De-bubble Laminator

Users Book

1.Safety Regulations
For your safety, please read this handbook carefully to be more
familiar with the application and limitations of the machines and the
related potential risks.

1.1 Read the instructions before using the equipment

1.2 Do not boot the equipment before closing the bin gate
1.3 The operation air pressure for this equipment ranges from 0.2 to
0.6 MPa. Any air pressure falling beyond this range will damage the
machine

1.4 This machine adopts the third grounding method. It is important

to keep the grounding normal. Poor grounding will cause the
dangers towards the machine and user

1.5 Electricity Box should not be opened without professional staffs

are present

2.Parameters
Power: AC220V 1500W
Selective:AC110VAC220V
Operation Air Pressure:00.2Mpa
Work Environment: 20-30, clean and dust-free
Laminating: Flat Type Lamination
Production Efficiency: 2~4min/1pcs
Heating Method: Constant temperature
Applicable Size: Below 7
Size of Equipment: 320*310*420mm
Height of Equipment: About 32kg

3.Features
*No Modules Needed, No Debubbling Process Needed;
*Press to Boot, Easy Operation
*Smart Constant Pressure; Automatic Shift to the Lamination and
Debubbling Mode

4.Inspection and Alignment

1.Check that whether the tray is smooth

2.Check that whether there are

some foreign matters on the
silicone pad

3.Module Alignment

4. Alignment on the silicone (LCD

screen is on the silicone while IC
is beyond the silicone)

5.Put into the laminator

6. If the scree is with long flat cable,

put the product on the external
part of the anvil cell and close the
door

5.Operation Process
Screen-Pressing Process
5.1 Check that whether the power and air source is normal or not and
whether the vacuum pump power and pipe are connected to the
equipment;
5.2 Switch on the power and press the button to boot the equipment
to check that whether the equipment can operate normally or not;
5.3Put the LCD with the OCA glue on the cut silicone (please stagger
the silicone away from the IC position of the flat cable);
5.4 Open the gate and put the tray on the cabinet;
5.5 Close the cabinet gate;
5.6 Press button to boot the equipment;
5.7 Wait patiently for 2 to 6 minutes;
5.8 Wait until the two indicator lights off or the vacuum table turns to
the minimal value. Open the cabinet gate and take out the product;
5.9 The process completed, check whether the product is normal or
not.

6.Debubbling Process
Note: when coating the OCA glue, the bubbles may be too large in
some cases, which results in the bubbles existing after lamination.
Please follow the following methods to debubble.
6.1 Please place the laminated assembly on the foam (please make
sure that the foam stagger from the IC of flat cable, as illustrated)
6.2 Open the gate and place the tray with products on the cabinet
6.3 Close the gate
6.4 Press the Button to put down the equipment
6.5 Predict the duration based on the exact situation
6.6Again press to put down the machine

Maintenance
Projects
Formwork

Items
Check that whether there are
some foreign matters. If positive,
please clean them

Lamination Guide Pillar and Work

Platform Sideway

Add some lubricating oil to the

guide pillar and sideway regularly
to make sure the movement is
smooth

Vacuum Pump

Change

the

oil

months if necessary

every

three

Relation between Vacuum Degree and Altitude

Generally, the design and tested parameters of the vacuum pump
are conducted under the standardized air pressure environment. If the
altitude is changing, the exact performance will also change.
The exact parameters are displayed in Table 1:
Altitude

Vacuum Degree

(m)

(-Mpa)

mmHg

0.1013

760

200

0.0990

742.7

400

0.0968

726.2

500

0.0957

717.9

1000

0.0902

676.7

1500

0.0846

634.7

2000

0.0790

593.3

Examples: Chengdu of Sichuan Altitude 505.9 Vacuum Degree ranges

from 93 to 95, normal
Yulin of Shanxi Altitude 1057.5 Vacuum Degree ranges from
80 to 90, normal

Debugging of Vacuum Pressure Gage

1Debugging of SMC Vacuum Pressure Gage
<Process>
1.1 Enter the Pressure Setting Status
1 As Stated Above
2 Set the pressure switch to automatically
enter the debugging mode after the
power is switched on
Press

one time under the debugging

mode to enter the pressure setting status

1.2 Under the pressure setting status, [P_1] and the Set Value will be displayed
alternatively on the screen
Note: [P_1] will be shown in the delayed-type constantly-open output mode.
[m_1] will appear in the delayed-type constantly-closed output mode. (P1L,P1H)
will appear in the comparative-type constantly-open output mode. (n1L,n1H.)
will appear in the comparative-type constantly-closed output mode.

<How to configure the value>

Examples:
1.2.1 Use Up and Down to change the
set value. The first figure will flash
1.2.2 Use up and down to configure any
button
1.3 Every time pressing the SET, the next figure (higher digit) will flash. When the
highest digit is zero,

or

will flash.

If the highest digit flashes, press set, the lowest digit will flash.

1.4Hold the SET for over one second, return to the set value display mode

2Panasonic Vacuum Pressure Gage Debugging

Only need to press the up and down to

adjust the reference value shown in Table 1

Present Value displayed in Main

Reference Value displayed in Sub

0 action is needed (no need for operation) to display the present and
reference values.

3Operation Method, Menu Setting Mode

Under the RUN mode, hold the MODE button for 2 seconds to switch to
the Menu setting mode
RUN Model
During the setting, hold the Mode
Hold them for 2 seconds

button to switch to RUN mode

Save the changed items

Comparative Output 1
Output setting

EASY Mode/Window sode/Assignment

Acceptance Mode.
High-Performance Mode, with

Comparative 2 Output

automatic reference input/ forced zero

setting

input/ emulated output.

NO/NC Switch

Set the Output 1/2 as NO/NC

2.5/5/10/25/50/100/250/500/1,000/5,0
00ms
Response Time Setting

Prolong the Response Time to avoid

the junction vibration misoperation .

Main Screen Display Switch

When the output On is red/ green/

constantly red/ constantly green.

Unit Switch

4Return to Zero
The pressure hole will forcefully
return the pressure to zero in the
atmospheric conditions

Long press