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Lecture Sample
Lecture Sample
Textile Professor
2005 ATEXINC, Corporation and TSC Systems Consulting Group. All rights reserved.
Introduction
Spun Yarn
Filament Yarn
Classification
Yarn Types
Simple Yarns
Novelty Yarns
Compound Yarns
Yarn Characteristics
Fiber Composition
Yarn Size
Yarn Twist
Direction of Twist
Yarn Hairiness
Yarn Bulk
Introduction - Yarns
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Introduction - Yarns
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Spun Yarns
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Filament Yarns
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Majority of the filament yarns are extruded yarns that are made of
natural extruded fibers or manufactured fibers extruded through the
spinneret. These yarns fibers can be broadly divided into:
Monofilament yarn is made from a single, relatively thicker filament
fiber. Transparent sewing thread, metallic yarns, bare elastic, and fishing
lines are examples of monofilament yarns. Silk is too fine to be used as a
monofilament yarn.
Multifilament yarn is made from multiple filament fibers. Continuous
filament fiber length requires little or no twisting to hold the multifilament
yarn together.
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Yarn Classification
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Note: In the future, the term novelty will be used in place of novelty/complex yarns.
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Yarn
Simple
Novelty or Complex
Composite
Single
Slub
Covered
Ply
Core-Spun
Cord
Rope
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The effect strand creates decorative detail such as knots and loops.
The binder is used to tie the effect yarn to the base yarn if binding is necessary.
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Slub yarns can be either single or ply yarns. These yarns are
characterized by the soft bulky area that is spun at regular or
irregular intervals.
Flock/flake yarns have small tufts of different colored fibers added
at intervals. These tufts can be easily pulled out. Flock/flake yarns are
generally single yarns.
Nub, knot, and spot yarns are ply yarns in which the effect yarn is
twisted around the base yarn to produce a thicker area or a bump.
Boucl and loop yarns are ply yarns that use three sets of yarns
base or core yarn, effect yarn, and tie yarn. The effect yarn is looped
around the base or core yarn and tied with a binder yarn.
Spiral and corkscrew yarns are ply yarns in which one ply is soft
and thick and the other is fine.
Chenille yarns are pile yarns that are often made by slitting leno
weave fabrics into narrow strips in the warp direction.
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Composite yarns are made of two or more strands. The center or core
is formed by one or more strands. The other strand(s) is (are) wrapped
around the core so that the core is not visible from the outside.
Covered yarns are compound yarns in which spun or filament
yarns are wrapped around to cover the core. Elastomer fiber
wrapped with other spun or filament yarns is an example of a
covered yarn.
Core-spun yarns are compound yarns in which fibers are used to
cover the core strand. Many high quality sewing threads are
examples of core-spun yarns.
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Yarn size is used to define the relative size or fineness of the yarn.
Direct and indirect yarn numbering systems are used to measure size.
In direct numbering systems the mass of a fixed length of yarn is
measured.
The denier and tex systems are direct numbering systems. The denier
system is more common in the United States.
In direct systems, the lower the number, the finer the yarn.
These systems are applicable to all yarns.
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Yarns (especially spun yarns) are twisted to hold the fibers together.
The number of twists per unit length is used to measure twist. Twist
per inch (tpi) is often used in the United States.
Yarn twist can be broadly divided by number of twists: none or very
low, low, average, and high twist. Some of the common uses for yarns
with different twists are given below:
Filament yarns used for smooth fabrics have no or very low twist.
Yarns used for napping, bulky sweaters, and pile in towels have low twist.
Most spun yarns used for woven fabrics have average twist.
Crepe yarns used for plain and crepe weave fabrics have high twist.
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Yarn bulk pertains to the cover factor and apparent volume that
generally results from crimping or texturizing yarns.
Manufactured yarns may be bulked to increase their insulative
properties.
Manufactured fibers cut into staple fibers are typically crimped to
increase the cohesiveness that is required to produce spun yarns.
Bulked fibers also have increased elongation and elasticity.
Bulking reduces the luster of filament yarns, making them look
more like spun yarns.
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