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Equipment Costing: Chapter 22 (p558-597) CH EN 4253 Terry A. Ring
Equipment Costing: Chapter 22 (p558-597) CH EN 4253 Terry A. Ring
Chapter 22 (p558-597)
CH EN 4253
Terry A. Ring
Cp(I) = Cp(Ibase)*(I/Ibase)
Cp(Ibase)=FT*Fm*Cbase(Ibase)
CTCI= CBM_i
Quote Estimate
Fans
Fan
2.5
Blowers
Sizing factor is the power consumption, P C
Centrifugal (turbo) Blower
CB=exp{6.6547+0.7900[ln(Pc)]}
CP=Fm-fansCB
Motor
Motor size by PC=QHt(in. water)/(6,350 FM)
M =90% , FBM = 2.15
CBM=FBM*CP
Compressors
Compressor types
Centrifugal, CB=exp{7.2223+0.80[ln(PC)]}
Reciprocating, CB=exp{7.6084+0.80[ln(PC)]}
Screw, CB=exp{7.7661+0.7243[ln(PC)]}
Heat Exchangers
Types of Heat exchangers
Floating, CB=exp{11.667-0.8709[ln(A)]+0.09005[ln(A)]2}
Fixed Head, CB=exp{11.0545-0.9228[ln(A)]+0.09861[ln(A)]2}
U-tube, CB=exp{11.147-0.9186[ln(A)]+0.09790[ln(A)]2}
Kettle, CB=exp{11.967-0.8709[ln(A)]+0.09005[ln(A)]2}
Thermosiphon, CB=
Double pipe, CB=exp{7.1248-0.16[ln(A)]}
Tube Length Factor FL= 1.25 for 8 ft, 1.0 for 20 ft. on a sliding scale
CBM = FBM*CP, FBM=3.17 (S&T), 1.80 (DP), 2.17 (Fin/Fan)
Fired Heaters
Size Factor is the heat duty, Q
CB=exp{0.08505+0.766[ln(Q)]}
CP=FPFMatCB
FP=0.986-0.0035(P(psig)\500)+0.0175(P/500) 2
Pressure Vessels
Storage Tanks
Distillation Towers
Tray
Packed
Absorber Towers
Stripping Towers
Pressure Vessels
Sizing Factor is the weight of steel, W
Horizontal Vessels, 1,000<W<920,00 lb
CB=exp{8.717-0.2330[ln(W)]+0.4333[ln(W)] 2}
Vertical, 3<Di<21 ft
CPL=258.1(Di)0.7396(L)0.70684
Weight, W=(Di+ts)(L+0.8Di)tss
C=FMCB+CPL
FM= materials factor see Table 22.26
Installation, etc, FBM=4.16 (V), 3.05 (H)
CBM=FBM*CP
Distillation Towers
Pressure vessel with plates or packing and additional
nozzles and manholes
Tray Cost
CT=NTFNTFTTFTMCBT
C=VpCPK+CDR
CPK= is installed cost per unit volume
Distributors cost, CDR
Absorbers/Strippers
Pressure Vessel plus platforms and
packing
Separate costs for blowers
Separate costs for motors