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Copyright 2004 American Society of Heating, Refrigerating and AirConditioning Engineers, Inc. It is presented for educational purposes only. This article may not be copied and/or distributed electronically or
in paper form without permission of ASHRAE.
Too often, designers use rules-of-thumb such as limit pressure drop to 0.5 psi per 100 ft (3.5 kPa per 30 m) in refrigerant
piping, concentrating on lowest installed cost. In tough economic times, low capital cost is the easier sell to the customer,
but in the end, higher operating costs often swamp first cost.
Considering lifetime economic costs provides a more rational
basis for design.3,4
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ASHRAE Journal
In many industries, engineers are working on plant expansions even before the initial design is fully commissioned. In
industrial refrigeration, public cold storage facilities, in parAbout the Author
Daniel R. Kuespert, Ph.D., is a chemical engineer with Snowy Owl LLC,
a consulting firm in Columbia, Md., focusing on refrigeration safety.
ashrae.org
March 2004
Use the wall thicknesses and materials prescribed by applicable codes, particularly ASME B31.5. Generally, ASTM A-53/A106 or better steel is required by code for industrial refrigeration,
while copper is used (for cost reasons) mostly for commercial
installations. Copper dissolves in ammonia, so it is forbidden
for such systems. (Some bearing bronzes used in ammonia do
contain ammonia, but these are special applications.)
Type F (furnace-welded) steel pipe (ASTM A120 or ASTM
A53/A120) presents particular problems under cold conditions,
so avoiding it also is specified. Low-temperature piping (usually below 20F [29C]) requires special design methods
and usually impact testing of pipe samples before installation.
Designers should use caution when perusing pipe manufacturers literature. Low temperature often does not have the same
meaning to a refrigeration engineer as to a pipe distributor.
Oil is not miscible with ammonia. Oil carries over into the
system and tends to collect at inconvenient points. This creates the need in ammonia systems to drain oil from small pressure vessels called oil pots. Since the oil pot can be isolated
from the system (to facilitate draining), it can build up considerable pressure.
Without pressure relief, appropriate valving, and operating
procedures, explosions are a distinct possibility. ANSI/IIAR 21999, Equipment, Design, and Installation of Ammonia Mechanical Refrigerating Systems, gives specific requirements
for designing oil pots so that they pose less threat to operators.
Beware. Many oil pots in older systems (and even some newly
installed ones) do not meet these standards.
ANSI/ASHRAE Standard 15-2001, Safety Standard for Refrigeration Systems, specifies relief valve designs for pressure
March 2004
9. Insulate properly.
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L. Aleksandrich
The vapor retarder is the most important component in an one plant recently) as pipe supports. Never weld one pipe
insulation system. Installation of vapor retarder is critical. Be directly to another for support. ANSI/IIAR 2-1999 gives apcertain the installer follows manufacturers instructions pre- propriate spacing for ammonia, but halocarbon refrigerants
cisely. Any breaches in the vapor retarder should be promptly require stronger and more frequent supports because of the
and professionally repaired.
refrigerants greater density. Refrigerant piping is subject to
In addition to the all-important vapor retarder, physical pro- all manner of stress, from snow and wind to the weight of
tection of the insulation system is crucial. Modern industrial moisture-soaked insulation to dynamic stresses from hydraupractice places most piping on the roof of the facility where lic shock in the piping.
sunlight, wind/snow load, and birds become issues. Indoor pipFinally, be certain the roof can handle any suspended loads.
ing in food processing or preparation areas
Architects and structural engineers have
also requires special coverings to meet foodbeen known to forget building systems
safety standards such as the U.S. Hazard
when designing roof loads.
Analysis Critical Control Point (HACCP)
References
regulation.
1.
Dunn, P. and R. Norsworthy. Control
Finally, each manufacturer has detailed
of corrosion under insulation. ASHRAE Journal
recommendations on design and installa45(3):3239.
2.
Posteraro, K. 1999. Combating corrotion of its products. These differ greatly from
sion under insulation. Chemical Engineering
product to product and even from applicaProgress 10:43.
tion to application.
Metal loss shown in yellow box.
10. Support all piping.
Use proper supports for refrigerant piping. L-bracket or Uchannel stands and hangers are typical. Do not use welded
lengths of all-thread rod (or packing twine, as I observed at
3.
Richards, W.V. 1983. Refrigerant vapor line sizing not dependent on length. Proceedings of Commission
B2, 16th International Congress of Refrigeration. International Institute of Refrigeration/Institut Internationale du Froid, pp. 240244.
4. International Institute of Ammonia Refrigeration.. Ammonia Refrigeration Piping Handbook. Chapter 1.
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