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SUPPLIER_____________________________________________________________
MANUFACTURER_____________ TYPE _____________ SERIAL NO. ___________
RANGE_____________ INPUT_____________ OUTPUT_______________________
POWER SUPPLIES_________ VOLTS_____________ AMPS _______ HZ _________
PLANT SYSTEM_____________________ LOCATION__________________________

TAG NO.

UNIT

DUTY

NO.

ACTIVITY

REMARKS

1.0

Continuity Test:
To be done as per SFI, cubicle & rack diagram and Relay
scheme.

1.1

High Voltage Test for Cabinet Wiring

a.

Pull out all modules from edge connectors.

b.

Apply HV as per group details given below and

measure IR before and after applying HV using of
500V AC megger.

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SHEET 2 OF 15

INSTRUMENT : DIGITAL INDICATOR

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UNIT
ACTIVITY
Group Details
A

C
D
E
F

240V AC 1ph. 50 Hz for socket

(TBC 05, 06)
110V AC 1 Ph. 50Hz p.s. input and output
commands. (TBC 01, 02)
Electronic group (24V group)
All pins of console connector
All pins of prefab cable connector
Body of Console

G
H

Body of Connector
Earth

Group 1

Group 2

H.V. to be
applied

B+C+H

1.5 KV

C+H

1.5 KV

500 V

500 V

500 V

IR before
H.V. Test

H.V. applied
for 1 mon.

IR after
HV test

Note: Each prefab cable is to be tested separately. There are 10 nos. of prefab cables.

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SHEET 3 OF 15

INSTRUMENT : DIGITAL INDICATOR

TAG NO.

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ACTIVITY
1.3

Power Supply check:

Connect two feeders of 110V as per scheme at the cabinet
input terminals. Check for voltage availability at rack level.

1.4

Functional Test:
The testing to be done as per the FCDs. SBC operating
procedure is given as part of Test Instruction.

1.5

Hardware Level Tests:

At local bus level redundant local bus traffic director has been
provided. Local bus has to be brought active and standby bus
traffic director has to be activated. No change is expected in the
running condition.
Processor 1 & 2 are redundant PRO3. The selection to be
checked using switch S1.

DEFECTS & COMMISSIONS CONTINUATION OVERLEAF

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UNIT

ACTIVITY
1.0

OPERATING PROCEDURES
Enable Operation
The purpose of the ENABLE is to make a soot blower available
for service for reasons of operator preference or after
maintenance or repair. To enable a soot blower, dial the blower
number on THUMB WHEEL SWITCH, press EXECUTE PB &
ENABLE PB. Verify enabling of soot blower, press
ENABLECHECK PB. Mimic diagram lights will glow for all the
blowers enabled.

2.0

Disable Operation
The purpose of the DISABLE is to make a blower unavailable
for service for reasons of maintenance or operator preference
or repair. To disable a soot blower, dial the blower number on
THUMBWHEEL SWITCH. PRESS EXECUTE PB & DISABLE
PB. To verify disabling press DISABLE CHECK PB. Mimic
diagram light will glow for all the blowers disabled.
The status of the blowers (ENABLED/DISABLED) is stored in
non-volatile memory of PRO3, so that this will not be lost due to
power supply and the blowers will have the same status after
power supply returns.
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SHEET 5 OF 15

INSTRUMENT : DIGITAL INDICATOR

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ACTIVITY

3.0

START PERMISSIVES
a)

WALL BLOWERS

(i) Main Steam pressure (PS8504) must not be low.

(ii) Metal temperature for MTE803 to 836 must be high.
b)

LR BLOWERS

(i) Main Steam pressure (PS8504) must not be low.

(ii) Metal temperature for MTE801 & 802 must be high.
c)

AH BLOWERS

(i) Main Steam pressure (PS8504) must not be low.

(ii) AH drain line temperature must be present.
PRIMARY AHB BLOWERS
(i) PRESS AH VALVE UV00002 OPEN PB.
(ii) AUX VLE UV0003 CLOSED & UV00002 OPEN must be
present.
(iii) AH MAIN (PS8516) STEAM PRESSURE LOW must be
present.
Or
AUX VLE UV0003 OPEN must be present.
SECONDARY AHB
(i)
(PS 8536) & PS8538 STEAM PR LOW must be absent.
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4.0

MANUAL START
For manual start of a blower check the following conditions:
a.

MANUAL START PB light should be ON.

b.

BLOWER must be enabled.

MANUAL START PB light will be on if the following
conditions are satisfied.
a)

LOCAL/REMOTE switch is in remote position.

b)

No auto sequence selected.

c)

No fault in system.

d)

Main valve position OK (open)

e)

All blowers are in initial position.

For MANUAL START of any blower dial blower number

on THUMB WHEEL SWITCH, press both EXECUTIVE &
MANUAL START PB till MANUAL START PB light goes
out. (As all blowers in initial position condition will not be
available)

DEFECTS & COMMISSIONS CONTINUATION OVERLEAF

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ACTIVITY

5.0

AUTOMATIC SOOT BLOWING OPERATION

Each automatic program (SEQUENCE) consists of a group of
paired blowers arranged to operate in sequential steps. Blowers
are assigned to difference sequence as follows:

a)

SEQUENCE P1

--

All Blowers except All blowers

b)

SEQUENCE P2

--

Wall Blowers 3101 to 3216 & FP1 -- 4

c)

SEQUENCE P2

--

Wall Blowers 3301 to 3416 & FP5 -- 8

d)

SEQUENCE P4

--

LR Blowers 2201 to 2504

e)

SEQUENCE P5

--

LR Blowers 2205 to 2708 &

HR Blowers 2101 to 2108 & FP9 16

f)

SEQUENCE P6

--

AH Blowers

g)

SEQUENCE P7-P9 --

Spare

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ACTIVITY
5.0.1

SELECTION OF AN AUTOMATIC PROGRAM (SEQUENCE)

A desired sequence can be selected by pressing the
PROGRAM SELECT PB. PROGRAM SELECT PB light will
glow. Only one SEQUENCE can be selected at a time.
PROGRAM OPERATING display indicates the number of the
program (Sequence) in operation or the last program selected.
During switching ON of the power supply this lamp will be reset
to O
STARTING OF AN AUTOMATIC PROGRAM:
a)

LOCAL/REMOTE switch in REMOTE position.

b)

No fault in system.

c)

All blowers in initial position.

d)

All Main valves position OK (open)

e)

For P6 program AH line valve OR Aux. Steam valve

open.

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SHEET 9 OF 15

INSTRUMENT : DIGITAL INDICATOR

TAG NO.

UNIT

ACTIVITY
To start an automatic program press and hold the desired (i.e.
selected) PROGRAM SELECT PB & START PROGRAM PB
until,
a)

START PROGRAM PB light glows.

b)

MANUAL START PB light turns off (if it was ON)

c)

RESET PB light turns off if ON.

d)

PROGRAM OPERATING will display the number of the

selected sequence.

Completion of an automatic sequence will have the following

effects.
a)

START PROGRAM PB light will go off.

b)

RESET PB light will be ON.

c)

MANUAL START PB light will be ON.

d)

PROGRAM OPERATING display will indicate the number

of the program last operated.

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5.0.3

STOPPING OF AN AUTOMATIC SEQUENCE

An automatic sequence gets interrupted before completion, if
there is a fault in the system. Program operation will remain
suspended at that particular step where fault has occurred.
In the event of a fault the following indications will be availabe.
a)

Corresponding Alarm lamp on mimic will be ON.

b)

Lamp on the mimic diagram will flash showing the exact

step where the fault has occurred.

c)

RESET PB light will flash.

The fault can be reset by pressing the RESET PB after fault is

cleared.
5.04

RESET OF THE SEQUENCE

Any program/sequence which has been stopped before normal
completion due to fault may be restarted from the next step
from where it was stopped after resetting the fault by pressing
PROGRAM SELECT PB & START PROGRAM PB.

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ACTIVITY
5.0.5

RESET OF AN AUTOMATIC PROGRAM

Any program which has been stopped before normal
completion of that program or an undesired sequence already
selected, can be reset to the beginning of the program by
pressing and holding its PROGRAM SELECT PB & RESET PB,
until PROGRAM SELECT PB light goes OFF.
The program may be restarted from the beginning by following
the steps indicated in starting of an automatic program.

6.0

SEQUENCE CHECK
Before starting of an automatic program, to know the blowers
selected in that sequence, press and hold PROGRAM SELECT
PB & SEQUENCE CHECK PB. On mimic diagram, lights will be
ON for all blowers put in that sequence. Release of any PB will
terminate the check.

7.0

PROGRAM CHECK
PROGRAM CHECK is done in the middle of an automatic
program. To do so press and hold PROGRAM SELECT PB &
PROGRAM CHECK PB. On mimic diagram lights will glow
steadily for all blowers that have already been operated and
lights will flash for all blowers that have not yet been operated.
Releasing the PB will terminate the check.
DEFECTS & COMMISSIONS CONTINUATION OVERLEAF

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INSTRUMENT : DIGITAL INDICATOR

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UNIT
ACTIVITY

8.0
8.0.1

SEQUENTIAL OPERATION OF BLOWERS

AUTO SEQUENCE:
a)

Select the desired sequence by pressing PROGRAM

SELECT PB.

b)

ENSURE THAT

LOCAL/REMOTE SWITCH is in REMOTE position.

No fault in system

Main valve open

c)

Start the sequence by pressing desired PROGRAM

SELECT PB & START PROGRAM PB.

d)

Check the command output.

e)

If command output is available, change All blowers in

initial position to OFF, and then Blower Operating to
ON. Corresponding lamp on mimie diagram will glow.

f)

Now change Blower Operation to OFF and the lamp on

mimic will go OFF.

g)

Change All blower in initial position to ON. Now

command output will be available for next blower in
sequence.

h)

Repeat steps d to g.

i)

If a particular blower is disabled the output command will

not be available for that blower.
DEFECTS & COMMISSIONS CONTINUATION OVERLEAF

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INSTRUMENT : DIGITAL INDICATOR

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UNIT

ACTIVITY
8.0.2

MANUAL START
a)

Dial blower number on THUMBWHEEL SWITCH.

b)

Press EXECUTE PB & MANUAL START PB.

c)

Repeat steps d to f mentioned in AUTO sequence.

LOCAL START RELEASE FOR BLOWERS:

Put the Key to LOCAL POSITION.
Ensure that
a)

Main valve position open.

b)

No sequence is selected.

c)

All blowers in initial position.

d)

No fault.

Blower local start permit lamp will glow and relay K146 will be
energised.

DEFECTS & COMMISSIONS CONTINUATION OVERLEAF

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INSTRUMENT : DIGITAL INDICATOR

TAG NO.

UNIT
ACTIVITY

9.0

LOCAL START RELEASE FOR BLOWERS:

Put the key to LOCAL position. Ensure that
a)

Main valve position open

b)

No sequence is selected

c)

All blowers in initial position

d)

No fault.
Blower local start permit lamp will glow and relay K146
will be energised

10.0
10.0.1

LOCAL START RELEASE

FOR MAIN VALVE:
a)
b)

10.0.2

Put MAIN/BYPASS VALVE KEY SWITCH in LOCAL

position
Ensure Main Valve UV0001A motor not overloaded
Relay K201 will glow.

FOR BYPASS VALVE:

a)
Put MAIN/BYPASS VALVE KEY SWITCH in LOCAL
position
b)
Ensure Bypass Valve UV0001B motor not overloaded
Relay K202 will glow.
DEFECTS & COMMISSIONS CONTINUATION OVERLEAF

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BHEL

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INSTRUMENT : DIGITAL INDICATOR

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10.0.3

FOR AH VALVE:
a)
Put AH steam valves KEY SWITCH in LOCAL position.
b)
Ensure AH VLV MOTOR UV0002 not overloaded
Relay K203 will glow

10.0.4

FOR AUX VALVE:

c)
Put AH steam valves KEY SWITCH in LOCAL position.
d)
Ensure AUX VLV MOTOR UV0003 not overloaded
Relay K204 will glow

11.0

MAIN/BYPASS VALVE OPERATION:

To operate the main/bypass valves, put the selector switch in
REMOTE position
a)

Press OPEN MAIN/BYPASS VALVE PB. Corresponding

relay will be energised (K144), if
I.
Valve motor overloaded is not present.
II.
Air flow in boiler is sufficient is present.
III.
PCV 8501A&B are closed.

b)

Press CLOSE MAIN/BYPASS VALVE PB. Corresponding

relay k143 will be energised.

DEFECTS & COMMISSIONS CONTINUATION OVERLEAF

REMARKS
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BHEL

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