ITMU-FRM-04

FACULTY: TUTORIAL SHEET

School/ Department: Mechanical Engineering Department
Class: Mechanical-3rd semester
Subject Name: Metal Cutting & Metrology
Subject Code: MEL 201
Unit/ Title: Metal Cutting

Review Date:
01/03/2014

Tutorial sheet no:2

Name of faculty: Anmol Bhatia
Semester: 3rd

Learning objectives:
Students will learn about the effects of forces acting on the tool.
1. In the turning operation, the following data is given:
Rake angle=10 degree, undeformed chip thickness=0.51 mm, width of the cut=3 mm, shear stress on
shear plane=285 N/mm2 & the coefficient of friction=0.65. Determine:
a) Cutting force b) Normal force on the tool c) Shear fore on Shear plane.
2. During orthogonal machining with HSS tool, rake angle=5 degrees, undeformed chip
thickness=0.25 mm.width of the cut=4 mm, shear stress on the material=350 N/mm2 & the
coefficient of friction=0.5. Determine the tangential cutting force & the thrust force.
3. If the rake angle of the tool=10 degrees, cutting ratio=0.35,undeformed chip thickness=0.51
mm,width of the cut=3 mm & the shear stress on shear plane=28 N/mm2 & coefficient of
friction=0.65 Determine
a. Cutting force
b. Thrust force
c. Normal force on the tool
d. Shear force on shear plane
4. A cylinder is turned on lathe, with orthogonal machining principle, Axial feed rate=0.25 mm/rev,
rake angle=10 degree & shear angle=27.75 degrees. Find the thickness of the chip produced & the
coefficient of friction using Ernest & merchant theory.
5. M.S. is being machined at a cutting speed of 200m/min,if the undeformed chip thickness=0.2 mm
,rake angle=10 degree, width of the cut=2 mm, coefficient of friction=0.5 & shear strength of the
work material=400 N/mm2.Determine
a. Shear angle
b. Cutting & thrust components of machining forces, using Ernest & Merchants theory.

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