Monitoring of Cooling Water

1- Parameters of Make up Water & Cooling Water

SPECIFICATION OF MAKE UP WATER
Parameter
Ph
Turbidity
Talk
T Hardness
Ca Hardness
Mg Hardness
TDS
Fe
Inorganic PO4
Organic PO4
TPO4
Chloride
Silica
Oil
Zinc
FRC
TBC
SRB

Unit

ETP Make-up

Fresh Make-up

NTU

6.5-8.0
10-50

7.0-8.0
<1.0

Mg/Ltr

110-170

30-90

Mg/Ltr
Mg/Ltr
Mg/Ltr
Mg/Ltr
Mg/Ltr
Mg/Ltr
Mg/Ltr
Mg/Ltr
Mg/Ltr
Mg/Ltr
Mg/Ltr
Mg/Ltr
Mg/Ltr
Counts/ml

100-150
70-110
30-45
600-900
1.5-3.0
0
0
0.2
90-150
10-15
<10
0
0.1-0.2
<100000

130-180
50-100
26-36
100-160
<0.1
0
0
0
10-20
05-10
Nil
0
0.1-0.2
<100

C/100ml

<1000

NIL

SPECIFICATION OF COOLING WATER

Parameter
Ph
Turbidity
Talk
T Hardness
Ca Hardness
Mg Hardness
TDS
Fe
Inorganic PO4
Organic PO4
TPO4
Chloride

Unit
NTU
Mg/Ltr
Mg/Ltr
Mg/Ltr
Mg/Ltr
Mg/Ltr
Mg/Ltr
Mg/Ltr
Mg/Ltr
Mg/Ltr
Mg/Ltr

PCT
7.0-7.5
<30
30-90
150-400
100-300
50-100
<1000
<1.0
5.0-7.0
8.0-10
13-17
<300

TPS
7.0-7.5
<15
30-90
200-500
150-400
50-100
<1000
<1.0
5.0-7.0
8.0-10
13-17
<300

Silica
Oil
Zinc
FRC
TBC
SRB
ORP
COC

Mg/Ltr
Mg/Ltr
Mg/Ltr
Mg/Ltr
Counts/ml
C/100ml
mV

10-100
<10.0
1.0-2.0
0.2-0.5
<100000
<100
300-500
2

10-100
<10.0
1.0-1.5
0.2-0.5
<100000
<100
300-500
3

2- Monitoring With Monitors

MONITORING EQUIPMENT OBSERVATION/PERFORMANCE

Bio fouling Monitor:- This equipment has been commissioned at return line for
Inspection of bio fouling. Differential Pressure across biofouling monitor should not
exceed more than 20% of the initial value through out the contact period.
Deposit Monitor: - This equipment has been commissioned at return line for
Inspection of deposition in cooling water systems. Deposition on heater of deposit
monitor should be loose in nature and deposition should be < 15mg/dm2/year.
3-CORROSION MONITORING OF COOLING WATER SYSTEMCorrosion coupons are installed for monitoring of corrosion in Cooling Water
system. Corrosion Rate -3 mpy max. For M.S, 0.5 mpy max for Brass.
4- TEST COOLER:This equipment has been commissioned at return line for
Inspection of overall performance of circulating water.
5- PLANT SURVEY: - Plant survey carried out to know about the performance of
critical Exchanger of the plant.