Weld Consumable Calculator

Single V Butt Weld with both Plates prepped at same angle
Select Process
98 MIG (GMAW) pulsed arc
Complete dimensions below
Plate thickness (T)
Included bevel angle (A)
Root gap (G)
Root thickness (R)
Cap height (C)
Weld length
Opening width (O)
Consumable usage
40
60
0
6
5
1
39.3
6.44
Total weld metal weight
mm
degrees
mm
mm
mm
m
mm
Kg/mtr
6 Kg
NOTE: The weight of consumable required is based on the assumption that a si

butt weld has no cap on the underside
NOTE: To calculate consumable weight for double-V butt welds, input the same b
angles, but half the plate thickness. Then double the result
Total consumable required
7 Kg
Fillet welds
Select Process
56 Stick (MMAW) GP's
Complete dimensions below
Fillet size (F)
Cap height (C)
Weld length
Consumable usage
15
1
1
0.53
mm
mm
m
Kg/mtr
Total weld metal weight
1 Kg
Total consumable required
1 Kg
TRIANGLE
Weight of Weld Metal in KG/M of weld
For Filet calculations use 45 degrees and F being the Fillet lengt
X (Angle in degrees)
15
A (Plate Thickness in mm)
KG/M
20
W
KG/M
30
W
KG/M
3.15
0.01
0.8
0.01
1.1
0.02
1.8
4.2
0.02
1.1
0.03
1.5
0.04
2.4
5.25
0.03
1.4
0.04
1.9
0.06
3.0
0.04
1.6
0.05
2.2
0.08
3.5
0.07
2.1
0.09
2.9
0.15
4.6
10
0.11
2.7
0.14
3.6
0.23
5.8
12
0.15
3.2
0.21
4.4
0.33
6.9
14
0.21
3.8
0.28
5.1
0.45
8.1
16
0.27
4.3
0.37
5.8
0.58
9.2
18
0.34
4.8
0.47
6.6
0.74
10.4
20
0.42
5.4
0.58
7.3
0.91
11.5
22
0.51
5.9
0.70
8.0
1.10
12.7
24
0.61
6.4
0.83
8.7
1.31
13.9
25
0.66
6.7
0.90
9.1
1.43
14.4
26
0.72
7.0
0.97
9.5
1.54
15.0
28
0.83
7.5
1.13
10.2
1.79
16.2
30
0.95
8.0
1.29
10.9
2.05
17.3
32
1.08
8.6
1.47
11.6
2.34
18.5
34
1.22
9.1
1.66
12.4
2.64
19.6
36
1.37
9.6
1.86
13.1
2.96
20.8
38
1.53
10.2
2.08
13.8
3.29
21.9
40
1.69
10.7
2.30
14.6
3.65
23.1
TRIANGLE
Weld Metal in KG/M of weld
e 45 degrees and F being the Fillet length

X (Angle in degrees)
60
KG/M
70
W
KG/M
0.04
3.2
6.0
0.07
5.5
0.11
8.7
0.07
4.2
8.0
0.12
7.3
0.19
11.5
0.11
5.3
10.0
0.19
9.1
0.30
14.4
0.14
6.0
11.4
0.25
10.4
0.39
16.5
0.25
8.0
15.2
0.44
13.9
0.69
22.0
0.40
10.0
19.0
0.68
17.3
1.09
27.5
0.57
12.0
22.8
0.99
20.8
1.56
33.0
0.77
14.0
26.7
1.34
24.2
2.13
38.5
1.01
16.0
30.5
1.75
27.7
2.78
44.0
1.28
18.0
34.3
2.22
31.2
3.52
49.5
1.58
20.0
38.1
2.74
34.6
4.34
54.9
1.91
22.0
41.9
3.31
38.1
5.25
60.4
2.28
24.0
45.7
3.94
41.6
6.25
65.9
2.47
25.0
47.6
4.28
43.3
6.78
68.7
2.67
26.0
49.5
4.62
45.0
7.34
71.4
3.10
28.0
53.3
5.36
48.5
8.51
76.9
3.56
30.0
57.1
6.16
52.0
9.77
82.4
4.04
32.0
60.9
7.01
55.4
11.1
87.9
4.57
34.0
64.7
7.91
58.9
12.5
93.4
5.12
36.0
68.5
8.87
62.4
14.1
98.9
5.70
38.0
72.3
9.88
65.8
15.7
104
6.32
40.0
76.1
10.9
69.3
17.4
110
T (Plate Thickness in mm)
45
KG/M
RECTANGLE
W (Width in mm)
1
0.05
0.09
0.14
0.19
0.24
0.28
0.33
0.38
0.06
0.13
0.19
0.25
0.32
0.38
0.44
0.51
10
0.08
0.16
0.24
0.32
0.40
0.47
0.55
0.63
12
0.09
0.19
0.28
0.38
0.47
0.57
0.66
0.76
14
0.11
0.22
0.33
0.44
0.55
0.66
0.77
0.88
16
0.13
0.25
0.38
0.51
0.63
0.76
0.88
1.01
18
0.14
0.28
0.43
0.57
0.71
0.85
1.00
1.14
20
0.16
0.32
0.47
0.63
0.79
0.95
1.11
1.26
22
0.17
0.35
0.52
0.70
0.87
1.04
1.22
1.39
24
0.19
0.38
0.57
0.76
0.95
1.14
1.33
1.52
25
0.20
0.40
0.59
0.79
0.99
1.19
1.38
1.58
26
0.21
0.41
0.62
0.82
1.03
1.23
1.44
1.64
28
0.22
0.44
0.66
0.88
1.11
1.33
1.55
1.77
30
0.24
0.47
0.71
0.95
1.19
1.42
1.66
1.90
32
0.25
0.51
0.76
1.01
1.26
1.52
1.77
2.02
34
0.27
0.54
0.81
1.07
1.34
1.61
1.88
2.15
36
0.28
0.57
0.85
1.14
1.42
1.71
1.99
2.28
38
0.30
0.60
0.90
1.20
1.50
1.80
2.10
2.40
40
0.32
0.63
0.95
1.26
1.58
1.90
2.21
2.53
Weight of Weld
mm)
9
10
12
15
20
0.47
0.57
0.71
0.95
0.03
0.57
0.63
0.76
0.95
1.26
0.04
0.71
0.79
0.95
1.19
1.58
0.04
0.85
0.95
1.14
1.42
1.90
0.05
1.00
1.11
1.33
1.66
2.21
10
0.06
1.14
1.26
1.52
1.90
2.53
12
0.07
1.28
1.42
1.71
2.13
2.84
14
0.08
1.42
1.58
1.90
2.37
3.16
15
0.09
1.56
1.74
2.09
2.61
3.48
16
0.09
1.71
1.90
2.28
2.84
3.79
1.78
1.98
2.37
2.96
3.95
1.85
2.05
2.46
3.08
4.11
1.99
2.21
2.65
3.32
4.42
2.13
2.37
2.84
3.56
4.74
2.28
2.53
3.03
3.79
2.42
2.69
3.22
2.56
2.84
3.41
2.70
3.00
2.84
3.16
CW (Cap Width in mm)
0.43
18
0.11
20
0.12
22
0.13
24
0.14
25
0.15
5.06
26
0.15
4.03
5.37
29
0.17
4.27
5.69
30
0.18
3.60
4.50
6.00
35
0.21
3.79
4.74
6.32
40
0.24
CAP
CH (Cap Height in mm)
1.5
2.5
0.04
0.06
0.07
0.05
0.07
0.06
0.08
0.07
0.09
0.12
0.15
0.18
0.09
0.11
0.14
0.18
0.21
0.10
0.12
0.17
0.21
0.25
0.09
0.12
0.14
0.19
0.24
0.28
0.09
0.12
0.15
0.18
0.24
0.30
0.36
0.11
0.14
0.18
0.21
0.28
0.36
0.43
0.12
0.17
0.21
0.25
0.33
0.41
0.50
0.13
0.18
0.22
0.27
0.36
0.44
0.53
0.14
0.19
0.24
0.28
0.38
0.47
0.57
0.16
0.21
0.27
0.32
0.43
0.53
0.64
0.18
0.24
0.30
0.36
0.47
0.59
0.71
0.20
0.26
0.33
0.39
0.52
0.65
0.78
0.21
0.28
0.36
0.43
0.57
0.71
0.85
0.22
0.30
0.37
0.44
0.59
0.74
0.89
0.23
0.31
0.39
0.46
0.62
0.77
0.92
0.26
0.34
0.43
0.52
0.69
0.86
1.03
0.27
0.36
0.44
0.53
0.71
0.89
1.07
0.31
0.41
0.52
0.62
0.83
1.04
1.24
0.36
0.47
0.59
0.71
0.95
1.19
1.42

Weld Consumable Calculator

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Weld Consumable Calculator

Uploaded by

Copyright:

Available Formats

Single V Butt Weld with both Plates prepped at same angle

Total weld metal weight

NOTE: The weight of consumable required is based on the assumption that a si

Total weld metal weight

Total consumable required

A (Plate Thickness in mm)

Weld Metal in KG/M of weld

e 45 degrees and F being the Fillet length

T (Plate Thickness in mm)

CW (Cap Width in mm)

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