Heat and Mass

Balance
2 x 660 MW VIDARBHA TPP

By Jitendra Bhatia
Mo. +919718012770
Email :- jitendra.mechi@gmail.com
B.Tech IET, Lucknow ( India) Mechanical Engineering( 2007)

Index
PLANT BLOCK DIAGRAM
PLANT RANKINE CYCLE
HIP HEAT & MASS BALANCE
LP HEAT & MASS BALANCE
HEAT RATE
Important Formulae

41, T =

566, G =
1984.36
H = 3396

Los
s

BOILE
BOILE
R
R

Feed
Water
T=
280C ,
G=
2044

HPHP1
1

318.7, G
=
1660.39
H=
2999.1

HPHP3
3

Gr.
LPT Outlet,

G= 1125.25,
H = 2411.4

CRH P=
45, T =

Condense
Condense
rr
Vc.
Vc. Pr
Pr =
= ..
1
1 bar
bar
Hotwel
Hotwel

DRTR,
DRTR, P
P=
= 0.916,
0.916,
T=176.1
T=176.1

TDBF
P

HPHP2
2

G=
1363.63,
H=
3161.5

LPT
LPT

HPT
HPT

Main
Steam P =
242, T =

IPT
IPT

566, G=
1660.39,
H=
3594.6

LPT Inlet
P= 9.45,

LPT
LPT

P=
Plant BLOCKHRHDIAGRAM

CEP

CP
CP
U
U

MDBFP

LP-5
LP-5

G
G
S
S
C
C
LP-6
LP-6

LP-7
LP-7

LP-8
LP-8

Plant Rankine Cycle

T=
Temperature

HP HTR-1 Outlet,
T=280,H=1229.6 = Feed Water
HPTemp.
HTR-2 Outlet,

T=255.5,H=1114
HP HTR-3 Outlet,
T=213.6,H=925.8
DRTR Outlet, T=175.6,H=
746.2
LP HTR 8 Outlet,
T=138.9,H= 585.2
LP HTR 7 Outlet,
T=121.9,H= 512.9

HPT Inlet , T =566 C,

P = 242, G= 1984.36,
H = 3396

Expansion in HP
Turbine, Stages = 9,
Total Power Output =
186 MW
Expansion in IP
Turbine, Stage = 6,
Total Power Output =
206 MW

Expansion in LP
Turbine, Double Flow,
Each Side Stages = 6,
Total Power Output =
268 MW

LP HTR 5 Outlet, T=79.2,

H= 332.8
LP HTR 5 Inlet,
T=46.5, H= 194.6

T in C,
P = Bar,
Flow = G,
Enthalpy = H

IP Outlet, P = 9.45,
G=1363.63, H = 3161.5

RH Inlet , T =318.7 C,
P = 45, G = 1660.39, H =
2999.1

LP HTR 6 Outlet, T=104, H=

437.1

CEP Inlet, P =
0.1, T = 46.1, H =
192.9

RH Outlet , T =566 C, P =
40.4, G = 1660.39, H =
3594.6

LP Outlet, G=1125.25, H =
2411.4
Condenser Vaccum Pr. = 0.1 Bar, make
up water = 60 G, Emergrncy Drain = .75
G, Extractin Drains = 239.7 G

S = Entropy

Heat Rate

The heat rate is usually expressed as the amount of heat energy needed to produce
a given amount of electrical energy.
It can also be expressed as rate of Heat input required to produce unit shaft output.
Guarantees Heat Rate = 1898.8 Kcal / KWHr or 8068.786 Kj / KW.h ( Conditions :660 MW, 76mm Hg TMCR, 0% Make up)
Heat Rate for Actual Condition ( 660 MW, 76 mm Hg TMCR, 3 % Make up) = 8011.7
KJ/kW.h
Heat Rate = H/E
H = heat supplied = Heat in HP Turbine + Heat in IP Turbine
H = M*h ( Kj / Hr)
M = Mass Flow ( Tons/ Hr) or 1000Kg/Hr
h = Enthalpy Change ( Kj / Kg)
E = Energy output ( KW)
So HR = M*h/E Kj / KwHr

Vidarbha Heat Balance Diagram FOR HIP TURBINE

P=242, H = 3396, T = 566, G = 1984.36
.63G

P=9.45,
H=3161.5,
G=
1363.63

.15G

To LP
Turbin
e

A
A
B
B

GV
P=40.44, H = 3594.6, T = 566, G =
1660.39

IP
TurbineG= 13.39
P=9.4
6

.
10G

T=351.1,
H=3161.5,
G= 81.79

R
R P
P

126.81
G

X
X

To BFPT

P=21.
6

HP
Turbine
G= 29.88,
P= 183.48,
H=3337.3
P=64.
6
16.49G

T=468,
H=3395.2,
G= 90.03

T=213.6,
H=925.8

HTR-3
T=187.5,
H=796.5
G=383.94

T=219.2,
H=939.8
G=293.91

H
H
T=366.7,
H=3081.7,
G= 121.65

T=255.5,
H=1114

HTR-2

From
LPH

BFP

T=318.7,H=2999.1,G=1660.39

T=318.7,
H=2999.1,
G= 155.78

T=182,
H=790.7

DRTR

M
M N
N

.
11G

A
A

L
L

T=175.6,
H=746.2
G=2044

L
L

15.37G

T=138.9,
H= 585.2

Boiler

P=44.
93

LOS
S

HTR-1
T=261,
H=1140
G=121.65

T=280,
H=1229.6,
G= 2044

HEAT BALANCE DIAGRAM FOR LP TURBINE

H
H
M
M

LPT
LPT

R
R
S
S

.
26G

0.75G

S
S

Condenser

CEP

.
26G

H= 2411.4, G =
1125.25

T
T

T=46.1,
H=192.9

From IP Turbine

LPT
LPT

Fl
as
h
ta
n
k

P=9.45,
H=3161.5,
G=
1363.63

T=83.2,
H=2596.8
, G=
79.93

Make up Water =
60G
.
89G

T=189.5,
H=2846.9
, G=
T=132.5, 48.15
H=2846.9
, G=
48.15

S
S T
T
T=244,
H=2952.1
, G=
46.75

T=46.8,
H=196

T=46.5,
H=194.6
G=1562.7
4

G
S
C

T=52.4,
H=219.2
G=239.79

LPH-8

LPH-7

T=52.4,
H=219.2
G=239.79

LPH-6
T=52.4,
H=219.2
G=239.79

LPH-5
T=52.4,
H=219.2
G=239.79

T=138.9,
H=585.2,

To
DRTR

Heat Rate

The heat rate is usually expressed as the amount of heat energy needed to produce
a given amount of electrical energy.
It can also be expressed as rate of Heat input required to produce unit shaft output.
Guarantees Heat Rate = 1898.8 Kcal / KWHr or 8068.786 Kj / KW.h ( Conditions :660 MW, 76mm Hg TMCR, 0% Make up)
Heat Rate for Actual Condition ( 660 MW, 76 mm Hg TMCR, 3 % Make up) = 8011.7
KJ/kW.h
Heat Rate = H/E
H = heat supplied = Heat in HP Turbine + Heat in IP Turbine
H = M*h ( Kj / Hr)
M = Mass Flow ( Tons/ Hr) or 1000Kg/Hr
h = Enthalpy Change ( Kj / Kg)
E = Energy output ( KW)
So HR = M*h/E Kj / KwHr

IMPORTANT FORMULAE

Boiler Efficiency

= Output / Input
= Steam Output * Enthalpy / Coal Input
= M * H / GCV * M
Were M = Flow
Where M = Coal Flow rate
GCV for the design coal is 3300 Kcal/Kg

Specific Heat Consumption

It is defined as rate of steam flow ( kg/ s) required to produce unit shaft output.
S.R. = Total Steam Flow / Total Unit Generated

Cost of Power
Cost of Power = HR*Fuel Price / GCV

Thank You