by Bubba Staglime _ (Ota trocord of tests ar lustatne only and may be modified o conform to the typo and nubor of tos roqud by the Code.) TTAC Practice WPS/PQR Fall - 2001 Page, CS eveloe 17 A C Inspection Training And Consulting a aces RE Visit our website: www.itac.net 2° Blinc tas 90 aie eran SRM Te aC Significance of Last Digit of SMAW Identification tron Classification Current Are Penetration Covering & Slag Powder F-3 EXX10 DCEP Digging Deep Cellulose-sodium 0-10% F-3 EXXXt AC&DCEP Digging Deep Collulose-potassium 0 F-2 EXXX2 AC&DCEN Medium Medium Rutile-sodium 0-10% F-2 EXXX3 AC&DC Light Light Rutile-potassium 0-10% F-2 EXXX4 AC&DC Light Light Rutile-Iron powder 25-40% Fed EXXX5 CEP Medium Medium Low hyd.-sodium ° Fed EXXX6 AC or DCEP Medium Medium Low hyd.-potassium 0 5-4 EXXX8 ‘AC or DCEP Medium Medium Low hyd.-iron powder 25-40% =xx20 AG or DC. Medium Medium Iron oxide-sodium 0 FY EXx24 AG or DG Light Light Rutile-iron powder 50% Ft EXX27 AC or DC Medium Medium lon oxide-iron powder 50% Fe EXx28 ‘AC or DCEP. Medium Medium Low hyd.-iron powder 50% Note: Iron powder percentage based on weight of the covering. SMAW Electrode Identification System aaa 2 Flat & Horizontal Stren Coating’ Operating Characteristics GMAW Electrode Identification System Electrode/Riod ‘Solid Wire FCAW Electrode Identification System ‘Strength Tubular EXXT - Position Chemical Composition’ Operating Characteristics