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Design parameters:
Material SA-216 Gr.WCB
Vessel inside diameter (Di) 48 in
Tangent to tangent Length (Ls) 192 in
Corrosion Allowance (CA) 0.125 in
Shell nominal thickness (tact) 0.512 in
Longitudinal Efficiency for Circular Stress (El) 1
Circular Efficiency for Longitudinal Stress (Ec) 1
o
Design Temperature (T) 200 F
Allowable Stress at Design Temp. (from Sec.II part D table 1A) (S) 18300 psi
Internal Design pressure at top vessel (Pi) 200 psi
External Pressure (choose Yes for FV) (Pe) NA
Shell Outside Diameter (Do) = Di + (2 x tn) 48 in
Shell Inside Corroded Radius (Ri) = (Di / 2) + CA 24.125 in
Shell Inside Radius (Rn) = Di / 2 24 in
Shell Corroded Thickness (tc) = tn - CA 0.387 in
t < .5Ri
0.5 < 12.063
P < 0.385SE
200 < 5636.4
Since, the thickness (t) does not exceed one-half of the inside radius (Ri), and S does not exceed
0.385 SE. Therefore, Equation 1 is applicable.
t < .5Ri
0.5 < 12.063
S = 14640 psi
P < 1.25SE
200 < 18300
Since, the thickness (t) does not exceed one-half of the inside radius (Ri), and S does not exceed
1.25 SE. Therefore, formula 2 is applicable.
(Fig. 2)
Conclusion:
Since, the minimum required shell thickness of shells computed by formula (1) & (2) is less the
actual thickness. Therefore, the design is satifactory.
(c ) When necessary, vessels shall be provided with stiffeners or other additional means of support
to prevent overstress or large distortions under the external loadings.
(g) Any reduction in thickness within a shell course or spherical shell shall be in accordance with UW-9
to prevent overstress or large distortions under the external loadings.
Design parameters:
Material SA-516 Gr.70
Vessel inside diameter (Di) 48 in
Corrosion Allowance (CA) 0.125 in
Head thickness (tact) 0.394 in
Joint Efficiency (E) 1 in
o
Design Temperature (T) 200 F
Allowable Stress at Design Temp. (from Sec.II part D table 1A) (S) 20000 psi
Internal Design pressure at top vessel (Pi) 200 psi
External Pressure (choose Yes for FV) (Pe) NA
Shell Outside Diameter (Do) = Di + (2 x tn) 48 in
Shell Inside Corroded Radius (Ri) = (Di / 2) + CA 24.125 in
Shell Inside Radius (Rn) = Di / 2 24 in
Head Corroded Thickness (tc) = tn - CA 0.269 in
Conclusion:
Since, the minimum required shell thickness of shells computed by equation (3) is less the
actual thickness. Therefore, the design is satifactory.
(Fig. 3)
SCHEDULE OF NOZZLE
A 3000# 6" Coupling Hydrotest
Female
B 3000# 1 ½" Coupling Pressure Sensor
Female
C 300# 6" Flange Feed (Inlet)
D 150# 4" Flange Low Pressure
Mud Supply
E 150# 6" Flange Inspection Port
F 150# 10" Flange Discharge (Outlet)
G 300# 20" Flange Inspection Door
H 300# 20" Flange Inspection Door
I 300# 12" Flange Diverter (Inlet)
J 300# 6" Flange Feed (Inlet)
K 150# 12" Flange Vent (Secondary)
L 150# 10" Flange Vent (Primary)
(Fig. 4)
Design parameters:
Material SA-352 LCB
Nozzle inside diameter (Di) 3.068 in
Nominal thickness (tn) 0.216 in
Corrosion Allowance (Ca) 0.125 in
Internal Design pressure at top vessel (Pi) 200 psi
o
Design Temperature (T) 200 F
Allowable Stress at Design Temp. (from Sec.II part D table 1A) (S) 18600 psi
Joint Effeciency (E) 1
Ri = (Di / 2) + Ca
Ri = 1.659 in in corroded condition
Conclusion:
Since, the minimum required shell thickness of shells computed by equation (4) & (5) is less the
actual thickness. Therefore, the design is satisfactory.
UG-45 (a) requires minimum nozzle wall thickness to be not less than that computed for the applicable
loading plus corrosion allowance.
from Equation 4
trn = 0.022 in
this thickness is compared with the minimum thickness provided which for pipe material would include
a 12.5% undertolerance.
0.875 x tact = 0.080 in
Since 0.080 inch is larger than than 0.022 inch, therefore satifactory.
UG-45 (b) requires requires determining the one applicable wall thickness from (b)(1), (b)(2), or (b)(3),
comparing that with the thickness from (b)(4) and then choosing the smaller of those two values.
UG-45 (b)(1) requires minimum nozzle wall thickness to be not less than the thickness required for
internal pressure of the head or shell where the nozzle is located but in no case less than that thick-
ness required by UG-16(b).
UG-45 (b)(3) applies to vessels designed for both external and internal pressure and therefore not
applicable.
UG-45 (b)(4) requires minimum nozzle wall thickness of standard wall pipe accounting for under-
tolerance plus the thickness added for corrosion allowance. Undertolerance for pipe manufactured
in accordance with ASME B36.10M is 12.5% is 0.375 inch.
Therefore, the minimum nozzle wall thickness required by UG-45(b) is the smaller of (b)(1) or (b)(4),
or 0.328 inch.
Dimensions:
Material SA-672 Gr-B60
Nozzle inside diameter (Di) 3.826 in
Nominal thickness (tn) 0.337 in
Corrosion Allowance (Ca) 0.125 in
Internal Design pressure at top vessel (Pi) 200 psi
o
Design Temperature (T) 200 F
Allowable Stress at Design Temp. (from Sec.II part D table 1A) (S) 17100 psi
Joint Effeciency (E) 1
Ri = (Di / 2) + Ca
Ri = 2.038 in in corroded condition
Conclusion:
Since, the minimum required shell thickness of shells computed by formula (6) & (7) is less the
actual thickness. Therefore, the design is satisfactory.
ASME Section VIII, Division 1
2007 Edition, 2009 Addenda Page 7 of 16
UG-45 (a) requires minimum nozzle wall thickness to be not less than that computed for the applicable
loading plus corrosion allowance.
from Eq. 6
trn = 0.024 in
this thickness is compared with the minimum thickness provided which for pipe material would include
a 12.5% undertolerance.
0.875 x tact = 0.186 in
Since 0.186 inch is larger than than 0.024 inch, therefore satifactory.
UG-45 (b) requires requires determining the one applicable wall thickness from (b)(1), (b)(2), or (b)(3),
comparing that with the thickness from (b)(4) and then choosing the smaller of those two values.
UG-45 (b)(1) requires minimum nozzle wall thickness to be not less than the thickness required for
internal pressure of the head or shell where the nozzle is located but in no case less than that thick-
ness required by UG-16(b).
UG-45 (b)(2) applies to vessels designed for external pressure only and therefore not applicable.
UG-45 (b)(3) applies to vessels designed for both external and internal pressure and therefore not
applicable.
UG-45 (b)(4) requires minimum nozzle wall thickness of standard wall pipe accounting for under-
tolerance plus the thickness added for corrosion allowance. Undertolerance for pipe manufactured
in accordance with ASME B36.10M is 12.5% is 0.375 inch.
Therefore, the minimum nozzle wall thickness required by UG-45(b) is the smaller of (b)(1) or (b)(4),
or 0.328 inch.
Dimensions:
Material SA-524 Gr-I
Nozzle inside diameter (Di) 6.065 in
Nominal thickness (tn) 0.280 in
Corrosion Allowance (Ca) 0.125 in
Internal Design pressure at top vessel (Pi) 200 psi
o
Design Temperature (T) 200 F
Allowable Stress at Design Temp. (from Sec.II part D table 1A) (S) 17100 psi
Joint Effeciency (E) 1
ASME Section VIII, Division 1
2007 Edition, 2009 Addenda Page 8 of 16
(tact) = 0.280 - 0.125
= 0.155 in in corroded condition
Ri = (Di / 2) + Ca
Ri = 3.1575 in in corroded condition
Conclusion:
Since, the minimum required shell thickness of shells computed by formula (3) & (4) is less the
actual thickness. Therefore, the design is satisfactory.
UG-45 (a) requires minimum nozzle wall thickness to be not less than that computed for the applicable
loading plus corrosion allowance.
from formula 5
trn = 0.037 in
this thickness is compared with the minimum thickness provided which for pipe material would include
a 12.5% undertolerance.
Since 0.136 inch is larger than than 0.037 inch, therefore satifactory.
UG-45 (b) requires requires determining the one applicable wall thickness from (b)(1), (b)(2), or (b)(3),
comparing that with the thickness from (b)(4) and then choosing the smaller of those two values.
UG-45 (b)(1) requires minimum nozzle wall thickness to be not less than the thickness required for
internal pressure of the head or shell where the nozzle is located but in no case less than that thick-
ness required by UG-16(b).
UG-45 (b)(2) applies to vessels designed for external pressure only and therefore not applicable.
UG-45 (b)(4) requires minimum nozzle wall thickness of standard wall pipe accounting for under-
tolerance plus the thickness added for corrosion allowance. Undertolerance for pipe manufactured
in accordance with ASME B36.10M is 12.5% is 0.375 inch.
Therefore, the minimum nozzle wall thickness required by UG-45(b) is the smaller of (b)(1) or (b)(4),
or 0.328 inch.
Dimensions:
Material SA-524 Gr-I
Nozzle inside diameter (Di) 10.020 in
Nominal thickness (tn) 0.365 in
Corrosion Allowance (Ca) 0.125 in
Internal Design pressure at top vessel (Pi) 200 psi
o
Design Temperature (T) 200 F
Allowable Stress at Design Temp. (from Sec.II part D table 1A) (S) 17100 psi
Joint Effeciency (E) 1
Ri = (Di / 2) + Ca
Ri = 5.135 in in corroded condition
Conclusion:
Since, the minimum required shell thickness of shells computed by formula (3) & (4) is less the
actual thickness. Therefore, the design is satisfactory.
from formula 5
trn = 0.060 in
this thickness is compared with the minimum thickness provided which for pipe material would include
a 12.5% undertolerance.
0.875 x tact = 0.210 in
Since 0.210 inch is larger than than 0.060 inch, therefore satifactory.
UG-45 (b) requires requires determining the one applicable wall thickness from (b)(1), (b)(2), or (b)(3),
comparing that with the thickness from (b)(4) and then choosing the smaller of those two values.
UG-45 (b)(1) requires minimum nozzle wall thickness to be not less than the thickness required for
internal pressure of the head or shell where the nozzle is located but in no case less than that thick-
ness required by UG-16(b).
UG-45 (b)(2) applies to vessels designed for external pressure only and therefore not applicable.
UG-45 (b)(3) applies to vessels designed for both external and internal pressure and therefore not
applicable.
UG-45 (b)(4) requires minimum nozzle wall thickness of standard wall pipe accounting for under-
tolerance plus the thickness added for corrosion allowance. Undertolerance for pipe manufactured
in accordance with ASME B36.10M is 12.5% is 0.375 inch.
Therefore, the minimum nozzle wall thickness required by UG-45(b) is the smaller of (b)(1) or (b)(4),
or 0.328 inch.
Dimensions:
Material SA-106 Gr-A
Nozzle inside diameter (Di) 18.814 in
Nominal thickness (tn) 0.593 in
Corrosion Allowance (Ca) 0.125 in
Internal Design pressure at top vessel (Pi) 200 psi
o
Design Temperature (T) 200 F
Allowable Stress at Design Temp. (from Sec.II part D table 1A) (S) 13700 psi
Joint Effeciency (E) 1
ASME Section VIII, Division 1
2007 Edition, 2009 Addenda Page 11 of 16
(tact) = 0.593 x 0.125
= 0.468 in in corroded condition
Ri = (Di / 2) + Ca
Ri = 9.532 in in corroded condition
Conclusion:
Since, the minimum required shell thickness of shells computed by formula (3) & (4) is less the
actual thickness. Therefore, the design is satisfactory.
UG-45 (a) requires minimum nozzle wall thickness to be not less than that computed for the applicable
loading plus corrosion allowance.
from formula 5
trn = 0.140 in
this thickness is compared with the minimum thickness provided which for pipe material would include
a 12.5% undertolerance.
0.875 x tact = 0.410 in
Since 0.410 inch is larger than than 0.140 inch, therefore satifactory.
UG-45 (b) requires requires determining the one applicable wall thickness from (b)(1), (b)(2), or (b)(3),
comparing that with the thickness from (b)(4) and then choosing the smaller of those two values.
UG-45 (b)(1) requires minimum nozzle wall thickness to be not less than the thickness required for
internal pressure of the head or shell where the nozzle is located but in no case less than that thick-
ness required by UG-16(b).
UG-45 (b)(2) applies to vessels designed for external pressure only and therefore not applicable.
UG-45 (b)(3) applies to vessels designed for both external and internal pressure and therefore not
applicable.
ASME Section VIII, Division 1
2007 Edition, 2009 Addenda Page 12 of 16
UG-45 (b)(4) requires minimum nozzle wall thickness of standard wall pipe accounting for under-
tolerance plus the thickness added for corrosion allowance. Undertolerance for pipe manufactured
in accordance with ASME B36.10M is 12.5% is 0.375 inch.
Therefore, the minimum nozzle wall thickness required by UG-45(b) is the smaller of (b)(1) or (b)(4),
or 0.328 inch.
D) 12" Class 150 Effective gasket seating & Total required bolt area.
Dimensions:
12" ASME B16.5 Blind Flange 150 lbs SA-516 Gr-70
Raised face outside diameter (Do) 15 in
Gasket outside diameter (God) 14 in
Gasket inside diameter (Gid) 12 in
Flange allowable stress @ ambient (Sa) 20000 psi
Flange allowable stress @ operating (So) 12000 psi
Gasket factor (m) 2.500
Minimum design seating stress (y) 10000 psi
Bolt material SA-193Gr-B7
Bolt allowable stress @ ambient (Sa) 25000 psi
Bolt allowable stress @ operating (So) 21000 psi
Allowable Stress at Design Temp. (from Sec.II part D table 1A) (S) 13700 psi
Corrosion Allowance (Ca) 0.125 in
Internal Design pressure at top vessel (Pi) 200 psi
Joint Effeciency (E) 1
b = 0.5√ bo
= 0.354 in
G = God - 2b
= 13.293 in effective gasket seating
H p = 2 x b x π x G x m x Pi
= 14765 lbs
(Fig. 4)
Wm2 = π x b x G x y
= 147647 lbs
(c) Calculate the total bolt area and determine the number and size of bolts.
Am1 = Wm1 / So
= 2.0241 in
Am2 = Wm2 / Sa
2
= 7.3823 in
2
The largest required area Am = 7.38 in .
Use 12 - M24 bolts, Ab= 8.414 in2.
A = .5 (Am + Ab)
2
= 7.90 in
Wa = A x Sa
= 197460 lbs
3
t = d√( (1.9Whg/SEd )
t = 1.6173 in
3
t = d√(cP/SE) + (1.9Whg/SEd )
= 1.3498 in
treq = t + CA
= 1.7423 in
Therefore, the gasket seating condition controls and the minimum required thickness, including corrosion
allowance is 1.7423 inches.
ASME Section VIII, Division 1
2007 Edition, 2009 Addenda Page 14 of 16
D) 20" Class 150 Effective gasket seating & Total required bolt area.
Dimensions:
12" ASME B16.5 Blind Flange 150 lbs SA-516 Gr-70
Raised face outside diameter (Do) 23 in
Gasket outside diameter (God) 22 in
Gasket inside diameter (Gid) 20 in
Flange allowable stress @ ambient (Sa) 20000 psi
Flange allowable stress @ operating (So) 12000 psi
Gasket factor (m) 2.5
Minimum design seating stress (y) 10000 psi
Bolt material SA-193Gr-B7
Bolt allowable stress @ ambient (Sa) 25000 psi
Bolt allowable stress @ operating (So) 21000 psi
Allowable Stress at Design Temp. (from Sec.II part D table 1A) (S) 13700 psi
Corrosion Allowance (Ca) 0.125 in
Internal Design pressure at top vessel (Pi) 200 psi
Joint Effeciency (E) 1
b = 0.5√ bo
= 0.354 in
G = God - 2b
= 21.293 in effective gasket seating
H p = 2 x b x π x G x m x Pi
= 23650 lbs
Wm1 = H + Hp
= 94832 lbs
Wm2 = π x b x G x y
= 236505 lbs
(c) Calculate the total bolt area and determine the number and size of bolts.
Am1 = Wm1 / So
2
= 4.5158 in
2
The largest required area Am = 11.8 in .
2
Use 20 - M30 bolts, Ab= 21.91 in .
A = .5 (Am + Ab)
2
= 16.87 in
Wa = A x Sa
= 337352 lbs
3
t = d√( (1.9Whg/SEd )
t = 1.6703 in
3
t = d√(cP/SE) + (1.9Whg/SEd )
= 1.8905 in
treq = t + CA
= 2.0155 in
Therefore, the gasket seating condition controls and the minimum required thickness, including corrosion
allowance is 2.0155 inches.