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Garment Costing 120917043008 Phpapp02
Garment Costing 120917043008 Phpapp02
Variable Function:
a.
b.
c.
d.
e.
f.
g.
Fabric Consumption
Fabric Cost
Accessories Cost
Print/Embroidery/Washing Charge
C.M.
Freight (C & F)
Payment mode (at sight deferred payment 60days or 90 days or 120 days, TT, Sales Contract)
Fabric Consumption:
1. Consumption (Kg/ Doz) =
(L+S.L. + Allowance-01)
100
( C + Allowance-02)
100
GSM
X
1000
X 2 X 12+Wastage Percentage
19cm
2 cm
C1
C
D
B1
A1
A=Body Length= 70 cm
B=Sleeve length=25 cm
C=1/2Chest =55 cm
Picture 01
Picture 02
Example:Pls calculate the consumption/doz on the basis of 180 GSM, S/J and
neck rib gsm 230
For picture 01:
Consumption (Kg/ Doz) =
(70+25 + 10)
100
( 55 + 3)
100
180
X
1000
X 2 X 12 + 5%
( 55 + 3)
100
180
X
1000
X 2 X 12 + 5%
( 55 + 3)
100
180
X
1000
X 2 X 12 + 5%
(55 + 3)
100
180
X
1000
X 2 X 12 + 5%
2. Question: Fabric weight 50 kg, Fabric width 40 inch (tube) GSM 180. What is fabric length in
meter?
Ans:
Fabric weight in Kg = Length (Meter) X Width (Meter) X GSM in Kg
W (Kg) = l x w x GSM
50
= l x (40x 2.54x 2)/ 100 X 180/1000
L
= 136.70 meter
= 136.70 x 1.0937 yds [ 1 meter = 1.0937 yds]
= 149.50 yds
3. Question: Fabric price 2.25 USD/ yds, Width 45 inch open, GSM 200,
Consumption 3.20 kg / doz, what is the garment fabric cost for per doz garments?
Ans:
W (kg) = L (M) X w (M) X GSM (kg)
= L (M) X (45X2.54)/100 X 200/1000
L (M)= (3.20 X100X 1000) / (45X 2.54 X 200)
= 13.99 (M)
= 13.99 X 1.0937 yds
= 15.30 yds
Fabric cost (Per doz gmt)= Length X Unit price/ yds
= 15.30 x 2.25
= 34.56 USD / Doz
# Piping or Binding or Back Tape:
Cons: Length in M x width in M x GSM in Kg x 12 + allowance (18%)
Length: Neck width x 2 + 2 (R shape)
Width: If width is 1 cm or any unit Pls multiply by 4
Wastage:
Distribution:
1. Sewing wastage = 3%
2. Cutting and Finishing=2%
3. Print Wastage=2-3%
4. Emb. Wastage=2-3%
5. Garment Wash wastage=5% above (Depends on wash type)
Garment Normal Wash=2-3%
Garment Enzyme Wash=3-5%
Garment Stone Wash= 5-10%
Garment Pigment dyeing & wash=10-20%
Note: Wastage is variable depending on factory to factory.
FABRIC COST
1.
2.
3.
4.
40s
34s
30s
26s
24 G
220
250
260
275
22 G
200
230
240
260
Req. F. GSM
290-300
280
260
230-240
220
Grey G.S.M.
221
212
198
179
From 30
(20GG)
73/74
72/70
66
64
166
62
Tipping Color A
Tipping Color B
Ans:
Tipping Thread For color A:
Collar: (3 X 8 X 50 X 75 X 5000)/( 4X 6 X 40 X 4000)= 117 Cones
Cuff: (3 X 8 X 36 X 75 X 5000)/( 4X 6 X 40 X 4000)= 84 Cones
Tipping Thread For Col B:
Collar: (3 X 8 X 50 X 65 X 5000)/( 4X 6 X 40 X 4000)=101 cones
Cuff: (3 X 8 X 36 X 65 X 5000)/( 4X 6 X 40 X 4000)= 73 Cones
Dyeing Charge:
Dyeing
Solid
Normal Fabric
RFD/
White
Light
Medium
Deep
Sulpher
Black
Royal
Blue
R Black
Note:
Norm
al
Dischargeab
le
$0.30
$0.61
$0.92
$1.09
Y/D
Elastane Fabric
Normal
Single
merceriz
e
Double
Merceriz
e
$0.33
$0.87
$1.23
$1.44
$0.46
$0.52
$0.92
$1.34
$0.06
$0.99
$1.18
$1.52
$0.74
$1.15
$1.34
$1.70
$0.67
$0.87
$0.52
$0.99
$1.15
$1.44
$1.64
$1.54
$1.72
$1.90
Normal
Dischargeab
le
$0.30
$0.81
$1.12
$1.29
$0.33
$0.67
$1.03
$1.24
$0.61
$0.81
$1.29
$1.49
Cotton
1. RFD or white: 40 Tk
2. Avg Color: 85 Tk
3. R. Black Or R. Blue: 110 Tk
P/C or CVC
1. White: 45 Tk
2. Avg Color: 120 Tk
3. Black or : 130 Tk
Polyester:
1. White: 25 Tk
2. Avg Color: 60 tk
3. Black: 70 Tk
Special Finish:
1. Brush: $ .33
2. Peach: $.50
3. Silicon softener: $.16
4. UV finish: $.80
5. Teflon finish: $.80
6. Easy care finish: $.60
7. Anti bacterial finish: $.60
Note: The above price is variable depends on factory to factory
Process loss:
1.
2.
3.
4.
5.
6.
7.
Commercial cost:
1. BTB L/C opening,Accepting for yarn
2. Packing cost: 0.05 USD/ kg
3. Transportation: .02 USD/ kg
4. Profit Margin (Variable depending on factory to factory
Introduction:
To full fill the design objectives we need different kind of materials. Fabrics are the main material,
which used for garment manufacturing. We need other materials also, which make the garments
aesthetic, functional and commercially required. Usually other than fabrics these material used for
making garments are called trims and accessories.
Trims:
The raw materials used in sewing room other than fabric are called Trims.
On the other hand we can say that which materials are directly attached with the fabric to make a
garment are called trims. Like: Threads, buttons, lining, Interlining, zippers, labels, care labels, etc.
(Interlining is used as shape forming / preserving materials.)
Accessories:
The materials, which are used to make a garment attractive for sale and packing, other than fabrics
and trims, are called Accessories.
Trims
Label (S)
Button
Zipper
Padding
Interlining
Down
Elastic
Thread
Twill Tape
Stopper
String/ Draw
Cord
Piping Cord
Emblem
Logo print
SL
1
2
3
4
5
6
7
8
9
10
11
Accessories
Poly bag
Elastic bag
Mini Poly bag
Master Carton
Inner carton
Size clip
P. P. band
Tag pin
Brass pin
Collar stand
Safety pin
12
13
14
Gum tape
Arrow sticker
Scotch tape
10
15
16
17
18
19
20
21
D- Ring
Swivel Hook
Eyelet/ Grommet
Collar Stay
Cord Bell
Buckle
Rivet
15
16
17
18
19
20
21
22
23
24
25
Weaving belt
Hook & Eye
Velcro tape
Seam sealing
tape
Shoulder pad
Cable (Steel
ware)
Adjuster
Recco
Elastic Threads
Shoulder Tape
22
23
24
25
Barcode Sticker
Defect indicator
Tissue paper
Back board
Neck board
Butterfly
Numbering
stickers
Hanger
Size sticker
Carton pad
Both side tape
26
27
Plastic staple
Iron seal
28
29
30
31
32
33
Clip
Ball Chain
Size Tag
Carton Sticker
Safety Sticker
Plastic clip
26
27
28
29
30
31
1.
2.
3.
4.
5.
6.
7.
8.
Print:
1. Pigmant
2. Rubber
3. Plastic Salt
4. High Density
5. Suger Print
6. Gel Print
7. Glitter Print
8. Discharge Print
9. Reactive Print
11
Embroidery:
Per 12000 Stitch = .25-.28 USD (Normal)
= .30 - .35 USD (Appliqu)
Embroidery thread consumption Meter/ Body= Emb. stitch X .006
Price of Emb. Thread= 1.30 USD/ Cone Normal
Thread contain = 3000 meter/ cone or 2000 meter / cone
Wash:
1. Normal: 1.50 USD/DZN
2. Enzyme: 2.5 USD/DZN
3. Pigment: 3 USD/kg
4. Acid wash: 3 USD/kg
5. Silicon Wash: 1.50 USD/DZN
CM:
1. Tee Shirt: 3 USD/dzn
2. Polo Shirt: 5-8 USD/dzn
3. Tank Top: 1.5-2.5 USD/dzn
12
Container
size
20
Capacity
40
Normal
40 Hi
Cube
Calculated
Capacity
29.5 CBM
Practical
capacity
27 CBM
Container
FCL rate
3500
FCL rate
for CBM
130
LCL Rate
per CBM
160
61.32
CBM
69.15
CBM
54 CBM
5000
92
160
62 CBM
6500
92
160
Italy
Sweden
France
U.K.
Germany
Genova
Barcelona
Leharve (1200)
Liverpool (1400)
Quaken Bruech (1645)
Netherlands
Rotterdam
Buyer
New Wave Mode Lab
Cellbes Post Order AB
Geologistics Barcelona
S.A.
Samar Spa
Rueca Europea S. L.
Centerline mode
Vertriebs GMBH
15