HDVH SGHT Beco

Braumat User Guide SHTBECO
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CNG HO X HI CH NGHA VIT NAM
c Lp - T Do - Hnh Phc
Cng ty c phn Bia Si Gn H Tnh.
TI LIU HNG DN S DNG
H THNG IU KHIN TRN PHN MM BRAUMAT V5.3
(p dng ti nh my bia Si Gn H Ni)
1. Bn quyn s dng phn mm v bn hng dn s dng ny thuc v cng ty Polyco.
2. Cm mi hnh thc sao chp ti liu ny trn bt c hnh thc no nu khng c s ng
ca cc tc gi.
3. Ti liu ny c xem l mt phn trong h thng phn mm iu khin Braumat ti nh my
bia Si Gn H Ni.
4. Mi thc mc v s dng phn mm xin lin h cng ty Polyco
ng inh Vn Hin: 0903428916/0983428916
Phone number: 04 8538394 Fax: 04 5656082
Nhm tc gi.
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I. Tng qut v Braumat V5.3
Braumat l phn mm c xy dng bi hng Siemens v c tch hp nhng tnh nng
iu khin p dng cho cc ng dng iu khin theo m, i tng l cc nh my Bia.
Braumat c xy dng trn nn tng ca chun ISA S88-1 (IEC 61512-1).
H thng phn cng v mng da trn Simatic S7-400, cc trm thu thp d liu v iu
khin phn tn ET v h thng mng Profibus DP, Industrial Ethernet (IE).
H thng phn mm c xy dng trn mi trng lm vic trn nn Windows theo cu
trc mng Client Server. Phn mm c cu trc thnh nhiu phn khc nhau, y ch xin
gii thiu phn vn hnh iu khin.
Giao din chng trnh.
(Giao din chnh Main menu)

Khi chng trnh khi ng c hai ca s chnh l Main menu v ca s PCU server
1. PCU server
PCU server l chng trnh giao din kt ni gia h thng phn mm v h thng iu
khin PCU (Process Control Unit) v vi cc trm iu khin khc trong mng IOS (Interface
Operating Station).
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Hnh v: Giao din PCU server

PCU server qun l cc kt ni v trng thi ca tng kt ni vi h thng phn mm.
Trong cu trc mng ca Braumat ch tn ti nhiu nht l 2 server hot ng d phng
cho nhau, iu c ngha l ti mt thi im nht nh s ch c mt IOS c kch hot
thnh my ch (server) v my cn li ch d phng (stand by) h thng phn mm hot
ng n nh th ti mt thi im phi c 1 IOS c kch hot thnh my ch, iu ny th
hin trn PCU server thng qua biu tng
b m v
sng. Nu c hai IOS u c biu
tng ny b m hoc sng

th trong mng ang sy ra s c v dn n cc chng trnh
sn xut c th s khng hot ng c nh mong mun.
Bnh thng khi khi ng my tnh, chng trnh s t khi ng v c hai my u
trng thi Stand by. Ch ny s tn ti trong thi gian 5 pht. Sau thi gian 5 my tnh
IOS01 s t ng c kch hot thnh my ch.
Nu xy ra s c c hai my u kch hot thnh my ch v c hnh nh di y, ngi
vn hnh nhn
hin ln ca s Recipe Control:
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Nu xy ra trng hp ny i vi c hai my th ngi vn hnh nn khi ng li my
tnh.
Nu trng hp c hai my u trng thi Stand by th ngi vn hnh c th nhn nt
trong ca s PCU server.
Trong ch hot ng bnh thng nu ngi vn hnh nhn nt

th my tnh s
c kch hot thnh my ch v my cn li s chuyn sang trng thi Stand by.
Khi nhn nt
chng trnh s a ra hp hi thoi xc nhn chuyn server
Ngi vn hnh nhn Yes xc nhn kch hot IOS ln server.

Tip theo chng trnh s thc hin vic ng b ho d liu gia hai my
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Vic kt ni mng gia IOS v IOS c thc hin da trn phn cng l card mng cc
b (LAN card) v IOS v PCU c thc hin thng qua Simatic net CP1613 (SoftNet) kt ni
ny th hin trn PCU server nh hnh di y.
thay i c kt ni y ngi vn hnh phi c chng trnh cp pht quyn

truy nhp v thay i. Vic thay i ny phi c thc hin bi DKNEC hoc ngi c o
to v mng v phn mm ny.
Ch
Vic thay i ny c th dn n mt kt ni vi h thng iu khin v khng iu khin
c h thng.
2. Main menu
Main menu l giao din chnh ca chng trnh ti tt c cc i tng trong chng trnh,
y ch xin gii thiu phn dnh cho ngi vn hnh (Operator).
Dnh cho Operator c 3 th nh sau:
Th Process monitoring:
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Th ny cha cc ng dng dnh cho ngi vn hnh iu khin v gim st h thng.

Process images: Qun l tt c cc mn hnh v qu trnh cng ngh ca dy chuyn sn xut
trong h thng. Ngi vn hnh click p vo biu tng ny gim st dy chuyn, thit b o
bo (PI) cng nh thit b tha hnh (Actuator).
Sequence control: ng dng qun l tt c cc chng trnh hot ng ca h thng (cc
chng trnh chy theo m).
Batch scheduler: ng dng thit lp v qun l lch sn xut.
Control recipe: ng dng tr gip ngi vn hnh gim st s hot ng ca cc chng trnh
bng giao din ho.
Th process supervising:
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Th ny cha ng dng qun l cc chng trnh iu khin (Recipe).

Recipe: L ng dng gip ngi vn hnh xy dng, sa i, xo b cc chng trnh iu
khin (cc chng trnh ni y l cc chng trnh x l theo m).
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Th Process Archive:
L th cha cc ng dng qun l v sao lu d liu trong qu trnh sn xut. Cc d liu

s c sao lu t ng, xo cc d liu ny ngi vn hnh phi c cp pht quyn truy
nhp.
Trending: ng dng qun l th ca cc im o trong h thng.
Step protocol: ng dng qun l lu li vic thc hin cc chng trnh theo tng m v l sn
xut theo tng bc hot ng.
Messages: ng dng qun l sao lu cc thng bo, cc li cng nh cc cnh bo sy ra trong
h thng trong qu trnh sn xut.
Change Protocol: ng dng qun l sao lu tt c cc thay i cc gi tr t trong chng trnh
bng mt gi tr mi ti mi bc ca chng trnh.
Maintenance: ng dng qun l tr gip cho ngi bo dng h thng bit c thi gian
hot ng ca tng i tng trong h thng cng nh ci t thi im bo dng ca tng i
tng trong h thng theo thi gian hot ng.
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II. BRAUMAT ti nh my bia Si Gn Ty

1. Mn hnh gim st h thng. (Process images)
m mn hnh gim st h thng ngi vn hnh chn th Proces Monitoring
Process
images.
Ca
s
mn
hnh
chnh
hin
ra
nh
di
y.
Xay nghin
Nu
Ln Men
CIP
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Mn hnh gim st h thng c chia thnh nhiu mn hnh khc nhau v c qun l
ti ca s mn hnh chnh nh trn. Mi nt nhn trn mn hnh s ch n mt mn hnh. Cc
nt c sp xp theo cc phn Xay nghin, Nu, Ln Men v cc mn hnh CIP.
chuyn vo mn hnh cn xem, ngi vn hnh nhn nt chuyn vo mn hnh .
Di y l mn hnh gim st dy chuyn xay nghin go.
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Trn mn hnh bao gm cc thit b o bo v cc c cu chp hnh c sp xp theo

ng nh s cng ngh ca h thng. Thit b o bo a gi tr hin thi ca im o v hin
th trn mn hnh v c nn mu vng
, gi tr c th hin trn nn xanh l gi tr t
(SP)
. Cc c cu chp hnh (Motor, Valve) c th hin bng biu tng.

- Valve,
- Motor,
- Bm.
iu khin cc c cu chp hnh bng tay ngi vn hnh click vo

chn Manual.
sau
Cc c cu chp hnh c phn theo nhm v ch c th iu khin bng tay hoc t

ng c nhm.
Khi ngi vn hnh click vo mi i tng s c mt hp hi thoi nh di y.
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Trong hp hi thoi trn trng thi ca cc bit iu khin ng c nh sau:

CA
: Bit iu khin trong ch t ng:
IL
: Bit trng thi Interlock:
ON
: Bit trng thi hot ng: ON=0/1: OFF/ON
OF
: Bit trng thi dng: OF=0/1: ON/OFF
MA
: Bit trng thi t ng hoc bng tay: MA=0/1: Auto/Manual
LO
: Bit trng thi u ra ca i tng iu khin IL=0/1: c/khng c u ra.
Loi i tng bo li m u ra LO vn bng 1 tc l i tng ny hot ng nhng

tn hiu bo s hot ng ca n cha a v, loi ny thng l cc van kh nn. Loi m u ra
LO bng 0 khi c li l cc ng c.
i tng chp hnh ch hot ng c khi bit IL=1
Khi mt i tng b li trn mn hnh giao din s bo li v hin th mu, ng thi c
thng bo li v ci bo ng bo cho ngi vn hnh. vn hnh tr li sau khi ht li xy ra,
ngi vn hnh phi nhn Acknowledge xc nhn li va xy ra.
i vi ng c khi li xy ra, chng trnh s t ng tt ng c v i vi cc van th
khi li xy ra chng trnh s gi nguyn trng thi ca van trc khi xy ra li.
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2. Cch t Order v Batch khi chy t ng ti nh my Bia Si Gn Ty

1. H xay nghin
- Rice Milling: Order 1, Batch tng dn theo s ln nghin
- Malt Milling: Order 2, Batch tng dn theo s ln nghin
2. H nc nu
- Cold Water: Order 1, Batch tng dn theo s ln to nc lnh
- Hot Water: Order 2, Batch tng dn theo s ln to nc nng
3. H nu
- Sai gon Red: Order 1, Batch tng dn theo thc t ca loi bia
- Sai gon Green: Order 2, Batch tng dn theo thc t ca loi bia
- Sai gon 333: Order 3, Batch tng dn theo thc t ca loi bia
4. H CIP nu
- CIP Rice Cooker: Order 1, Batch l s Batch ca m nu va nu trc ca ni.
- CIP Mash tun: Order 2, Batch l s Batch ca m nu va nu trc ca ni ny.
- CIP Lauter tun: Order 3, Batch l s Batch ca m nu va nu trc ca ni ny.
- CIP Holding Vesel: Order 4, Batch l s Batch ca m nu va nu trc ca ni.
- CIP Wortkettle: Order 5, Batch l s Batch ca m nu va nu trc ca ni ny.
- CIP Whirlpool: Order 6, Batch l s Batch ca m nu va nu trc ca ni ny.
- CIP RC_HV: Order 7, Batch l s Batch ca m nu va nu trc ca ni ny.
- CIP HV_WhP: Order 8, Batch l s Batch ca m nu va nu trc ca ni ny.
- Makeup Caustic: Order 9, Batch l s batch ca m nu va nu trc.
- Makeup Acid: Order 10, Batch l s batch ca m nu va nu trc.
5. H tank ln men
- Tank ln men 01: Order 1, Batch l s th t ln men ca ton b tank cng dn ln
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6.
7.
8.
9.
H tank thnh phm
- Tank thnh phm s 1: Order l s Batch ca tank ln men i lc, Batch l s th t
lc chuyn sang tank thnh phm. ( s 1 l lc chuyn vo ln u khi y tank th
nht th nhp s 2, v cui cng l s 3).
lc chuyn sang tank thnh phm. ( s 1 hoc 2, 3).
lc chuyn sang tank thnh phm. ( s 1 hoc 2, 3).
H tank cha men
- Tank cha men: Order l s th t ca tank ln men m mnh s thu hi men, Batch
l s m ln men ca tank ln men . Nu l men mi nhn v th nhp Order = 23,
Batch l s ln nhn men v (theo th t tank dn).
H CIP tank
- CIP tank ln men: Nhp Batch v Order ging Batch v order ca tank ln men .
- ng ng
H CIP lc, chit
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I.
QUY TRNH VN HNH PHN MM IU KHIN KHU VC XAY NGHIN
S cng ngh xay nghin chia thnh hai phn malt v go, sau y l mn hnh giao din
iu khin.
Hnh v: Mn hnh iu khin x l go
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Hnh v: Mn hnh iu khin x l malt

Nh trn mn hnh ta thy h thng x l nguyn liu u vo i vi malt v go u c
hai khu chnh l khu nhp liu t phu nhp nguyn liu vo silo cha v khu cp liu t silo
cha sang h nu.
1. H thng iu khin x l go.
H thng x l go c iu khin theo chng trnh sau:
a) Khu nhp liu: Rice Intake
H thng hot ng 2 ch Manual v Auto, thuc cm auto/manual 1.
+ ch Manual: Ngi vn hnh chn nt khi ng Start ri khi ng/dng ng c
gu ti nhp go 0101.M01.
+ ch Auto: Ngi vn hnh chn nt khi ng Start th ng c gu ti nhp go t
ng chy vo.
b) Khu nghin liu: Rice Milling
+ ch Manual: Khi khi ng ngi vn hnh phi chy ng c, van tun t t phi
sang tri (t cui n u), khi khi lng go y th ngi vn hnh phi dng h thng
t tri qua phi ln lt cho n lc dng ht h thng.
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+ ch Auto: Ngi vn hnh chn khi ng ti i tng Unit control
vo Rice Milling nhp s m Batch, Order v n nt khi ng
nghin ti go t silo t ng nghin, khi lng t ng dng.
Chng trnh x l go c thc hin theo cc bc sau.
ri chn
th ng c v van, my
Khi c li lch trc gu ti th ng c t gu ti tr v silo dng v khi ngi vn

hnh sa cha li xong v xc nhn th h thng t ng chy tr li. i vi nguyn liu b
tc nghn cc vt ti th chng trnh t ng dng chy t vt ti y v ngun silo, n khi c
tn hiu bo khng nghn tc na th sau 20s h thng s chy li nh c.
2.H thng iu khin x l Malt.
H thng x l Malt c iu khin theo chng trnh sau:
a) Khu nhp liu: Malt Intake
+ ch Manual: Ngi vn hnh chn nt khi ng Start ri khi ng/dng ng
c gu ti nhp go 0101.M12. Ch phi chn van cp vo silo no trc khi bt ng c vt
ti.
+ ch Auto: Ngi vn hnh chn silo cn nhp malt ri n nt khi ng Start th
ng c gu ti nhp go t ng chy vo silo chn.
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b) Khu nghin liu: Malt Milling
+ ch Manual: Ngi vn hnh chn khi ng/dng ng c gu ti, van, hay my
nghin ty nhng khi chy nghin nguyn liu phi khi ng t phi qua tri, khi nguyn
liu phi dng ng c, van t tri qua phi.
+ ch Auto: Ngi vn hnh chn silo cn nhp malt ri n nt khi ng Start th
ng c gu ti nhp go t ng chy vo silo chn.
Chng trnh x l Malt c thc hin theo cc bc sau.
Khi c li lch trc gu ti th ng c t gu ti tr v silo dng v khi ngi vn

hnh sa cha li xong v xc nhn th h thng t ng chy tr li. i vi nguyn liu b
tc nghn cc vt ti th chng trnh t ng dng chy t vt ti y v ngun silo, n khi c
tn hiu bo khng nghn tc na th sau 20s h thng s chy li nh c.
Ch 1: Khi mun chy th khng ti hay kim tra ring l tng thit b nh k
ngi vn hnh phi b ch kha bo v gia cc thit b in. l bt
thnh
ri vn hnh tng thit b ring l. Ngi vn hnh phi
l ngi c kinh nghim v vn hnh ch ny b ht cc ch bo v rang
buc ca h thng xay nghin nguyn liu.
Ch 2: Ngi vn hnh khng nn dng chng trnh khi chng trnh ang chy v
nu chng trnh b dng khi cha kt thc s lm cho mt s bc ng b ho d
liu vi cc chng trnh khc b gin on v lm nh hng n cc bc ca
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chng trnh khc dn n chng trnh ti mt s bc khng t ng chuyn bc
v dn n li chng trnh.
Trn y l ton b chng trnh iu khin h thng x l nguyn liu cp cho h
thng nu.Ti bt k thi im no ngi vn hnh c th chuyn t ch t ng
sang iu khin bng tay v ngc li.
II.
QUY TRNH VN HNH PHN MM IU KHIN KHU VC NC NU
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1. Yu cu nc 260C
Auto/Man 34,iu khin van 0208PV01. Hot ng ch Auto van 0208PV01
tng ng vi tn hiu yu cu hoc khng yu cu t nh nc (van m c yu cu
ng th khng c yu cu). Khi Auto n mc gia th tn hiu t ng gi sang nh
nc yu cu cp nc .
Khi n mc cao th tn hiu yu cu nc khng cn.
ch Manual ngi vn hnh quyt nh yu cu cp nc hay khng bng cch
ng m van 0208PV01
2. Cm Auto/man 8 (Nc 800C)
i tng qun l.
- ng c 0208M01, 0208M02, 0208M03, van 0208PV03, 0208PV02. ch
Auto cc bm 0208M01, 0208M02, 0208M03 s t ng n nh p u trc ca
van cp i.
- ch Manual ngi vn hnh c th m tng ng c mt
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Ch : Van 0208PV02 ch c m khi nhit t > nhit thc t.
3. Auto/Man 9 (Nc 260C)
- i tng qun l: 0208M04, 0208M05 (Hot ng ging Automan 8)
4. Auto/Man 7 (Nc 20C)
- i tng qun l 0208M06, 0208M07, 0208PV06, 0208PV012 (Hot ng ging
Automan 8)
5. Auto/Man 30
- i tng 0208PV07 h nhit nc nha
6. Auto/man 37
- i tng 0208PV08, ch Auto CIP silo b.
7. Auto/Man 35
- i tng 0208M09 : Bm chng ng khi lm nc 20C.
8. Auto/Man 24
- i tng 0208PV04,0208PV05 sn xut nc nng lnh.
Cch chy chng trnh nc 800C
iu kin:
Man8: Auto
Man24: Auto
Man9: Auto
Thao tc:
- Bc 1: Khi ng.nhn vo nt Unitcontrol, play, nhp Batch number (ln sau+1)
Chn Recipe/Hot water/Start.
- Bc 2: Hot water Fill water (ly nc Tank 260C i gii nhit tank 800C)
Thng s t: + Nhit sau gii nhit
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+ Th tch nc trong tank 800C

K chuyn bc 2 khi th tch nc trong tank 800C
Bc 3: Hot water makeap (chy tun hon nc nng n khi nhit t ra.
Thng s t: + Nhit ca nc sau gia nhit (0208TET01)
+ Nhit tank nc nng (0208TET02)
K chuyn bc : Sau khi nhit trong tank 800C t nhit t ra tr mt thi
gian.
Bc 4: Hot water End (Nhit sau gia nhit tr v trng thi ban u v tt
van hi, van tun hon).
Bc 5: Kt thc.
Cch chy chng trnh nc lnh 20C

iu kin:
Man7 Auto
Man9 Auto
Man24 Auto
Man25 Auto
- Bc 1: Start nhn unitcontrol, nhn play, nhp Batch number, recipe, coldwater,
nhn start.
- Bc 2: Coldwater Fill water
Thng s t: 0208LET02 (th tch nc cn c trong tank nc 20C)
0208TET04 (nhit u ra ca nc sau b lm lnh)
0208TET05 (nhit Glyco cp vo b gja nhit)
iu kin chuyn bc khi th tch t.
- Bc 3 Coldwater makeup
0208TET03: Nhit trong tank.
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0208M06 : p t cho bm tun hon
-
III.
Bc 4: End
Tt bm ph , van tun hon, van cp Glyco.
QUY TRNH VN HNH PHN MM IU KHIN KHU VC NU
khi ng mt m nu, trc ht ngi vn hnh phi kim tra vic cung cp nc cho h
nu, dung tch v nhit nc lnh , nc nng , nc thng trong ba bn cha phi cung
cp trong qu trnh nu, trnh hin tng thiu nc, nhit nc khng t..kim tra k tt
c cc thng s qu trnh v an ton cng nh tnh trng thit b trong nh nu, go, malt
khi ng ta lm nh sau:
Truy nhp vo Sequence control > Process cell > Brewhouse ta c c giao din sau
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Hnh: Mn hnh giao din Process cell Brewhouse

Kch vo Malt bin v n
trn thanh cng c. Da vo hnh nh ca Recipe Procedure (Hnh
v) ta c th thy qu trnh sn xut bt u t Malt bin.Thao tc va ri c tc dng khi ng
Malt bin.
Lu : Trong ct Display tt c phi xut hin ch A+ nh trong hnh trn. Nu mt ni no
m cha M th phi chuyn ni sang trng thi t ng bng cch sau:
Chn Function> Auto
Hnh v : Chuyn i ch Man >Auto

Sau khi khi ng thng malt lt (Malt bin) h thng nu s hot ng t ng trnh
t ni tip nhau t Malt bin > WortCooler ca m .
Nguyn l vn hnh h thng nu:
Mc trn gii thiu phng php khi ng mt m nu mt cch tng qut, nhng ngi
vn hnh c th gii quyt c mi tnh hung xy ra trong qu trnh nu t ng h phi hiu
r qui trnh hot ng ca tng ni, nhim v ca tng bc, iu kin chuyn bc, ngha ca
cc thng s iu khin. Phn ny s tp trung m t chi tit cc yu t trn gip ngi vn hnh
lm ch qu trnh k thut.
Qui c:
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Trn mn hnh giao din th hin trung thc s cng ngh ca h thng ta c th thy cc
thng s vi nn mu vng (yellow) l cc thng s thc t ca qu trnh, cc thng s vi nn
mu xanh (blue) l cc thng s t (setpoint). Cc thit b bo li s xut hin nhp nhy v
mu
1.Nguyn l vn hnh thng Maltbin.

Cm thng malt xay c 16 bc hot ng, cm thit b ny s cp malt lt cho ni go 2 ln,
cp malt cho ni malt 1 ln. Cm thit b ny nm trong trang mn hnh h nhp, xay malt
nguyn liu. Hot ng chi tit cc bc nh sau:
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Hnh: Cng thc chy thng malt xay

Bc 1: Start
- Khi ng chng trnh
Bc 2: MB check to run
Setpoints
1. Watchdog time [min]:0.3
Transitions
Khi ht thi gian
- Kim tra iu kin chy

- Thng s t
Bc 3: Synch 1
- ng b vi ni go
- iu kin chuyn bc
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Bc 4: MB Wait
Setpoints
Transitions
Khi ht thi gian
- i ni go sn sang
- Thng s t
Bc 5: Synch 32
- ng b vi ni go
Bc 6: MB transfer
Setpoints
2. Malt for RC [kg]: 50
Transitions
Khi khi lng malt cp vo ni go
- Cp malt lt ln 1
- Thng s t
Bc 7: Synch 2
- ng b vi ni go
Bc 8: MB Wait
Setpoints
1. Watchdog time [min]: 45
Transitions
Khi ht thi gian
- i ni go sn sang
- Thng s t
Bc 9: Synch 3
- ng b vi ni go
Bc 10: MB transfer
Setpoints
2. Malt for RC [kg]: 50
Transitions
Khi khi lng malt cp vo ni go
- Cp malt lt ln 2
- Thng s t
Bc 11: Synch 4
- ng b vi ni go
Bc 12: MB Wait
Setpoints
1. Watchdog time [min]: 10
Transitions
Khi ht thi gian
- i ni go sn sang
- Thng s t
Bc 13: Synch 5
- ng b vi ni go, malt
Bc 14: MB Mashing in
Setpoints
1. Watchdog time [min]:15
2. Malt for MT [kg]: 2000
Transitions
- Cp malt cho ni malt

- Thng s t
- iu kin chuyn bc
- iu kin chuyn bc
- iu kin chuyn bc
- iu kin chuyn bc
- iu kin chuyn bc
- iu kin chuyn bc
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Khi khi lng malt cp vo ni malt
Bc 15: Synch 24
- ng b vi ni malt
Bc 16: MB End
Setpoints
1. Watchdog time [min]: 0.5
Transitions
Khi ht thi gian
- Kt thc
- Thng s t
- iu kin chuyn bc
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2.Nguyn l vn hnh ni Go RiceCooker

gim st v iu khin ni Malt v go ngi vn hnh truy nhp qua thuc tnh Process
Images nh hnh sau chuyn ti mn hnh iu khin ni Malt v Go qua nt n
Rice/Mashtun. Ta c giao din nh sau:
Hnh v: Giao din iu khin Rice/Mashtun

+Cc bc hot ng ca ni go Ricecooker:
Ni go hot ng trong 28 bc( steps) vi ngha c th ca cc bc v cc thng s nh
sau:
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Hnh: Cng thc chy ni go

Bc 1: Synch 1
- ng b vi thng malt lt
30
Brewery
Bc 2: RC Pre. Process
Setpoints
2. 0201.M02 [%]: 100
3. H2O_CIP_RC[hl]: 2
Transitions
Khi th tch nc cp vo ni go
- Cp nc trng ni
- Thng s t
Bc 3: Synch 32
Bc 4: RC Mash in Malt
Setpoint:
2. 0201.M02 [%]: 100
3. 0201.TET02[oC]: 32
4. 0201.PET02[bar]: 0
Transitions
- Nhp Malt lt ln 1
Bc 5: Synch 2
- tc cnh khuy
- iu kin chuyn bc
- tc cnh khuy
- iu kin chuyn bc
Bc 6: RC mash in Rice
- vo go
Setpoint:
2. 0201.M02 [%]: 100
- tc cnh khuy
3. 0201.TET02[oC]: 32
4. 0201.PET02[bar]: 0
6. Rice_for_RC[kg]: 700
Transitions
- iu kin chuyn bc
Khi th tch nc cp v khi lng go vo ni go
Bc 7: RC pulse
Setpoint:
2. 0201.M02 [%]: 100
3. 0201.TET02[oC]: 32
4. 0201.PET02[bar]: 0
6. RC_valve_thannoi [chn]: close
Transitions
- nc ra sch ni
Bc 8: RC heatup
Setpoint:
2. 0201.M02 [%]: 100
- nng nhit
- tc cnh khuy
- iu kin chuyn bc
- tc cnh khuy
31
Brewery
3. 0201.TET02[oC]: 72
4. 0201.PET02[bar]: 3.00
5. RC_temp_offset[oC]: 2
7. RC_time_off [s]:60
8. RC_time_on [s]:10
Transitions
Khi t nhit t.
- iu kin chuyn bc
Bc 9: RC rest
Setpoint:
2. 0201.M02 [%]: 70
3. 0201.TET02[oC]: 72
4. 0201.PET02[bar]: 1.50
5. RC_temp_offset[oC]: 0.5
Transitions
Khi ht thi gian t
- Gi nhit
Bc 10: RC heatup
Setpoint:
2. 0201.M02 [%]: 100
3. 0201.TET02[oC]: 83
4. 0201.PET02[bar]: 3.00
5. RC_temp_offset[oC]: 2
Transitions
Khi t nhit t.
- nng nhit
Bc 11: RC rest
Setpoint:
2. 0201.M02 [%]: 70
3. 0201.TET02[oC]: 72
4. 0201.PET02[bar]: 1.50
Transitions
Khi ht thi gian t
- Gi nhit
- tc cnh khuy
- iu kin chuyn bc
- tc cnh khuy
- iu kin chuyn bc
- tc cnh khuy
- iu kin chuyn bc
32
Brewery
Bc 12: RC Water in
Setpoint:
2. 0201.M02 [%]: 100
3. 0201.TET02[oC]: 72
4. 0201.PET02[bar]: 1.5
5. H2O_RC_lot[hl]: 5
Transitions
- vo nc h nhit
Bc 13: Synch 3
Bc 14: RC Mash in Malt

Setpoint:
2. 0201.M02 [%]: 100
3. 0201.TET02[oC]: 72
4. 0201.PET02[bar]: 1.5
Transitions
- Nhp Malt lt ln 2
Bc 15: Synch 4
Bc 16: RC rest
Setpoint:
2. 0201.M02 [%]: 70
3. 0201.TET02[oC]: 72
4. 0201.PET02[bar]: 1.50
Transitions
Khi ht thi gian t
- Gi nhit
Bc 17: RC heatup
Setpoint:
2. 0201.M02 [%]: 100
3. 0201.TET02[oC]: 90.0
4. 0201.PET02[bar]: 3.00
6. RC_valve_thannoi [chn]: open
Transitions
- nng nhit
- tc cnh khuy
- iu kin chuyn bc
- tc cnh khuy
- iu kin chuyn bc
- tc cnh khuy
- iu kin chuyn bc
- tc cnh khuy
- iu kin chuyn bc
33
Brewery
Khi t nhit t.
Bc 18: Synch 5
Bc 19: RC heatup
Setpoint:
2. 0201.M02 [%]: 100
3. 0201.TET02[oC]: 100.0
4. 0201.PET02[bar]: 3.00
6. RC_valve_thannoi [chn]: open
Transitions
Khi t nhit t.
- nng nhit
Bc 20: RC Boiling
Setpoint:
2. 0201.M02 [%]: 70
3. 0201.TET02[oC]: 101.2
4. 0201.PET02[bar]: 0.6
6. RC_valve_thannoi [chn]: Close
Transitions
Khi ht thi gian t si
- si ni go
Bc 21: Synch 6
- ng b vi ni malt
Bc 22: RC Mash transfer

Setpoint:
2. 0201.M02 [%]: 100
3. 0201.TET02[oC]: 26
4. 0201.PET02[bar]: 0
5. 0201.M04 [%]: 90
Transitions
Khi ht dch ni go
- hi cho
Bc 23: RC pulse>Mashtun
Setpoint:
2. 0201.M02 [%]: 100
3. 0201.M04 [%]: 80
4. RC_Rice_CIP [hl]: 1
- nc ui cho
- tc cnh khuy
- iu kin chuyn bc
- tc cnh khuy
- iu kin chuyn bc
- tc cnh khuy
- iu kin chuyn bc
- tc cnh khuy
34
Brewery
Transitions
Khi ht dch ni go v lng nc cp
- iu kin chuyn bc
Bc 24: Synch 7
- ng b vi ni malt
Bc 25: RC pulse Drain

Setpoint:
2. 0201.M02 [%]: 100
3. RC_Rice_CIP [hl]: 4
Transitions
Khi ht dch ni go.
- nc ra cho x y
Bc 26: RC Drain
Setpoint:
2. 0201.M02 [%]: 100
Transitions
Khi ht thi gian v cn ni go.
- ni cho x y
Bc 27: RC Pre. Process

Setpoints
2. 0201.M02 [%]: 100
Transitions
- Cp nc trng ni
- Thng s t
Bc 28: RC Drain
Setpoint:
2. 0201.M02 [%]: 80
Transitions
Khi ht thi gian v cn ni go.
- ni cho x y
- tc cnh khuy
- iu kin chuyn bc
- tc cnh khuy
- iu kin chuyn bc
- tc cnh khuy
- iu kin chuyn bc
- tc cnh khuy
- iu kin chuyn bc
35
Brewery
3.Nguyn l vn hnh ni Malt Mashtun

+Cc bc hot ng ca ni Malt Mashtun
Ni Malt hot ng trong 26 bc( steps) vi ngha c th ca cc bc v cc thng s nh
sau:
36
Brewery
Hnh v: Cng thc chy ni Malt

Bc 1: Synch 4
- ng b vi ni go
37
Brewery
Bc 2: MT Start Check
Setpoint:
Transitions
Khi ht thi gian.
- kim tra ni Malt
Bc 3: Synch 5
- ng b vi ni go
Bc 4: MT Mash in Malt
Setpoint:
2. 0201.M01 [%]: 100
3. 0201.TET01[oC]: 32
4. 0201.PET01[bar]: 0.0
5. H2O_CIP_MT[hl]: 65
Transitions
- Nhp Malt lt ln 2
Bc 5: Synch 24
- ng b vi ni go
Bc 6: MT pulse
Setpoint:
2. 0201.M01 [%]: 100
3. 0201.TET01[oC]: 32
4. 0201.PET01[bar]: 0
6. MT_temp_offset[oC]: 0
7. MT_valve_thannoi [chn]: close
Transitions
Khi th tch nc cp vo ni Malt
- nc ra sch ni
Bc 7: MT Heatup
Setpoint:
2. 0201.M01 [%]: 100
3. 0201.TET01[oC]: 50
4. 0201.PET01[bar]: 3.0
6. MT_valve_thannoi [chn]: Open
7. MT_time_off[s]: 60
8. MT_time_on[s]: 10
Transitions
Khi t nhit t
- nng nhit ni Malt
Bc 8: MT Rest
Setpoint:
- Gi nhit ni Malt
- iu kin chuyn bc
- tc cnh khuy
- iu kin chuyn bc
- tc cnh khuy
- iu kin chuyn bc
- tc cnh khuy
- iu kin chuyn bc
38
Brewery
2. 0201.M01 [%]: 70
3. 0201.TET01[oC]: 50
4. 0201.PET01[bar]: 0.5
6. MT_valve_thannoi [chn]: Close
Transitions
Khi ht thi gian t
- tc cnh khuy
- iu kin chuyn bc
Bc 9: Synch 6
- ng b vi ni go
Bc 10: MT Receive<RC
Setpoint:
2. 0201.M01 [%]: 100
3. 0201.TET01[oC]: 65
4. 0201.PET01[bar]: 0
5. MT_valve_thannoi [chn]: close
Transitions
Khi ht cho ni go
- Nhn cho
Bc 11: Synch 7
- ng b vi ni go
Bc 12: MT Rest
Setpoint:
2. 0201.M01 [%]: 70
3. 0201.TET01[oC]: 65.0
4. 0201.PET01[bar]: 1.5
5. MT_temp_offset[oC]: 0.5
8. MT_time_on[s]: 7
Transitions
Khi ht thi gian t
- Gi nhit ni Malt
Bc 13: MT Heatup
Setpoint:
2. 0201.M01 [%]: 100
3. 0201.TET01[oC]: 75.0
4. 0201.PET01[bar]: 3.0
Transitions
- nng nhit ni Malt
- tc cnh khuy
- iu kin chuyn bc
- tc cnh khuy
- iu kin chuyn bc
- tc cnh khuy
- iu kin chuyn bc
39
Brewery
Khi t nhit t
Bc 14: MT Rest
Setpoint:
10. 0201.M01 [%]: 70
11. 0201.TET01[oC]: 75.0
12. 0201.PET01[bar]: 1.5
Transitions
Khi ht thi gian t
- Gi nhit ni Malt
Bc 15: Synch 8
- ng b vi ni lc
Bc 16: MT Rest
Setpoint:
2. 0201.M01 [%]: 70
3. 0201.TET01[oC]: 75.0
4. 0201.PET01[bar]: 1.5
8. MT_time_on[s]: 7
Transitions
Khi ht thi gian t
- Gi nhit ni Malt
Bc 17: MT Heatup
Setpoint:
2. 0201.M01 [%]: 100
3. 0201.TET01[oC]: 76.0
4. 0201.PET01[bar]: 3.0
8. MT_time_on[s]: 7
Transitions
Khi t nhit t
- nng nhit ni Malt
Bc 18: MT Rest
Setpoint:
2. 0201.M01 [%]: 70
3. 0201.TET01[oC]: 76.0
- Gi nhit ni Malt
- tc cnh khuy
- iu kin chuyn bc
- tc cnh khuy
- iu kin chuyn bc
- tc cnh khuy
- iu kin chuyn bc
- tc cnh khuy
40
Brewery
4. 0201.PET01[bar]: 1.5
8. MT_time_on[s]: 5
Transitions
Khi ht thi gian t
- iu kin chuyn bc
Bc 19: Synch 9
- ng b vi ni lc
Bc 20: MT transfer>LT
Setpoint:
2. 0201.M01 [%]: 100
3. 0201.TET01[oC]: 76
4. 0201.PET01[bar]: 0
5. 0201.M03 [%]: 100
Transitions
Khi ht th tch dch ni malt
- Chuyn sang lc
- tc cnh khuy
- iu kin chuyn bc
Bc 21: MT Pulse>LT
- Nc ui sang lc
Setpoint:
2. 0201.M01 [%]: 100
- tc cnh khuy
3. 0201.TET01[oC]: 76
4. 0201.M03 [%]: 80
Transitions
- iu kin chuyn bc
Khi th tch nc cp v cn dch ni Malt
Bc 22: Synch 10
- ng b vi ni lc
Bc 23: MT Pulse>Drain
Setpoint:
2. 0201.M01 [%]: 100
Transitions
Khi th tch nc cp ni Malt
- Nc ui x y
Bc 24: MT Drain
Setpoint:
2. 0201.M01 [%]: 100
Transitions
Khi ni Malt bo cn
-X y
Bc 25: MT Pulse
- Nc ngm ni
- tc cnh khuy
- iu kin chuyn bc
- tc cnh khuy
- iu kin chuyn bc
41
Brewery
Setpoint:
2. 0201.M01 [%]: 70
3. 0201.TET01[oC]: 0
4. 0201.PET01[bar]: 0
Transitions
Khi th tch nc cp ni Malt
Bc 26: MT End
Setpoint:
2. 0201.M01 [%]: 70
Transitions
Khi ni Malt bo cn v ht thi gian ngm
- tc cnh khuy
- iu kin chuyn bc
-Ngm ni v x cn
- tc cnh khuy
- iu kin chuyn bc
42
Brewery
4.Nguyn l vn hnh ni Lc Lautertun

gim st v iu khin ni Lc (Lauter Tun) ngi vn hnh truy nhp qua thuc tnh
Process Images nh hnh tng quan sau chuyn ti mn hnh iu khin ni Lc qua nt n
LauterTun. Ta c giao din nh sau:
Hnh v: Mn hnh giao din iu khin Lauter Tun
43
Brewery
Ni Lauter Tun hot ng vi 24 bc , cc ngha ca cc bc v cc thng s c m t chi
tit di y:
Hnh v: Cng thc ca ni lc b

Bc 1: Synch 8
- ng b vi ni Malt
Bc 2: LT Start Check
Setpoint:
- Kim tra cc iu kin an ton
44
Brewery
2. 0202.M02[%]: 50
3. LT_position[mm]: 200
Transitions
Khi ht thi gian v cc iu kin an ton.
- iu kin chuyn bc
Bc 3: LT_underWater
Setpoint:
2. H2O_CIP_LT[hl]: 6
Transitions
Khi nc vo ni lc
- Ly nc lt ni lc
Bc 4: Synch 9
- ng b vi ni Malt
Bc 5: LT Receive>MT
Setpoint:
2. 0202.M02 [%]: 5
Transitions
Khi nhn ht dch t ni malt
- nhn dch t ni Malt
Bc 6: Synch 10
- ng b vi ni Malt
Bc 7: LT Draw Off
Setpoint:
2. 0202.LET01 [%]: 90
3. 0202.FQET01[hl/h]: 90
Transitions
Khi ht thi gian t
- Dng i theo thi gian
Bc 8: LT Circulation
Setpoint:
2. 0202.M03[%]: 5
3. 0202.LET01 [%]: 80
4. LT_Ampe[A]: 6.7
5. 0202.FQET01[hl/h]: 85
6. 0202.QET[ebc]: 10
Transitions
Khi ht thi gian t v t trong cho php
- Tun hon dch
Bc 9: Synch 27
- ng b vi ni trung gian
Bc 10: LT selection
Setpoint:
- chn trung gian hay ni hoa nhn dch
- iu kin chuyn bc
- iu kin chuyn bc
- iu kin chuyn bc
- iu kin chuyn bc
45
Brewery
2. 0202.M03[%]: 3
3. 0202.LET01 [%]: 80
4. LT_Ampe[A]: 6.7
5. 0202.FQET01[hl/h]: 85
6. 0202.QET[ebc]: 10
Transitions
Khi chn ni nhn dch lc
Bc 11: Synch 11
Bc 12: LT first Wort
Setpoint:
2. Mash_lauter[hl]: 70
3. 0202.M03[%]: 3
4. 0202.M02[%]: 5
5. 0202.FQET01[hl/h]: 85
6. LT_time_setFlow[s]: 150
7. LT_offset_Flow[hl]: 5
8. LT_delta_h[mm]: 20
9. LT_min_position[mm]: 80
10. LT_max_level[%]: 85
11. LT_min_level[%]: 65
12. 0202.QET[ebc]: 6
Transitions
Khi th tch dch ct
- iu kin chuyn bc
- lc dch ct
- iu kin chuyn bc
Bc 13: LT Water sparge

- ra b
Setpoint:
1. Mash_lauter[hl]: 112
2. 0202.M03[%]: 3
3. 0202.M02[%]: 5
4. 0202.FQET01[hl/h]: 85
5. LT_time_setFlow[s]: 150
6. LT_delta_h[mm]: 20
7. 0202.TET01[oC]: 76
8. 0202.FQET01[hl/h]: 107
9. H2O_LT_ruaba[hl]: 107
10. LT_min_position[mm]: 80
11. LT_max_level[%]: 85
12. LT_min_level[%]: 65
13. 0202.QET[ebc]: 6
Transitions
- iu kin chuyn bc
Khi th tch ra b v th tch dch cn ly
Bc 14: Synch 26
Bc 15: LT_position
Setpoint:
- x nc v chun b x b
46
Brewery
2. 0202.M03[%]: 50
3. 0202.M02[%]: 60
4. 0202.FQET01[hl/h]: 200
5. 0202.LET01[%]: 0
6. LT_Ampe[A]: 6.8
Transitions
Khi ni lc bo rng v m ca x b
- iu kin chuyn bc
Bc 16: LT_GrainOut
- Gt b
Setpoint:
2. 0202.M03[%]: 100
3. 0202.M02[%]: 10
4. 0202.FQET01[hl/h]: 200
5. 0202.LET01[%]: 0
6. LT_Ampe[A]: 6.8
Transitions
- iu kin chuyn bc
Khi ht thi gian gt b v cnh khuy v tr di cng
Bc 17: LT_Pre.Position
Setpoint:
2. 0202.FQET01[hl/h]: 200
3. 0202.LET01[%]: 0
4. LT_H2O_CIP[hl]: 1
Transitions
Khi ht lng nc cp
- Chun b ng ca x b
Bc 18: LT Close Grain

Setpoint:
2. 0202.M03[%]: 80
3. 0202.FQET01[hl/h]: 200
4. 0202.LET01[%]: 0
Transitions
Khi c tn hiu ng ca x b
- ng ca x
Bc 19: LT_Rinse_top
Setpoint:
2. 0202.M03[%]: 80
3. 0202.FQET01[hl/h]: 200
4. 0202.LET01[%]: 0
- Ra ni lc t trn xung
- iu kin chuyn bc
- iu kin chuyn bc
47
Brewery
Transitions
- iu kin chuyn bc
Khi c th tch nc ra v ni lc bo rng.
Bc 20: LT_Rinse_bottom
- Ra ni lc t di ln
Setpoint:
2. 0202.M03[%]: 80
3. 0202.FQET01[hl/h]: 200
4. 0202.LET01[%]: 0
Transitions
- iu kin chuyn bc
Bc 21: LT_Pulse>Drain
- Ra li ni lc
Setpoint:
2. 0202.M03[%]: 80
3. 0202.FQET01[hl/h]: 200
4. 0202.LET01[%]: 0
Transitions
- iu kin chuyn bc
Bc 22: Synch 25
- ng b vi vt ti b
Bc 23: LT_Empty
Setpoint:
2. 0202.M03[%]: 80
3. 0202.FQET01[hl/h]: 200
4. 0202.LET01[%]: 0
5. 0202.M02[%]: 50
Transitions
Khi ni lc bo rng.
- i ni lc rng
Bc 24: LT_end
Setpoint:
2. 0202.FQET01[hl/h]: 200
3. 0202.LET01[%]: 0
Transitions
Khi ni lc bo rng v ht thi gian.
- Kt thc
- iu kin chuyn bc
- iu kin chuyn bc
48
Brewery
5.Nguyn l vn hnh ni h thng y b lc Spent Grain

H thng gt b ra silo cha b c biu th cng trn giao din ca ni lc, cm thit b
hot ng theo 6 bc vi cng thc nh hnh sau:
Bc 1: Synch 26
Hnh v: Tun t cc bc chy ca vt ti b

- ng b vi ni lc b
Bc 2: SG Start
Setpoint:
Transitions
- Khi ng vt ti b
- iu kin chuyn bc
49
Brewery
Khi ht thi gian.
Bc 3: SG Remove Grain
Setpoint:
Transitions
Khi ht thi gian.
- Chuyn b ra ngoi
Bc 4: Synch 25
- ng b vi ni lc b
Bc 5: SG Drain
Setpoint:
Transitions
Khi ht thi gian.
- Chuyn b ra ngoi
- iu kin chuyn bc
- iu kin chuyn bc
Bc 5: SG End
- Chuyn b ra ngoi
Setpoint:
Transitions
- iu kin chuyn bc
Khi ht thi gian.
6.Nguyn l vn hnh ni Trung gian Holding Vessel
Thng cha b c hot ng bi yu cu trong giai on x b ca ni lc. V th s c
qu trnh ng b hot ng gia chng.
Thng cha b trung gian hot ng vi 10 bc, i vi thng cha b trung gian khng c
qu nhiu yu t cn iu khin v th cc bc c lp trnh sn m khng cn ngi vn hnh
thay i.
gim st v iu khin thng Trung gian (Holding Vessel) ngi vn hnh truy nhp qua
thuc tnh Process Images nh hnh sau chuyn ti mn hnh iu khin thng Trung gian
qua nt n Holding Vessel. Ta c giao din nh sau:
50
Brewery
Hnh v : Mn hnh giao din iu khin Holding Vessel
hiu c th qu trnh vn hnh ca thng Trung Gian (Holding Vessel) ta truy nhp vo
Recipe nh hnh sau:
51
Brewery
Hnh v: Cng thc thng trung gian

Bc 1: Synch 27
- ng b vi ni lc b
Bc 2: HV Start Position
Setpoint:
Transitions
Khi ht thi gian.
- Khi ng ni trung gian
Bc 3: Synch 11
- ng b vi ni lc b
Bc 4: HV Receive<LT
Setpoint:
Transitions
Khi c tn hiu t ni lc
- nhn dch t ni lc
Bc 5: Synch 34
- ng b vi ni hoa
- iu kin chuyn bc
- iu kin chuyn bc
52
Brewery
Bc 6: HV Transfer>WK
Setpoint:
Transitions
Khi ht dch ni trung gian
- Chuyn sang ni hoa
Bc 7: Synch 25
- ng b vi ni lc b
Bc 8: HV Pulse>Drain
Setpoint:
2. HV_H2O[hl]: 2
Transitions
Khi ht thi gian, lng nc vo ni
- Trng ra ni trung gian
Bc 9: HV Drain
Setpoint:
Transitions
Khi ht thi gian, c tn hiu bo rng ca ni
- iu kin chuyn bc
- iu kin chuyn bc
- iu kin chuyn bc
Bc 10: HV End
Setpoint:
Transitions
- iu kin chuyn bc
Khi ht thi gian, c tn hiu bo rng ca ni.
53
Brewery
7.Nguyn l vn hnh ni si hoa WortKettle

gim st v iu khin ni si hoa (Wortkettle) ngi vn hnh truy nhp qua thuc
tnh Process Images nh hnh sau chuyn ti mn hnh iu khin ni si hoa qua nt n
Wortkettle. Ta c giao din nh sau:
Hnh v : Mn hnh giao din iu khin Wortkettle
Cm mn hnh qun l ni si hoa v 2 thng cp hoa houblon s 1 v s 2. Cc thng

cp hoa c np hoa v a hoa vo ni si hoa trong qu trnh ni si hoa hot ng. Ni si
hoa hot ng trong 25 bc, c m t bi cng thc nh hnh sau:
54
Brewery
Hnh v: Cng thc hot ng ca ni si hoa

Bc 1: Synch 34
- ng b vi ni lc b
Bc 2: WK_Start_position
Setpoint:
- Khi ng ni Hoa
55
Brewery
Transitions
Khi ht thi gian
Bc 3: WK_Wait_pre.Run
Setpoint:
2. Volume_WK_heat[hl]: 130
Transitions
Khi th tch cp nhit
- iu kin chuyn bc
- i cp nhit
- iu kin chuyn bc
Bc 4: WK_Fill_Heat
- cp nhit
Setpoint:
2. 0204.M01[%]: 40
3. 0204.TET01[oC]: 96
4. 0204.PET01[bar]: 0.8
Transitions
- iu kin chuyn bc
Khi c tn hiu ht dch t ni lc v ht trung gian
Bc 5: Synch 26
- ng b vi ni lc b
Bc 6: WK_Fill_Heat
Setpoint:
2. 0204.M01[%]: 40
3. 0204.TET01[oC]: 96
4. 0204.PET01[bar]: 0.9
Transitions
Khi t nhit t
- cp nhit
Bc 7: Synch 33
- ng b vi thng houblon 1
Bc 8: WK_Rest
Setpoint:
2. 0204.TET01[oC]: 99
3. 0204.PET01[bar]: 0.9
Transitions
Khi ht thi gian
- gi nhit
Bc 9: Synch 28
Bc 10: WK_Fill_Heat
Setpoint:
2. 0204.M01[%]: 100
3. 0204.TET01[oC]: 100
4. 0204.PET01[bar]: 0.9
- cp nhit
- iu kin chuyn bc
- iu kin chuyn bc
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Brewery
Transitions
Khi t nhit t
- iu kin chuyn bc
Bc 11: WK_Sample
Setpoint:
2. 0204.M01[%]: 0
3. 0204.TET01[oC]: 100
4. 0204.PET01[bar]: 0.9
Transitions
Khi xc nhn ly mu xong
- cp nhit
Bc 12: WK_Boiling
Setpoint:
2. 0204.M01[%]: 90
3. 0204.TET01[oC]: 100.2
4. 0204.PET01[bar]: 0.6
Transitions
Khi ht thi gian t
- un si
Bc 13: Synch 15
Bc 14: WK_Rest
Setpoint:
2. 0204.TET01[oC]: 100.0
3. 0204.PET01[bar]: 0.8
Transitions
Khi ht thi gian t
- gi nhit
Bc 15: Synch 14
Bc 16: WK_Boiling
Setpoint:
2. 0204.M01[%]: 90
3. 0204.TET01[oC]: 100.2
4. 0204.PET01[bar]: 0.6
Transitions
Khi ht thi gian t
- un si
Bc 17: Synch 29
- ng b vi ni lng xoy
- iu kin chuyn bc
- iu kin chuyn bc
- iu kin chuyn bc
- iu kin chuyn bc
Bc 18: WK_Check_density
- Kim tra mu sau si
iu kin chuyn bc khi c xc nhn ly dch mu.
Bc 19: WK_Re_Boiling
- un si li
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Brewery
Setpoint:
2. 0204.M01[%]: 100
3. 0204.TET01[oC]: 101
4. 0204.PET01[bar]: 1.0
5. WK_result[chon]: No result
Transitions
- iu kin chuyn bc
Khi ht thi gian t nu mu khng OK, hoc khi mu OK
Bc 20: Synch 17
Bc 21: WK_Transfer>WhP
Setpoint:
2. 0204.M01[%]: 100
3. 0204.TET01[oC]: 0
Transitions
Khi ht dch ni Hoa
- chuyn sang lng xoy
- iu kin chuyn bc
Bc 22: WK_Pulse>WhP
- nc ui sang lng xoy
Setpoint:
2. 0204.M01[%]: 90
3. H2O_WK[hl]: 1
Transitions
- iu kin chuyn bc
Khi ht dch ni Hoa v cp ht nc ui dch.
Bc 23: Synch 18
Bc 24: WK_Drain
- trng ra ni si hoa
Setpoint:
2. H2O_WK[hl]: 5
Transitions
- iu kin chuyn bc
Khi ht dch ni Hoa v cp ht nc ui dch.
Bc 25: WK_End
Setpoint:
Transitions
Khi ht dch ni Hoa v ht thi gian.
- Kt thc
- iu kin chuyn bc
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8.Nguyn l vn hnh thng cp Hoa s 1 Hop 1

Thng Houblon 1 cp hoa c chy 6 bc theo cng thc nh sau:
Hnh v: Cng thc chy ca Hop 1

Bc 1: Synch 26
- ng b vi ni hoa
Bc 2: Hop 1 Start
- Khi ng Hop 1
Setpoint:
Transitions
- iu kin chuyn bc
Khi ht thi gian, xc nhn hoa vo thng.
Bc 3: Synch 33
- ng b vi ni hoa
Bc 4: Hop 1 Fill Houblon

Setpoint:
- Chuyn hoa vo ni
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Brewery
2. 0204.M01[%]: 90
Transitions
Khi ht thi gian.
- iu kin chuyn bc
Bc 5: Synch 28
- ng b vi ni hoa
Bc 6: Hop 1 Drain
Setpoint:
2. WK_H2O[hl]: 1
Transitions
Khi ht thi gian, nc.
- Trng ra Hop 1
- iu kin chuyn bc
9.Nguyn l vn hnh thng cp Hoa s 2 Hop 2

Thng Houblon 2 cp hoa c chy 6 bc theo cng thc nh sau:
Hnh v: Cng thc chy ca Hop 2

Bc 1: Synch 15
- ng b vi ni hoa
Bc 2: Hop 2 Start
- Khi ng Hop 2
Setpoint:
Transitions
- iu kin chuyn bc
Khi ht thi gian, xc nhn hoa vo thng.
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Brewery
Bc 3: Hop 2 Fill Houblon
Setpoint:
4. 0204.M01[%]: 90
Transitions
Khi ht thi gian.
- Chuyn hoa vo ni
Bc 4: Synch 14
- ng b vi ni hoa
Bc 5: Hop 2 Drain
Setpoint:
4. WK_H2O[hl]: 1
Transitions
Khi ht thi gian, nc.
- Trng ra Hop 2
- iu kin chuyn bc
- iu kin chuyn bc
10.Nguyn l vn hnh thng lng xoy WhirlPool

gim st v iu khin thng lng xoy (WhirlPool) ngi vn hnh truy nhp qua
thuc tnh Process Images nh hnh sau chuyn ti mn hnh iu khin thng lng xoy qua
nt n WhirlPool. Ta c giao din nh sau:
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Brewery
Hnh v : Mn hnh giao din iu khin WhirlPool
Thng lng xoy hot ng trong 17 bc, c m t bi cng thc nh hnh sau:
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Brewery
Hnh v: Cng thc hot ng ca thng lng xoy

Bc 1: Synch 14
- ng b vi ni hoa
Bc 2: WhP_Start
Setpoint:
Transitions
Khi ht thi gian.
- Khi ng
Bc 3: Synch 17
- ng b vi ni hoa
- iu kin chuyn bc
Bc 4: WhP_receive < WK
- Nhn dch t ni Hoa
Setpoint:
Transitions
- iu kin chuyn bc
Khi ht thi gian, c tn hiu bo ht dch ni si hoa.
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Brewery
Bc 5: Synch 18
- ng b vi ni hoa
Bc 6: WhP_rest
Setpoint:
Transitions
Khi ht thi gian.
- Gi dch ti ni lng xoy
Bc 7: Synch 19
- ng b vi ni hoa
Bc 8: WhP_rest
Setpoint:
Transitions
Khi ht thi gian.
- Gi dch ti ni lng xoy
Bc 9: Synch 20
- ng b vi ni hoa
Bc 10: WhP_transfer>WC1
Setpoint:
2. 0206.FQET01[hl/h]: 160
3. 0206.TET01[oC]: 6
4. Wort_total[hl]: 95
5. Wort_total_Fermen.[hl]: 160
Transitions
Khi th tch dch
- Chuyn dch ln 1
- iu kin chuyn bc
- iu kin chuyn bc
- iu kin chuyn bc
Bc 11: WhP_transfer>WC2
- Chuyn dch ln 2
Setpoint:
2. 0206.FQET01[hl/h]: 144
3. 0206.TET01[oC]: 6
4. Wort_total[hl]: 70
Transitions
- iu kin chuyn bc
Khi ht thi gian v c bo mc cn thng lng xoy.
Bc 12: Synch 21
- ng b vi ni hoa
Bc 13: WhP_Pulse
Setpoint:
2. Volume_WhP[hl]: 5
Transitions
Khi th tch nc
- Cp nc nh tan cn hoa
- iu kin chuyn bc
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Brewery
Bc 14: Synch 30
- ng b vi ni hoa
Bc 15: WhP_Circulation
Setpoint:
Transitions
Khi thi gian
- T tun hon nh b hoa
Bc 16: WhP_Empty
Setpoint:
Transitions
Khi c tn hiu bo cn v ht thi gian
- x cn thng lng
- iu kin chuyn bc
- iu kin chuyn bc
Bc 17: WhP_End
- Kt thc
Setpoint:
2. Volume_WhP[hl]: 10
Transitions
- iu kin chuyn bc
Khi c tn hiu bo cn v ht thi gian, lng dch ra ni.
65
Brewery
11.Nguyn l vn hnh h thng lnh nhanh Wort Cooler

gim st v iu khin h thng lnh nhanh (Wort Cooler) ngi vn hnh truy nhp qua
thuc tnh Process Images nh hnh sau chuyn ti mn hnh iu khin h thng lnh nhanh
qua nt n Wort Cooler. Ta c giao din nh sau:
Hnh v : Mn hnh giao din iu khin Wort Cooler
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Brewery
H thng lnh nhanh hot ng trong 11 bc, c m t bi cng thc nh hnh sau:
Hnh v: Cng thc hot ng ca h thng lnh nhanh

Bc 1: Synch 19
Bc 2: WC_Start
Setpoint:
Transitions
Khi ht thi gian
- Khi ng h gii nhit dch nha
Bc 3: WC_HW_Drain
Setpoint:
2. 0208.M06[bar]: 3.00
3. 0208.M01[bar]: 3.00
Transitions
Khi ht thi gian
- Nc nng x cng
- iu kin chuyn bc
- iu kin chuyn bc
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Bc 3: WC_Pre. Run
Setpoint:
2. 0206.TET01[oC]: 6.0
3. 0208.M06[bar]: 2.50
4. 0208.M01[bar]: 1.50
Transitions
Khi ht thi gian v t nhit t
- Nc nng h nhit
Bc 5: Synch 20
Bc 6: WC_Recieve>WhP
Setpoint:
2. 0208.M06[bar]: 2.50
3. 0208.M01[bar]: 3.00
Transitions
Khi ht dch
- nhn dch t lng xoy
Bc 7: Synch 21
Bc 8: WC_After Run
Setpoint:
2. 0208.M06[bar]: 2.50
3. 0208.M01[bar]: 1.50
Transitions
Khi ht thi gian.
- Nc nng ui dch
Bc 9: WC_HW_Drain
Setpoint:
2. 0208.M06[bar]: 3.00
3. 0208.M01[bar]: 3.00
Transitions
Khi ht thi gian
- Nc nng x cng
Bc 10: Synch 30
Bc 11: WC_End
Setpoint:
Transitions
Khi ht thi gian
- Kt thc
- iu kin chuyn bc
- iu kin chuyn bc
- iu kin chuyn bc
- iu kin chuyn bc
- iu kin chuyn bc
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1. Mt s li v cch khc phc

Di y trnh by mt s cch pht hin li c bn i vi ngi vn hnh. Vic sa li s
do cn b k thut ca nh my thc hin.
1.1. Mt s vn v Valve:
Van in t s dng trong h thng nu ngoi tn hiu ng m van bng kh nn cn
c tn hiu bo trng thi ca van t Proximity. Nh vy, tn hiu gn vi van gm c
tn hiu iu khin v tn hiu phn hi. Hai tn hiu ny bao gi cng i i vi
nhau, c tn hiu m th c tn hiu phn hi bo trng thi m, khi c tn hiu ng
th cng s c tn hiu phn hi bo trng thi ng. Mt trong hai tn hiu khng ph
hp, van s bo li. Mu sc ca van v van nhp nhy l tn hiu bo van ang b li
nh sau
mu sc ca van v xanh khng ng nht mt mu xanh.
Khi bm(Click) vo van ta thy xut hin bng sau:
Hnh 20: Trng thi bo li ca van

Gii quyt: Bo cn b ph trch c in kim tra Proximity bo trng thi van,
ngun cp kh nn
69
Brewery
1.2. Mt s vn v ng c, bm
Cng ging nh van, ng c cng c hai tn hiu lun i cng nhau, tn hiu chy v
tn hiu bo chy,tn hiu tt v tn hiu bo tt. Khi ng c b li ta s thy mu sc
ng c thay i v nhp nhy nh hnh.
Gii quyt: Bo cn b ph trch c in kim tra li rle phn hi tn hiu, kim tra
rle nhit, kim tra tip im ca Contactor.
1.3. Mt s vn v tn hiu qu trnh
Khi khng c tn hiu qu trnh v th gi tr ti s l 0.
Gii quyt: kim tra li u ni t t tn hiu PCB0x
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Brewery
IV.
QUY TRNH VN HNH PHN MM IU KHIN KHU CIP NH NU
1. Tng quan v Recipe

Recipe ngha ting anh l cng thc, trong qu trnh vn hnh h thng iu khin nh
nu Recipe cho php ta t cc thng s cc thit b, t thi gian cho cc bc iu khin
vn hnh h thng theo ng cng ngh sn xut sn phm mong mun.
Mt qu trnh vn hnh c chia nh thnh tng on qu trnh theo tng mc ch v theo
tng cm thit b.
C th : cng vic vn hnh l CIP ni lng xoy,lm sch ni lng xoy
cm thit b cn CIP l ni lng xoy.
=> Vn hnh CIP t ng ni lng xoy theo Recipe CIP_Whirlpool
Trong mi Recipe chia thnh nhiu bc,mi bc c mi chc nng v nhim v ring.
V d :
Step
4
Status
Running
Name
WP HW pulse
C ngha l :
Step 4:
Qu trnh chy t ng ang thc hin ti bc 4
WP HW pulse - WP vit tt ca tn ni lng xoy (Whirlpool)
- HW vit tt ca t Hot water (nc nng)
- pulse ngha l phun vo ni ra ni v x
Status Running - bc 4 ang chy
Holding - ang dng bc (bm vo - tm dng h thng,nu mun h thng chy li bm
vo +)
Stop - hu b qu trnh (nhng hn ch stop trong qu trnh h thng ang chy)
(ngi vn hnh tm hiu bit ngha ca tng bc s thun tin cho qu trnh theo di cng
nh vn hnh)
Trong mi bc c bng hin th cc thng s cn quan tm trong bc
name : Ct ghi tn ca cc thng s

Dim. : n v o ca thng s
SP : Gi tr t ca thng s
AV : Gi tr thc ca thng s
Dev. : S chnh lch gia gi tr t v gi tr thc
V d : Nh bng trn
Name : Watchdog time
thng s thi gian

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Brewery
Dim. : Min
n v ca thng s l pht
SP : 1.0
Gi tr t l 1pht
AV : 0.0
bc thc hin c 0.0 pht
Ch 1 : - Ngi vn hnh phi tm hiu bit cc quy c tn ca cc thng s
Mt vi thng s c bn :
Watchdog time : thng s thi gian (n v l pht )
TET.
: thng s v nhit (n v l C)
LET.
: thng s v mc ca bnh cha (n v l %)
QET.
: thng s v nng dung dch (n v l mS)
FQET
: thng s v tc lu lng (n v l hl/h)
LT_Position
: thng s v v tr cnh khuy (n v l mm)
PET
: thng s v p sut (n v l bar)
H2O_LT_ruaba : thng s v lng nc ra b (n v l hl)
.
Ngi vn hnh c th nhn qua tn t thng s xc nh nhanh c thng s lien
quan n thit b no
Ch 2 :- Trong qu trnh h thng ang chy ngi vn hnh c th thay i gi tr SP
qu trnh chy theo mong mun.
Ch 3 :- Ngi vn hnh theo di quy trnh CIP nh nu bit trong bc ang
chy , iu kin chuyn bc l thng s no th khi
gi tr AV t bng gi tr SP ca thng s th bc chy s kt thc v chuyn sang bc tip
theo.
2.
Cc bc chun b trc mt qu trnh CIP
-) Quan st trn mn hnh vn hnh h thng Cip nh nu (CIP BH) trng thi lm vic ca cc
thit b.
-) Chuyn cc cm AUTO/MANUAL trn mn hnh CIP BH, cm AUTO/MANUAL ca ni
cn CIP sang ch AUTO.
Nu CIP ni no chuyn nt Proces/Cip ca ni sang Process.
-) Kim tra cc thng s sau:
+ Th tch Tank Acid, Caustic, H2O.
+ p nc nng, nc 25.
+ Kim tra nng ca Acid, Caustic.
Nu khng th tch, hay nng Acid, Caustic phi tin hnh pha Acid, caustic( Chy
chng trnh Makup Acid, Makup Caustic).
Nu th tch, hay nhit H20 khng phi tin hnh chy chng trnh Makup Water.
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3.
Cm AUTO/MANUAL trn h CIP Brewhouse:
- Man 31: Quan l cc valve cp nc trn panel CIP bao gm: 0209.PV01, 0209.PV02,
0209.PV03, 0209.PV04, 0209.PV05, 0209.PV06, 0208.PV09, 0208.PV10.
- Man 32: Qun l cc valve cp CIP trn panel CIP, cc valve hi CIP v t cc ni bao gm:
0209.PV07, 0209.PV08, 0209.PV09, 0209.PV11,0209.PV12, 0209.PV14, 0209.PV14,
0209.PV16, 0209.PV35.
- Man 33: Qun l cc valve, bm Makup Caustic, ACid bao gm: 0209.PV31, 0209.M02,
0209.M03.
- Man 36: Qun l cc valve x y bao gm: 0209.PV30, 0209.PV17.
- Man 64: Qun l cac valve cp, cc valve hi Acid, Caustic, H2O, valve tun hon bao gm:
0209.PV13, 0209.PV18, 0209.PV19, 0209.PV20, 0209.PV21, 0209.PV22, 0209.PV23,
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0209.PV24, 0209.PV25, 0209.PV26, 0209.PV27, 0209.PV28, 0209.PV29, 0209.PV32,
0209.PV36.
4. Lu chung trong quy trnh Makeup v quy trnh CIP
- Trong tt c cc bc s dng nc nng, chng trnh cho php la chn 4 loi nc cp:
+ Water in Tank: chn nc nng trong tank
+ HW out of Tank: Chn nc nng ngoi Tank.
+ CW out of Tank: Chn nc 25 ngoi Tank.
+ Out site: Chn nc ngoi tuyn.
- Valve cp hi 0209.PV35 t ng m khi nhit nc nh hn gi tr t.
- Trong cc bc hi nc nng, hay tun hon nc nng ( HW Return, v HW Circulation)
chng trnh cho php chn hi H2O hay x y ti h CIP:
+ Hi H2O: nc c hi v khi ngi vn hnh chn hi H2O( Return H2O), tank
H2O cha y, v in dn nh hn gi tr t.
+ X cng: Hoc khi ngi vn hnh chn x cng( Drain H2O), hoc khi tank H2O y,
hoc in dn ln hn gi tr t.
5. Quy trnh Makeup Acid, Caustic, Water.
Cc thng s t lin quan ti quy trnh Makeup:
- Watchdog time(min): Thi gian thc hin bc.
- 0209.LET01(%): Th tch tank ACid.
- 0209.LET02(%): th tch tank Caustic.
- 0209.LET03(%): Th tch tank H2O.
- 0208.PET01(bar): p nc nng.
- 0208.PET02(bar): p nc lnh.
- 0209.TET01(0C): Nhit CIP cp.
- 0209.FQET01(hl/h): Lu lng CIP cp.
- 0209.QET01(mS): in dn( quyt nh hi hay x Acid, Caustic).
- Select H2O CIP: La chn loi H2O dng CIP.
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- Bc 1: Start
- Bc 2: Start Position
Kim tra cc iu kin trc khi tin hnh Makeup:
+ Tn hiu CIP nh nu.
+ p nc nng, v nc 25 .
Chuyn bc: Khi cc iu kin c tho mn, v ht thi gian thc hin bc.
- Bc 3: Empty tank
- Bc 4: Filling Water
in nc vo tank. Chng trnh Makeup tank no th in nc
vo
tank
tng ng. Nc c ly theo ng tun hon.
+ Makeup Acid: Chng trnh mc nh m valve 0209.PV27,
0209.PV25 cp nc 25 vo tank ACid. Trong qu trnh cp
valve cp hi gia nhit khng m.
+ Makeup Caustic, Makeup Water: Chng trnh cho php la
chn nc cp
(nc nng ngoi tank, nc 25 ngoi tank, v nc ngoi tuyn). Trong qu trnh cp
valve cp hi t ng m kh nhit nc thp hn gi tr t.
Chuyn bc: Khi lng nc c cp ( th tch ca bnh t bng gi tr t).
- Bc 5: Circulation
Qu trnh tun hon.
+ Makeup Acid: chy tun hon, bt bm cp ACid ho trn
Acid.
Chuyn bc: Khi nng Acid t( in dn t bng
gi tr t).
+ Makeup Caustic: Chy tun hon, bt bm cp Caustic, m Valve cp hi
gia nhit Caustic( nu nhit thc t thp hn gi tr t).
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Chuyn bc: Khi nng Acid t( in dn bng gi tr t), v nhit Caustic cng t
(nhit thc t bng nhit t).
+ Makeup Water: Chy tun hon, m valve hi gia nhit nc.
Chuyn bc: Khi nhit nc t bng gi tr t.
- Bc 6: Clean Pipe
Lm sch ng ng tun hon.
+ Makeup Acid: m valve 0209.PV27, 0209.PV25 cp nc 25 vo ng
ng tun hon, v m valve 0209.PV26 x cng.
+ Makeup Caustic, Makeup Water: Chng trnh cho php la
chn loi nc
cp( nc nng ngoi tank, nc 25 ngoi tank, nc ngoi tuyn), m valve 0209.PV26 x
cng.
- Bc 7: Empty
6. Quy trnh CIP nh nu.
Cc thng s t lin quan ti quy trnh CIP chung cho tt c cc ni.
- Watchdog time(min): Thi gian thc hin bc.
- 0209.LET01(%): Th tch tank ACid.
- 0209.LET02(%): th tch tank Caustic.
- 0209.LET03(%): Th tch tank H2O.
- 0208.PET01(bar): p nc nng.
- 0208.PET02(bar): p nc lnh.
- 0209.TET01(0C): Nhit CIP cp.
- 0209.FQET01(hl/h): Lu lng CIP cp.
- 0209.QET01(mS): in dn( quyt nh hi hay x Acid, Caustic).
- Select H2O CIP: La chn loi H2O dng CIP.
- Select H2O ret: La chn hi hay x nc tun hon.
Cc thng s t ca ring tng ni:
+ Ni go:
- 0201.M02(%): Tc cnh khuy ni go.
+ Ni malt:
- 0201.M01(%): Tc cnh khuy ni malt.
+ Ni lc:
- 0202.M03(%): Tc cnh khuy ni Lc.
- 0202.FQET01(hl/h): Lu lng dch lc. t 250hl/h valve 0202.CV03 m 100%.
- 0202.LET01(%): Mc dch trong ni lc. t 0% bm 0202.M05 chy 100%.
- 0202.FQET02(hl/h): Lu lng nc ra b. Cp nc lm sch ng ng tun hon
trong nc LT Clean Pipe.
- 0202.TET01(oC): Nhit nc ra b dng trong bc LT Clean Pipe.
- H2O_LT_Rua ba(hl): Lng nc ra b cp dung trong bc LT Clean Pipe.
*) CIP ni go, Malt, v ni trung gian:
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Brewery
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Brewery
Bc 1: Start
Bc 2: HV Start
Kim tra cc tn hiu CIP bao gm:
+ Tn hiu CIP nh nu.
+ Tn hiu CIP ca ni c chn.
Chng trnh t ng chuyn bc khi cc iu kin c tho mn.
- Bc 3: Check conditions
Kim tra iu kin trc khi tin hnh CIP.
+ Kim tra th tch Tank Caustic.
+ Kim tra th tch Tank Acid.
+ Tu trng hp chon nc CIP l nc nng trong Tank, nc nng
ngoi Tank, Nc lnh, nc ngoi tuyn m chng trnh t ng kim tra th tch
Tank H2O, p nc nng, p nc lnh.
Chng trnh t ng chuyn bc khi cc iu kin c tho mn.
-
Bc 4: HW pulse.
Cp 1 xung nc nng, x y ti ni.
Chng trnh t ng chuyn bc khi thi gian thc hin bc kt thc.
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-
Bc 5: Empty
X y ni.
Chng trnh t ng chuyn bc khi c tn hiu bo ni rng.
-
Bc 6: Caustic Pulse
Cp 1 xung caustic, v hi v h CIP. Chng trnh t ng kim tra in dn
quyt nh l hi v hay x y.
+ Hi caustic: Caustic c hi v khi in dn ln hn gi tr t, v Tank
Caustic cha y.
+ X cng: Khi in dn nh hn gi tr t, hoc Tank Caustc y.
Chng trnh t ng chuyn bc khi in dn bng gi tr t.
- Bc 7: Caustic circulation.
Tun hon Caustic. Va cp, va tin hnh hi Caustic v Tank cha (Caustic lun
c hi v ).
Chng trnh t ng chuyn bc khi thc hin bc kt thc.
-
Bc 8: HW Ray
Cp nc nng ui Caustic trong ng ng ti qu cu CIP, hi caustic
(Caustic lun c hi v).
Bc 9: Caustic Return
Hi Caustic. Chng trnh t ng kim tra in dn quyt nh hi hay
x cng).
Chng trnh t ng chuyn bc khi Caustic trong ni hi v ht( c tn
hiu bo ni rng).
Bc 10: HW->Caustic.
Cp nc nng ui Caustic trong ng ng hi v Tank Caustic. Chng
trnh t ng kim tra in dn quyt nh hi v hay x cng.
Chng trnh t ng chuyn bc khi in dn nh hn gi tr t v thi
gian thc hin bc kt thc.
Bc 11: Empty
Bc 12: HW Pulse
Bc 13: Empty
Bc 14: HW Pulse
Bc 15: Empty
Bc 16: CW Pulse
Cp 1 xung nc 25 , ng thi tin hnh x y ni. Trong bc ny chng
trnh khng cho php la chn H2O( nc nng trong Tank, nc nng ngoi
Tank, nc ngoi tuyn) m mc nh m valve 0209.PV27, 0209.PV25 cp
nc 25.
Bc 17: Empty
79
Brewery
-
Bc 18: Acid Pulse

Cp 1 xung Acid, v hi Acid v. Chng trnh t ng kim tra in dn
quyt nh hi hay x Acid.
+ Hi Acid: Cng ging nh Caustic, Acid c hi v khi in dn
ln hn gi tr t, v Tank Acid cha y.
+ X cng: Khi in dn nh hn gi tr t, hoc Tank Acid y.
Chng trnh t ng chuyn bc khi ht thi gian thc hin bc.
Bc 19: Acid Circulation

Tun hon Acid. Va cp Acid, va tin hnh hi Acid v tank cha( Caustic
lun c hi v m khng c trng hp x cng).
Bc 20: CW Ray
Cp 1 xung nc 25 ui Acid ti qu cu CIP. Hi Acid( Acid lun c hi
v ).
Bc 21: Acid return

Hi Acid. Chng trnh t ng kim tra in dn quyt nh hi Acid v
tank cha hay x cng.
Chng trnh t ng chuyn bc khi c tn hiu bo ni rng( Acid trong ni
c hi ht v Tank cha).
Bc 22: CW->Acid
Ly nc 25 ui Acid trong ng ng hi v tank cha. bc ny
chng trinh cng t ng kim tra in dn quyt nh hi v hay x cng.
Chng trnh t ng chuyn bc khi in dn nh hn gi tr t v ht
thi gian thc hin bc.
Bc 23: Empty
Bc 24: CW Pulse
Bc 25: Empty
Bc 26: HW Pulse
Bc 27: Empty
Bc 28: HW Circulation
Tun hon nc nng. Cng ging nh bc tun hon Caustic v tun hon
Acd, va tin hnh cp HW va hi HW v h CIP.
+ Hi HW: HW c hi v khi ngi vn hnh chn hi HW( Return
H2O ), v in dn nh hn gi tr t, v Tank nc cha y.
+ X HW: HW c x cng khi hoc ngi vn hnh chn x cng
(Drain H2O ), hoc in dn ln hn gi tr t, hoc khi Tank nc y.
Bc 29: Empty
Bc 30: End
Dng bm, ng cc valve cp, cc valve hi.
80
Brewery
*) Quy trnh CIP ni lc:
Recipe y ca CIP ni lc
81
Brewery
82
Brewery
83
Brewery
- Bc 1: Start
- Bc 2: LT Start
Kim tra cc tn hiu CIP;
+ Tn hiu CIP nh nu.
+ Tn hiu CIP ni lc.
Chuyn bc: cc iu kin c tho mn.
-
Bc 3: LT check conditions
Kim tra iu kin trc khi tin hnh CIP.
+ Kim tra th tch Tank Caustic.
+ Kim tra th tch Tank Acid.
84
Brewery
+ Tu trng hp chon nc CIP l nc nng trong Tank, nc nng
ngoi Tank, Nc lnh, nc ngoi tuyn m chng trnh t ng kim tra th tch
Tank H2O, p nc nng, p nc lnh.
Chuyn bc: cc iu kin c tho mn.
0209.LET01 50%
0209.LET02 50%
0209.LET03 50%
0208.PET01 1,5 bar
0208.PET01 1,5 bar
-
Bc 4: HW pulse.
Cp 1 xung nc nng trng ni, x y ti ni.
Chuyn bc: ht thi gian thc hin bc.
Watchdog time 5 min
Bc 5: Empty
X y ni.
Chuyn bc: c tn hiu bo cn ni.
Bc 6: LT Fill Caustic
in Caustic vo ni lc.
Watchdog time 9 min
Bc 7: LT My Circulation.
T tun hon ni lc.
Watchdog time 10 min
Bc 8: LT Clean Pipe.
Cp nc(ng nc ra b ) lm sch ng ng t tun hon ni lc.
Chuyn bc: Khi cp lng nc.
H2O_LT_Ruaba 2 hl
Bc 9: LT Caustic Return
Hi Caustic. Chng trnh kim tra in dn quyt nh Caustic v tank
cha hay x cng.
+ Hi Caustic: Caustic c hi v khi in dn ln hn gi tr t, v
tank caustic cha y.
+ X cng khi: Hoc in dn thp hn gi tr t, hoc tank caustic
y.
Chuyn bc: Khi Caustic hi v ht( c tn hiu bo cn ni lc).
-
Bc 10: LT Caustic circulation.

Tun hon Caustic. Va cp va hi Caustic v tank cha (Caustic lun c hi
v).
85
Brewery
-
Bc 11: LT HW Ray.
Cp 1 xung nc nng ui Caustic trn ng ng cp ti qu cu CIP, ng
thi hi caustic. Cng ging nh bc return chng trnh kim tra in dn
quyt nh hi hay x caustic.
Chuyn bc: Khi ht thi gian thc hin bc.
Bc 12: LT Caustic Return.

Bc 13: LT HW->Caustic.
Cp nc nng ui caustic trong ng ng hi v tank cha.
Chng trnh t ng kim tra in dn quyt nh hi caustic hay x cng.
Chuyn bc: Khi in dn nh hn gi tr t v ht thi gian thc hin bc.
0209.QET01 < 40ms
- Bc 14: LT Empty.
- Bc 15: LT HW Pulse.
- Bc 16: LT Empty.
- Bc 18: LT Empty.
- Bc 19: LT Fill Water.
in nc vo ni.
Chuyn bc: Ht thi gian thc hin bc.
- Bc 20: LT My Circulation.
- Bc 21: LT Clean Pipe.
- Bc 22: LT Empty.
- Bc 23: LT CW Pulse.
Cp 1 xung nc lnh trng ni, ng thi x y ni. Trong bc ny chng
trnh khng cho php la chn loi nc cp m
mc nh m valve 0209.PV27, 0209.PV25
cp nc 25.
-
Bc 24: LT Empty.
Bc 25: LT Fill Acid.
in Acid vo ni.
- Bc 26: LT My Circulation.
- Bc 28: LT Acid Return.
Hi Acid. Chng trnh t ng kim tra in dn quyt
hay x cng.
Chuyn bc: Khi c tn hiu bo cn ni ( Acid hi v ht).
nh hi Acid
Bc 29: LT Acid Circulation.

Tun hon Acid. Va cp Acid, va hi Acid v tank cha( bc ny Acid lun
c hi v m khng c trng hp x cng).
-
Bc 30: LT CW Ray.
Cp nc 25 ui Acd trong ng ng cp v qu cu CIP, ng thi hi
Acid. Chng trnh kim tra in dn quyt nh hi Acid hay x cng.
86
Brewery
-
Bc 31: LT Acid Return.

Bc 32: LT CW->Acid.
Cp nc 25 ui Acid trong ng ng hi v tank cha Acid. Chng trnh
kim tra in dn quyt nh hi Acid hay x cng.
Chuyn bc: Khi in dn nh hn gi tr t v thi gian thc hin bc kt
thc.
0209.QET01 < 4ms
- Bc 33: LT Empty.
- Bc 34: LT CW Pulse.
- Bc 35: LT Empty.
- Bc 37: Empty.
- Bc 38: LT Fill Water.
- Bc 39: LT My Cirlation.
- Bc 41: LT Empty.
- Bc 43: LT Empty.
- Bc 44: LT End.
ng cc valve cp v cc valve hi, reset tn hiu CIP ni lc.
- Bc 45: End.
Ch :
- Trong cc bc cp Caustic, Acid, H2O ui, in H2O vo ni lc, chng trnh t
ng m cc valve cp CIP vo ni lc theo chu k. Mi chu k cc valve c m ln lt nh
sau:
+ Valve 0201.PV01 m trong 20s
+ Valve 0201.PV04, v 0201.PV05 m trong 10s.
- Trong cc bc cp nc trng ni lc( CW Pulse, HW Pulse ), chng trnh cng t
ng m cc valve cp CIP vo ni lc theo chu k. Trong mi chu k cc valve c m ln lt
nh sau:
+ Valve 0201.PV01 m trong 20s.
+ Valve 0201.PV03 m trong 20s.
87
Brewery
*) Quy trnh CIP ni WortKettle, ni Whirl Pool
88
Brewery
89
Brewery
- Bc 1: Start
- Bc 2: WK(WP) Start
90
Brewery
Kim tra cc tn hiu CIP:
+ Tn hiu CIP nh nu.
+ Tn hiu CIP ni.
Chuyn bc: Cc tn hiu tho mn, v ht thi gian thc hin bc.
- Bc 3: WK(WP) check conditions.
Kim tra cc iu kin trc khi tin hnh CIP:
+ Th tch Tank Acid.
+ Th tch Tank Caustic.
+ Th tch Tank H2O.
+ p nc nng.
+ p nc lnh.
Chuyn bc: Khi cc iu kin kim tra c tho mn.
- Bc 4: WK(WP) HW Pluse.
Cp 1 xung nc nng trng ni, ng thi x y ti ni.
- Bc 5: WK(WP) Empty.
X y ni.
Chuyn bc: tr 5s sau khi co tn hiu bo cn ni.
- Bc 6: WK(WP) Fill Caustic.
in nc vo ni WK.
- Bc 7: WK(WP) My Circulation.
Qu trnh t tun hon ca ni.
Chuyn bc: khi ht thi gian thc hin bc.
- Bc 8: WK(WP) Caustic Return.
Hi Caustic. Cng nh cc ni khc, bc ny chng trnh t ng kim tra
in dn quyt nh hi caustic, hay x cng.
Chuyn bc: tr 5s sau khi c tn hiu bo cn ni.
- Bc 9: WK(WP) Caustic Circulation.
Tun hon Caustic. Va cp caustic, va m valve hi caustic. Trong
Caustic lun c hi v tank cha.
bc
ny
- Bc 10: WK(WP) HW Ray.

Cp nc nng ui Caustic trong ng ng cp v qu cu CIP (khng hi caustic).
- Bc 11: WK(WP) Caustic Ray.
- Bc 12: WK(WP) HW->Caustic.
91
Brewery
Cp nc ui Caustic trong ng ng hi v tank cha. Chng
in dn quyt nh hi hay x caustic.
Chuyn bc: Khi in dn nh hn gi tr t v ht thi gian
bc.
trnh kim tra

thc
hin

- Bc 14: WK(WP) HW Pulse.
- Bc 16: WK(WP) CW Pulse.
- Bc 18: WK(WP) Fill Acid.
in Acid vo ni.
- Bc 19: WK(WP) My Circulation
- Bc 20: WK(WP) Acid Return.
Hi Acid v tank cha. Chng trnh kim tra in dn quyt
nh hi hay
x Acid.
Chuyn bc: Acid hi v ht( tr sau tn hiu bo cn ni 5s).
- Bc 21: WK(WP) Acid Circulation
Tun hon Acid. Va cp, va hi ACid. Trong bc ny Acid lun
tank cha.
c hi v
- Bc 22: WK(WP) CW Ray

Cp nc 25 ui Acid trong ng ng cp v qu cu CIP. Trong bc ny,
chng trnh mc nh m valve 0209.PV27, v
0209.PV25 cp nc 25 m khng cho
php la chn nc CIP.
- Bc 23: WK(WP) Acid Return.
- Bc 24: WK(WP) CW->Acid.
Cp nc 25 ui Acid trong ng ng hi v tank cha Acid. Chng trnh kim
tra in dn quyt nh x hay hi Acid.
Chuyn bc: Khi in dn nh hn gi tr t ( Acid hi v
ht) v ht
thi gian thc hin bc.
- Bc 25: WK(WP) Empty
- Bc 26: WK(WP) CW Pulse
- Bc 28: WK(WP) HW Pulse
92
Brewery
- Bc 30: WK(WP) Fill Water
in nc nng vo ni.
- Bc 31: WK(WP) My Circulation
- Bc 32: WK(WP) HW Return.
Hi HW v h CIP. Trong bc ny chng trnh cho php la chn hi H2O v
Tank cha hay x b ti h CIP.
Chuyn bc: Tr sau tn hiu bo cn ni 5s.
- Bc 34: WK(WP) HW Pulse.
- Bc 36: WK(WP) End
Dng bm, ng cc valve cp, valve hi, reset tn hiu CIP ni si hoa.
Ch :
- Qu trnh t tun hon
+ WK My Circulation: Trong qu trnh t tun hon ni si hoa
chng trnh t ng m cc valve tun hon, v cc valve ra hoa
theo chu k. Trong mi chu k cc valve c m theo trnh t sau:
. Valve t tun hon ni hoa: 0204.PV10 m trong 3 pht.
. Valve ra b hoa: 0204.PV09, 0204.PV17, 0204.PV18, m trong 1 pht.
+ WP My Circulation: Trong qu trnh t tun hon ni lng xoy chng trnh
cng t ng m cc valve tun hon ni, valve
tun hon thng cha b hoa theo chu k.
Trong mi chu k cc valve tun t c m theo trnh t sau:
. Valve t tun hon ni: 0205.PV07, 0205.PV10, 0205.PV09, 0205.PV13 m
trong
. Vavle t tun hon thng cha b hoa: 0205.PV04, 0205.PV05 m trong
- Trong cc bc cp Caustic, Acid, nc vo ni si hoa chng trnh t ng m valve
cp CIP theo chu k. Trong mi chu k, cc valve ln lt c m theo trnh t sau:
+Van 0204.PV21,0204.PV03 m trong thi gian 1 pht ri t chuyn sang cp
van 0204.PV22,0204.PV04 trong thi gian 1 pht ri chuyn sang m van 0204.PV02 trong thi
gian 1 pht.Tun hon 3 cp van nh th CIP ra ni si hoa.
93
Brewery
*) Quy trnh CIP ng ng cp dch t ni Holding Vessel Si hoa Lng xoy.

- Bc 1: Start.
- Bc 2: HV_WP_Start
Kim tra cc tn hiu CIP:
+ Tn hiu CIP nh nu.
+ Tn hiu CIP cc ni Holding Vessel, WortKettle, WhirlPool
Chuyn bc: Khi cc tn hiu CIP tho mn.
- Bc 3: HV_WP Check conditions
Kim tra iu kin trc khi tin hnh CIP:
+ Kim tra th tch Tank Acid, Tank Caustic, Tank H2O.
+ Kim tra p nc nng, nc 25.
Chuyn bc: Khi cc iu kin kim tra c tho mn.
- Bc 4: HV_WP HW Pulse
Cp xung nc nng trng ng ng cp dch. Nc c cp vo thng trung gian
v c bm thng qua ng ng cp dch vo
ni lng xoy, x y ti ni lng xoy.
- Bc 5: HV_WP Empty
X y ni trung gian, si hoa, lng xoy, v x nc trong ng
ng.
Chuyn bc: Cc ni bo cn, v ht thi gian thc hin bc( m bo nc trong
ng ng x ht).
- Bc 6: HV_WP Caustic Pulse
Cp 1 xung caustic( Caustic ui nc). Caustic c cp vo ni
trung gian, v
c bm thng qua ng ng cp dch v ni lng xoy. Ti ni lng xoy caustic c bm
hi v h CIP. Chng trnh kim tra in dn quyt nh m valve hi hay m valve
x caustic.
Chuyn bc: Khi in dn ln hn gi tr t v ht thi gian thc hin bc.
- Bc 7: HV_WP Caustic Circulation
94
Brewery
Tun hon Caustic. Tng t bc Caustic Pulse, Caustic c cp vo ni trung
gian, c bm trong ng ng, v hi v tank
cha t ni lng xoy( trong bc ny
caustic lun c hi v).
- Bc 8: HV_WP HW Ray
Cp nc nng ui caustic trong ng ng cp ti qu cu CIP ti ni trung gian,
ng thi hi caustic.Chng trnh kim tra in dn quyt nh hi hay x caustic.
- Bc 9: HV_WP Caustic Return
Hi caustic. Chng trnh kim tra in dn quyt inh hi hay x caustic.
Chuyn bc: tr sau khi c tn hiu bo cn tt c cc ni( trung
gian, si hoa,
lng xoy) 5s.
- Bc 10: HV_WP HW->Caustic.
Cp nc nng ui Caustic trong ng ng cp dich, v ng ng hi v tank
cha caustic. Chng trnh kim tra in dn quyt nh hi hay x caustic.
Chuyn bc: Khi in dn nh hn gi tr t, v ht thi gian thc hin bc.
- Bc 11: HV_WP Empty
- Bc 12: HV_WP HW Pulse.
- Bc 14: HV_WP HW Pulse.
- Bc 16: HV_WP CW Pulse
Cp 1 xung nc 25 trng ng ng cp dch.
- Bc 18: HV_WP Acid Pulse
Cp 1 xung Acid (Acid ui nc). Chng trnh kim tra in
nh x hay hi Acid.
dn quyt
Chuyn bc: Khi in dn ln hn gi tr t, v ht thi gian thc hin bc.

- Bc 19: HV_WP Acid Circulation
Tun hon Acid. bc ny Acid lun c hi v tank cha.
- Bc 20: HV_WP CW Ray
Cp nc 25 ui Acid trong ng ng cp ti qu cu CIP ti
ni trung gian,
ng thi hi Acid. Chng trnh kim tra in dn quyt nh x hay hi Acid.
95
Brewery
- Bc 21: HV_WP Acid Return
Hi Acid. Chng trnh kim tra in dn quyt nh hi hay
Chuyn bc: Tr 5s sau khi c tn hiu bo cn c 3 ni trung gian
x Acid.
si hoa, v lng xoy.
- Bc 22: HV_WP CW->Acid

Ly nc 25 ui Acid trong ng ng cp dich, ng ng hi v tank Acid.
Chng trnh kim tra in dn quyt nh x hay hi Acid.
Chuyn bc: Khi in dn nh hn gi tr t, v ht thi gian thc hin bc.
- Bc 24: HV_WP CW Pulse
- Bc 26: HV_WP HW Pulse
- Bc 28: HV_WP HW Circulation
Tun hon nc nng. Va cp nc, va hi v h CIP. Chng
chn hi HW v tank cha hay x y ti h CIP.
trnh cho php

- Bc 30: HV_WP End
ng cc valve cp CIP, cc valve trn ng ng cp dch,
cc tn hiu CIP ni trung gian, ni si hoa, ni lng xoy.
cc valve hi. Reset
- Bc 31: End.
96
Brewery
*) Quy trnh CIP ng ng cp dch t ni Go Malt Lc Holding Vesel
97
Brewery
98
Brewery
- Bc 1: Start
- Bc 2: RC_LT_Start
Kim tra tn hiu CIP:
+ Tn hiu CIP nh nu.
99
Brewery
+ Tn hiu CIP ni go, ni Malt, ni lc.
Chuyn bc: Khi cc tn hiu CIP tho mn.
- Bc 3: RC_LT Check conditions.
Kim tra cc iu kin trc khi CIP:
+ Kim tra th tch cc Tank Acid, Caustic, H2O
+ Kim tra p nc 25, p nc nng.
Chuyn bc: Khi cc iu kin c tho mn.
- Bc 4: RC_LT HW Pulse
Cp xung nc nng trng ng ng cp dch. Nc c cp vo ni go, ri c
bm sang ni malt, ni lc, v cui cng c x y ti ni lc.
- Bc 5: RC_LT Empty
M valve x y ni go, ni malt, ni lc, v x nc trong ng ng cp dch.
Chuyn bc: Cc ni bo cn, v ht thi gian thc hin bc ( m bo nc trong
ng ng x ht).
- Bc 6: RC_LT Caustic Pulse
Cp 1 xung caustic( Caustic ui nc). Caustic c cp vo ni
go, v c
bm sang ni malt, v t ni malt bm sang ni lc. Ti
ni lc caustic c bm hi v h
CIP. Chng trnh kim tra in dn quyt nh m valve hi hay m valve x caustic.
Chuyn bc: Khi in dn ln hn gi tr t v ht thi gian
thc hin bc.
- Bc 7: RC_LT Caustic Circulation

Tun hon Caustic. Tng t bc Caustic Pulse, Caustic c cp vo ni go,
c bm trong ng ng cp dch sang ni malt, ni lc, v cui cng c hi v tank cha
t ni lc ( trong bc ny caustic lun c hi v).
- Bc 8: RC_LT HW Ray
Cp nc nng ui caustic trong ng ng cp ti qu cu CIP ti ni go (khng
hi Caustic).
- Bc 9: RC_LT Caustic Return
Hi caustic. Chng trnh kim tra in dn quyt inh hi hay x caustic.
Chuyn bc: tr sau khi c tn hiu bo cn tt c cc ni( ni go, ni malt, ni lc) 5s.
- Bc 10: RC_LT HW->Caustic.
Cp nc nng ui Caustic trong ng ng cp dich, v ng ng hi v tank
cha caustic. Chng trnh kim tra in dn quyt nh hi hay x caustic.
- Bc 11: RC_LT Empty
- Bc 12: RC_LT HW Pulse.
100
Brewery
- Bc 14: RC_LT HW Pulse.
- Bc 16: RC_LT CW Pulse
Cp 1 xung nc 25 trng ng ng cp dch.
- Bc 18: RC_LT Acid Pulse
Cp 1 xung Acid (Acid ui nc). Chng trnh kim tra in
nh x hay hi Acid.
Chuyn bc: Khi in dn ln hn gi tr t, v ht thi gian
dn quyt
thc hin bc.
- Bc 19: RC_LT Acid Circulation

Tun hon Acid. bc ny Acid lun c hi v tank cha.
- Bc 20: RC_LT CW Ray
Cp nc 25 ui Acid trong ng ng cp ti qu cu CIP ti ni go (khng hi
Acid).
- Bc 21: RC_LT Acid Return
Hi Acid. Chng trnh kim tra in dn quyt nh hi hay
x Acid.
Chuyn bc: Tr 5s sau khi c tn hiu bo cn c 3 ni go, ni Malt, ni lc.
- Bc 22: RC_LT CW->Acid
Ly nc 25 ui Acid trong ng ng cp dich, ng ng hi v tank Acid.
Chng trnh kim tra in dn quyt nh x hay hi Acid.
- Bc 24: RC_LT CW Pulse
- Bc 26: RC_LT HW Pulse
- Bc 28: RC_LT HW Circulation
Tun hon nc nng. Va cp nc, va hi v h CIP. Chng trnh cho php chn
hi HW v tank cha hay x y ti h CIP.
- Bc 30: RC_LT End
101
Brewery
ng cc valve cp CIP, cc valve trn ng ng cp dch,
cc tn hiu CIP ni trung gian, ni si hoa, ni lng xoy.
cc valve hi. Reset
- Bc 31: End.
V.
QUY TRNH VN HNH PHN MM IU KHIN KHU VC LN MEN

Cm Auto/Manual:
Man01: s dng cho cc van Tank ln men 01. 0401.PV1.1, 0401.PV1.2, 0401.PV1.3,
0401.PV1.4, 0401.PV1.5
0401.PV2.4, 0401.PV2.5
0401.PV3.4, 0401.PV3.5
0401.PV4.4, 0401.PV4.5
0401.PV5.4, 0401.PV5.5
0401.PV6.4, 0401.PV6.5
0401.PV7.4, 0401.PV7.5
0401.PV8.4, 0401.PV8.5
0401.PV9.4, 0401.PV9.5
0401.PV10.4, 0401.PV10.5
0401.PV11.4, 0401.PV11.5
102
Brewery
0401.PV12.4, 0401.PV12.5
0401.PV13.4, 0401.PV13.5
0401.PV14.4, 0401.PV14.5
0401.PV15.4, 0401.PV15.5
0401.PV16.4, 0401.PV16.5
0401.PV17.4, 0401.PV17.5
0401.PV18.4, 0401.PV18.5
0401.PV19.4, 0401.PV19.5
0401.PV20.4, 0401.PV20.5
0401.PV21.4, 0401.PV21.5
0401.PV22.4, 0401.PV22.5
Man23: 0401.PV01, 0401.PV02
Man24: 0401.PV03, 0401.PV04
Man25: 0401.M01
Man26: 0401.M03, 0401.PV07
Man27: 0401.M02, 0401.PV05, 0401.PV06
Man28: s dng cho cc van v ng c Tank cha men 01. 0301.PV01, 0301.PV06,
0301.M01
103
Brewery
Man29: s dng cho cc van v ng c Tank cha men 01. 0301.PV02, 0301.PV07,
0301.M02
Man
Man31: s dng cho cc van Tank thnh phm 01. 0601.PV01.1, 0601.PV01.2, 0601.PV01.3
Man34: 0301.PV12, 0301.M03
Man35: 0701.M01, 0701.PV04, 0701.PV06, 0701.PV07, 0701.PV08, 0701.PV10, 0701.PV12,

0701.PV14, 0701.PV15, 0701.PV17, 0701.PV18, 0701.PV21, 0701.PV22, 0701.PV23,
0701.PV24, 0701.PV25, 0701.PV26, 0701.PV27, 0701.PV28, 0701.PV29, 0701.PV30,
0701.PV31, 0701.PV32, 0701.PV33, 0701.PV34, 0701.PV37, 0701.PV38,
Man37: 0901.PV01, 0701.M02, 0701.M03, 0701.M04, 0701.PV11, 0701.PV36
Man38: 0701.PV01, 0701.PV02, 0701.PV03
Man40: 0801.PV03, 0801.PV09, 0801.PV14, 0801.PV18, 0801.PV19,0801.PV20, 0801.PV22,

0801.PV24, 0801.PV25, 0701.PV19, 0801.PV07, 0801.PV12, 0801.PV16, 0801.PV38,
0801.PV32, 0801.PV33, 0801.M01
Man41: 0801.PV04, 0801.PV10, 0801.PV15, 0801.PV40, 0801.PV31, 0801.PV26,

0801.PV28, 0801.PV30, 0801.PV06, 0801.PV11, 0801.PV39, 0801.PV34, 0801.PV35,
0801.PV36, 0801.M02
Man42: 0801.M03, 0801.M04, 0801.PV05
Man44: 0801.PV01
Man45: s dng cho van v qut gi nhit phng cha hoa
Man46: 0601.M01
Man47: 0601.M02, 0601.PV01, 0601.PV02
Man48: 0601.PV03, 0601.PV04
Man49: 0401.PV09, 0401.PV08
Man50: 0901.M01, 0901.M02
Man51: s dng cho h cip lc. 0801.PV21, 0801.PV23, 0801.PV28, 0801.PV29, 0801.PV41
Man52: 0301.PV03, 0301.PV04

104
Brewery
Man53: s dng cho h cip lc. 0801.PV41, M01, M02
Theo di th nhit tank ln men theo l

th nhit ln men c lu theo m (Batch) m ngi vn hnh nhp vo.
105
Brewery
106
Brewery
1. H thng Tank ln men
Vn hnh h thng Tank ln men ch yu nhng phn sau:
- Kim tra iu kin Tank c php s dng
- Xng Tank trc khi c php cho dch vo
- Qu trnh ch nhn dch v qu trnh nhn dch
- Duy tr nhit ln men cc giai on ln men chnh 8.0 0C
- H nhit theo thi gian ngi vn hnh mong mun
- Duy tr nhit ln men giai on ln men ph 2 0C v c th kt hp thu hi men
- Chuyn Beer i lc.
i vi mi Tank khi vn hnh ngi vn hnh c th xem c nhit bng th ( theo
tng l ), th tch dch nhn c t h nu, thi gian hot ng tng giai on, tng thi gian ln
men ca Tank,
- V d vi Tank ln men ( loi 1100Hl/Tank ):
Nhng tn hiu lin quan trong qu trnh ln men.
Tn hiu t nh nu:
1. Drain water: Tn hiu yu cu x nc t nh nu gi khi chuyn dch
2. Process Wort: Tn hiu bo ang bc cp dch
3. Start Wort: Tn hiu bo bt u cp dch ui nc
4. End Wort: Tn hiu bo nc ui dch
Tn hiu t nh lc:
1. Request Beer to Filter: Yu cu bia cp bia t h lc
2. Request Fresh Water: Yu cu nc 2 ui bia
Tn hiu t h men gi h lc:
1. Beer from cellar running: cp bia cho h lc
2. Fresh water OK: cp nc 2 ui bia
107
Brewery
Cc bc chy ca Tank ln men nh sau:

Bc1 :
Start
_Khi ng chng trnh t ng
Bc2 :
Start
_Kim tra cc iu kin Tank
Tank rng, lng men cc Tank cha men c khng. Ch : phi chn Tank cha men
cn kim tra.
Setpoints
_Thng s t
Time[Min] :
0.5
_Thi gian ch
High Temp[oC]:
8.0
_Nhit t vng trn
Low Temp[oC]:
8.0
_Nhit t vng di
Dose Yeast[Kg]:
700
_Lng men cn cp vo Tank
Yeast Tank[No]:
Noselection _Chn Tank cha men
Transitions
_iu kin chuyn bc
Khng c tn hiu nc trong Tank v lng men cn cp vo
Bc3 :
Wait Fill
_Xng Tank ch nhn dch
Trc khi cho dch vo theo thi gian t ngi vn hnh.
- M c 3van Glycol
Setpoints
_Thng s t
Time[Min] :
30
_Thi gian ch
High Temp[oC]:
8.0
_Nhit t vng trn
Low Temp[oC]:
8.0
_Nhit t vng di
Transitions
_iu kin chuyn bc
Ht thi gian ch v c tn hiu cng nhn dch
Bc4 :
Wait Whirlpo
_Ch dch ni Lng xoy
- Lun m van nh Tank, Van y Tank lun ng. Van x y ng ng cp dch
0401.PV04 ch m trong trng hp dch ui nc t nh nu khi bt u nhn dch v trng
hp nc ui dch khi kt thc nhn dch tc l hoc c ng thi tn hiu Start Wort tn hiu
Process Wort v Thi gian tr sau khi c tn hiu Start Wort cha ht hoc c ng thi tn hiu
End Wort tn hiu Process Wort v thi gian tr sau khi c tn hiu End Wort cha ht hoc c
tn hiu Drain. (Ch nu ngi vn hnh khng xc nhn Import Wort th khng th
chuyn bc c v nh nu khng th t ng chuyn dch c v khng c tn hiu
InProcess).
108
Brewery
Setpoints
Time[Min] :
Time delay[Sec]:
120
70
_Thng s t
_Thi gian ch
_Thi gian tr khi c tn hiu Bia ui dch
Transitions
_iu kin chuyn bc
C tn hiu cng nhn dch, xc nhn Import Wort v thi gian Time delay ht.
Bc5 :
Import Wort
Van nh Tank v van y Tank u m.
Setpoints
Time[Min] :
120
Time delay[Sec]:
70
_Nhn dch t nh nu
_Thng s t
_Thi gian ch
_Thi gian tr khi c tn hiu dch ui Bia
Transitions
_iu kin chuyn bc
C tn hiu End Wort v thi gian Time delay m ht.
Bc6 :
Wait Whirlpo
Setpoints
Time[Min] :
Time delay[Sec]:
120
70
_Ch dch ni Lng xoy

_Thng s t
_Thi gian ch
Transitions
_iu kin chuyn bc
Bc7 :
Import Wort
Setpoints
Time[Min] :
Time delay[Sec]:
120
70
_Nhn dch t nh nu
_Thng s t
_Thi gian ch
Transitions
_iu kin chuyn bc
Bc8 :
Wait Whirlpo
Setpoints
Time[Min] :
Time delay[Sec]:
120
70
_Ch dch ni Lng xoy

_Thng s t
_Thi gian ch
Transitions
_iu kin chuyn bc
Bc9 :
Import Wort
Setpoints
Time[Min] :
120
_Nhn dch t nh nu
_Thng s t
_Thi gian ch
109
Brewery
Time delay[Sec]:
70
Transitions
_iu kin chuyn bc
Bc10 :
Wait Whirlpo
Setpoints
Time[Min] :
Time delay[Sec]:
120
70
_Ch dch ni Lng xoy

_Thng s t
_Thi gian ch
Transitions
_iu kin chuyn bc
Bc11 :
Import Wort
Setpoints
Time[Min] :
Time delay[Sec]:
120
70
_Nhn dch t nh nu
_Thng s t
_Thi gian ch
Transitions
_iu kin chuyn bc
Bc12 :
Wait Whirlpo
Setpoints
Time[Min] :
Time delay[Sec]:
120
70
_Ch dch ni Lng xoy

_Thng s t
_Thi gian ch
Transitions
_iu kin chuyn bc
Bc13 :
Import Wort
Setpoints
Time[Min] :
Time delay[Sec]:
120
70
_Nhn dch t nh nu
_Thng s t
_Thi gian ch
Transitions
_iu kin chuyn bc
Bc14 :
End Import Wort
Setpoints
Time[Min] :
Transitions
Khi mt tn hiu Process Wort.
_Kt thc nhn dch m cui

_Thng s t
_Thi gian ch
_iu kin chuyn bc
110
Brewery
Bc15 :
Fermenting
_Ln men chnh
Nhit t v s lng van Glycol s dng c th thay i theo yu cu ca ngi vn
hnh.
- ng van nh Tank khi thu hi CO2 ngi vn hnh la chn Recover CO2. Ch : khi
ng p chun b h nhit phi la chn No selecltion trc khi nhy sang bc tip theo
- Lc ny tng thi gian ln men bt u m
Setpoints
_Thng s t
Time[Min] :
7200
_Thi gian ch
High Temp[oC]:
8.0
_Nhit t vng trn
Low Temp[oC]:
8.0
_Nhit t vng di
Select valve[No]:
One valve
_Chn valve Glycol s dng
Transitions
Ngi vn hnh t nhy bc.
Bc16 :
Cooling
_iu kin chuyn bc
_H nhit 8oC -> 5oC
Nhit t, thi gian h nhit v s lng van Glycol s dng c th thay i theo yu cu
ca ngi vn hnh. Ch : Khi mun tng hoc gim tc h nhit th phi t thi gian k t
thi im hin ti. Bt c s thay i thi gian t hay nhit t chng trnh s t ng tnh
ton cc tham s h nhit theo thi gian mong mun.
Setpoints
Time[Min] :
High Temp[oC]:
Low Temp[oC]:
Select valve[No]:
480
5.0
5.0
One valve
Transitions
Vng trn t nhit .
_Thng s t
_Thi gian ch
_Nhit t vng trn
_Nhit t vng di
_iu kin chuyn bc
Bc17 :
Store Yeast
_Ln men v tin hnh thu hi men
Nhit t, s lng van Glycol s dng, lng men thu hi, tank cha men thu hi v c
th thay i bi ngi vn hnh.
- rt men ngi vn hnh cn la chn Recover Yeast sau khi chon tank cha men v
s lng men cn rt. Ch : tt c cc van v bm lin quan n thu hi men u phi chuyn
qua ch Auto. Lng men thu hi c th thay i bi ngi vn hnh ngay trong qu trnh rt
111
Brewery
men. Khi t c lng men cn rt ngi vn hnh xc nhn u cng cp nc 2 0C
ui lng men trong ng ng v Tank thu hi men. Thi gian ui lng men vo Tank
thu hi hay x ra ngoi ty thuc vo thi gian ngi vn hnh nhp vo theo kinh nghim.
Setpoints
Time[Min] :
High Temp[oC]:
Low Temp[oC]:
Select valve[No]:
Recove Yeast[Kg]:
Yeast Tank[No]:
Velocity Yeast[hl]:30
Time delay in[Min]:
Time delay out[Min]:
_Thng s t
14400
_Thi gian ch
8.0
_Nhit t vng trn
8.0
_Nhit t vng di
One valve
2500
_Lng men thu hi
Noselection _Chn Tank cha men
_Tc thu hi men
1
_Thi gian nc ui men v Tank cha
2
_Thi gian nc ui men v Tank cha
Transitions
Ngi vn hnh t nhy bc.
Bc18 :
Cooling
Setpoints
Time[Min] :
High Temp[oC]:
Low Temp[oC]:
Select valve[No]:
600
2.0
2.0
One valve
Transitions
Vng trn t nhit .
Bc19 :
Fermenting
Setpoints
Time[Min] :
High Temp[oC]:
Low Temp[oC]:
Select valve[No]:
_iu kin chuyn bc
_H nhit 5oC -> 2oC

_Thng s t
_Thi gian ch
_Nhit t vng trn
_Nhit t vng di
_iu kin chuyn bc
7200
2.0
2.0
One valve
Transitions
Ngi vn hnh t nhy bc
_Ln men chnh

_Thng s t
_Thi gian ch
_Nhit t vng trn
_Nhit t vng di
_iu kin chuyn bc
Bc20:
Wait Filter
_Ch i lc
M van glycol lin tc, ngi vn hnh c th chn bao nhiu van Glycol h nhit .
Setpoints
_Thng s t
Time[Min] :
1440
_Thi gian ch
High Temp[oC]:
8.0
_Nhit t vng trn
Low Temp[oC]:
8.0
_Nhit t vng di
112
Brewery
Select valve[No]:
One valve
Transitions
_iu kin chuyn bc
c tn hiu cng bia i lc, ngi vn hnh xc nhn To Filter v c tn hiu Request
beer to filter
Bc21:
Filter
_Bia i lc
bc ny van nh Tank lun m v chng trnh s t ng m van y Tank, bm bia i
lc khi c yu cu ca my lc. Van nh v y Tank s m khi c tn hiu Request beer from
filter. Van nh v y Tank s ng khi c tn hiu Request Fresh Water hoc ht bia Tank v
ht bia bm bia i lc lc ny van 0401.PV08 s m khi c xc nhn u cng cp nc
ui bia.
- Tn hiu yu cu bia i lc Request beer from filter v tn hiu dng nc ui bia Request
Fresh Water s do my lc gi ti.
Setpoints
Time[Min] :
1440
_Thng s t
_Thi gian ch
Transitions
_iu kin chuyn bc
Khi ht bia v c tn hiu Request Fresh Water t h lc ui bia trn ng ng.
Bc22:
End
_Kt thc ln men
Chng trnh s Reset th tch dch, thi gian ln men v mt s tham s s dng trong
qu trnh ln men Tank
- Ngi vn hnh c th t thi gian kt thc bc ny.
Setpoints
_Thng s t
Time[Min] :
1
_Thi gian ch
Transitions
Khi ht thi gian t.
_iu kin chuyn bc
113
Brewery
2. H thng tank cha men

H thng tank cha men s c chy theo tun t cc bc nh sau:
Bc1 :
Start
Bc2 :
Start
_Kim tra iu kin s dng Tank cha men
Setpoints
_Thng s t
Time[Min] :
Transitions
0.1
_Thi gian ch
_iu kin chuyn bc
Ht thi gian t.
Bc3 :
Import Yeast
_Ch nhn men.
Setpoints
_Thng s t
114
Brewery
Time[Min] :
60.0
Transitions
_Thi gian ch
_iu kin chuyn bc
Ht thi gian t.
Bc4 :
Store Yeast
_Bo qun men.
Van nh Tank v van y Tank ng, ng c cnh khuy ON v OFF theo thi gian t
ca ngi vn hnh. Van Glycol ch m khi ng c cnh khuy ON v nhit cha tha mn
nhit t.
Setpoints
_Thng s t
Time[Min] :
1440.0
_Thi gian ch
Temperature[oC]:
5.0
_Nhit t
Time on motor[Sec]:
120
_Thi gian chy cnh khuy
Time off motor[Sec]:
120
_Thi gian dng cnh khuy
Transitions
_iu kin chuyn bc
Chuyn sang bc chuyn men vo Tank khi c tn hiu Cng cp men v xc nhn Start.
Bc5 :
Tranfer Yeast
_Cp men vo Tank ln men.
Ngi vn hnh nhp lng men cn cp, bc ny van Glycol v ng c cnh khuy
khng hot ng. Khi tha mn k Cng cp men v cc van, ng c lin quan c chuyn
sang ch Auto th van v ng c s t ng chy v cp lng men t th t ng
ngt.
Setpoints
_Thng s t
Time[Min] :
30.0
_Thi gian ch
Temperature[oC]:
5.0
_Nhit t
Weight[Kg]:
720
_Lng men cp
Transitions
_iu kin chuyn bc
Khi lng men cp .

Bc6 :
End
_Kt thc qu trnh bo qun men.

115
Brewery
Setpoints
Time[Min] :
_Thng s t
0.1
Transitions
_Thi gian ch
_iu kin chuyn bc
Khi thi gian t ht.
3. H thng Tank cha bia trong TBF

Nhng tn hiu lin quan khi vn hnh tank thnh phm.
Tn hiu h men gi h lc:
1. TBFs open way: Bo thng ng ng cho php h lc cp bia
Tn hiu t sn tank thnh phm:
1. Beer coming here: Ngi vn hnh sn tank m nt bm sang v tr M khi thy bia
ti v tt i khi nc ui ht bia.
Tn hiu t h chit:
1. Request Beer: Yu cu cp bia sang h chit
Tn hiu h men gi h chit:
116
Brewery
1. Beer running: Bo cp bia sang h chit
H thng cha bia thnh phm i i chit lon chy theo cc bc tun t sau:
Bc1 :
Start
Bc2 :
Wait Fill
_Xng Tank TBF chun b nhn bia
M van Glycol v van nh Tank theo thi gian t ca ngi vn hnh. Khi ht thi gian
xng Tank van Glycol s ng.
Setpoints
_Thng s t
Time[Min] :
5.0
_Thi gian ch
0601.TET01[oC]:
5.0
_Nhit t
Transitions
_iu kin chuyn bc
Ht thi gian Xng Tank do ngi vn hnh t v xc nhn Import Beer chuyn sang
bc nhn bia.
Bc3 :
Import Beer
_Ch nhn men.
Van nh tank lun m, van Glycol lun ng. Van y Tank ch m khi c tn hiu Beer
coming heer! ( Cng tc khu vc TBF ON) v lc ny van x 0601.PV03 s ng.
- bc ny ngi vn hnh s nhp th tch bia s cha trong TBF y ( Volume %). Khi
nhn bia t h lc khi t n % bia t th van y TBF t ng ng, ngi vn hnh tin
hnh lc bia sang TBF khc.
- bc ny tn hiu TBFs open way l tn hiu cho php h lc bia chuyn bia sang ( H
lc s khng c bm bia sang khi khng c tn hiu ny. Tn hiu TBFs open way ny s c
khi van x ng ng cp bia vo TBF (0601.PV03) m hoc van y, van nh TBF nhn bia
m v th tch bia (%) cha t th tch ngi vn hnh t.
Setpoints
_Thng s t
Time[Min] :
60.0
_Thi gian ch
0601.TET01[oC]:
2.0
_Nhit t
0601.POT01[%]:
90
_Lng bia c th nhn vo Tank
Transitions
_iu kin chuyn bc

117
Brewery
Lng bia vo TBF t th tch (%) m ngi vn hnh nhp trc .
Bc4 :
Store Beer
_Bo qun bia
Van nh v van y s lun lun ng, van Glycol ng, m theo nhit t ca ngi vn
hnh v theo chu k ng m van do ngi vn hnh t trnh hin tng ng trong
Tank.
Setpoints
_Thng s t
Time[Min] :
1440.0
_Thi gian ch
0601.TET01[oC]:
2.0
_Nhit t
Period time[Min]:
1.0
_Chu k ng m van Glycol
Transitions
_iu kin chuyn bc
Ngi vn hnh xc nhn To filler v Cng chuyn bia i chit c tn hiu u.
Bc5 :
Tranfer Beer
_Chuyn bia i chit
bc ny van Glycol lun ng. Khi c tn hiu Request Beer van y TBF v van nh
TBF s t ng m v bm bia i chit c chy theo p sut ci t.
Setpoints
_Thng s t
Time[Min] :
120.0
_Thi gian ch
0601.TET01[oC]:
2.0
_Nhit t
0601.PET01[Bar]:
3.0
_p sut bia i chit.
Transitions
_iu kin chuyn bc
Ht bia TBF v bm bia i chit dng.

Bc6 :
End TBF
_Kt thc chng trnh
Setpoints
_Thng s t
Time[Min] :
Transitions
0.5
_Thi gian ch
_iu kin chuyn bc
Ht thi gian t.
118
Brewery
VI.
QUY TRNH VN HNH PHN MM IU KHIN KHU VC CIP MEN
Nhng tn hiu lin quan trong qu trnh CIP:

1. Procees CIP: Xc nhn trng thi hot ng ca h thng, nu mun CIP ngi vn
hnh phi chuyn Process thnh CIP.
2. Drained CO2: Xc nhn ht CO2 ht trc khi CIP
3. CIP pipe yeast supply: Xc nhn CIP ng cp men
4. CIP Other pipe: Xc nhn CIP ng ng h CIP Tank
119
Brewery
1. V sinh cng nghip h thng tank ln men
CIP Tank ln men c hai chng trnh CIP Pro1 v CIP Pro2. CIP Pro1 l chng trnh CIP
c y cc ha cht Caustic, Acid v Oxonia. CIP Pro2 l chng trnh ch chy Caustic v
Acid. Khi vn hnh ngi vn hnh c th chn mt trong hai chng trnh ty vo yu cu.
Trc khi CIP Tank ngi vn hnh cn u ng cng CIP, m tt c cc van tay c lin
quan sau xc nhn trn mn hnh Drained CO2, chuyn Process thnh CIP v chng trnh t
ng ca Tank ln men y c dng th chng trnh mi c php chy.
CIP Pro1
Bc1 :
Start
Bc2 :
Fer Start CIP
_Kim tra lng ha cht cc thng.
chy c CIP Tank th lng ha cht trong cc bn phi bm chy c.
Setpoints
_Thng s t
Time[Min] :
0.5
_Thi gian ch
0701.LET01[%]:
40.0
_Lng Acid t
0701.LET02[%]:
40.0
_Lng Hot Caustic t
0701.LET03[%]:
40.0
_Lng Caustic t
0701.LET04[%]:
40.0
_Lng Oxonia t
Transitions
_iu kin chuyn bc
Lng ha cht thc t trong cc thng ln hn lng ci t.
Bc3 :
Fer CIP Tank
Setpoints
Time[Min] :
Transitions
Ht thi gian t.
0.5
_Xc nhn CIP Tank bao nhiu.

_Thng s t
_Thi gian ch
_iu kin chuyn bc
Bc4 :
Fer CW drain
_CIP bng nc thng.
Bm nc vo Tank v x ra ti h CIP.
Setpoints
_Thng s t
Time[Min] :
5.0
_Thi gian ch
0701.M01[%]:
80
_Tc bm t
Transitions
_iu kin chuyn bc
Ht thi gian chy nc v hi ht nc y Tank.
Bc5 :
Fer Caustic supply
Setpoints
_Xt ui nc.
_Thng s t
120
Brewery
Time[Min] :
5.0
_Thi gian ch
0701.M01[%]:
100
_Tc bm t
0701.QET01[ms]:
70
_ in dn t
Transitions
_iu kin chuyn bc
Khi c xt hi v h CIP tc l in dn ln hn in dn t.
Bc6 :
Fer Caustic cir
_Tun hon Xt.
Setpoints
_Thng s t
Time[Min] :
60.0
_Thi gian ch
0701.M01[%]:
100
_Tc bm t
0701.QET01[ms]:
150
_ in dn t
Transitions
_iu kin chuyn bc
Khi ht thi gian t, mt tn hiu bo cn y Tank v ti bm CIP hi.
Bc7 :
Fer CW Caustic ray
_Nc ui Xt ti qu cu CIP.
bc ny mi Tank thi gian nc ui ti qu cu CIP l khc nhau nn ngi vn hnh
cn theo di c thi gian chnh xc.
Setpoints
_Thng s t
Time[Min] :
2.0
_Thi gian ch
0701.M01[%]:
100
_Tc bm t
0701.QET01[ms]:
70
_ in dn t
Transitions
_iu kin chuyn bc
Bc8 :
Fer CW->Caustic
_Nc ui Xt lin tc.
Nu in dn thc ln hn in dn t th hi xt v bn xt v khi thp hn in
dn t th x ra ngoi.
Setpoints
_Thng s t
Time[Min] :
10.0
_Thi gian ch
0701.M01[%]:
100
_Tc bm t
0701.QET01[ms]:
70
_ in dn t
Transitions
_iu kin chuyn bc
Bc9 :
Fer CW drain
_CIP bng nc thng.
Setpoints
_Thng s t
Time[Min] :
5.0
_Thi gian ch
0701.M01[%]:
100
_Tc bm t
Transitions
_iu kin chuyn bc
Bc10 :
Fer Acid supply
_Acid ui nc.
121
Brewery
Setpoints
_Thng s t
Time[Min] :
5.0
_Thi gian ch
0701.M01[%]:
100
_Tc bm t
0701.QET01[ms]:
4
_ in dn t
Transitions
_iu kin chuyn bc
Khi c axit hi v h CIP tc l in dn ln hn in dn t.
Bc11 :
Fer Acid cir
_Tun hon axit.
Setpoints
_Thng s t
Time[Min] :
60.0
_Thi gian ch
0701.M01[%]:
100
_Tc bm t
0701.QET01[ms]:
9
_ in dn t
Transitions
_iu kin chuyn bc
Bc12 :
Fer CW Acid ray
_Nc ui axit ti qu cu CIP.
Setpoints
_Thng s t
Time[Min] :
2.0
_Thi gian ch
0701.M01[%]:
100
_Tc bm t
0701.QET01[ms]:
70
_ in dn t
Transitions
_iu kin chuyn bc
Bc13 :
Fer CW->Acid
_Nc ui Axit lin tc.
Nu in dn thc ln hn in dn t th hi axit v bn axit v khi thp hn in
dn t th x ra ngoi.
Setpoints
_Thng s t
Time[Min] :
10.0
_Thi gian ch
0701.M01[%]:
100
_Tc bm t
0701.QET01[ms]:
70
_ in dn t
Transitions
_iu kin chuyn bc
Bc14 :
Fer CW drain
_CIP bng nc thng.
Setpoints
_Thng s t
Time[Min] :
5.0
_Thi gian ch
0701.M01[%]:
100
_Tc bm t
Transitions
_iu kin chuyn bc
Bc15 :
122
Brewery
Fer Oxonia supply
_Oxonia ui nc.
V khng c thit b nhn bit Oxonia nn bc ny s chy theo thi gian t, thi gian
t mi Tank s khc nhau nn ngi vn hnh cn ch ti thi gian hp l cho mi Tank.
Setpoints
_Thng s t
Time[Min] :
2.0
_Thi gian ch
0701.M01[%]:
100
_Tc bm t
Transitions
_iu kin chuyn bc
Khi ht thi gian t.
Bc16 :
Fer Oxonia cir
_Tun hon Oxonia.
Setpoints
_Thng s t
Time[Min] :
30.0
_Thi gian ch
0701.M01[%]:
100
_Tc bm t
Transitions
_iu kin chuyn bc
Bc17 :
Fer CIP End
_Kt thc qu trnh CIP.
Bc ny s xa i nhng tn hiu xc nhn CIP lc bt u CIP
Setpoints
_Thng s t
Time[Min] :
0.1
_Thi gian ch
Transitions
_iu kin chuyn bc
Khi ht thi gian.
CIP Pro2
L chng trnh CIP Pro1 b i hai bc chy Oxonia (bc 15 v bc 16).
123
Brewery
2. V sinh cng nghip h thng tank cha men
Cng nh tank ln men Cha men cng c hai chng trnh cip CIP Pro1 v CIP Pro2.
Chng trnh CIP Pro1 gm caustic, acid v oxonia chng trnh CIP Pro2 ch cip caustic v
acid.
Trc khi CIP ngi vn hnh cn u ng cng CIP, m tt c cc van tay c lin
quan sau xc nhn trn mn hnh Drained CO2, chuyn Process thnh CIP v chng
trnh t ng ca Tank cha men y c dng th chng trnh mi c php chy.
V Tank cha men khng c bo mc thp nn s iu khin bm cp CIP theo khi
lng nc ng trong Tank c t vo thng s Weight Empty . Khi khi lng ln hn
lng t Weight Empty th bm cp s dng.
CIP Pro1
Bc1 :
Start
Bc2 :
YT Start CIP
Setpoints
_Thng s t
Time[Min] :
0.5
_Thi gian ch
0701.LET01[%]:
40.0
_Lng Acid t
0701.LET02[%]:
40.0
_Lng Hot Caustic t
0701.LET03[%]:
40.0
_Lng Caustic t
0701.LET04[%]:
40.0
_Lng Oxonia t
Transitions
_iu kin chuyn bc
Bc3 :
YT CIP Tank
Setpoints
Time[Min] :
Transitions
Ht thi gian t.
0.5
Bc4 :
YT CW drain
Setpoints
Time[Min] :
5.0
0701.M01[%]:
80
Weight Empty[Kg]:
100
_Xc nhn CIP Tank bao nhiu.

_Thng s t
_Thi gian ch
_iu kin chuyn bc
_CIP bng nc thng.

_Thng s t
_Thi gian ch
_Tc bm t
_Khi lng t
124
Brewery
Transitions
_iu kin chuyn bc
Ht thi gian chy nc v khi lng cn trong Tank thp hn Weight Empty.
Bc5 :
YT Caustic supply
_Xt ui nc.
Setpoints
_Thng s t
Time[Min] :
5.0
_Thi gian ch
0701.M01[%]:
100
_Tc bm t
0701.QET01[ms]:
70
_ in dn t
Weight Empty[Kg]:
100
_Khi lng t
Transitions
_iu kin chuyn bc
Bc6 :
YT Caustic cir
_Tun hon Xt.
Setpoints
_Thng s t
Time[Min] :
60.0
_Thi gian ch
0701.M01[%]:
100
_Tc bm t
0701.QET01[ms]:
150
_ in dn t
Weight Empty[Kg]:
100
_Khi lng t
Transitions
_iu kin chuyn bc
Khi ht thi gian t, khi lng cn trong Tank thp hn Weight Empty v ti bm CIP hi.
Bc7 :
YT CW Caustic ray
Setpoints
_Thng s t
Time[Min] :
2.0
_Thi gian ch
0701.M01[%]:
100
_Tc bm t
0701.QET01[ms]:
70
_ in dn t
Weight Empty[Kg]:
100
_Khi lng t
Transitions
_iu kin chuyn bc
Bc8 :
YT CW->Caustic
_Nc ui Xt lin tc.
dn t th x ra ngoi.
Setpoints
_Thng s t
Time[Min] :
10.0
_Thi gian ch
0701.M01[%]:
100
_Tc bm t
0701.QET01[ms]:
70
_ in dn t
Weight Empty[Kg]:
100
_Khi lng t
Transitions
_iu kin chuyn bc
Bc9 :
125
Brewery
YT CW drain
_CIP bng nc thng.
Setpoints
_Thng s t
Time[Min] :
5.0
_Thi gian ch
0701.M01[%]:
100
_Tc bm t
Weight Empty[Kg]:
100
_Khi lng t
Transitions
_iu kin chuyn bc
Bc10 :
YT Acid supply
_Acid ui nc.
Setpoints
_Thng s t
Time[Min] :
5.0
_Thi gian ch
0701.M01[%]:
100
_Tc bm t
0701.QET01[ms]:
4
_ in dn t
Weight Empty[Kg]:
100
_Khi lng t
Transitions
_iu kin chuyn bc
Bc11 :
YT Acid cir
_Tun hon axit.
Setpoints
_Thng s t
Time[Min] :
60.0
_Thi gian ch
0701.M01[%]:
100
_Tc bm t
0701.QET01[ms]:
9
_ in dn t
Weight Empty[Kg]:
100
_Khi lng t
Transitions
_iu kin chuyn bc
Bc12 :
YT CW Acid ray
Setpoints
_Thng s t
Time[Min] :
2.0
_Thi gian ch
0701.M01[%]:
100
_Tc bm t
0701.QET01[ms]:
70
_ in dn t
Weight Empty[Kg]:
100
_Khi lng t
Transitions
_iu kin chuyn bc
Bc13 :
YT CW->Acid
_Nc ui Axit lin tc.
dn t th x ra ngoi.
Setpoints
_Thng s t
Time[Min] :
10.0
_Thi gian ch
0701.M01[%]:
100
_Tc bm t
126
Brewery
0701.QET01[ms]:
70
_ in dn t
Weight Empty[Kg]:
100
_Khi lng t
Transitions
_iu kin chuyn bc
Bc14 :
YT CW drain
_CIP bng nc thng.
Setpoints
_Thng s t
Time[Min] :
5.0
_Thi gian ch
0701.M01[%]:
100
_Tc bm t
Weight Empty[Kg]:
100
_Khi lng t
Transitions
_iu kin chuyn bc
Bc15 :
YT Oxonia supply
_Oxonia ui nc.
t mi Tank s khc nhau nn ngi vn hnh cn ch ti thi gian hp l cho mi Tank.
Setpoints
_Thng s t
Time[Min] :
2.0
_Thi gian ch
0701.M01[%]:
100
_Tc bm t
Weight Empty[Kg]:
100
_Khi lng t
Transitions
_iu kin chuyn bc
Khi ht thi gian t.
Bc16 :
YT Oxonia cir
_Tun hon Oxonia.
Setpoints
_Thng s t
Time[Min] :
30.0
_Thi gian ch
0701.M01[%]:
100
_Tc bm t
Weight Empty[Kg]:
100
_Khi lng t
Transitions
_iu kin chuyn bc
Khi ht thi gian t v khi lng cn trong Tank thp hn Weight Empty v ti bm CIP
hi.
Bc17 :
YT CIP End
Setpoints
_Thng s t
Time[Min] :
0.1
_Thi gian ch
Transitions
_iu kin chuyn bc
Khi ht thi gian.
CIP Pro2
127
Brewery
3. V sinh cng nghip h thng tank thnh phm

Cng nh tank ln men tank thnh phm cng c hai chng trnh cip CIP Pro1 v CIP Pro2.
Chng trnh CIP Pro1 gm caustic, acid v oxonia chng trnh CIP Pro2 ch cip caustic v
acid.
Trc khi CIP Tank ngi vn hnh cn u ng cng CIP, m tt c cc van tay c
lin quan sau xc nhn trn mn hnh Drained CO2, chuyn Process thnh CIP v chng
trnh t ng ca Tank thnh phm y c dng th chng trnh mi c php chy.
V bo mc ca TBF lp ng ng nn khi CIP bo mc thp thng xuyn c tn
hiu nn khi CIP iu khin bm cp CIP s c thm thi gian tr k t khi c bo mc
Time delay trnh ng nc nhiu y tank. Bm cp CIP s tt khi ht thi gian Time
delay.
CIP Pro1
Bc1 :
Start
Bc2 :
TBF Start CIP
Setpoints
_Thng s t
Time[Min] :
0.5
_Thi gian ch
0801.LET01[%]:
40.0
_Lng Hot caustic t
0801.LET02[%]:
40.0
_Lng Caustic t
0801.LET03[%]:
40.0
_Lng Acid t
Transitions
_iu kin chuyn bc
Bc3 :
128
Brewery
TBF CIP Tank
Setpoints
Time[Min] :
Transitions
Ht thi gian t.
0.5
_Xc nhn CIP TBF bao nhiu.

_Thng s t
_Thi gian ch
_iu kin chuyn bc
Bc4 :
TBF CW drain
_CIP bng nc thng.
Bm nc vo TBF v x ra ti h CIP.
Setpoints
_Thng s t
Time[Min] :
5.0
_Thi gian ch
Time delay[sec]:
120
_Thi gian tr t
0801.M01[%]:
80
_Tc bm t
Transitions
_iu kin chuyn bc
Ht thi gian chy nc v hi ht nc y TBF.
Bc5 :
TBF Caustic supply
_Xt ui nc.
Setpoints
_Thng s t
Time[Min] :
5.0
_Thi gian ch
0801.M01[%]:
100
_Tc bm t
0801.QET01[ms]:
70
_ in dn t
Transitions
_iu kin chuyn bc
Bc6 :
TBF Caustic cir
_Tun hon Xt.
Setpoints
_Thng s t
Time[Min] :
60.0
_Thi gian ch
Time delay[sec]:
180
_Thi gian tr t
0801.M01[%]:
100
_Tc bm t
0801.QET01[ms]:
150
_ in dn t
Transitions
_iu kin chuyn bc
Khi ht thi gian t, mt tn hiu bo cn y TBF v ti bm CIP hi.
Bc7 :
TBF CW Caustic ray
bc ny mi TBF thi gian nc ui ti qu cu CIP l khc nhau nn ngi vn hnh
Setpoints
_Thng s t
Time[Min] :
1.0
_Thi gian ch
0801.M01[%]:
100
_Tc bm t
0801.QET01[ms]:
70
_ in dn t
Transitions
_iu kin chuyn bc
Bc8 :
TBF CW->Caustic
_Nc ui Xt lin tc.

129
Brewery
dn t th x ra ngoi.
Setpoints
_Thng s t
Time[Min] :
10.0
_Thi gian ch
Time delay[sec]:
120
_Thi gian tr t
0801.M01[%]:
100
_Tc bm t
0801.QET01[ms]:
70
_ in dn t
Transitions
_iu kin chuyn bc
Bc9 :
TBF CW drain
_CIP bng nc thng.
Setpoints
_Thng s t
Time[Min] :
5.0
_Thi gian ch
Time delay[sec]:
120
_Thi gian tr t
0801.M01[%]:
100
_Tc bm t
Transitions
_iu kin chuyn bc
Bc10 :
TBF Acid supply
_Acid ui nc.
Setpoints
_Thng s t
Time[Min] :
5.0
_Thi gian ch
0801.M01[%]:
100
_Tc bm t
0801.QET01[ms]:
4
_ in dn t
Transitions
_iu kin chuyn bc
Bc11 :
TBFAcid cir
_Tun hon axit.
Setpoints
_Thng s t
Time[Min] :
60.0
_Thi gian ch
Time delay[sec]:
180
_Thi gian tr t
0801.M01[%]:
100
_Tc bm t
0801.QET01[ms]:
9
_ in dn t
Transitions
_iu kin chuyn bc
Bc12 :
TBF CW Acid ray
bc ny mi TBF thi gian nc ui ti qu cu CIP l khc nhau nn ngi vn hnh
Setpoints
_Thng s t
Time[Min] :
1.0
_Thi gian ch
0801.M01[%]:
100
_Tc bm t
0801.QET01[ms]:
70
_ in dn t
Transitions
_iu kin chuyn bc
130
Brewery
Bc13 :
TBF CW->Acid
_Nc ui Axit lin tc.
dn t th x ra ngoi.
Setpoints
_Thng s t
Time[Min] :
10.0
_Thi gian ch
Time delay[sec]:
120
_Thi gian tr t
0801.M01[%]:
100
_Tc bm t
0801.QET01[ms]:
70
_ in dn t
Transitions
_iu kin chuyn bc
Bc14 :
TBF CW drain
_CIP bng nc thng.
Setpoints
_Thng s t
Time[Min] :
5.0
_Thi gian ch
Time delay[sec]:
120
_Thi gian tr t
0801.M01[%]:
100
_Tc bm t
Transitions
_iu kin chuyn bc
Bc15 :
TBF Oxonia supply
_Oxonia ui nc.
t mi TBF s khc nhau nn ngi vn hnh cn ch ti thi gian hp l cho mi Tank.
Setpoints
_Thng s t
Time[Min] :
1.0
_Thi gian ch
0801.M01[%]:
100
_Tc bm t
Transitions
_iu kin chuyn bc
Khi ht thi gian t.
Bc16 :
TBF Oxonia cir
_Tun hon Oxonia.
Setpoints
_Thng s t
Time[Min] :
30.0
_Thi gian ch
Time delay[sec]:
180
_Thi gian tr t
0801.M01[%]:
100
_Tc bm t
Transitions
_iu kin chuyn bc
Bc17 :
TBF CIP End
Setpoints
_Thng s t
Time[Min] :
0.1
_Thi gian ch
131
Brewery
Transitions
Khi ht thi gian.
_iu kin chuyn bc
CIP Pro2
4. V sinh cng nghip h thng ng ng

Khi CIP ngi vn hnh m tt c cc van tay c lin quan sau xc nhn trn mn hnh
CIP Pipe Yeast Supply v chuyn Process thnh CIP mn hnh CIP Tank th chng trnh mi
c php chy.
CIP P.Yeastsupply
Bc1 :
Start
Bc2 :
CIP YS Pipe
_Xc nhn CIP ng ng cp.
Setpoints
_Thng s t
Time[Min] :
0.5
_Thi gian ch
0701.LET01[%]:
30.0
_Lng Acid t
0701.LET02[%]:
30.0
_Lng Hot Caustic t
0701.LET03[%]:
30.0
_Lng Caustic t
0701.LET04[%]:
30.0
_Lng Oxonia t
Transitions
_iu kin chuyn bc
132
Brewery
Bc3 :
Fer.P CW drain
Bm nc v x ra ti h CIP.
Setpoints
Time[Min] :
5.0
0701.M01[%]:
70
Transitions
Ht thi gian chy.
_CIP bng nc thng.

_Thng s t
_Thi gian ch
_Tc bm t
_iu kin chuyn bc
Bc4 :
Fer.P Caustic supply
_Xt ui nc.
Setpoints
_Thng s t
Time[Min] :
5.0
_Thi gian ch
0701.M01[%]:
70
_Tc bm t
0701.QET01[ms]:
70
_ in dn t
Transitions
_iu kin chuyn bc
Bc5 :
Fer.P Caustic cir
Setpoints
Time[Min] :
0701.M01[%]:
0701.QET01[ms]:
Transitions
Khi ht thi gian t.
60.0
70
150
_Tun hon Xt.

_Thng s t
_Thi gian ch
_Tc bm t
_ in dn t
_iu kin chuyn bc
Bc6 :
Fer.P CW->Caustic
_Nc ui Xt lin tc.
dn t th x ra ngoi.
Setpoints
_Thng s t
Time[Min] :
10.0
_Thi gian ch
0701.M01[%]:
70
_Tc bm t
0701.QET01[ms]:
70
_ in dn t
Transitions
_iu kin chuyn bc
Khi ht thi gian t.
Bc7 :
Fer.P CW drain
Setpoints
Time[Min] :
5.0
0701.M01[%]:
70
Transitions
Ht thi gian chy nc.
_CIP bng nc thng.

_Thng s t
_Thi gian ch
_Tc bm t
_iu kin chuyn bc
Bc8 :
133
Brewery
Fer.P Acid supply
_Acid ui nc.
Setpoints
_Thng s t
Time[Min] :
5.0
_Thi gian ch
0701.M01[%]:
70
_Tc bm t
0701.QET01[ms]:
4
_ in dn t
Transitions
_iu kin chuyn bc
Bc9 :
Fer.P Acid cir
Setpoints
Time[Min] :
0701.M01[%]:
0701.QET01[ms]:
Transitions
Khi ht thi gian t.
60.0
70
9
_Tun hon axit.

_Thng s t
_Thi gian ch
_Tc bm t
_ in dn t
_iu kin chuyn bc
Bc10 :
Fer.P CW->Acid
_Nc ui Axit lin tc.
dn t th x ra ngoi.
Setpoints
_Thng s t
Time[Min] :
10.0
_Thi gian ch
0701.M01[%]:
70
_Tc bm t
0701.QET01[ms]:
70
_ in dn t
Transitions
_iu kin chuyn bc
Khi ht thi gian t.
Bc11 :
Fer.P CW drain
Setpoints
Time[Min] :
5.0
0701.M01[%]:
70
Transitions
Ht thi gian chy nc.
_CIP bng nc thng.

_Thng s t
_Thi gian ch
_Tc bm t
_iu kin chuyn bc
Bc12 :
Fer.P Oxonia supply
_Oxonia ui nc.
V khng c thit b nhn bit Oxonia nn bc ny s chy theo thi gian t.
Setpoints
_Thng s t
Time[Min] :
1.5
_Thi gian ch
0701.M01[%]:
70
_Tc bm t
Transitions
_iu kin chuyn bc
Khi ht thi gian t.
Bc13 :
Fer.P Oxonia cir
_Tun hon Oxonia.

134
Brewery
Setpoints
Time[Min] :
0701.M01[%]:
Transitions
Khi ht thi gian t.
30.0
70
_Thng s t
_Thi gian ch
_Tc bm t
_iu kin chuyn bc
Bc14 :
Fer.P CIP End
Setpoints
_Thng s t
Time[Min] :
0.1
_Thi gian ch
Transitions
_iu kin chuyn bc
Khi ht thi gian.
CIP ng ng thu hi men:

Khi CIP ngi vn hnh m tt c cc van tay c lin quan sau xc nhn trn mn hnh
CIP Other Pipe v chuyn Process thnh CIP mn hnh CIP Tank th chng trnh mi c
php chy.
Khi CIP ng ng thu hi men bm thu hi men s chy theo tc t thng s
0401.M03. CIP ng ng thu hi men dng xt nng nn c thm thng s t nhit l
0701.TET01.
CIP P.Re Yeast
Bc1 :
135
Brewery
Start
Bc2 :
P.Re.Ye Start
_Xc nhn CIP ng ng thu hi men.
Setpoints
_Thng s t
Time[Min] :
0.5
_Thi gian ch
0701.LET01[%]:
30.0
_Lng Acid t
0701.LET02[%]:
30.0
_Lng Hot Caustic t
0701.LET03[%]:
30.0
_Lng Caustic t
0701.LET04[%]:
30.0
_Lng Oxonia t
Transitions
_iu kin chuyn bc
Bc3 :
P.Re.Ye CW drain
Setpoints
Time[Min] :
5.0
0701.M01[%]:
70
0701.TET01[oC]:
80
0401.M03[%]:
30
Transitions
Ht thi gian chy.
_CIP bng nc thng.

_Thng s t
_Thi gian ch
_Tc bm t
_Nhit t
_Tc t bm thu hi men
_iu kin chuyn bc
Bc4 :
P.Re.Ye Caustic supply
_Xt ui nc.
Setpoints
_Thng s t
Time[Min] :
5.0
_Thi gian ch
0701.M01[%]:
70
_Tc bm t
0701.QET01[ms]:
70
_ in dn t
0701.TET01[oC]:
80
_Nhit t
0401.M03[%]:
30
_Tc t bm thu hi men
Transitions
_iu kin chuyn bc
Bc5 :
P.Re.Ye Caustic cir
Setpoints
Time[Min] :
0701.M01[%]:
0701.QET01[ms]:
0701.TET01[oC]:
0401.M03[%]:
Transitions
Khi ht thi gian t.
Bc6 :
P.Re.Ye CW->Caustic
60.0
70
150
80
30
_Tun hon Xt.

_Thng s t
_Thi gian ch
_Tc bm t
_ in dn t
_Nhit t
_Tc t bm thu hi men
_iu kin chuyn bc
_Nc ui Xt lin tc.

136
Brewery
dn t th x ra ngoi.
Setpoints
_Thng s t
Time[Min] :
10.0
_Thi gian ch
0701.M01[%]:
70
_Tc bm t
0701.QET01[ms]:
70
_ in dn t
0701.TET01[oC]:
80
_Nhit t
0401.M03[%]:
30
_Tc t bm thu hi men
Transitions
_iu kin chuyn bc
Khi ht thi gian t.
Bc7 :
P.Re.Ye CW drain
Setpoints
Time[Min] :
5.0
0701.M01[%]:
70
0701.TET01[oC]:
25
0401.M03[%]:
30
Transitions
Ht thi gian chy nc.
_CIP bng nc thng.

_Thng s t
_Thi gian ch
_Tc bm t
_Nhit t
_Tc t bm thu hi men
_iu kin chuyn bc
Bc8 :
P.Re.Ye Acid supply
_Acid ui nc.
Setpoints
_Thng s t
Time[Min] :
5.0
_Thi gian ch
0701.M01[%]:
70
_Tc bm t
0701.QET01[ms]:
4
_ in dn t
0701.TET01[oC]:
25
_Nhit t
0401.M03[%]:
30
_Tc t bm thu hi men
Transitions
_iu kin chuyn bc
Bc9 :
P.Re.Ye Acid cir
Setpoints
Time[Min] :
0701.M01[%]:
0701.QET01[ms]:
0701.TET01[oC]:
0401.M03[%]:
Transitions
Khi ht thi gian t.
60.0
70
9
25
30
_Tun hon axit.

_Thng s t
_Thi gian ch
_Tc bm t
_ in dn t
_Nhit t
_Tc t bm thu hi men
_iu kin chuyn bc
Bc10 :
P.Re.Ye CW->Acid
_Nc ui Axit lin tc.
dn t th x ra ngoi.
137
Brewery
Setpoints
Time[Min] :
0701.M01[%]:
0701.QET01[ms]:
0701.TET01[oC]:
0401.M03[%]:
Transitions
Khi ht thi gian t.
10.0
70
70
25
30
Bc11 :
P.Re.Ye CW drain
Setpoints
Time[Min] :
5.0
0701.M01[%]:
70
0701.TET01[oC]:
25
0401.M03[%]:
30
Transitions
Ht thi gian chy nc.
_Thng s t
_Thi gian ch
_Tc bm t
_ in dn t
_Nhit t
_Tc t bm thu hi men
_iu kin chuyn bc
_CIP bng nc thng.

_Thng s t
_Thi gian ch
_Tc bm t
_Nhit t
_Tc t bm thu hi men
_iu kin chuyn bc
Bc12 :
P.Re.Ye Oxonia supply
_Oxonia ui nc.
Setpoints
_Thng s t
Time[Min] :
1.5
_Thi gian ch
0701.M01[%]:
70
_Tc bm t
0701.TET01[oC]:
25
_Nhit t
0401.M03[%]:
30
_Tc t bm thu hi men
Transitions
_iu kin chuyn bc
Khi ht thi gian t.
Bc13 :
P.Re.Ye Oxonia cir
Setpoints
Time[Min] :
0701.M01[%]:
0701.TET01[oC]:
0401.M03[%]:
Transitions
Khi ht thi gian t.
30.0
70
25
30
_Tun hon Oxonia.

_Thng s t
_Thi gian ch
_Tc bm t
_Nhit t
_Tc t bm thu hi men
_iu kin chuyn bc
Bc14 :
P.Re.Ye CIP End
Setpoints
_Thng s t
Time[Min] :
0.1
_Thi gian ch
Transitions
_iu kin chuyn bc
138
Brewery
Khi ht thi gian.
CIP ng ng bia i lc:
139
Brewery
Cng tng t nh CIP ng ng thu hi men khi CIP ngi vn hnh m tt c cc van tay
c lin quan sau xc nhn trn mn hnh CIP Other Pipe v chuyn Process thnh CIP mn
hnh CIP Tank th chng trnh mi c php chy.
Khi CIP ng ng bia i lc bm thu hi men s chy theo tc t thng s 0401.M01.
CIP ng ng bia i lc cng dng xt nng nn c thm thng s t nhit l 0701.TET01.
CIP P.Filter
Bc1 :
Start
Bc2 :
P.Filte Start
Setpoints
_Thng s t
Time[Min] :
0.5
_Thi gian ch
0701.LET01[%]:
30.0
_Lng Acid t
0701.LET02[%]:
30.0
_Lng Hot Caustic t
0701.LET03[%]:
30.0
_Lng Caustic t
0701.LET04[%]:
30.0
_Lng Oxonia t
Transitions
_iu kin chuyn bc
Bc3 :
P.Filte CW drain
Setpoints
Time[Min] :
5.0
0701.M01[%]:
70
0701.TET01[oC]:
80
0401.M01[%]:
30
Transitions
Ht thi gian chy.
_CIP bng nc thng.

_Thng s t
_Thi gian ch
_Tc bm t
_Nhit t
_Tc t bm thu hi men
_iu kin chuyn bc
Bc4 :
P.Filte Caustic supply
_Xt ui nc.
Setpoints
_Thng s t
Time[Min] :
5.0
_Thi gian ch
0701.M01[%]:
70
_Tc bm t
0701.QET01[ms]:
70
_ in dn t
0701.TET01[oC]:
80
_Nhit t
0401.M01[%]:
30
_Tc t bm thu hi men
Transitions
_iu kin chuyn bc
Bc5 :
140
Brewery
P.Filte Caustic cir
Setpoints
Time[Min] :
0701.M01[%]:
0701.QET01[ms]:
0701.TET01[oC]:
0401.M01[%]:
Transitions
Khi ht thi gian t.
60.0
70
150
80
30
_Tun hon Xt.

_Thng s t
_Thi gian ch
_Tc bm t
_ in dn t
_Nhit t
_Tc t bm thu hi men
_iu kin chuyn bc
Bc6 :
P.Filte CW->Caustic
_Nc ui Xt lin tc.
dn t th x ra ngoi.
Setpoints
_Thng s t
Time[Min] :
10.0
_Thi gian ch
0701.M01[%]:
70
_Tc bm t
0701.QET01[ms]:
70
_ in dn t
0701.TET01[oC]:
80
_Nhit t
0401.M01[%]:
30
_Tc t bm thu hi men
Transitions
_iu kin chuyn bc
Khi ht thi gian t.
Bc7 :
P.Filte CW drain
Setpoints
Time[Min] :
5.0
0701.M01[%]:
70
0701.TET01[oC]:
25
0401.M01[%]:
30
Transitions
Ht thi gian chy nc.
_CIP bng nc thng.

_Thng s t
_Thi gian ch
_Tc bm t
_Nhit t
_Tc t bm thu hi men
_iu kin chuyn bc
Bc8 :
P.Filte Acid supply
_Acid ui nc.
Setpoints
_Thng s t
Time[Min] :
5.0
_Thi gian ch
0701.M01[%]:
70
_Tc bm t
0701.QET01[ms]:
4
_ in dn t
0701.TET01[oC]:
25
_Nhit t
0401.M01[%]:
30
_Tc t bm thu hi men
Transitions
_iu kin chuyn bc
Bc9 :
P.Filte Acid cir
Setpoints
_Tun hon axit.

_Thng s t
141
Brewery
Time[Min] :
0701.M01[%]:
0701.QET01[ms]:
0701.TET01[oC]:
0401.M01[%]:
Transitions
Khi ht thi gian t.
60.0
70
9
25
30
_Thi gian ch
_Tc bm t
_ in dn t
_Nhit t
_Tc t bm thu hi men
_iu kin chuyn bc
Bc10 :
P.Filte CW->Acid
_Nc ui Axit lin tc.
dn t th x ra ngoi.
Setpoints
_Thng s t
Time[Min] :
10.0
_Thi gian ch
0701.M01[%]:
70
_Tc bm t
0701.QET01[ms]:
70
_ in dn t
0701.TET01[oC]:
25
_Nhit t
0401.M01[%]:
30
_Tc t bm thu hi men
Transitions
_iu kin chuyn bc
Khi ht thi gian t.
Bc11 :
P.Filte CW drain
Setpoints
Time[Min] :
5.0
0701.M01[%]:
70
0701.TET01[oC]:
25
0401.M01[%]:
30
Transitions
Ht thi gian chy nc.
_CIP bng nc thng.

_Thng s t
_Thi gian ch
_Tc bm t
_Nhit t
_Tc t bm thu hi men
_iu kin chuyn bc
Bc12 :
P.Filte Oxonia supply
_Oxonia ui nc.
Setpoints
_Thng s t
Time[Min] :
1.5
_Thi gian ch
0701.M01[%]:
70
_Tc bm t
0701.TET01[oC]:
25
_Nhit t
0401.M01[%]:
30
_Tc t bm thu hi men
Transitions
_iu kin chuyn bc
Khi ht thi gian t.
Bc13 :
P.Filte Oxonia cir
Setpoints
Time[Min] :
0701.M01[%]:
30.0
70
_Tun hon Oxonia.

_Thng s t
_Thi gian ch
_Tc bm t
142
Brewery
0701.TET01[oC]:
0401.M01[%]:
Transitions
Khi ht thi gian t.
25
30
_Nhit t
_Tc t bm thu hi men
_iu kin chuyn bc
Bc14 :
P.Filte CIP End
Setpoints
_Thng s t
Time[Min] :
0.1
_Thi gian ch
Transitions
_iu kin chuyn bc
Khi ht thi gian.
143
Brewery
CIP ng ng Thu hi CO2, cp kh nn v ng x kh:

C ba ng ng ny chung mt chng trnh CIP v quy trnh ging nhau. Khi ngi vn
hnh CIP mt trong ba ng ng ny cn u ng cng bng tay, chng trnh t ng khng
kim sot.
Cng tng t nh CIP ng ng thu hi men khi CIP ngi vn hnh m tt c cc van tay
c lin quan sau xc nhn trn mn hnh CIP Other Pipe v chuyn Process thnh CIP mn
hnh CIP Tank th chng trnh mi c php chy.
CIP Slave Pipe
Bc1 :
Start
Bc2 :
P.Slave Start
Setpoints
_Thng s t
Time[Min] :
0.5
_Thi gian ch
0701.LET01[%]:
30.0
_Lng Acid t
0701.LET02[%]:
30.0
_Lng Hot Caustic t
0701.LET03[%]:
30.0
_Lng Caustic t
0701.LET04[%]:
30.0
_Lng Oxonia t
Transitions
_iu kin chuyn bc
Bc3 :
P.Slave CW drain
Setpoints
Time[Min] :
5.0
0701.M01[%]:
70
0701.TET01[oC]:
80
Transitions
Ht thi gian chy.
_CIP bng nc thng.

_Thng s t
_Thi gian ch
_Tc bm t
_Nhit t
_iu kin chuyn bc
144
Brewery
Bc4 :
P.Slave Caustic supply
_Xt ui nc.
Setpoints
_Thng s t
Time[Min] :
5.0
_Thi gian ch
0701.M01[%]:
70
_Tc bm t
0701.QET01[ms]:
70
_ in dn t
0701.TET01[oC]:
80
_Nhit t
Transitions
_iu kin chuyn bc
Bc5 :
P.Slave Caustic cir
Setpoints
Time[Min] :
0701.M01[%]:
0701.QET01[ms]:
0701.TET01[oC]:
Transitions
Khi ht thi gian t.
60.0
70
150
80
_Tun hon Xt.

_Thng s t
_Thi gian ch
_Tc bm t
_ in dn t
_Nhit t
_iu kin chuyn bc
Bc6 :
P.Slave CW->Caustic
_Nc ui Xt lin tc.
dn t th x ra ngoi.
Setpoints
_Thng s t
Time[Min] :
10.0
_Thi gian ch
0701.M01[%]:
70
_Tc bm t
0701.QET01[ms]:
70
_ in dn t
0701.TET01[oC]:
80
_Nhit t
Transitions
_iu kin chuyn bc
Khi ht thi gian t.
Bc7 :
P.Slave CW drain
Setpoints
Time[Min] :
5.0
0701.M01[%]:
70
0701.TET01[oC]:
25
Transitions
Ht thi gian chy nc.
Bc8 :
P.Slave Acid supply
Setpoints
_CIP bng nc thng.

_Thng s t
_Thi gian ch
_Tc bm t
_Nhit t
_iu kin chuyn bc
_Acid ui nc.
_Thng s t
145
Brewery
Time[Min] :
5.0
_Thi gian ch
0701.M01[%]:
70
_Tc bm t
0701.QET01[ms]:
4
_ in dn t
0701.TET01[oC]:
25
_Nhit t
Transitions
_iu kin chuyn bc
Bc9 :
P.Slave Acid cir
Setpoints
Time[Min] :
0701.M01[%]:
0701.QET01[ms]:
0701.TET01[oC]:
0401.M01[%]:
Transitions
Khi ht thi gian t.
60.0
70
9
25
30
_Tun hon axit.

_Thng s t
_Thi gian ch
_Tc bm t
_ in dn t
_Nhit t
_Tc t bm thu hi men
_iu kin chuyn bc
Bc10 :
P.Slave CW->Acid
_Nc ui Axit lin tc.
dn t th x ra ngoi.
Setpoints
_Thng s t
Time[Min] :
10.0
_Thi gian ch
0701.M01[%]:
70
_Tc bm t
0701.QET01[ms]:
70
_ in dn t
0701.TET01[oC]:
25
_Nhit t
Transitions
_iu kin chuyn bc
Khi ht thi gian t.
Bc11 :
P.Slave CW drain
Setpoints
Time[Min] :
5.0
0701.M01[%]:
70
0701.TET01[oC]:
25
Transitions
Ht thi gian chy nc.
_CIP bng nc thng.

_Thng s t
_Thi gian ch
_Tc bm t
_Nhit t
_iu kin chuyn bc
Bc12 :
P.Slave CIP End
Setpoints
_Thng s t
Time[Min] :
0.1
_Thi gian ch
Transitions
_iu kin chuyn bc
Khi ht thi gian.
146
Brewery
CIP ng ng cp dch nh nu:

CIP thun hay nghch l do nh nu quyt nh h CIP Tank ch c trch nhim cp CIP theo
chu trnh nh trc.
CIP WsT pipe:
Bc1 :
Start
Bc2 :
CIP WsT Pipe
Setpoints
_Thng s t
Watchdog time[Min]:
0.5
_Thi gian ch
Transitions
_iu kin chuyn bc
Bc3 :
WsT HW drain
Setpoints
Watchdog time[Min]:
5.0
0701.M01[%]:
80
0701.TET01[oC]:
80
Transitions
Ht thi gian chy.
Bc4 :
WsT Caustic supply
_CIP bng nc thng.

_Thng s t
_Thi gian ch
_Tc bm t
_Nhit t
_iu kin chuyn bc
_Xt ui nc.
147
Brewery
Setpoints
_Thng s t
Watchdog time[Min]:
5.0
_Thi gian ch
0701.M01[%]:
80
_Tc bm t
0701.QET01[ms]:
40
_ in dn t
0701.TET01[oC]:
80
_Nhit t
Transitions
_iu kin chuyn bc
Bc5 :
WsT Caustic cir
Setpoints
Watchdog time[Min]:
0701.M01[%]:
0701.QET01[ms]:
0701.TET01[oC]:
Transitions
Khi ht thi gian t.
45.0
80
100
80
_Tun hon Xt.

_Thng s t
_Thi gian ch
_Tc bm t
_ in dn t
_Nhit t
_iu kin chuyn bc
Bc6 :
WsT HW->Caustic
_Nc ui Xt lin tc.
dn t th x ra ngoi.
Setpoints
_Thng s t
Watchdog time[Min]:
10.0
_Thi gian ch
0701.M01[%]:
80
_Tc bm t
0701.QET01[ms]:
40
_ in dn t
0701.TET01[oC]:
80
_Nhit t
Transitions
_iu kin chuyn bc
Khi ht thi gian t.
Bc7 :
WsT HW drain
Setpoints
Watchdog time[Min]:
5.0
0701.M01[%]:
80
0701.TET01[oC]:
80
Transitions
Ht thi gian chy nc.
Bc8 :
WsT CW drain
Setpoints
Watchdog time[Min]:
5.0
0701.M01[%]:
80
0701.TET01[oC]:
25
Transitions
_CIP bng nc thng.

_Thng s t
_Thi gian ch
_Tc bm t
_Nhit t
_iu kin chuyn bc
_CIP bng nc thng.

_Thng s t
_Thi gian ch
_Tc bm t
_Nhit t
_iu kin chuyn bc
148
Brewery
Ht thi gian chy nc.
Bc8 :
WsT Acid supply
_Acid ui nc.
Setpoints
_Thng s t
Watchdog time[Min]:
5.0
_Thi gian ch
0701.M01[%]:
80
_Tc bm t
0701.QET01[ms]:
4
_ in dn t
0701.TET01[oC]:
25
_Nhit t
Transitions
_iu kin chuyn bc
Bc9 :
WsT Acid cir
Setpoints
Watchdog time[Min]:
0701.M01[%]:
0701.QET01[ms]:
0701.TET01[oC]:
Transitions
Khi ht thi gian t.
30.0
70
9
25
_Tun hon axit.

_Thng s t
_Thi gian ch
_Tc bm t
_ in dn t
_Nhit t
_iu kin chuyn bc
Bc10 :
WsT CW->Acid
_Nc ui Axit lin tc.
dn t th x ra ngoi.
Setpoints
_Thng s t
Watchdog time[Min]:
10.0
_Thi gian ch
0701.M01[%]:
70
_Tc bm t
0701.QET01[ms]:
70
_ in dn t
0701.TET01[oC]:
25
_Nhit t
Transitions
_iu kin chuyn bc
Khi ht thi gian t.
Bc11 :
WsT CW drain
Setpoints
Watchdog time[Min]:
5.0
0701.M01[%]:
70
0701.TET01[oC]:
25
Transitions
Ht thi gian chy nc.
_CIP bng nc thng.

_Thng s t
_Thi gian ch
_Tc bm t
_Nhit t
_iu kin chuyn bc
Bc12 :
WsT Oxonia supply
_Oxonia ui nc.
Setpoints
_Thng s t
149
Brewery
Watchdog time[Min]:
0701.M01[%]:
0701.TET01[oC]:
Transitions
Khi ht thi gian t.
Bc13 :
WsT Oxonia cir
Setpoints
Watchdog time[Min]:
0701.M01[%]:
0701.TET01[oC]:
Transitions
Khi ht thi gian t.
1.5
70
25
30.0
70
25
_Thi gian ch
_Tc bm t
_Nhit t
_iu kin chuyn bc
_Tun hon Oxonia.

_Thng s t
_Thi gian ch
_Tc bm t
_Nhit t
_iu kin chuyn bc
Bc14 :
WsT CIP End
Setpoints
_Thng s t
Watchdog time[Min]:
0.1
_Thi gian ch
Transitions
_iu kin chuyn bc
Khi ht thi gian.
5. V sinh cng nghip h thng lc bia trong

CIP lc l h CIP ring dng cho h lc ch cp v x ra ngoi khng c bn thu hi v. Ngi
vn hnh qun l h CIP ny cn cp ng ha cht theo yu cu ca h lc thng qua nhng tn
hiu giao tip vi h lc trn mn hnh vn hnh.
Tn hiu do h lc gi sang h CIP:
1. Request CIP: Yu cu CIP
2. Request Coldwater: Yu cu cp nc lnh
3. Request Hotwater: Yu cu cp nc nng
4. Request Acid: Yu cu cp axit
5. Request Caustic: Yu cu cp xt
6. Request CIP circuration: Yu cu m van chy tun hon v h lc
Tn hiu do h CIP gi li cho h lc:
150
Brewery
1. CIP Ready: H CIP sn sng
2. CIP Pump running: H CIP chy theo yu cu ca h lc
3. Release CIP return: m ng tun hon v h lc
CIP Filter:
Bc1 :
Start
Bc2 :
Start
_Khi ng CIP lc.
Setpoints
_Thng s t
Time[Min] :
0.5
_Thi gian ch
Transitions
_iu kin chuyn bc
Khi ngi vn hnh xc nhn Process thnh CIP mn hnh CIP Filter.
Bc3 :
CIP Running
_H CIP hot ng.
Khi h lc gi tn hiu Request CIP th chng trnh t ng h CIP s t ng chy n
bc 2 (Start) lc ny ngi vn hnh cn vo mn hnh CIP Filter chuyn Process thnh
CIP xc nhn cho chng trnh chy sang bc 3 (CIP running). bc 3 ny h CIP s
gi tn hiu CIP Ready v van 0601.PV04 c m lin tc. Van 0801.PV21 ly nc cao v
m khi c tn hiu Request Hotwater hoc Request Acid hoc Request Caustic. Van
0801.PV23 m khi c tn hiu Request Coldwater. Van 0801.PV29 hi v h lc m khi c
tn hiu Request CIP circuration. Van 0801.PV27 x cng khi khng c tn hiu Request CIP
circuration. Van 0801.PV41 cp hi c m khi c tn hiu Request Hotwater hoc c ng
thi hai tn hiu Request Caustic v Request CIP circuration. Khi c tn hiu Request Caustic
bm xt s c m cho n khi in dn so vi in dn t cha t, khi t bm s
t ng dng. Tn hiu Request Acid cng tng t nh vy.
Setpoints
Time[Min] :
0.5
QET_Acid[ms]:
7.0
QET_Caustic[ms]:
150.0
FILTER.TET01[oC]:
80
Transitions
Khi khng cn tn hiu Request CIP.
_Thng s t
_Thi gian ch
_ in dn axit t
_ in dn caustic t
_Nhit t
_iu kin chuyn bc
151
Brewery
6. V sinh cng nghip h thng chit bia

H chit c 3 chng trnh v sinh cng nghip l V sinh trc khi chit CIP
Pre.Fill, V sinh sau khi chit CIP After Fill v V sinh khi dng my chit lu ngy
CIP Fill Machine.
152
Brewery
Hnh : Mn hnh gim st v iu khin h CIP chit

Ch :
- khi chy chng trnh v sinh CIP t ng cc cm auto/manual phi chuyn
snag ch auto.
- h chit, cc van tay trn ng hi phi c m ha chat hi v theo
ng CIP n h CIP trung tm.
- Phi ng van x h chit trnh tnh trng mt ha cht.
- Van m cp CIP nm h tank cha bia thnh phm phi c m ng
cp thng, n thuc cm auto/manual cng vi bm bia i chit. l van nh hnh
v di y.
V sinh trc khi chit CIP Pre. Fill
153
Brewery
My chit c v sinh trc khi chit bi cc bc tun t chy nh trn. Mc

ch lm sch my chit v h nhit xung nhit ca bia t tank cha bia thnh
phm sang.
Bc 1: Khi ng chng trnh, nhp Order l 1, Batch l s batch ca tank cha
bia thnh phm (TBF).
Bc 2: CIP Fill HW
Gi tr t:
Thi gian (min): 15
Nhit (oC): 80
Tc bm (%): 80
iu kin chuyn bc: Ht thi gian t
Chy nc nng x h CIP
Bc 3: CIP Fill CW
Gi tr t:
Thi gian (min): 10
Chy nc 2 h nhit my chit
Bc 4: Kt thc
V sinh sau khi chit CIP After Fill
154
Brewery

phm sang.
bia thnh phm (TBF).
Bc 2: CIP Fill HW
Gi tr t:
Thi gian (min): 25
Nhit (oC): 80
Tc bm (%): 80
Chy nc nng x h CIP
Bc 3: Kt thc
V sinh dng chit CIP Fill Machine
155
Brewery

phm sang.
bia thnh phm (TBF).
Bc 2: CIP Fill HW
Gi tr t:
Thi gian (min): 15
Nhit (oC): 80
Tc bm (%): 80
Chy nc nng x h CIP
Bc 3: CIP Caustic > HW

Gi tr t:
Thi gian (min): 1
Nhit (oC): 80
Tc bm (%): 80
dn in (mS): 35
iu kin chuyn bc: t in dn
Chy caustic ui HW
Bc 4: CIP Caustic Circulation
Chy caustic tun hon

156
Brewery
Gi tr t:
Thi gian (min): 45
Nhit (oC): 80
Tc bm (%): 100
dn in (mS): 110
iu kin chuyn bc: ht thi gian
Bc 5: CIP HW > Caustic
Gi tr t:
Thi gian (min): 1
Nhit (oC): 80
Tc bm (%): 80
dn in (mS): 35
iu kin chuyn bc: t in dn
Chy HW ui caustic
Bc 6: CIP Fill HW
Gi tr t:
Thi gian (min): 20
Nhit (oC): 80
Tc bm (%): 100
Chy nc nng x h CIP
Bc 7: CIP Fill NW
Gi tr t:
Thi gian (min): 10
Nhit (oC): 80
Tc bm (%): 80
Chy nc 26 h nhit my chit
Bc 8: Kt thc
Mt s s c thng gp:
1. Khi in li cao
157
Brewery
Khi in li cao qu, thit b bo v p s ct v mch in cp cho ton b t s mt.
H thng khng iu khin c. Hin ti thit b ca h thng ch cho php chy trong di
in p 350V 415V do vy khi nm ngoi di in p trn n s ct. Khi ct thit b c bo
n mu (trn) v mu vng (di).
Ch cho h thng hot ng tr li khi in p li hoc my pht n nh t 375V400V. Nu h thng hot ng di o in p khc s phi chu hon ton trch nhim
khi s c xy ra.
2. Khi mt in c li
Khi in p li tr li bnh thng, nu thit b bo v qu p khng t ng Reset li
th ngi vn hnh m t ng lc PCB01 ra v chnh di bo v rng thm n b mt
sau chnh di bo v li nh ban u. V n nt Reset Power mu xanh bn ngoi cnh
t. Nghim cm chnh di bo v ca thit b qu rng, lm nh th s lm hng ht cc thit
b ng lc v c bit l thit b iu khin.
3. Khi trn mn hnh iu khin t nhin c mt cm van hay cm tn hiu bo mt
na, hay nhy nhy th ngi vn hnh phi bo ngay cho i bo tr kim tra t in
ngoi hin trng v c th lc ny mt Proximity no b nc lnh vo hay v l do g
m ngun in nui cc Proximity hay thit b b mt. Kim tra cu ch, hay dy dn.
Nu cu ch tt th kim tra dy dn ri n cu chi hoc t cp ngun t t ng lc ti
nh men.
4. Nu m van m bo li, tc van y khng m c. Kim tra dy kh nn xem c b
gp khc u trn mng. Hoc kim tra ngun in cp cho thit b .
5. Nu bt ng c khng c, n bo li. Kim tra R le nhit c b nhy khi qu nhit.
Hoc kim tra bin tn c bo li hay khng. Nu bo dng th chy li vi tc nh
hn v kim tra qua cc ng ng thng cha. Nu tt c ng th cho i bo tr
m u ht ng c kim tra rt c th c cc vt cng hay c vt, g st lt vo.
6. Xem th nhit ln men
Ngi vn hnh phi nhp ng Number Order v Batch Number vo khi bt u nhn
dch ca tank ln men y. Khng c tt ca s Trend Manager v y l trnh ghi
li cc thng s. Nu tt n, th nhit ln men s b t qung. Nhn vo ca s
Trend Manager ta c th nhn thy Order Number, Batch number t ta c th vo ca
s Trending xem th.
Nu th ca tank no cha hin ln trong cc th, ta tt trnh Trend Manager sau
bt li ngay tc th v i n cp nht d liu, v li vo Trending trong Process
Archives xem li th.
158

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sng. Nu c hai IOS u c biu

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