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PT.

PERTAMINA EP ASSET 3
FIELD JATIBARANG
CALCULATION SHEET
( ASME SECT. VIII DIV. I & API 510 LATEST EDITION )
ITEM NO : V-003
SUBJECT : MP Separator
LOCATION
: SP TGB I
PRESSURE VESSEL DATA
Design Press. (P)
=
Inside Diameter (ID)
=
Inside Radius (IR)
=
Material( Shell )
=
Tensile Stress (Shell) =
(S)
Joint Eff. (Shell) (E)
=
Material( Head )
=
Tensile Stress (Head) =
(S)
Joint Eff. (Head) (E)
=
Year Built

21,10
1067,00
533,50
SB-42
1055,00

Kg/cm2
mm
mm
Kg/cm2

1,00
SB-42
1055,00

Kg/cm2

1,00

1979

Actual Thick.Shell (tact)


Prev. Actual Thick. Shell (tprev)
Nominal Shell (TSnom)
Actual Thick. Head (tact)
Prev. Actual Thick. Head
(tprev)
Minimum Head (THmin)
Corrosion Allowance (CA)
Last of Inspection

=
=
=
=
=

15,14
15,50
16,00
15,00
15,29

mm
mm
mm
mm
mm

=
=
=

16,00
3,00
2012

mm
mm

Year of Recert, (Next Insp.)


(T)
Date of inspection

9 Feb 2015

CALCULATION
Minimum Thickness
Required Thickness of Shell
P.(IR+CA)

21,10 x (533,50 + 3,00)

treq =

=
S.E - 0,6.P

Result :

= 10,86 mm
(1055 x 1,00) - (0,6 x 21,10)

Thickness is

Satisfactory

Required Thickness of Head


P.(ID + 2.CA)

21,10 x (1067,00 + (2 x 3,00))

teq =

=
2S.E - 0,2.P

10,75

2(1055,00 x 1,00) - (0,2 x 21,10)

Result : Thickness is Satisfactory

Corrosion Rate (CR)


Corrosion Rate for Head
tprev - tact
CR =

15,29 15,00
=

Years between tprev - tact

0,097 mm/year

0,120 mm/year

Corrosion Rate for Shell


tprev - tact
CR =

15,50 15,14
=

Years between tprev - tact


Conclusion
Corrosion rate (CR) =

V-003 / 617

0,120 mm/year

mm

years

PT. PERTAMINA EP ASSET 3


FIELD JATIBARANG

Maximum Allowable Working Pressure (MAWP)


Maximum Allowable Working Pressure (MAWP) for Shell
MAWP =

SE (tact (2.CR.T))
IR + 0,6 (tact (2.CR.T))
(1055,00 x 1,00) { 15,14 - [ 2(0,120 x 3)]}

=
533,50 + 0,6 {15,14 - [2(0,120 x 3 )]}
=

28,06

Kg/cm2

Maximum Allowable Working Pressure (MAWP) for Head


MAWP =

2.S.E (tact (2.CR.T))


ID + 0,2 (tact (2.CR.T))
2 x (1055,00 x 1,00) {015 - [2 (0,120 x 3)] }

=
1067,00 + 0,2 {015 - [2(0,120 x 3)]}
=

28,16

Kg/cm2

Conclusion

MAWP used

28,06

Kg/cm2

(Satisfactory)

Remaining Life (RL)


Remaining Life Shell

tact treq
=
CR

Remaining Life Head

tact treq
=
CR

15,14 - 10,86
=
0,120

15,00 - 10,75
=
0,120

35,00

35,00

Conclusion
Based on above calculation, remaining life of pressure vessel is =

V-003 / 617

35

years

years

years

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