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Electrical Sistem d6h
Electrical Sistem d6h
SENR4236-01
January 1993
Wire Description
Wire
Number
Wire
Color
101
RD
102
Wire
Number
Wire
Color
BAT
410
WH
BU
HD LMP
411
PK
105
BR
KEY SW
413
BR
13
108
BU
AUX CKT
415
GN
109
OR
424
GY
Description
Power Circuits
Component Location
Schematic
Location
E-9
Component
Alarm - Backup
D-8
Alarm - Fault
3
14
14
21
26
13
17
7
18
12
4
6
15
16
22
13
D
12
11
10
24
10
B
1
11
19
16
9
E-6
B-3
Machine
Location
12
Batteries
F-4
A-3
112
PU
426
BR
Breaker - Alternator
E-7
Switch - Disconnect
F-4
14
113
OR
441
OR
F-6
A-7
114
GN
442
GY
B-4
C-2
15
116
BR
AUX CKT
443
YL
A-4
D-2
16
121
YL
B-4
C-2
17
123
WH
AUX CKT
500
BR
Horns - Forward
F-1
C-2
18
124
GN
A/C
501
GN
Meter - Service
B-5
B-6
502
OR
D-4
B-5
200
BK
MAIN CHASSIS
503
BR
Motor - Blower
A-2
B-6
201
BK
504
YL
C-4
B-7
203
BK
CHASSIS DIAGNOSTIC
505
BU
D-8
C-2
19
207
BK
STARTER DIAGNOSTIC
510
YL
WASHER - PRIMER
C-8
A-6
20
513
OR
B-6
C-5
301
BU
515
GY
Motor - Starter
A-2
B-7
302
OR
516
GN
Motor - Washer
A-8
D-7
21
304
WH
517
BU
Motors - Blower
B-3
B-9
22
GN
521
YL
A/C SW TO REFRIGERANT SW
Relay - Main
F-8
D-5
Relay - Start
F-6
A-6
23
308
YL
522
WH
310
PU
523
BR
311
WH
524
BU
321
BR
525
GY
322
GY
526
YL
Monitoring Circuits
527
GN
400
GN
SERVICE METER SW
528
PK
403
GN
ALTERNATOR (R)TERM.
404
YL
600
BR
405
GY
608
GN
406
PU
609
YL
610
OR
A-3
C-2
24
A-2
B-2
25
25
Schematic
Location
F-2
Component
B-1
Alternator
Machine
Location
1
A-2
B-8
B-2
F-2
26
A-6
B-8
B-2
10
C-6
B-2
11
B-3
15
23
20
Part No.
C10353P2
Function
Actuate
Deactuate
Contact Position
N.C.
9G1300
110.0 2.8C
(230 5F)
9G3341
51.7 2.8C
(125 5F)
43.0C MIN
(110F MIN)
N.C.
7N9785
107.2 2.8C
(225 5F)
91.0C MIN
(1 96F MIN)
N.C.
8N1693
37.8 2.8C
(100 5F)
26.7C MIN
(80F MIN)
N.C.
3T0190
87.78 2.8C
(190 5F)
79.44C MIN
(175F MIN)
N.C.
3T5825
129.4 2.8C
(265 5F)
118.3C MIN
(245F MIN)
N.C.
3T9343
FORCE 66.7 N
MAX ACT 8.9 N
N.O.
7T0988
62 21 kPa
(9.0 3.0 psi)
38 21 kPa
(5.0 3.0 psi)
N.O.
9W3187
93 21kPa
(13.5 3.0 psi)
69 21kPa
(10.0 3.0 psi)
N.C.
Description
Accessory Circuits
Ground Circuits
306
5HF1-5499
6CF1-5499
2TG525-5499
3YG1-5499
4GG1-5499
4LG935-5499
1FJ482-5499
2DK1-5499
Lighting Circuits
1993 Caterpillar
All Rights Reserved
13
16
Connector Location
9 CONTACTS
A - 5G9497
C - 7T8326
D-6
G - 7T9222
H - 7T9218
B-8
A - 5G9497
B - 6T6074
D-3
6
9
13
23
14
8 CONTACTS
21
7 CONTACTS
15
1
7
A - 5G9497
B - 6T6074
E-3
A - 5G9497
C - 7T8326
D-5
A - 5G9497
E - 3W4902
A-6
10
A - 5G9497
M - 3T7147
B-4
11
A - 5G9497
N - 9W1816
C-3
12
A - 5G9497
W - 6Y3416
B-3
13
G - 7T9222
Front Wiper Motor
C-4
14
G - 7T9222
Left Wiper Motor
D-7
15
G - 7T9222
Right Wiper Motor
B-6
16
J - 3T6373
Rear Wiper Motor
C-8
2
16
19
24
10
4 CONTACTS
25
17
7
18
26
12
306-GN
306-GN
A
11
WW
WW
321-BR
200-BK
321-BR
A
1
2
200-BK
321-BR
TO FRAME GROUND
TO BACK UP ALARM
BACKUP
ALARM SW
9N1750
LEFT CONSOLE
REAR OF TRANSMISSION
C50911P1
307-OR
306-GN
TO START RELAY
A
A
BK/PK
BK/PK
1
2
200-BK
321-BR
TO FRAME GROUND
TO BACK UP ALARM
NEUTRAL
START SW
9P9520
BACKUP
ALARM SW
7T8744
306-GN
306-GN
T
LEFT CONSOLE
C10352P2
C50910P1
REAR OF TRANSMISSION
D6H Series II With Direct Drive And Clutch/Brake Steering
Harness A is Part No. 8E0841.
Harness T is Part No. 3T8636.
WW
WW
C509910P1
TO KEY START SWITCH
WW
NEUTRAL
START SW
9N1750
1
2
UU
A
UU
UU
7
22
NEUTRAL
START SW
9W1581
DIFF STEER
TILLER
CONTROL
306-GN
TO START RELAY
RR
306-GN
1
2
20
BACK UP
ALARM SW
7T8744
306-GN
B-7
306-GN
10
G - 7T9222
H - 7T9218
306-GN
TO FRAME GROUND
TO BACK UP ALARM
RR
RR
10 CONTACTS
200-BK
321-BR
307-OR
1
2
BK/PK
BK/PK
306-GN
D-4
1
2
15
A - 5G9497
Operator Monitor (EMS)
307-OR
14
11
REAR OF TRANSMISSION
A
1
2
2
12
F-7
1
2
20 CONTACTS
A - 5G9497
Diagnostic Connector
306-GN
1
2
Ident.
TO START RELAY
Schematic
Location
1
2
Connector
Harness And/Or
Components
109-OR-6
RD-OO
MONITOR CIRCUIT.
PANEL LAMP CIRCUIT.
POS
NEG
12V BATTERY
3T5760 STD
9G4247 ATCH
RELAY PANEL
BK-OO
CC
NEG
12V BATTERY
3T5760 STD
9G4247 ATCH
DISCONNECT SW
7N0718
BACK-UP ALARM
121-YL
112-PU-14
10A
116-BR-14
112-PU-14
10A
OPERATOR MONITOR
113-OR
112-PU-14
10A
123-WH
112-PU-14
15A
WIPER MOTORS
108-BU-14
FUSE
NOTE C
RELAY PANEL
1
2
102-BU-14
108-BU-14
108-BU-14
102-BU-14
116-BR-14
610-OR-14
608-GN-14
609-YL-14
105-BR
306-GN
308-YL
310-PU
1
8
4
5
9
2
6
3
7
C
GROUND
OPERATOR
MONITOR
3T9100
PWR TN FLTR
COOL TEMP
ENG OIL PR
FUEL PR
ALTERNATOR
HYD TEMP
PWR TN TEMP
LAMP
TEST
102-BU-14
116-BR-14
610-OR-14
608-GN-14
105-BR-14
306-GN
308-YL-14
310-PU
A
201-BK
610-OR-14
1
2
322-GY
201-BK
201-BK
201-BK
201-BK
201-BK
201-BK
426-BR
406-PU
405-GY
413-BR
403-GN
404-YL
424-GY
411-PK
415-GN
415-GN
MASTER
FAULT
LAMP
7N1996
BASE
3T0304
200-BK-14
200-BK-14
415-GN
411-PK
201-BK
200-BK
OPERATOR MONITOR
TEST SW
7N8001
2
4
7
6
3
5
1
403-GN
405-GY
413-BR
406-PU
400-GN
441-OR
201-BK
200-BK
201-BK
525-GN-14
523-BR-14
108-BU-14
524-BU-14
LEFT
WIPER
6T5856
FAULT
ALARM
9G9813
2
3
4
1
306-GN
306-GN
BR
OR
BACK UP
ALARM SW
7T8744
1
3
4
2
513-OR-14
522-WH-14
G
GN
GY
410-WH
113-OR
200-BK-8
200-BK-14
200-BK
200-BK
410-WH
201-BK
1
2
10
1
16
20
9
12
14
2
8
18
19
17
6
5
13
3
4
7
11
15
ALARM
+ BATTERY
MOTOR
201-BK
200-BK
321-BR
1
2
L
H
RD
BK
OPERATOR STATION
A
BK/PK
BK/PK
B
6
2
3
7
1
4
5
200-BK
311-WH
310-PU
610-OR-14
521-YL-14
522-WH-14
322-GY
200-BK-14
442-GY
404-YL
426-BR
201-BK
306-GN
608-GN-14
114-GN
121-YL
321-BR
322-GY
NEUTRAL/
START SW
(DIFF STEER ONLY)
9W1581
321-BR
121-YL
BACKUP ALARM
3T1815
521-YL-14
322-GY
610-OR-14
306-GN
102-BU-14
105-BR-14
308-YL-14
124-GN-14
310-PU
311-WH
OPERATOR STATION
2
1
200-BK
A
BK-14
BK/PK-14
513-OR-14
108-BU-14
116-BR-14
102-BU-14
105-BR-14
308-YL-14
306-GN
310-PU
610-OR-14
608-GN-14
OPERATOR STATION
NOTE D
B
610-OR-14
10A
322-GY
200-BK
610-OR-14
112-PU-14
114-GN
121-YL
116-BR-14
113-OR
123-WH
108-BU-14
410-WH
201-BK
321-BR
BK-18
BK-18
114-GN
NN
3
1
2
FUSE HOLDER
4K5122
FORWARD HORN
FORWARD
HORN
7T0969
HEAD LAMP
8C5512
2S4788
(OROPS ONLY)
311-WH
311-WH
406-PU
405-GY
400-GN
201-BK
413-BR
441-OR
403-GN
101-RD-6
109-OR-6
RELAY PANEL
101-RD-14
10A
FORWARD
HORN
7T0970
200-BK
60A
FRONT
DASH
DOME
FUSE
3K8782
200-BK-14
112-PU-14
2
1
ALT
BREAKER
9S0173
200-BK
200-BK-14
START AID
SOLENOID
9G4365
310-PU
311-WH
101-RD
521-YL-14
105-BR-14
KEY
FUSE
3K8782
109-OR
608-GN-14
112-PU-14
112-PU-14
112-PU-14
112-PU-14
112-PU-14
112-PU-14
MAIN RELAY
3T0376
(REPLACES TERMINAL
BLOCK AT F-6 WHEN
LOAD CURRENT EXCEEDS
10 AMPS)
306-GN
105-BR
108-BU-14
116-BR-14
410-WH
113-OR
201-BK
123-WH
200-BK-14
321-BR
121-YL
114-GN
308-YL
109-OR-6
200-BK
308-YL
306-GN
REFRIGERANT SW
(NOTE A)
9D6888
TO
FRAME
302-OR
207-BK
304-WH-8
101-RD-6
109-OR-6
102-BU-14
109-OR-6
304-WH-8
DD
203-BK
311-WH
310-PU
124-GN-14
306-GN
308-YL-14
105-BR-14
102-BU-14
BLOWER MOTOR
BREAKER
3T8728
200-BK
308-YL-14
10A
112-PU
124-GN-14
20A
109-OR-6
START RELAY
9F3099
10A
112-PU-14
112-PU-14
112-PU
308-YL
203-BK
311-WH
310-PU
302-OR
207-BK
304-WH
101-RD-14
FLOOD LAMP
8C5582
1M1882
(OROPS ONLY)
DIAGNOSTIC CONNECTOR
304-WH
12
8
3
11
10
2
7
4
20
19
18
6
5
17
16
15
14
13
1
9
RD-OO
GAUGE CIRCUIT.
AIR CONDITIONER CIRCUIT.
WIPER/WASHER CIRCUIT.
BB
BK-OO
POS
203-BK
AA
BK-OO
STARTING CIRCUIT.
GROUND CIRCUIT.
KK
TERMINAL BLOCK
6T0751
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF.
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON.
COOLANT SW
8N1693
MODULE
GROUND
411-PK
306-GN
105-BR
C OFF
S ON
ST
B
121-YL
608-GN-14
200-BK-14
KEY START SW
9G7641
MOTOR
306-GN
RD-00
102-BU-14
GG
DOME LAMP SW
7N8000
2
1
2
3
1
GRN
OR
RESISTOR
6T2217
BK-14
RESISTOR
9G1950
MOTOR
BLOWER
9G8697
FLOOD LAMP
8C5582
1M1882
(OROPS ONLY)
POWERTRAIN
FILTER SW
(NOTE B)
3T9343
201-BK
HYDRAULIC SW
9G1300
3T0190
(DIFF STER ONLY)
1
2
E-4
D-3
D-5
E-1
A-5
C-3
D-6
B-7
B-8
B-7
B-4
C-3
C-2
C-9
A-3
A-3
03
00
03
01
01
07
02
00
01
00
B-8
C-5
C-8
B-7
B-2
A-2
E-9
C-9
B-1
B-9
01
01
03
01
03
01
F-4
F-4 STD
F-4 ATCH
F-4
F-4
A-2
STARTER
4N3181 STD
3T8946 ATCH
HEAD
LAMP
8C5511
2S4787
(OROPS ONLY)
AA 5G8921
BB 9V2098
BB 3P2179
CC 8S1078
DD 3P2182
EE
7P6682
MOTOR
RESISTOR
2G4013
515-GY-14
517-BU-14
TO FRAME
EE
JJ
MTR BAT
515-GY-14
124-GN-14
BLOWER SW
1V6652
306-GN
01
07
02
00
02
02
00
00
01
02
02
02
01
00
00
00
CABLE AS.
GRD
306-GN
A
1
2
WH/RD-14
1
2
TO
FUEL
TANK
K
3T7983
Q 9W3623
T 3T8636
GG 9G7285
HH 4D6565
JJ 9F4337
KK 9G6259
MM5G9493
NN 5G9492
RR 3W9383
OROPS
HEATER
LOC
WIRE AS.
BK-14
322-GY
114-GN
200-BK-14
608-GN-14
306-GN
321-BR
121-YL
442-GY
404-YL
201-BK
426-BR
1
2
3
4
610-OR-14
306-GN
200-BK-8
207-BK
302-OR
BLOWER
9G8693
101-RD-6
BLU
200-BK-14
442-GY
404-YL
201-BK
426-BR
NN
302-OR
MOTOR
510-YL-14
HYDRAULIC
SENDER
8N3844
610-OR-14
426-BR
201-BK
443-YL
424-GY
201-BK
1
2
2
1
BLK
OPERATOR STATION
WASHER
7T8891
D
BK-6
WH/RD-14
RED
+
MOTOR
304-WH-8
521-YL-14
124-GN-14
610-OR
610-OR
4
200-BK
443-YL
441-OR
OPERATOR STATION
200-BK-14
513-OR-14
522-WH-14
OPERATOR STATION
124-GN-14
521-YL-14
522-WH-14
200-BK-14
400-GN
123-WH
442-GY
441-OR
443-YL
HYDRAULIC
TEMP GAGE
4W0484
LAMP
5D0019
BK-6
102-BU-14
GRD
IGN
SEND
ALT
RD-OO
7X6398
109-OR-6
304-WH-8
BR
OR
DOME LAMP
HH
301-BU
FORWARD HORN SW
3T2357
443-YL
200-BK-14
515-GY-14
BLOWER SW
6P3236
ALTERNATOR
5S9088 STD
BK-OO
510-YL-14
510-YL-14
GN
GY
AIR
CONDITIONER
CLUTCH
SOLENOID
7N4287
1
2
108-BU-14
108-BU-14
1
3
4
2
GRD
COOLANT
TEMP GAGE
4W0483
IGN
LAMP
5D0019
200-BK-14
200-BK-14
FRONT WIPER SW
3T6655
108-BU-14
MOTOR
IGN
SEND
INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
CONNECTOR
POWERTRAIN
OIL SENDER
8N3844
1
2
4
3
LEFT WIPER SW
3T6655
B
B
COOLANT SENDER
6N5926
POWERTRAIN
OIL SW
3T5825
124-GN-14
510-YL-14
B
B
123-WH
ELECTRICAL CONNECTION
TO VEHICLE STRUCTURE
424-GY
THERMOSTAT SW
9P3498
610-OR
RIGHT WIPER SW
3T6655
108-BU-14
510-YL-14
B
B
400-GN
WIPER
6T5855
M
POWERTRAIN
TEMP GAGE
4W0485
123-WH
123-WH
2
1
REAR WIPER SW
3T6655
WH/RD-14
LAMP
5D0019
123-WH
B
B
322-GY
114-GN
528-PK-14
526-YL-14
108-BU-14
527-GN-14
CIRCUIT CONNECTED
BLOWER
9G8697
DESCRIPTION
201-BK
4
1
3
2
RIGHT
L
MOTOR
SEND
SERVICE METER
6T7337
201-BK
413-BR
441-OR
403-GN
1
2
4
3
200-BK
FUEL SW
9W3187
SYMBOL
BK-14
610-OR
NOTE D
510-YL-14
510-YL-14
NOTE D
POWERTRAIN
FILTERSW
9G3341
200-BK-14
PANEL LAMP
7N9967
BASE
7G9730
609-YL-14
A
F
522-WH-14
442-GY
306-GN
200-BK
116-BR-14
500-BR-14
501-GN-14
502-OR-14
108-BU-14
523-BR-14
524-BU-14
525-GY-14
108-BU-14
1
H
FLOOD
LAMP SW
7N8000
FRONT
WIPER
6T6216
BASE
7G9730
MONITOR
PANEL
MOUNTING
BOLT
608-GN-14
306-GN
201-BK
COOLANT SW
7N9785
OPERATOR
600-BR
6
4
7
8
3
5
1
2
526-YL-14
527-GN-14
528-PK-14
108-BU-14
102-BU-14
108-BU-14
NEUTRAL/
START SW
9P9520
600-BR
610-OR-14
610-OR
102-BU-14
7
6
5
4
3
2
1
9
8
10
FRONT &
DASH
LAMP SW
7N805
116-BR-14
306-GN
G
H
600-BR
RR
306-GN
306-GN
306-GN
2
1
2
1
1
2
504-YL-14
1
2
RR
608-GN-14
200-BK-14
SENR4236-01
505-BU-14
503-BR-14
REAR
WIPER
6T6216
1
3
4
2
108-BU-14
GN
GY
BR
OR
102-BU-14
PANEL LAMP
7N9967
MOTOR
GN
GY
BR
OR
515-GY-14
515-GY-14
516-GN-14
517-BU-14
608-GN-14
200-BK-14
1
3
4
2
501-GN-14
108-BU-14
500-BR-14
502-OR-14
RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE
306-GN
ENGINE
OIL SW
7T0988
COLOR
RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU
ENGINE
OIL SW
7T0988
200-BK-8
304-WH-8
207-BK
302-OR
308-YL
ABBREV
101-OR-6
302-OR
207-BK
304-WH-8
308-YL
310-PU
200-BK
321-BR
START AID SW
3T3453
109-OR-6
123-WH
442-GY
400-GN
441-OR
443-YL
102-BU-14
108-BU-14
608-GN-14
1
2
MM
OPERATOR STATION
201-BK