SUMMMER TRAINING REPORT

ON
MANUFACTURING
OF
UREA

BY
SUMIT KUMAR KAUSHIK
RAHUL KUMAR
MOHAN SINGH BHADAURIA
SATNAM SINGH
B.TECH (CHEMICAL ENGG.) 7TH SEM.

INTRODUCTION OF IFFCO
A

fertilizer industry.

Co-operative Organization.

It

have five giant fertilizer plant.

It

is one of the six natural gas based fertilizer

plant.

OBJECTIVE OF IFFCO

IFFCO is a co-operative institution of the farmers by

the farmers.

Educating and guiding the farmers.

To promot the activity for enriching the life of rural.

To achieve self reliant and self generated economy .

HIGHLIGHTS OF IFFCO AONLA UNIT

MAIN FEATURES PLANTCAPACITYCONSULTANTS(Production in MTs/
annum)
Ammonia
:
10, 77,246 tonnes
Urea
:
18, 64,809 tonnesSnamprogetti (Italy)
Capacity utilization
:
107.2%

Specific energy consumption

Urea (Aonla-1)
:
5.706 Gcal/tonne
Urea (Aonla-2)
:
5.517 Gcal/tonne
MAJOR INPUTS
Natural Gas
:
1.7 Million m3 per day)
Water
:
31200 m3 per day)
PLANT & TOWNSHIP LAND AREA
:
1273 acres
PROJECT ACTUAL COST
:
660 crores
DATE OF COMMERCIAL PRODUCTION: 16th July 1988

INTRODUCTION OF UREA

It is the first organic compound formed in

laboratory.
First organic compound to be synthesized from
inorganic compound.
Its commercial production was started in 1920 by
L.C.Farben in Germany.

PHYSICAL & CHEMICAL PROPERTIES OF UREA

Melting Point:132-60
Molecular Weight:60.05
Boiling Point:Decomposes at atmospheric pressure before
boiling
Density at 20C : 1.335
Heat of combustion:2531 cal. /gm
Heat of Solution:57.8 cal/gm in water
Critical humidity:70.1
Viscosity at 150C:2.16 CPS
Crystallization heat:47.0 K cal/kg.
Fusion heat:59.95 K cal/kg.
Thermal Conductivity:0.191 K cal. /Sec
Specific heat at 20C.0.321 cal./gm/C.

USES OF UREA

Its main applications are:

1- As Fertilizer in agriculture.

2- As Cattle Feed.

3 - As an important raw material for a number of

industrial/household like urea formaldehyde melamine and urea
furfural.
4 - It is also used in adhesives, textile anti- shrink compounds &
an intermediate in preparation of pigments.

SNAMPROGETTI PROCESS

Urea synthesis.

High pressure recovery.

Medium prssure recovery.

Low pressure recovery.

Urea concentration.

Urea prilling.

THANK YOU