Customer

SEC COA

Substation No.

S/S : 8515

Contractor

DELTA Co.

Site Test Record

Contract No.

BUS COUPLER D230

FUNCTION TEST

Sheet No.

SUD1-03-001
Page 1 of 6

Projects & Supplies Co.

1. General Data and Information:

Manufacture

HICO

2. Mechanical Checks and Visual Inspections as Per TCS P105 Rev 01, Item
no 4.1
Item
Description
Check tightness of all connections
1
Inspect for physical damage / defects
2
Panel condition, cleanliness, organization, labeling, readiness for service, panel
3
doors, handles...etc
4
CT shorting checked
Indications checked
5
6
Check the ferrules as per specification
Panel Earthing checked
7
Confirm that each panel has been properly secured to the floor in its final service
8
location.
Confirm that panels are constructed and wired as per SEC relevant
9
specification.
10
Check case cover and gasket for proper seal against dust.
Check all installed equipment nameplate information for compliance to
11
approved drawings and equipment /material lists.
For all internal and external panel wiring, confirm that all screw terminations are
tight and that crimp connectors are firmly secured to the wire and to the
12
termination point. Ensure that no part of the wire is bent
at the termination point. Check Ferrules.
Check that panel equipment is mounted securely and protected against
13
mal operation due to vibration, shock, etc
Use of ring type terminals for wire termination for current circuit wires.
14
15
16

Disconnectors Manual operation by handle and related interlocking

conditions to be checked
Mechanical interlocking between DS & ES to be checked

Test Performed by:

Name:
Signature:

ENG/MOHAMED AMIN

Test Witnessed by:

ENG/MOHAMED HAIDER

Checked
Yes
N/A
Yes
N/A
Yes
N/A
Yes
Yes
Yes
Yes
Yes

N/A
N/A
N/A
N/A
N/A

Yes

N/A

Yes
Yes

N/A
N/A

Yes

N/A

Yes

N/A

Yes

N/A

Yes

N/A

Yes

N/A

Date of Test
12/06/2014
Control/Record No.: R/PP/TC/1.084

Customer

SEC COA

Substation No.

S/S : 8515

Contractor

DELTA Co.

BUS COUPLER D230

FUNCTION TEST

Site Test Record

Projects3.
& Electrical
Supplies Co.

Item
1

Contract No.
Sheet No.

Page 2 of 6

Tests:

Description
Insulation Resistance Test report of all wires to be submitted by the
contractor prior witnessing and made available
Dc power/ control supply checked.
AC Power/ Control supply checked.
Circuit Breaker, Disconnector and Earth Switch Open/Close status
checked
All CBS, DSWs and ESWs should be tested before starting function
Check

2
3
4

SUD1-03-001

Yes

Checked
N/A

Yes
Yes
Yes

N/A
N/A
N/A

Yes

N/A

4. Circuit breaker closing / tripping blocking conditions:

Sl no.
1
2
3
4
5

Setting
values

Description
st

SF6 Gas pressure 1 Stage

nd
SF6 Gas pressure 2 Stage
rd
SF6 Gas pressure 3 Stage
CB spring charged condition
Anti-Pumping condition

5.7 bar
5.5 bar
6.7 bar
20 SEC
----

CB blocked status
Closing
Tripping

Remarks

OK
OK
OK
OK
OK

6. Checking of operation and indications

Test Performed by:
Name:
Signature:

ENG/MOHAMED AMIN

Test Witnessed by:

ENG/MOHAMED HAIDER

Date of Test
12/06/2014
Control/Record No.: R/PP/TC/1.084

Customer

SEC COA

Substation No.

S/S : 8515

Contractor

DELTA Co.

BUS COUPLER D230

FUNCTION TEST

Site Test Record

Projects & Supplies Co.

Equip.
ref
234

236

Operation

Command
Open/
close
Open/
close

Close
230
Open
231A
231B

Contract No.

Open/
close

SUD1-03-001

Sheet No.

Page 3 of 6

Indication
Condition

Remarks

Service

OK

Test

OK

Service

OK

Test

OK

Service

OK

Test

OK

Service

OK

Test

OK

LCC

CR

SAS

LCC

CR

SAS

OK
independent
condition

OK

7. Functional and interlocking test for circuit breaker 230

Operation
Condition
Close/open
Test
Close*
Service
Trip
Test & Service

Equipments
Ds 234 & 236
DS 234 & 236
Protection Relays

Status
FO
FC
Operated

Remarks
OK
OK
As Per Sch Dwg

All checked under normal sf6 gas pressure operating conditions

*Protection Relays Reset, Bus VT Mcb on & Synchronizing condition ok
Note:
FO: Fully Open
FC: Fully Close
8. Functional test for C.B Trip & open blocking:
Test Performed by:
Name:
Signature:

ENG/MOHAMED AMIN

Test Witnessed by:

ENG/MOHAMED HAIDER

Date of Test
12/06/2014
Control/Record No.: R/PP/TC/1.084

Customer

SEC COA

Substation No.

S/S : 8515

Contractor

DELTA Co.

Site Test Record

Contract No.

BUS COUPLER D230

FUNCTION TEST

Sheet No.

SUD1-03-001
Page 4 of 6

Projects & Supplies

Co.
C.B Open

Blocking while load transfer in one feeder or more to be connected to

two bus bars which coupled by this bus coupler (230) or load transfer in one
feeder or more to be connected to another two bus bars which coupled by bus
section and this bus coupler (230).

9. Functional and interlocking test for Bus Disconnector 234:

Operation

Condition

Close/open

Test

Close/open

Service

Equipments
Es 231A & 141B
231B
CB230
ES 231A, 231B & 141B

Status
FC
FO
O
FO

Remarks
OK
OK

10. Functional and interlocking test for Bus Disconnector 236:

Operation

Condition

Close/open

Test

Close/open

Service

Equipments
ES 231B & 261B
231A
CB130
ES 231A, 231B & 261B

Status
FC
FO

Remarks
OK

O
FO

OK

11. Functional and interlocking test for Earth-Switch 231A:

Operation
Close/open

Condition
Service

Equipments
DS 234 & 236

Status
FO

Remarks
OK

12. Functional and interlocking test for Earth-Switch 231B:

Operation
Close/open

Condition
Service

Equipments

Status

Remarks

FO

OK

DS 234 & 236

Note:
FO: fully open

FC: fully close

O: open

14. Checking of LCC, Annun. Indication &Alarm :( annunciator)

Test Performed by:
Name:
Signature:

ENG/MOHAMED AMIN

Test Witnessed by:

ENG/MOHAMED HAIDER

Date of Test
12/06/2014
Control/Record No.: R/PP/TC/1.084

Customer

SEC COA

Substation No.

S/S : 8515

Contractor

DELTA Co.

Site Test Record

Contract No.

BUS COUPLER D230

FUNCTION TEST

Sheet No.

SUD1-03-001
Page 5 of 6

Projects & Supplies Co.

Channel
no.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

Events
CB MOTOR SUPPLY FAIL
DS/ES MOTOR SUPPLY FAIL
CB CLOSE SUPPLY FAIL
DS/ES CONTROL SUPPLY FAIL
CB TRIP-1 SUPPLY FAIL
CB TRIP-2 SUPPLY FAIL
INDICATION & GAS ALARM SUPPLY FAIL
CONTACT MULTIPLICATION RELAY FAIL
ALARM DC SUPPLY FAIL
ALARM AC SUPPLY FAIL
BCU SUPPLY FAIL
LCC AC SUPPLY FAIL
DS SWITCHING INCOMPLETE
ES SWITCHING INCOMPLETE
CB MOTOR RUNTIME EXCEED &SPRING UNCHARGE
CB OPERATING MECHANISM FAIL
DS/ES MANUAL MODE
SPARE
VT ISOLATOR(194A) OPEN
VT ISOLATOR(194A) SWITCHING INCOMPLETE
VT ISOLATOR(226A) OPEN
VT ISOLATOR(226A) SWITCHING INCOMPLETE
SPARE
SPARE
COMP.G230-1 SF6 GAS PRESSURE LOW STAGE-1
COMP.G230-1 SF6 GAS PRESSURE LOW STAGE-2
COMP.G230-2 SF6 GAS PRESSURE LOW STAGE-1
COMP.G230-2 SF6 GAS PRESSURE LOW STAGE-2
COMP.G230-3 SF6 GAS PRESSURE LOW STAGE-1
COMP.G230-3 SF6 GAS PRESSURE LOW STAGE-2
COMP.G230-5 SF6 GAS PRESSURE LOW STAGE-1
COMP.G230-5 SF6 GAS PRESSURE LOW STAGE-2
COMP.G230-6 SF6 GAS PRESSURE LOW STAGE-1
COMP.G230-6 SF6 GAS PRESSURE LOW STAGE-2
COMP.G230-7 SF6 GAS PRESSURE LOW STAGE-1
COMP.G230-7 SF6 GAS PRESSURE LOW STAGE-2

Test Performed by:

Name:
Signature:

ENG/MOHAMED AMIN

Test Witnessed by:

ENG/MOHAMED HAIDER

Status
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK

Date of Test
12/06/2014
Control/Record No.: R/PP/TC/1.084

Customer

SEC COA

Substation No.

S/S : 8515

Contractor

DELTA Co.

Site Test Record

Contract No.

BUS COUPLER D230

FUNCTION TEST
Events

Projects
& Supplies Co.
Channel

Sheet No.

SUD1-03-001
Page 6 of 6

Status

no.
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56

COMP.G230-1 SF6 GAS PRESSURE HIGH

SPARE
COMP.G230-2 SF6 GAS PRESSURE HIGH
SPARE
COMP.G230-3 SF6 GAS PRESSURE HIGH
SPARE
COMP.G230-5 SF6 GAS PRESSURE HIGH
CB SF6 GAS PRESSURE LOW STAGE-1
COMP.G3-6 SF6 GAS PRESSURE HIGH
CB SF6 GAS PRESSURE LOW STAGE-2
COMP.G3-7 SF6 GAS PRESSURE HIGH
CB SF6 GAS PRESSURE HIGH
LCC (VT-1B) VT MCB TRIP
GIS (VT-1B) VT MCB TRIP
LCC (VT-2B) VT MCB TRIP
GIS (VT-2B) VT MCB TRIP
SPARE
SPARE
SPARE
SPARE

OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK

Note:
All interlock points were checked according to interlocking conditions table which is approved
by system Operation department

Test Performed by:

Name:
Signature:

ENG/MOHAMED AMIN

Test Witnessed by:

ENG/MOHAMED HAIDER

Date of Test
12/06/2014
Control/Record No.: R/PP/TC/1.084