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Practical Use of Nanomaterials in Plastics: Innovative Technologies Symposium For Plastics
Practical Use of Nanomaterials in Plastics: Innovative Technologies Symposium For Plastics
Nanomaterials in Plastics
Innovative Technologies
Symposium for Plastics
July 31, 2007
Joseph J. Schwab
Hybrid
Plastics
www.hybridplastics.com
What is Nanotechnology?
Nanotechnology is the understanding and control
of matter at dimensions of roughly 1 to 100
nanometers.
Nanotechnology involves imaging, measuring,
modeling, and manipulating matter at this length
scale.
At the nano-scale, the physical, chemical, and
biological properties of materials differ from the
properties of individual atoms and molecules or
bulk matter, creating improved materials,
devices, and systems that exploit these new
properties.
What is Nanotechnology?
What is Nanotechnology?
Nanotechnology
Nanostructured
Materials
Nanoparticles
Nanocomposites
Supramolecular
Assemblies
Nanotools
Nanodevices
Fabrication
Techniques
Molecular
Electronics
Instrumentation
Metrology &
Analysis
Mems &
BioMems
Software
Computation
Simulation
Lab on Chip
Sensors &
Detectors
Device
Miniaturization
Fullerenes
POSS
-Molecular Silicas
-Monomers
-Silanols
-Polymers
Dendrimers
Graphenes
Clays
-Montmorillonite
-Halloysite
-Vermiculite
Nanofibers
Metal & Metal Oxides
Silica
100 m
10 m
1 m
Tunneling
1-100 nm
Optical
Quantum Well
1-100 nm
Wave Decay
10-1000 nm
Primary Structure
0.1-10 nm
Secondary Structure
10-1000 nm
Dislocation Interaction
1-1000 nm
1-100 nm
Entanglement Rad.
10-50 nm
Human Hair
Mechanics
0.5-50 nm
Nucleation
Defect
0.1-10 nm
1-10 nm
Surface Corrugation
1-10 nm
Catalysis
Surface Topology
1-10 nm
Biology
Cell Walls
1-100 nm
Membranes
Porosity Control
0.1-5 nm
100 nm
10 nm
1.0 nm
0.1 nm
Critical Length
Electronics
Polymers
Property
Carbon Nanotubes
Source:Peter Harris
Source:Wikimedia Commons
Source:Peter Harris
Multi-walled Nanotubes
Source:Hyperion Catalysis
Source:Hyperion Catalysis
Source:Hyperion Catalysis
Carbon Nanotubes
Carbon Nanotubes (CNTs) typically have diameters 1000
times smaller than traditional carbon fibers.
Single-walled CNTs (SWCNTs) consist of a single tubular
graphene sheet and have diameters of 1-2nm.
Multi-walled CNTs (MWCNTs) typically consist of 5-15
tubular graphene layers and have diameters of 10-12nm.
CNTs can be up to 50 times stronger than steel and have
excellent thermal and electrical conductivity.
Fullerenes
RO
C60Fullerene
OR
Endohedral
C60Fullerene
In 1985 C60 is discovered. By 1990 a process for making gram quantities is developed and accelerates
research efforts.
At the end of 2001 Mitsubishi Chemical Corporation and Mitsubishi Corporation establish a joint venture
called the Frontier Carbon Corporation (FCC) with the goal of becoming the world leader in the
commercial production of nano-scale carbon products.
In 2002 FCC claims mass production of 400kg/yr of fullerenes.
By 2003 FCC claims to be operating a 40 tons/year commercial-scale, low-cost plant to produce
fullerenes. FCC claims delivery of fullerene samples at prices ten times lower than 2002 prices. FCC
also claims first commercial product, a bowling ball.
In 2004 FCC claims 400 Japanese companies have purchased samples. Claims that commercial
products in Japan include fiber reinforced composites for badminton rackets, tennis rackets, golf club
shafts, snow boards, ski and snow board wax, lubricants for car air conditioners, and coatings for glass.
In December 2004 FCC establishes Frontier Carbon Corporation of America (FCCA) To meet the
growing commercial demand for nano-scale products in the United States and Europe. FCCA is to
begin production of fullerene materials in the U.S.
In 2005 FCCA announces an agreement with TDA Research to offer a range of fullerene products under
the Nanom product line.
Although many claims about mass production, costs remain high.
Nanoclay
Source:Southern Clay
Source:Wikimedia Commons
Source:Natural Nano
Nanoclay
Almost all nanoclays used in the plastics industry
are minerals which are mined from naturally
occurring deposits.
Montmorillonite is the most widely used clay. It
has a plate-like anisotropic structure and is nano
in only one dimension.
Halloysite is a tube shaped clay having a typical
diameter of 40-200nm and a length of 0.5-10um.
Source:Nanophase Technologies
Source:Nanophase Technologies
POSS Nanostructures
Unreactive organic (R)
groups for solubilization
and compatibilization.
Si
Si
O
Si
R
O
Si
Nanoscopic size
Si-Si distance = 0.5 nm
R-R distance = 1.5 nm.
R O
O
Si
Si
Si
R
Si
O
R
Si
O
Si
O
Si
O
Si
Si
O
Si
R
Si
O
R
Metal Containing
Si
R
Si
O
OH
Si
O
R
Si
OH
OH
O
Si
Si
R
Si
O
R
Stable Silanols
Dispersion of Nanotubes
Poor compatibility between the CNT surface and the matrix lead to difficulty in
exfoliating and debundling CNTs. Poor adhesion of the matrix causes poor
dispersion, phase separation and aggregation of the CNTs making incorporation of
untreated CNTs into polymers difficult.
Several companies have now begun to address these issues by developing
proprietary compatibilizers:
Dispersion of Nanoclay
Clay Particle
Clay Platelets
Clay particles consist of groups of stacked platelets. The challenge is to process the
clay nanocomposite so as to achieve complete dispersion of individual platelets.
Dispersion of Nanoclay
Nanoclay must be organically modified in order to achieve compatibility with a
polymer matrix. Long chain alkyl ammonium cations are typically used
+
OH
HO
Dispersion of Nanoclay
Poor Dispersion
Partial Dispersion,
considered incomplete
Good Dispersion,
considered complete
Si
O O
Si
O
Si
Si
R = cyclopentyl
Si O
R
Si
O
Si
Si
Si O
R O
O
Si
O
Si
R
R = styrenyl
Si
O
Si
R
Si
O
Si
O O
O
O
Si
R
Si
Si
Si
O
partial compatibility
Si
O O
R = cyclopentyl
domain formation
R
R O
Si
R
Si
O
Si
Si O
Si
O
Si
O
R O
O
R
Si
O
Si
Si
Si
R O
O
O
Si
Si
O
R
R = Phenethyl
phase inversion
50 wt% loading
and transparent!
Si
Si
Si
O
R
R
Si
O
O
O
Si
Si
Si
Si
R
O
O
R O
O
O
R
Si
O
Si
*scale = 50nm.
R O
O
R
Si
O
Si
O
Si
R
Si
Si
O O
Si
Si
Si
O Si
R
O O
Si O
R
Material supplied
How supplied
Hybrid Plastics
POSS
Nanocor
Nanoclay-Nanomer, Imperm
Sothern Clay
Nanoclay-Closite
Raw Material
Foster Corp.
Nanoclay-Nanomed
Compounded nylon
Basell
Nanoclay-Hyfax
Compounded polyolefin
RTP Company
Nanoclay, Nanotube
Compounded products
Polyone
Nanoclay-Nanoblend
Compounded, Concentrates
Nycoa
Nanoclay-nanoSEAL
Compounded products
Hyperion
MWCNTs-Fibril
Masterbatch
Bayer MaterialScience
MWCNTs-Baytubes
Raw Material
Arkema
MWCNTs-Graphistrength
Raw materials
Nanocyl
CNTs
Nanoledge
CNT-Nanoin
Concentrates
Zyvex
CNTs-Kentera
Concentrates
Nanophase
Raw Material
Representative Applications of
Metal & Metal Oxides
Primary applications in plastics include antimicrobial, fungal and mold
resistant materials.
Other applications include protection from visible and UV light and
abrasion resistant coatings.
LER 5.0 nm
LER 12.9 nm
Si-based Resist
LER 6.6 nm
LER 6.0 nm
Source: GM
Nanotube-containing surfboard
is tested near San Francisco.
Source: Oceanit
Source: Nanoledge
Trouble Brewing?
Earlier this year DuPont and Environmental Defense combined to launch
a Nano Risk Framework. The framework is designed to provide a
systematic and disciplined process to evaluate and address the potential
risks of nano-scale materials.
In 2005 the EPA announced that it was reclassifying nanosilver as a
pesticide.
In 2005 the Berkeley, CA City Council approved an amendment to their
hazardous materials law to include nano-sized particles which requires
researchers and manufacturers to report what materials they are working
with and how they are handling them. Earlier this year the Cambridge,
MA City Council announced that it is considering a similar law.
Several studies have indicated that carbon nanoparticles might act as
cytotoxins while others have shown that CNTs can have an asbestos like
effect on lung cells. Other studies have found no links between carbon
nanoparticles and cytotoxic effects.
Thank You
R
R
O
Si
Si
O
Si
Si
R
Si
O
Si
O
RO
O
Si
Si O
R