Generally for 210 MW units, 3 phase generator transformers are
supplied. For 500 MW units 3 nos. of single phase transformers are supplied. Generator Transformers of Extra High Voltage (EHV) class is the vital link between power station and the system for evacuation of power from the generating station to the ultimate consumer. There is a general impression that this equipment being a static one, it should not pose any problem, which is a misconception. The transformer is a complex equipment experiencing disturbance from EHV system on the transformer experiences the dynamic behaviour of electro magnetic field and electrostatic field. Thus it deserves utmost care in design, manufacture and selection of components (accessories). Any minor lapse may result in break-down of the equipment causing enormous loss on generation to the Power Station. PROBLEM: 200 MVA single phase generator transformers at Talcher STPP (500 MW) units-1 and 2 were experiencing problem of high dissolved fault gases. The Dissolved Gas Analysis (DGA) is an indication of healthiness and incipient slowly developing fault in the transfarmer during its operation. The problems were attributed to the following reasons. a) Presence of moisture in the transformer due to long storage of 6 Ts of site without oil, which could not be completely dried out during normal oil filtration.
b) Failure of insulation between split care, causing abnormal heating
due to circulating current. c) Higher stress between 420 kv lead in tank and end frame (earthing) d) Tight clearance between HV line lead in the transformer with respect to earth. CORRECTIVE ACTION 1. Out of 7 transformers, 6 no. of transformers are provided with modified split care insulation through out its length to prevent abnormal heating. 2. Modified turret (HV) and bushing stress shield adopted to get more clearance and better stress distribution. 3. Dry out of transformer with Vapour phase carried out till due point are achieved. In future transformers are to be strictly transported and preserved at site with N2 capping to prevent deterioration. 4. Deviation in clearance between the leads with respect to earth attended. With the above corrective action already implemented and DGA of oil is monitored at regular intervals, the availability of transformers has improved.