()Testing Weld

:
1 .
.
2
3 .

4 .
5 .
6 RT .

99

 Testing weld

:
AWS D1.1 ASME IX API STD1104

()WPS

.
() ( )WPS .

( )WPS

( )WPS .

7-1 ()DT

:
( )

()

100

DT

:
:
. ()7-1

7-1

. ()7-2

7-2

101

 :
. ( 7-3 )

8mm

()10- 32

10mm

()10- 39
7-3

10mm

()10- 39

7-2 ( )NDT

. NDT ( )VT
( )PT ( )UT ( )MT ( )RT
( )LT 6 C AWS D1.1 .

()MT

NDT TESTING

()UT

()LT

102

()RT

()VT

()PT

 7-2-1 ( )LT ()VT

.
( )WPS

.

tmm

h0/1t

h0/2t

0/5t 0/3

h0/1t
butmax
5mm

h0/2t
max
-1mm

>3

.
.
.
.

.

( )Fillet


.
:
( :)Fillet

1
8

( 3/2 25) .

()7-4

7-4

103

 ( : )Cambridge

( )7-5 .

( : )7-6
7-5

-1

-2

-3

-4

7-6

104

 7-2-2 (:)PT

.

( ) .
(
) .

.

. ()7-7

7-7

105

7-2-3 ()MT

( )7-8 .

( )

.
7-8

.
.
.
7-2-3 ()UT

. .

( )Prob

.
UT
.

7-9

106


.
()7-9
.
7-2-5 ()RT

X .

. ()7-10

.

7-10

107



()
.
( )7- .

7-

.

()7-
RT .

7-

108


-1 ................. .
)

) WPS

-2 .................. .
)

-3
)

-4 ....................
)

-5
)

) )

109

111

:
1 .
2 .
3 .
4 .
5 ( ) .
6 .
7 .
8 .
9 .
0.10 () .
.11 () .
2.12 .
3.13 .
4.14 1G .
5.15 .
6.16 .
7.17 () 3F .
112


-1
.
-2 .

-3 ( )Earth.
-4 ( 0 )Off
.

-5 .

113

1
.
-1 .

-2
.
-3 ( 1 )On
.

114

2
-1
( 0 )Off .

-2 .

-3 .

.

-4 .

115


3
-1 .
-2
( )0 .
-3 .
.
.
-4
.
-5 ( ) Y
.

116

 -6

-7
.
.
-8 .

117


-1 ( )0.

Y.

-2 .
-3 .
.

( )0.

118


4
-1 .

-2
.

-3 .
-4 .
-5
.
-6
.

119

 -7
.

-8

3 .

120

 -9
( .

) .
.



.

-10 .

-11

.
110
( E6013 3/25)

-12 .

.
-13
.

121



.
(
).
.

.

-14
()
.



.
122

 -15

.
-16 .
.

-17
. .
-18 .

.
-19

.
-20
.
-21
.

123

St 37

150 100 6

1:1

124

 5
.

.

( )

300

E6013

3/25

300

125

-1
.
-2
.
-3
.

-4
4-5 .
-5 .
-6
( 10 ) 20
.

126

 -7 .

-8
( . )

-9
.

127


.
.

.

.

128

.

. Connection

.
.

129

St 37

150 50 6

1:1

130

8 :

 6

.

.
.

300

131


6
-1
.
-2 .
-3
100-110 .
-4
.
.
-5 ()

.
.
13 54 2

-
( . )

-
1-2 .
.

132

 -

.
-
.

.
-
.

133

St 37

150 50 6

1:1

134

8 :

 7

.

.
.

300

135

-1
.
-2 .
.
-3
.
-4 .

.
-5 .

-6 .
-7 .

-8 .
136

 -9
.

.
-10 .

137

St 37

150 120 8

1:1

138

 8

.

.

300

139


8
.
-1 130 90 .
-2 4 5 .

-3
.
-4 100 110
.
-5
8
.

140

 -6 .

-7
.

-8
.

141

 -9
1/2
. .

-10
.
-11 .

-12

.
142

St 37

150 100 8

1:1

3-8
:

143

 9

.

.

300

3/25

300

144

.
-1 .
-2 .
-3 .
-4 ( ) 70 - 80
10
. 3
.

()

()

( ) 3 .

-5
.
145

 -6 .

-7
.

-8 .

-9

146

 10

10

St 37

150506

1:1

3-8
:

147

 10

.
.
.
.

300

3/25

300

148


10

-1 .
-2 .
-3 150 50 6 .
-4
3 (
).
-5

-6 E6013 3/25 100A

.

DC )= -( DCSP
.

149

 -7
.

-8 .
-9 .
-10
.
-11
.

.
-12

150

 11

11

St 37

150506

1:1

151

 11

.
.

300

E6013

3/25

300

152


11
-1
..

-2 3
.
3
.

-3
.
-4 .

153

 -5
.
-6

.

-7

.

- 8 .

-9 .
-10
.

154

 12

12

St 37

150506

1:1

: ()

155

 12
.

.

.

300

3/25

300

156


12
T
.
.
:
-1 .
-2
.
-3 90
.

-4 44
1F.

157

-5
10-20 .
6
.

-6

.

-7
2F .

158

 -8

.
-9 150506

+
( 110-115) .

6 .

-10
.

159

 13

St 37

150306

1:1

160

 13
.
.
( . )

300

3/25

300

161

 ()
13
:
-1 .
-2 .
-3 .

-4 5 .
-5 .
-6 .

-7
.
-8 .
-9
.
-10

.
162

 14

14

St 37

150 50 8

1:1

: ()

163

 14

.
.

.
.

300

3/25

300

164


14
: ()

.

-1 .
-2 .
-3 90
.
-4
110 .

-5

165

 -6
.
-7 .
-8
.
__
4
.
-9 .

-10
.
__

-11 .

166

 -12
.
-13 .
-14

T

T

T J

T J

167

 15

15

St 37

150506

1:1

168

 15

.
.
.

300

3/25

300

169


15
:
.

.
( )
.
.
:
.
.
.

.

-1 .
-2 06 150

-3
.
-4 25
.

170

 -5 .

-6 .

-7 .
-8
.

.
-9

171

 16

16

St 37

1505010

1:1

172

 16
.
.
.

300

15

300

E6013
3/25

173


16

-1 .
-2 .
-3 = 3 mm
.

-4 40203 .
( ) .

.

-5
.
-6 E6010 3/25

-7
.

174

 -8 ()
.

.
- 9
.
-10
.
. E7018 . -11
.

175

 17

17

St 37

1503510

1:1

176

 17

.

.

300

45

15

60

15

300

E6013
3/25

10

300

177

-1 1503510
.
-2
10070 . 105
( )45+60 .

-3 1/5
= 1 / 5 .
-4 100 .

-5
.
-6
.

178

 -7 3/25
100 10 .
-8
.

-9
( ).

`
-10

110
.

179

 -11

-12 .
-13
N
.
-14

180

 18

18

St 37

1505010

1:1

181

 18
.
.
.
.

300

15

300

182


18

-1
.
-2
.
-3
.
-4
.
.

-5 .
.
.
.
-6

.
- 2/5 3/
.

183

 -7
.
-8
.
-9
.

184

 19

St 37

= 25 ,L=40

St 37

= 50 ,L=40

19

St 37

1501206

1:1

185

 19

.

.
.

300

15

300

186

10


19

-1 .
-2 90
.

-3
110 .
-4 .

-5

-6
.


.
-7
.
-8 .

187

 -9
.
-
.
-11 .
-12

188

-1
AWS DIN ISO
AWS ISI DIN
-2 .
-3
-4 DIN AISI
ASTM
-5
-6
-7
-8
-9 WPS WPS
-10
-11

189

AWS

%2/5 %0/5

E90XX-D1

%2/5 %0/1

E90XX-B2

%1 %1/5 %5/2

E90XX-G

AWS

%1/5 %15

E100XX-D2

%1/15 %1/56
%0/45

E100XX-G

ISO

190

AWS/ASME

DIN 8529

ISO 2060
3580

E12018-G

EY8953
Mn2NicrMoB

E9018-B3

ECrMo2B20

E2rMoB20

E7018-A1

EMoB20

EMoB20

E8018-B2

ECrMo1B20

E1rMoB20

E8018-G

EY5076
Mn1NiB

E10018-G

EY5076
Mn2NicrMoB

E7018-G

EY38651
NiCuB

E9018-G

ESY5576
Mn1NiMoBH5

E11018-M

EY38651
Mn2NicrMoB

%2


AWS/ASME

DIN 8556

ISO 3581

E410-15

E13B20

E13B20

12
14
.

E310-15

E2520B20

E2520B20

25 .

E308L-16

E199LR26

E199LR26

18/8
.

E316-16

E19123 LR26

E19123LR26

18/8/2
.

E347-16

E199NbR26

__

__

E318-16

E19-123NbR26

__

18/82
.

E309L-16

E2312LR26

E2312LR26

E307-15

E188MN6B20

E188MN6B20
.

191

va

0/1

192

mn

Ni

Cr

Mo

0/5

A1

0/5

0/5

B1

1/25

0/5

B2

1/25

B3

0/5

B4

2/5

C1

3/5

C2

C3

1/5

0/3

D1

1/75

0/3

D2

0/3

0/5

0/3

193

194


()

()

()

195



()

ASTM
()

196

530 600 100

150
25 1
50 100
.

620 675 100

150
25 1
50 100
.

550 150
200
25 1
50 100
.

575
25 0/5
.

300 350
.

500 550
25 1
.

620

25 10 .

197

450
25 1
.

550 25
1
.

480 500
25 1 .

600 650
25 30 40
.

1000 20
25 ( 1000
) .

550 570
25 1
.

500 25
30
.

198

580 25
1

600 25
1
.

350 550 (

) 25 1
.

600 25
1
.

560 570
15 .

.
600

620 25
1 .

500 25
1 .

580 25
1

600 650
400
( )

.
450 .

600 25
1

450 550
25 30

()SPK

500 830
950 1000 .
25
30 45 .
.

199

200

201

202

203

204

205

=
(
)

Dictionary
AC = Alternative Current
API1104 American Petroleum Institutu
Arc Blow
Arc Cleaning
Arc Striks
ASME = American Soceity Of Material Engineering
AWS = American Welding Society

AWSE = Sec Ix American Society Machanical

Engineers

A.WS D1.1

Annealing

( )

Back Strip

Back Weld

( )

Basic Electrod
BCC = Bady Center Cubic
BCT = Bady Cubic Tetragonal

Bead Weld

Bevel Angle

( )

BS = British Standard
Butt Joint
Cjp = Compelet Joint Penetration

Cold Cracking

Concavity

Convexity

206

Corner Joint
Cracking

 ( )

Crater
Croove Angle
DC = Direct Current
) Deep Penetretion Electrod (Dpe
DIN = Dushland Industrial Norming

DCEN=Direct current Electrod negative

DCEP=Direct Current Electrod Positive

(
)

DCRP=Direct Current Revers Polarity

(
)

DCSP=Direct Current Straight Polarity

Down Hill
DT = Destructive Testing

Double Bevel V

Double J

Double U

Double V

= ()

Duty Cycle

Edge Welds

Edge Joint

( )

( )

( )

ESW = Electro Slag Welding

FCC = Face Centered Cubic
Filler
Fillet Weld
GMAW = Gas Metal Arc Welding
Gouging
Groove Weld
GTAW = Gas Tungestan Arc Welding

207

HYE = High yeld Electrod

( )

HAZ = Hat Affected Zone

( )




( )

( )

High Low
High Frequency
High voltage
)High Yeld Electrod (HYE
Hot Cracking
IJP = In Comoelet Joint Penetration
Inter Pass Temperature
L= Left to Right
Lift Arc

Lof = lock Of Fusion

Lop = lock Of Penetration

( ) L

(
)


()

()
(
)

208

Lap Joint
Low Corbon
Low Hydrogen
MAG = Metal Active Gas
MIG = Metal Inert Gas
NDT = None Destructive Testing
Normalizing
O.C.V = Open Current Voltage
Oven
Peening
Plate Thickness
Plug Weld
Porosity
Positioner

Post Heating

Pre Heating

( )

(
)


J

( )

( )

PQR = Procedure Qualification Record

Rainforcment
R = Right To Left
Root
Root Face
Root opening
SAW = Submerged Arc Welding
Seam Welding
SMAW = Shielded Metal Arc Welding
Singlej
Spot Welds
Surfacing Weld
Tee Joint
Under Cut
Up Hill
Weld Metal
WPS = Welding Proceduic Specifiction

209


(1) Welding Guide & Hand Book
(2) Essential Of Welding
(3) Welding Inspection Technology
( )4
( )5
( )6
( )7 ..

210