Professional Documents
Culture Documents
Part
Number
Machine
Location
Schematic
Location
Cooler Gp
154-3799
C-14
Cover Gp - Inlet
200-0161
43
C-9
Cover Gp - Outlet
6E-4158
C-2
191-4010
H-10
Cylinder Gp - Boom
206-3628
D-8
206-0514
D-5
Description
RENR3586-03
January 2005
PUMP or MOTOR
LINE RESTRICTION
(FIXED)
RESTRICTION
PRESSURE
COMPENSATION
LINE RESTRICTION
(VARIABLE)
SPRING
(ADJUSTABLE)
VARIABILITY
CONTROL VALVES
SPRING
FLUID CONDITIONER
2-SECTION PUMP
HYDRAULIC
PNEUMATIC
ENERGY TRIANGLES
ATTACHMENT
LINE RESTRICTION
VARIABLE and PRESSURE
COMPENSATED
VALVES
VALVE ENVELOPES
VALVE PORTS
TWO POSITION
ONE POSITION
TWO-WAY
THREE POSITION
FOUR-WAY
THREE-WAY
BKG
1-Up
CONTROL VALVES
206-3549
424D
416D
BKJ
1-1049
206-3549
BFP
5178-Up
206-3549
BGP
397-Up
206-3549
BKR
418-Up
206-3549
B2D
1-Up
230-0979
BGJ
1050-1140
230-0979
BFP
12900-Up
230-0979
PRESSURE
I-5
228-3500
I-3
Cylinder Gp - Steer
167-4235
F-14
Cylinder Gp - Stick
235-9829
10
D-4
Cylinder Gp - Swing
228-3506
11
D-7
Cylinder Gp - Swing
228-3506
12
D-7
Cylinder Gp - Tilt, ST
206-3553
13
F-12
Filter Gp
210-6243
14
H-15
Manifold - Return
186-3629
19
E-14, C-8
238-8550
15
F-15
16
B-12
424D
235-4108
Tank Gp - Hydraulic
PILOT
CONTROLLED
ROTATING SHAFTS
FLOW
TEMPERATURE
UNIDIRECTIONAL
BIDIRECTIONAL
228-3499
245-8998
SHUTTLE
SPRING
LOADED
BASIC
SYMBOL
MEASUREMENT
Cylinder Gp - Stabilizer, RS
416D
INFINITE POSITION
E-12
Cylinder Gp - Stabilizer, LS
Pump Gp - Piston
P T
SHIFTED POSITION
P T
NORMAL POSITION
CHECK VALVES
AB
AB
BB
AA
42
16
424D:
BGP1-UP
BKR1-UP
VENTED
PRESSURIZED
COMBINATION CONTROLS
SOLENOID
or MANUAL
SOLENOID
SERVO
SOLENOID and
PILOT or MANUAL
SOLENOID
and PILOT
DETENT
THERMAL
MANUAL SHUTOFF
PUSH-PULL LEVER
GENERAL MANUAL
PUSH BUTTON
PEDAL
SPRING
RELEASED PRESSURE
240-9721
17
B-13
180-8592
53
C-6
190-3397
21
C-7
190-3400
22
C-5
130-6520
23
E-10
185-5898
42
E-7
192-0827
39
H-6, H-3
188-7471
24
D-11
UNIDIRECTIONAL
UNIDIRECTIONAL
185-5906
25
D-11
BIDIRECTIONAL
BIDIRECTIONAL
190-3402
26
C-4
166-7950
27
C-7
168-0361
28
F-10
185-5902
37
G-8
239-2226
41
F-7
6E-6284
31
C-8
6E-6285
35
C-8
187-0524
33
C-5
187-0527
30
C-5
6E-6281
29
C-4
EXTERNAL RETURN
INTERNAL RETURN
SIMPLIFIED
INTERNAL
SUPPLY PRESSURE
COMPLETE
4 Bank
ACCUMULATORS
SPRING LOADED
GAS CHARGED
LINES CROSSING
HYDRAULIC PUMPS
SINGLE ACTING
LINES JOINING
DOUBLE ACTING
INTERNAL PASSAGEWAYS
HYDRAULIC MOTORS
Stabilizer, 2 Bank
FIXED
DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
FIXED
DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
THREE
POSITION
INFINITE
POSITIONING
FLOW IN ONE
DIRECTION
CROSS
FLOW
TWO
POSITION
FLOW ALLOWED IN
EITHER DIRECTION
2 Bank Loader
9T-0704
32
C-4
137-9466
34
C-7
9T-0704
36
H-10
2005 Caterpillar
All Rights Reserved
37 38
17
Attachments
15
44
D-3
206-0518
45
D-5
Cylinder Gp - MP Bucket
185-1839
46
H-12
124-8818
48
G-10
190-3450
52
C-9
203-5489
20
C-6
10
6 45
Transducer
(Fluid)
Transducer
(Gas / Air)
Generator
Electric Motor
13
49
C-6
Pressure Switch
(Adjustable)
Pressure Switch
50
C-6
190-3450
51
C-2
180-8593
54
C-6
180-8594
55
C-6
Electrical Wire
Temperature Switch
44
6 Bank
Pressure
Symbol
CC
56
D-11
185-5901
38
G-8
Valve Gp - Relief
9T-0704
58
F-11, H-11
59
F-14
Temperature
Symbol
Flow
Symbol
Level
Symbol
3 Bank Loader
16
214-5097
Ride Control
162-3960
60
F-13
Switch As - Pressure
131-9203
61
D-12
Valve Gp - Mounting
416D
243-2266
62
424D
E-13
222-1684
Tap
Number
Description
27 29 30 31 32
58
Schematic
Location
AA
H-7
BB
C-11
CC
A-11
Wire
Circuit Number
Identification
Wire Color
325-AG135 PK-14
325-PK
33 34 35 43 49
Tap Locations
Pressure, Sampling, and Sensor
Current Standard
Current Standard
2 20 21 22 26
50 51 53 54 55
11 12
39 40
60 61 62
19
9 59
46
Circuit Identification
Number
41 42
Wire Color
Wire Gauge
Previous Standard
14 16
3
23 24 25 28 36 48 52 56
Wire Color
Wire
325-PK-14
B
Circuit Number
Identification
Wire Gauge
(EXAMPLE VALVE)
20 Page, RBM
191-7725
RENR3586-03 VOL 1
Cylinder Gp - E Stick
15
14
13
12
11
10
FILTER GP
210-6243
AA
H
DOWN
DOWN
UP
UP
T1
TILT CONTROL VALVE
168-0361
ACC
VALVE GP- P
RELIEF A
9T-0704
H
S
PS
SWING CYLINDER
228-3506
BOOM CYLINDER
206-3628
STICK CYLINDER
235-9829
E STICK CYLINDER
191-7725
CYLINDER
206-0514, STD BUCKET
206-0518, E STICK BUCKET
INLET COVER
200-0161
RELIEF VALVE
9T-0704
RELIEF VALVE
187-0524
RELIEF VALVE
6E-6285
RELIEF VALVE
137-9466
S1
RENR3586-03 VOL 1
OUTLET COVER
6E-4158
COOLER GP154-3799
BB
VALVE RELIEF
6E-6284
RELIEF VALVE
187-0527
BOOM CONTROL
VALVE 190-3397
CC
STICK CONTROL
VALVE 190-3402
BUCKET CONTROL
VALVE 190-3400
RELIEF VALVE
6E-6281
CONTROL
4
5
6
4
5
6
E STICK CONTROL
VALVE 190-3450
LINE PATTERNS
BANK
BANK
BANK
BANK WITH TUV
BANK WITH TUV
BANK WITH TUV
Pressure Line
CALLOUTS
52
Components by number
Components are shown installed on a fully operable machine with the key and engine
off and transmission shifter in neutral.
15
14
13
12
11
10
Component Locations
Part
Number
Description
RENR3586-03
January 2005
Machine Schematic
Location Location
Cooler Gp
154-3799
C-14
202-2236
43
C-9
Cover Gp - Outlet
193-9189
C-1
191-4010
H-10
Cylinder Gp - Boom
206-3628
D-7
206-0514
D-5
PUMP or MOTOR
LINE RESTRICTION
(FIXED)
RESTRICTION
PRESSURE
COMPENSATION
LINE RESTRICTION
(VARIABLE)
SPRING
(ADJUSTABLE)
VARIABILITY
CONTROL VALVES
SPRING
FLUID CONDITIONER
HYDRAULIC
PNEUMATIC
ENERGY TRIANGLES
VALVE PORTS
TWO POSITION
ONE POSITION
BKG
1-Up
TWO-WAY
THREE POSITION
424D
416D
1-1049
206-3549
5178-Up
206-3549
BGP
397-Up
206-3549
BKR
418-Up
206-3549
B2D
1-Up
230-0979
BGJ
1050-1140
230-0979
BFP
12900-Up
230-0979
PRESSURE
173-4565
Cylinder Gp - Steer
167-4235
F-14
Cylinder Gp - Stick
235-9831
10
D-4
Cylinder Gp - Swing
228-3506
11
D-7
Cylinder Gp - Swing
228-3507
12
Cylinder Gp - Tilt, ST
206-3553
13
G-12
Filter Gp
210-6243
14
H-15
238-8550
15
F-14
Pump Gp - Piston
245-8998
235-4108
240-9721
16
B-12
17
B-14
203-5483
53
C-5
Tank Gp - Hydraulic
Valve Gp - Control, Backhoe
4 Bank
Valve Gp - Control, Boom
190-3431
21
C-7
190-3428
22
C-4
130-6520
23
E-10
185-5898
42
F-8
188-7471
24
D-11
222-0364
39
185-5906
25
D-11
190-3430
26
C-3
166-7950
27
C-6
168-0361
28
F-10
239-2226
41
G-8
Valve Gp - Relief
9T-0704
58
G-10
6E-6284
31
C-7
6E-6285
35
C-7
187-0524
33
C-5
187-0527
30
C-5
6E-6281
29
C-4
9T-0704
32
137-9466
34
C-6
9T-0704
36
G-11
3E-8622
38
C-1
179-5593
19
C-9
37
C-9
Valve Gp - Solenoid,
Clamp - Side Shift
Valve Gp - Solenoid, TUV
INFINITE POSITION
SHUTTLE
SPRING
LOADED
BASIC
SYMBOL
MEASUREMENT
Cylinder Gp - Stabilizer
416D
424D
P T
SHIFTED POSITION
P T
NORMAL POSITION
E-12
CHECK VALVES
AB
AB
BFP
FOUR-WAY
THREE-WAY
CONTROL VALVES
206-3549
BKJ
ATTACHMENT
LINE RESTRICTION
VARIABLE and PRESSURE
COMPENSATED
VALVES
VALVE ENVELOPES
2-SECTION PUMP
PILOT
CONTROLLED
ROTATING SHAFTS
FLOW
TEMPERATURE
UNIDIRECTIONAL
BIDIRECTIONAL
416D:
BKG1-UP
BFP1-UP
B2D1-UP
BGJ1-UP
CC
424D:
BGP1-UP
BKR1-UP
VENTED
PRESSURIZED
COMBINATION CONTROLS
SOLENOID
or MANUAL
SOLENOID
SERVO
SOLENOID and
PILOT or MANUAL
SOLENOID
and PILOT
DETENT
THERMAL
MANUAL SHUTOFF
PUSH-PULL LEVER
GENERAL MANUAL
PUSH BUTTON
PEDAL
SPRING
16
RELEASED PRESSURE
16
EXTERNAL RETURN
INTERNAL RETURN
SIMPLIFIED
ACCUMULATORS
SPRING LOADED
GAS CHARGED
LINES CROSSING
HYDRAULIC PUMPS
FIXED
DISPLACEMENT
SINGLE ACTING
LINES JOINING
FIXED
DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
UNIDIRECTIONAL
UNIDIRECTIONAL
BIDIRECTIONAL
BIDIRECTIONAL
DOUBLE ACTING
INTERNAL PASSAGEWAYS
HYDRAULIC MOTORS
VARIABLE DISPLACEMENT
NON-COMPENSATED
INTERNAL
SUPPLY PRESSURE
COMPLETE
THREE
POSITION
INFINITE
POSITIONING
FLOW IN ONE
DIRECTION
PARALLEL
FLOW
TWO
POSITION
CROSS
FLOW
FLOW ALLOWED IN
EITHER DIRECTION
2005 Caterpillar
All Rights Reserved
Attachments
Cylinder Gp - E Stick
191-7725
206-0518
Cylinder Gp - MP Bucket
185-1839
46
H-12
124-8818
48
H-11
190-3450
52
C-8
185-5903
20
C-5
203-5484
49
C-5
203-5485
50
C-5
190-3450
51
C-2
185-5904
54
C-5
185-5905
55
C-5
44
10
D-5
56
D-11
206-3685
D-5
Transducer
(Fluid)
214-5097
59
F-14
Transducer
(Gas / Air)
Generator
Electric Motor
6 45
13
1
Pressure Switch
(Adjustable)
Pressure Switch
Electrical Wire
Temperature Switch
44
Pressure
Symbol
AA
Temperature
Symbol
Flow
Symbol
Level
Symbol
15
D-2
185-5907
17
42
Ride Control
Accumulator Gp - Ride Control
162-3960
60
F-13
Switch As - Pressure
131-9203
61
D-12
243-2266
222-1684
62
F-13
Valve Gp - Mounting
416D
424D
26 27 29 30 31
Tap
Number
Description
325-PK
39 41 42
11 12
53 54 55 58
Schematic
Location
AA
H-8
BB
C-12
CC
A-12
Wire Color
325-AG135 PK-14
Circuit Identification
Number
32 33 34 35 37
38 43 49 50 51
Wire
Circuit Number
Identification
2 19 20 21 22
Tap Locations
Pressure, Sampling, and Sensor
Current Standard
Current Standard
60 61 62
14 16
3 17 23 24 25 28 36 48 52 56
9 59
Wire Color
Wire Gauge
46
Previous Standard
Wire Color
Wire
325-PK-14
B
Circuit Number
Identification
Wire Gauge
(EXAMPLE VALVE)
20 Page, RBM
200-0161
Without TUV
RENR3586-03 VOL 2
15
14
13
12
11
10
FILTER GP
210-6243
AA
CYLINDER GP- MP BUCKET
185-1839
VALVE GP- P
RELIEF A
9T-0704
T1
VALVE GP- CONTROL
TILT
168-0361
R
CYLINDER GP- SWING
228-3506
PS
VALVE GPRELIEF
6E-6285
VALVE GP- P
RELIEF
9T-0704
VALVE GP- P
RELIEF A
187-0524
VALVE GPSOLENOID
3E-8622
S1
COOLER GP154-3799
RENR3586-03 VOL 2
BB
VALVE GP- P
RELIEF A
6E-6284
VALVE GP- CONTROL
AUX
190-3450
LINE PATTERNS
Pressure Line
Pilot / Load Sensing Pressure
Drain / Return Lines
CC
VALVE GP- P
RELIEF A
187-0527
VALVE GP- P
RELIEF A
6E-6281
4
5
6
4
5
6
Air Line
CALLOUTS
15
14
13
12
11
10
52
Components by number
Part #: 201-6837
Attachment
YY
CONTROL
Component Group
Components are shown installed on a fully operable machine with the key and engine
off and transmission shifter in neutral.
2