Ua PART 3 WORKSHOP MAINTE NANC MANUAL TRANSCEIVER PRC 247 RVE.T. - INDUSTRIA RADIO ELETTRICA TELECOMINICAZIONIPerrier ss noasecpeaonen 2 FOREWORD instructions allow the maint fe troublesioot, repair, and align the P and the test information permits then ‘to corresponds to the specif. transceiver to module list, ica’ level, and the test are also provided, a The purpose of this handbook is to J WARNING This equipment equipment withi clips with insu minimum of expo is transistorized, 0 the modules, insulate test prods and lating tape or sleeving, sed metal, and be extreme short circuita: they may cause ext, not make resistence measurements unless directed to do so, ly careful to ee CAUTION —oe TRANSCEIVER TO BE USED WITH NEGATIVE EARTH SUPPLY oNLy TM241~247-8 SORES SETA MDNR ITE RC 247 correctly check that it ns. A description of the instrument item Before connecting test Leave an obsoluteze See aE me CONTENTS PARAGRAPH 1. INTRODUCTION 2. MECHANICAL DESCRIPTION OF TRANSCEIVER 3. FUNCTION DES RIPTION OF TRANSCEIVER EST EQUIPMENT 5. SERVICEABILITY TEST 6. DISMANTLING AND RE-ASSEMBLY 7. TESTING AND FAULT FINDING 8. CHASSIS, MODULES AND SUB-ASSEMBLIES 9. SPECIFICATION TEST 10, ANCILLARIES A detailed contents list will be found at the front of each paragraph of the handbook. TN241~247-BPARAGRAPH 1 ee | CONTENTS a PARAGRAPH Page a il. INTRODUCE T 10M 1 { tet General i a 1e2 Technical Specification 1 > 1.241 General 1 1.2.2 Receiver 2 be Transmitter ILLUSTRATIONS. Titte Fi No. 247 Transceiver Front Panei” wr PRO 247 Manpack Assembly ~ Rear View 1-2 a a-2. 2. : 7 7 Manpeck Assembly - Side View 1-3 PRC 247 Vehicle Installation 1-4 ‘ i i IM241~247-B Pera, 1PARAGRAPH 1 CONTENTS PARAGRAPH Page 1. INTRODUCTION 1 Let General 1 1.2 Technical Specification 1 4 1.2.1 General 1 1.2.2 Receiver 2 1.2.3 Transmitter 3 ILLUSTRATIONS. PRC 247 Transceiver Front Panel” 1-1 PRC 247 Manpack Assembly - Rear View 1-2 , PRC 247 Manpack Assembly - Side View 1-3 ‘ PRC 247 Vehicle Installation I-4 1M241-247-B Pare. 11. _ INTRODUCTION 1.1 General The PRC-247 HF SSB Transceiver is primarily a manpack radio for military use, It provides reliable communications in combat conditions for mobile and statié units. It can be employed in tanks, armoured cars and other vehicles, and is suitable for artillery units and marine installations. The transceiver operates in the h.f. band 2 to 30MHz. Fre- quencies can be selected over this band in increments of 00H: to an accuracy of 1 pspsms. Thus, a total of 230 000 discrete frequencies are made available by the transceiver. (A PRC-247 model can also be supplied to cover the 1.6 to 3OMHz range providing 284 000 discrete frequencies). It has a nominal r-f output power of 20W on transmit, The four modes of operation are: AL CW Telegraphy (on - off keying) A3J SSB Suppressed Carrier Telephony A3H SSB Full Carrier Telephony FSK Telegraphy (Al or A3J) As a manpack, the radio is normally operated from 24V (a set is also available which operates from 12V), As a mobile or fixed station the radio can be operated from any source since a.c., dec. and asc. ~ dacs supplies are available. Whip antenna AT-30 and handset MT-7D are normally used with the PRC-247. 1.2 Technical Specification PRC 247 1 1_General Frequency range 2 to 29,9999MHz in 100H= steps (1.6 to 29.9999MH: on request) Frequency contro! From built-in digital synthesizer Frequency stability 1 pspam. within temperature range Operating modes Al (LSB-USB) CW 1000Hz Shifted A3J (LSB-USB) A3ZH (LSB-USB) AM compatibility (FSK with external adaptor A1-A3J) 1M241-247-B Para. 1.NOOR NRRN ARONA oi ban Channels available 280 000 (284 000 in the range 1.6 to 29. 9999NH=) Power supply 24V doce (12 on request) Size in mm 430W x 110H x 2400 Weight in kg 5.5 without power unit 9.8 with power unit Sensitivity AL 1pV for 10dB S+N/N A3J 1nV for 10dB S+N/N CG 43H 2nV for 10dB S+N/N Selectivity A3J/AI 6dB 3000H= 60d8 5500Hz z A3H 6dR + 6000Hz 60dB + 15500Hz Internally generated These are below an equivalent signal spurious signals input of 0.5uV in 99% or more of the channels. Image i.f. and other -60dB.. spurious rejection AGC dynamic greater than 80dB on A3J Audio output 2nW into 3009 for handset with no greater than 5% distortion at 1000Hz, Average power 6W at 24V dec. consumption TM241-247-B Para. 1.j 3_Transmitter High power ce TuB) Low power output Carrier suppression Unwanted sideband suppression Harmonic suppression Intermodulation products Average power consump~ tion (at nominal 24V supply) Environmental Temperature range Moisture protection Shock tested to Vibration tested to aT TM241-247-8 A3J 20W prep. ABH 20W presp. (Carrier SW average) AL 15W average 502 nominal (BNC coaxial connector) Antenna insulator for whip antenna with built-in tuner, Approximately 1/4 of high poner output At least -40dB with reference to presp. level At least -60dB with reference to p.e.p. level at ikHz modulation frequency. -50dB (with tuned antenna circuits) At least -26dB with reference to p.e.p. level (two tone tests using equal amplitude of tones). AL 50W (cw) A383 30W, AZH 35W (voice) =25 to #55°% (-5° to 60° on request) Waterproof MIL-STD and DEF 133 MIL-STD and DEF 133 Para. I.Fig. 1-1 PRC 247-TRANSCEIVER FRONT PANELFig. 1-2 PRC 247 - MANPACK ASSEMBLY - REAR VIEWow - ine 2 oa te al an he: ve . * = = * Bi we PARAGRAPH 2, MECHANICAL DESCRIPTION OF TRANSCEIVER PRC 247 PARAGRAPH 2 CONTENTS 2.1 Replaceable parts ILLUSTRATIONS Title PRC 247 - Upper View PRC 247 - Underside View PRC 247 - Rear View TM241-247-8 Para.MECHANICAL DESCRIPTION OF TRANSCEIVER The PRC 247 is a high quality completely solid state porta- ble transceiver. The set is rugged, lightweight, waterproof, compact and ver reliable. It also has a very lon poner drain, The built in d tal frequency synthesizer ensures frequency selection with excellent stability. The equipment makes extensive use of plug-in modules for ease of servicing. It is housed in a lightweight aluminium case containing a separate battery compartment. The complete equipment weighs 10kg with power pack and accessories. The front panel is constructed of light aluminium alloy, on which are fitted all external controls and the main chas- sis. All parts of the container, front pane! and battery case, are reinforced to withstand the vibration and shock incident to MIL-STD and DEF-133 levels. The PRC 247 is ponered by two banks of ten 4Ah standard NiCad cells contained within a sealed nylon case, denominated Power Pack type AL12-8A. The power pack in turn, is fitted in the battery compartment which is placed under the transceiver and Fixed by four toggle latches. The printed circuit boards are mounted in modular subassem- blies grouped around the main chassis framework. In general, the modules are provided with trimmer components and a series of test points (TP’s), accessible through the screening cov- ers. Power supply, control voltages, and signal circuits are interconnected by means of multi-pin, miniature plugs and sockets provided with coaxial connectors where required, The module and sub-assembly type of construction, which have been used extensively in this equipment, facilitates the re- moval of component parts without major disassembly of the unit. A fault in the set can be identified by making measurements on the test points with a multimeter in order to identify the faulty module, which can be removed by unscewing the re- taining screws and unplugging the module. A section included in this instruction book lists the steps that are necessary to gain access to all components within the transceiver. TM241-247-8 Peras 2.Replaceable Parts The replaceable parts of the equipment are identified by means of symbol designations, Wherever it is required to reference a component, the same symbol designation is used. Thus, a part appearing on a simplified schematic, a complete circuit diagram, a wiring diagram, photograph or layout drawing, will always be identified by means of the same symbol designation, These symbol designations identify the various component parts which appear in a separate parts list. The alphabetical portion of symbol designations have been selected from the following List in accordance with the classification of the component parts concerned. A Earphones B Bells C Capacitors of all types CH Chockes of all types D Diodes, Zener, SCR, Varicaps F Fuses, arresters FAN Fans, blowers GEN Generators IC Integrated Circuits J Jacks LOR Photo Resistors LM Lamps (Filament or neon) ... M Meters MOT Motors MK Microphones MT Microphone-Telephones (combinations or handsets) PL Plugs of all types (connectors) R Resistors of all types Ry Relays S Snitches of all types Sk Loudspeakers $0 Sockets of al! types (connectors) T Transformers, Inductors RF and AF Tr Transistors of all types xtal Crystals The numerical portion of the Symbol Designation has been assigned to identify the component part. TM241-247-B Para. 2. a BEach component is described and also provided with a code which is composed of one or tuo letters and a series of numbers. This code should be used in orders for spare parts, and spares depot, The second code, similar to that described above, indicates the schematic or drawing in which the component appears, and is to be used by the technician or service personnel. TM241-247-B Para, 2.2-1 PRC-247 - UPPER VIEW Fig.. + 2-2 PRC 247 - UNDERSIDE VIEW Fig. BE REE EEFig. 2-3 PRC 247 - REAR VIEWPARAGRAPH 3 CONTENTS PARAGRAPH Page. 3. FUNCTION DESCRIPTION OF TRANSCEIVER 1 cs 3.1 General it 3.2 Frequency Synthesizer FS-4 1 3.3 Receiver R-5 2 3.40 Transmitter T-4/LPA-13/LP-5 3 345 Power Supply Unit PS-13 3 3.6 Antenna Tuning Unit ATU-S 3 ILLUSTRATIONS Simplified Block Diagram ~ Transceiver PRC-247 3-1 Block Diagram - Synthesizer FS-¥ 3-2 Block Diagram ~ Receiver R-5 3-3 Block Diagram - Transmitter T4/LPA-13/LP-5 3-4 Block Diagram ~ Poner Supply PS-13 3-5 Block Diagram ~ Antenna Tuning Unit ATU-5 3-6 TN241-247-8 Para. 3.FUNCTION DESCRIPTION OF TRANSCEIVER 3.1 General (see fig, 3-1) As is normal practice with the majority of transceivers of this type, the equipment employs a number of circuits common to both the transmitter and receiver. The circuits in this transceiver are the digital frequency synthesi Power supply, antenna circuits and antenna tuning units 3 Frequency Synthesizer F: Frequency synthesizer FS-4 generates the frequencies. re- quired by the transceiver. The basis for this generation is a temperature-compensated crystal-contro!led oscillator which produces a standard 10MHz frequency. This standard is used as the reference Frequency within the unit itself, The synthesizer provides four outputs for the transceiver; 5MHz carrier, the first and the second-stage conversion (local oscillator) frequencies, and the decoded output for the transceiver lowpass filter, The frequency is selected in 10CH= steps by the FREQUENCY decade switches on the Front panel. A block diagram of the synthesizer is shoun in Fig. 1-C, taken via an f/2 divider from the stand- ard oscillator, The first and sécond=stage conversion fre- quencies are produced by three phase locked loops. Txo loops are used to produce the first-stage frequency (the First loop provides the offset frequency for the second frequency, Each loop contains the appropriate phase comparator; pro- gramable divider; voltage controlled oscillator (VCO); mixer, filters and amplifiers. The *VO0 of the First loop produces a 6,000 to 6.999MHz out- put which is divided, mixed and amplified to provide the 55.015 to 55,1149MHz offset Frequency to the mixer of the second loop. Io mixing operations take place. The output is First mixed with the standard 10MHz and then with a O4.4153Hz Frequency from a crystal oscillator. Each mixing operation is followed by an amplifier stage. The VCO is controlled by a phase comparator which receives a 1kHz re- ference input and a feedback voltage, The feedback voltage is fed through a programable divider which is controlled by the setting of the 10kH=, IkH= and 100H: FREQUENCY switch es. TM241-247-8 Para. 3.RRS hi NNDB) I 285 The second loop operates in a similar Fashion except that there is only one mixing stage, and the inputs to the phase- -comparator are a 25kH= reference and a voltage feedback From a programble divider which is controlled by the 10CkHz FREQUENCY switches. Its VCO provides the First stage 65.015 to 95.0149MHz conversion frequency to the transceiver. The third loop also operates in a similar manner except that its phase comparator receives a 400kHz reference input and the voltage feed-back programable divider is controlled by the USB-LSB settings of the MODE switch. lts VOO provides the second-stage 60,015 to 70.015MHz con- version Frequency, Any error introduced by the 64.41 5MH= crystal oscillator is cancelled out in the second mixer stage of the transceiver itself. In addition to providing inputs to the programable divider of the second loop, the 1OMHz and 1MHz switch positions are decoded to select the setting of the transceiver lonpass ter. Receiver R-3 The receiver is a double-conversion superheterodyne type with broadband fixed-tuned input circuits. A bandpass filter suppresses signals below 2MH= aiid above 30MH=, The output From the filter is Fed via an attenuator to a balanced thixer where it is combined with a 67 to 94.9MHz output from the synthesizer. The resultant output of 65NHz is the first stage i-f frequency and is fed to a 65MHz filter amplifiers asgsce is applied to this amplifier, (see fig. I-A). A second mixer follows in which the first i-f signal is mixed with a 60MHz (LSB) or 70MHz (USB) input from the synthesizer to produce the second i-f of 5MHz. The signal is then routed to either the second AM-IF or SSB-IF Filter amplifier depending on the position of the MODE switch. Following demodulation by AM or SSB detectors, the audio signal is Fed via an amplifier to the handset or other audio equipment. The AM or SSB detectors provide the a.g.c+ feedback for the receiver. TM241-247-B Para. 3.ter Tn4/LPA~13/LP-5 3.4 Trans! The audio from the microphone is fed to a balanced mixer either directly or the VOX (voice operated transmit) module, When CW telegraphy is used the input to the bal- anced mixer is taken from the CW tone generator, In the balanced mixer the audio signal is mixed with a 5MHz car— rier from the synthesizer, The output is fed via an SSB Filter to a SMHz amplifier and then to a further mixer stage. In this stage the 5MHz is mixed with a 60MHz (LSB) or 7OMH= (USB) output from the synthesizer, producing the upper or lower sideband as required. When operating in the AM mode a SMH= carrier is re-inserted in the SMHz amplifier before sideband mixing takes place. (see fig, 1-B). Further stages of amplification and mixing take place to produce the final frequency in the band 2 to 30MHz, The output signal is amplified in the broadband poner amplifier to the rated 20W p.e.p. on SSB. From the power amplifier the r-f signal js fed to the antenna tuning section via a threeband lowpass Filter, The appropriate band is selected by command signals from the synthesizer, 3.5 Power Supply Unit PS-13 The poner supply unit is a dic. to dec. converter provi regulated outputs for the synthésizer and transceiver. The Power supply unit is built on printed circuits forming a single plug-in unit. It supplies dic, outputs of 32V, 9¥, and 3V. The 24V dec. for the remaining circuits are pouered from the power pack type AL12-8A directly, 6 Antenna Tuning Unit ATU-5 The built in antenna tuning unit is used to match the antenna impedances of the ships (or long wire) to the various Frequences, The tuning unit is operated by the ANT, TUNE switch and push button which controls the dec. motor driven entenna coil of the A.T.U, for optimum matching. The posi- tion "100°" shown on the scale enables the use of any 502 antenna or load (linear poner amplifiers etc.). In this condition the 502 coaxial connector (always connected direct- ly to the front end of the transceiver) can also be used for this purpose. TM241-247-8 Para. 34Vin tene-oeredpe-DNd. UALLINSNVHL §=WVHOVIC 9078 pe “Old tne if Pitas 5 ' resins woueshr Or Fig. 3-6 BLOCK DIAGRAM ANTENNA TUNING UNIT ATU-SPARAGRAHP. CONTENTS PARAGRAPH Page. 4. TEST EQUIPMENT 1 4.1 Test Instruments 1 442 Accessories 2 4.3 Recommended Tools 2 TM241-247-B Paras i4. TEST EQUIPMENT Ad._TEST EQUIPMENT. 4.1 Test Instruments 4:1 Test Instruments The following test equipment is required to carry out the Procedures given in the following sections. ‘ 1) Test Set PRC 247, known to be serviceable, 2) Power Supply capable of -cdntinuously providing 5 Amps tat 28V dic. (22 to 32V). This power Supply is required to poner the test set PRC 247, 3) Control Box type CB-11 (IRET Test Jig). 4) Multimetec, general purpose 20KO/V (ICE mod. 680 R). 5) Digital Frequency Counter having a range of up to 200 MHz at 50mY rms. input. 6) Millivoltmeter, Electronic, AF, having a range of up fo 10m at 20H: to 100kHz. The IRET type ACM O.1A ie suitable, 7) RF Wattmeter, having a range of 1 to 30MH= at 509 input impedance and capable of dissipating 10 and SOW, 8) RF Signal Generator having a range of 1 to 200K: at 509 s cutput impedance, which caif be modulated up to 30% at 10COHZ, The HEWLETT PACKARD 8640B (0, 5-512MHz) is suitable. 9) Oscilloscope having a Frequency range of 75MHz and 3 Sensitivity of 10mV/div. Impedance 1M2 20pF, with probe ~20dB, 10MQ 10pF. 10) Millivolemeter, Electronic, R.F., having a Frequency range up to SOOMH=. Sensitivity 10mV. The IRET type VT-14 is suitable, Digital Voltmeter, having an input impedance of Lomo, Number of digits: 8.1/2; vol cage gange: 1.5V Fis. and 15V Fis.e Bs ee wy 12) Harmonic Distortion Meter, having a frequency range of 20Hz to 20kH=, Distortion: 1-3-10-30-100% full scale. Minimum input voltage 0.3¥. Input resistance 300KQ,Optional cop Frequency Tester type “Polyskanner 11", KNOTT. Used for Frequency response measurement (up to 1200MH=) on the Filters. 1) 2) Attenuator, Fixed; 20dB, SOW. 3) Attenuator, variable; 1W. 4) Spectrum Analyzer, having a Frequency range uP to L10MHz at 502 input impedances 5) Audio Frequency Generator, having @ frequency range ae 300 to 3000H:. Output impedance 6002, The IRET type AFG 300A is suitable. 4.2 Accessories 1) Extension Cable for Modules R-5, Tr4, FS-4e 2) Extension Cable for Module PS-13 3) Extension Cable for Module LP-5 4) Coaxial T-Adaptors type BN. and/or N as required (for connection of instruments) 5) Material: Silicon Compound and Thermal Joint Compound, 4.2. Recommended Tools 4.3.1 Standard Types 1) Screwdriver 245 x 75mm 2) Screwdriver 3. x 75mm 3) Screwdriver 4 x 75mm 4) Slotted end trimming screwdriver 5) Soldering iron 100W 6) Soldering iron 60W TN241-247-B Para. 4.Tweezers 9) Flat nose pliers 10) Diagonal cutter 11) Set of open end spanners, general purpose 12) Set of sagete spanners, general purpose 1) Socket spanner for Connectors CB-7 2) Socket spanner for Connector CB-10 (Telemit) 3) Socket spanner for Meter M-1 4) Open end spanner for Microswitch (S-12) 5) Open end spanner for switch S-14 6) Key, hex. 4mm for front panel socket screws @) Torque spanner hex. 12mm for nuts of BCD switches (0, 220-0, 260kgm) > £38) Torque spanner, 15-17kgem for nuts of Fina! power ; : transistors (special socket type). ' 9) Torque spanner, 7,5-8.5kgcm for nuts of driver tren- sistors {Special socket type) TM241-247-B Fi ge x‘tee PARAGRAPH 5 x CONTENTS PARAGRAPH , 5. SERVICEABILITY TEST * 1 5.1 Description of controls 1 5.2 Operating Instructions 5.3 Operating Notes 5 6 54341 VOX Operation 6 54342 Antenna’ Tuning 3 5.3.43 Frequency Selection z Se3e4 Transmitter R-F Power Indication Equipment Performance Checklist PRC 247 § S.del Single Set Operation g 5.4.2 Two-way Communication Test 12 Transceiver Test 15 5.5.1 Transmitter 15 5.542 Receiver ILLUSTRATI Fig. No Controls, Indicators and Connectors 5-1 Operating Guide ide 5-2 Fitting Power Paehgpre 247 5-3 = sk Assonb oss Paty aera ity 5-4 # at Pakel Sontrot fox cei a 5-5 Transmitter Output Waveforms pk 5-6 Receiver Test Equipment Connections San got Transmitter Test Equipment Connections 5-8 TH241-247-B5. SERVICEABILITY TEST 3.1 _Descriotion of Controls The following table Controls and their functions The controls, ts the controls of the transceiver and indicetes their functions. meters and the connectors of the transceiver are mounted on the front panel, These items are shown in Fig. 5-1. ITEM FREQUENCY selection switches S1 to S6 (the "S" designa-~ ns are illustration reference only) RF PWR/VOX switch S7 TM241-247-B DESCRIPTION AND FUNCTION Six ten-position (decade) skitches are used to set the operating frequency. Examples of the settings required for three different frequencies are provided. Frequency Switch settings He S1 S233 23 333 300 2 3 3 3 3 «3 10 451 500 o4 5 5 $604 80 0 8 6 0 4 § Four position rotary switch turns the VOX facility on and off and selects low/high r-f power output. Position Function Low RF low power VOX off HIGH RF high power VOX of F Low RF low power VOX on HIGH RF high poner “VOX on| MODE snitch $3 Six position switch which selects the operating mode of the transceiver. Position 1 is fully anti-clock- Posi Mode cw (Al) tsB 2 AM (A3H) LSB 3 SSB {A3J) LSB 4 ssB (A3J) USB 5 AM = (A3H)—sOUSB i 6 cw (a1) USB GAIN contro! switch $9 Four position rotary switch which controls the r-f/a-F gain of the set. Position 1 is fully anti- ° =clockwise. : Position Gain AF 1 mine min, 2) maxe min. a 4 min. max. 4 maxs max. ANTENNA TUNE switch S10/11 A press-to-operate switch shich switches the transceiver to AL transmit on low power whilst tuning regardless of the posi- tion on the MODE switch. This switch is used in conjunc tién with S12 when tuning the set. BATT check switch S12 A press-to-operate switch which connects meter across NiCad poner pack to check its serviceability When power pack serviceable meter reading should be within the red segment of scale. If the reading is less, the power pack should be recharged or replaced. TM241-247-B Para. 5.ANTENNA TUNE switch S13 POWER switch Sid HANDSET-1 nector Sc$ Y=REMOTE con HANDSET-KEY-REMOTE con- nector SCO TM241~247-B Five-pos on rotary switch which controls the drive of the antenna tuning inductor motor. It is used in conjanction with S10 when tuning antenna for maximum r-f power reading on the | meter. Position F- is fully ant | ~clockwises | Position Drive | F- Fast reverse | St Slow formand No drive (off) s- Slow reverse Fe Fast forward Two-position switch (ON/OFF- REMOTE) which allons the tran- sceiver to be switched on and off locally or remotely. Position Function ov Switches on set lo- cal ly OFF-REMOTE Switches of f set lo- cally but also allons it to be switched on and of f from a remote pos Waterproof connector which con- nects the audio equipment for local operation, Iz is connected in parallel with Soo, Audio connector which allous an additional headset/handset morse key or remote control equipment etc. to be connected, It is in parallel with Sos, Para. 5.IES ARR ciel HONORING 0 02 hance san canara 50Q coaxial socket S010 Antenna base Earth terminal Meter Tuning indicator External power supply connector TM241-247-B BNCtype co-axial connector for 502 dipole antenna etc. Whip antenna base insulator, Has two positions for mounting whip antenna, Used to connect transceiver to earth rod, counterpoise or other earthing device, Normally indicates r-f output power. It is used to tune antenna tuning circuits in conjunction with $10 and $12, Also indicates charge state of NiCad power pack when S11 depressed, Indicates the position of the coils when tuning, Used in conjunction with the meter S10 and S12, and the tuning graph on plate fixed to the case. For connecting a battery charger or external NiCad Power Pack,Operat Instructions Transceiver PRC The tuning and setting up procedure for the transceiver is described in the Following paragraphs. The sequence of op- erations Follow the same numbering as the descriptive boxes in figures 5-1 and 5-2, 1) Fit audio equipment. The local handset to be connected to connector S08. The morse key or additional handset/ /headset shen used to the connector S09, 2) Fit antenna, the whip antenna can be fitted to either one of tno positions on the antenna base insulator, The normal position being for manpack operation, is as shown in Figure 5-4. If a dipole antenna is to be used it should be connected to the co-axial connector “AT. 509”. 3) Switch the “ON OFF-REMOTE” switch S12 to “ON” depress "BATT" switch S11 and check NiCad power pack, the front panél meter should register within the red segment of scale. 4) Release switch S11 and return switch S13 to "OFF-REOTE”. 5) Select Operating frequency on “FREQUENCY” switches Si to $6 (refer to para, 5.3.3). 6) Set "MODE” switch S$ to A1 LSB (fully anti-clocks 7) Switch the “ON OFF-REMOTE” switch S13 to “ON”, "GAIN" contro! S9 as required (refer to paragraph snitch 59), 9) Set "VOX" control to “LOW VOX OFF”, 10) Set “ANTENNA TUNE INDICATOR” to the approximate posizion for the required operating Frequency as fol lous: I+ Switch S12 to FAST FORWARD (+F) or FAST REVERSE (-F) drive as required. Having set the antenna tuning indicator to position required set $12 to the 0” position, 3- When a dipole antenna is used set the "TUNE". indicator to a reading of 100, Note: The approximate setting for the antenna tuning TM241-247-B Para. 5.indicator should be taken from the chart fixed to the side casing of the transceiver or from Fige 11) Cepress switch $10, and indication of the transmitter R.F, output should appear on the Front panel meter, keep S10 depressed and switch S12 to forward drive (48) or reverse drive (-S) and tune for a maximum reading on the meter. Switch S12 to position “0” and release S10. 12) Switch S7 to HIGH PWR/VOX OFF andrecheck ANT. TUNING as in 11 above. lect the operating mode required on the “MODE” switch 14) Select the operating conditions required on the OFF- -VOX-ON switch S7. The transceiver is now ready for manpack operation. 5.3 Yperating Notes In general the tuning and operating procedures described above are simple and self explanatory, However certain operating conditions are described in greater detail in the following paragraphs. * 5.3.1 "VOX" Operation When “VOX” (voice operated transmit) is used the transmitter is switched on by audio signals from the microphone, the presse! switch is used to switch the microphone on, but not the transmitter, To prevent the transmitter switching of F during intervals. in the speech a time delay of up to tho seconds is built into the VOX circuit. When operating the equipment using VOX, The operator must take this time delay into consideration, if he does not, the initial sylables of the transmitted message may be lost. Note: It is essential to use the headset with boom micro- TH241-247-B Para.phone type HA-1 to avoid audio Feedback. In areas of high ambient noise is may be necessary to use a throat microphone. 5.3.2 Antenna Tuning Care should be exercised when setting up the ant. tune indicator, At the high Frequency end of operating range the tuning indication on the front panel meter is very sharp, and could be missed if the initial setting of the tuning indicator is not carried out correctly This could require the operator to search for the tuning point, resulting inanunnecessary drain on the NiCad battery reducing the operating life per charge. 3__Frequeney Selection Having set the operating frequency the frequency controls should not be touched. Frequency searching should not be attempted under any circumstances. However, optimum com- munications can be achieved by searching up or donn on the 100Hz decade switch, When this is accomplished the greatest difference between the PRC-247 and other stations can only 5.3-4 Transmitter Rif, Power Indication 1) When operating the transmitter on C.W. (Al) on USB or LSB the Front panel meter will indicate the transmitter output power only when the key is pressed. In the hey up position there will be no meter reading. 2) When operating the transmitter in A.M, (A3H) on USE or LSB, the front panel meter will indicate the RF. car- rier power, and when modulated by speech the meter reading will vary with the modulation level, 3) In the SSB, USB or LSB mode with the transmitter snitch- ed on, no RF. power indication will be shown on the meter, until the transmitter is modulated, TM2q1-247-8 Para. 5.sanayaosundg 63 Su0!z9—u woo ayqna fjddns damod syooyg tyood waxed uy sasny yeayg TUOLyPOLpUL ON + Kany grg aGunyooud do aoe jday tpaBueyos 1p Aaaqaey "WOlgeo;puL mo7 smo 9q. g Oy dayou proy Wo £u99geq 9893 OL 299 0N tayeos yo quoubes pas UL vorgrorpul yood s40g 9603) 04 Kuagqeg peo pynoys jaued quoas vo voz9y ssaudog — L1$ Yoa1Ns sive £1S YOFINS JLOWIY NO 0} 499INS -440-NO-NBNOd yipuog aypneg worqmorpuy pemueN woryey wo3] ON sopeu aun 84804 GULMo] poy ayy adOsaq pazrauUes 413994109 puL AGL [pqRAdLAMAS sto] paysays oq PlMoys t9ga aspury ‘Souuaguy Frat! 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Para. TM241-247-BAL qPadLAdosun 4993 ;WsLEG, Buryeasdo zou ygq suolqeuado 8 Jo pow wy wE kg pAey (84 dom ase ayy se) ADit sO 199.3 SUR oMHISS0 UOLZISod YouIas. HEPNDAded vue ao 4u0d slood to yaryjuea oy SANE tozisoyyuce SSY Z904UOD ON YoLatpueg 4p ney (1'£65 sou ©} tayou) BULqedada 8 XOA 3°13 YoayD pur UoLsro JurMMeES ALM Omg Ys 1 | qoZ83 suorqns WOD APM ONG YR LqOgED PBS agom L [69 *S4803 (TV) MO Mog Koy ossom ash “STOW sysgins AMON JO UELg ised yore yo pequoa kM omy USE| qogsy uoryes moa KOM OM YS ELE Sy, o1grarpyy Jeusron, suorgeys AZoM. pue peso; ae NO-XOA“HOIH OF gag, us] Soy suery (rey) =P48 yoq yoying IIOW We yoy PPMOYs SOL jeys YZOy (E7EG Med Oy stojoay Tyas outed pur Co. baay ysoy piiosos 8) AdUAHboA | anuEyy uoroy Zs pains NO-XOA~J40 8S 4941N8 |U00H SS Yours aU0N 9S 03 1g SAYS ~VIMS A QNINOINA s , = 5 Para. TM241-247-B+ Aq |ney sozdauueg spasn saoyaauuos ay worgno Or AMM OMY YRLPQDyso pur gos ua. 60S 03 98u 3LOWIY © Ue ay 4903U09 ON PUP UWOLZegs HZomD4 F]OQ — YZoq oy gaspury yey AQ ‘LUSUNVH 9. Joayuoa ANdyne vomad yoo 03 ayqraoyauasun wor ised suorg1sod NO=XOA-HOTH coq gyusue3 Uolgisod SYINS Yova ye UOrg) PUP NOT PEC AIO=XOA- pug KUL Qh Z9e4IOD ON — -sURMMOD KOM OM| —YRLEGPISZ — -HOTH PUP MOL Oa 4! Worzypueg apne worgearpuy jemaoy worgay woz} GN 7-8 TM241~ 24)5.5 Transceiver Test This section covers serviceability tests on the complete Transceiver PRC 247. Each test can be carried out in iso- lation From the remainder, unless otherwise stated, 5.5.1 Transmitter 5s5s1.1 Test Equipment The equipment required to test the transmitter is as Follows: HF Wettmeter capable of measuring 30W Oscilloscope with a bandpass of not less than 30MH= Control Box Iret CB-11 1.2 Power Output Al Connect the test equipment to the transceiver as shoun in Fig. 5-8 and test Al power output es follows: 1) Set MODE switch to Al LSB or Al USB. 2) Set FREQUENCY switches to test frequency. 3) Set VOX switch to LOW or HIGH VOX off, Re 4) Set POWER switch to ON, 5) Set the tuning indicator to 100 using the ANTEV\4 TUVE control $12, Press the Al pushbutton on the contro! box CB-11 (see Fig, 3-5). The rims. power output for Al is shoun on the wattmeter, 7) Check that the r.m.s, indicator shown on the meter con- forms to the value given in para. 1.2.34 TM241-247-B Para.“b= 3 Porer Output A3J With the test equipment connected as shown in fig. 5-8, check the A3J power output as follows: 1) Set MODE switch to A3J LSB or A3J USB. 2) Set FREQUENCY switches to test frequency. 3) Set VOX switch to LOW or HIGH VOX off, 4) Set POWER switch to ON, 5) Set tuning indicator to 100 using ANTENNA TUNE control, 6) Set RX-TX switch of contro! box to TX. ~ 7) Set FUNCTION snitch of contro! box to TWO TONE. 8) Adjust BAL contro! of control box to obtain waveform (A) shown in Fig. 5-6 on the oscilloscope. 9) Note the value shoun on the wattmeter and use it in the following equation to check that the A3J poner output is correct: W peesp. = 260 where W psesps = PEP value given in para. 1.2.3 Wo = Indication shown én meter 5.5e1.1 Power Qutput AZH With the test equipment connected as shown in fig. 5-§ check the A3H power output as follows: 1) Repeat steps (1) to (6) of the previous section except thet the MODE switch is set to the A3H position, 2) Set the FUNCTION switch of the control box to OFF (switches off tones), 3) Check thet the nattmeter indicates the r.m.s, value of the A3H carrier power (see para, 1.2.3.)- 4) Set the FUNCTION snitch to TONE 1. ~ TH241-247-B Para. 5. eget RUN BC WHE aaif 5) Adjust the OUTPUT LEVEL control of the contro! box to obtain waveform (A) shown in fig. 5-6 on the osciiloscope, 6) Note the value shown on the wattmeter and use it in the following equation to check that the AIH power output is correct. W presp. = 2Wo where W peesp. = PEP value given in paras 142.3 Wo = Indication shown on meter. 5.5.2 Receiver 5.5.2.1 Test Equipment The equipment required to test the receiver is as follous: 1) RF Generator with calibrated output level and 509 output impedance such as the Marconi TF2008, 10kH= to S10HH= AM/FM, 2) Low Frequency Oscilloscope. 3) Control Box Iret CB-11, 4) ALF. Millivoltmeter. 3.5 Sens y AL-A3J Chech the sensitivity of the receiver in the Al or ABS modes in the following manner: 1) Connect the test equipment as shoun in Fig. 5-7, Set MODE snitch to A3J LSB or A3J USB. 3) Set FREQUENCY switches to test Frequency, 4) Set TX-RX snitch of contro! box to RX. 5) Set POWER switch to ON, TM241-247-8 hea imi oi ih tt hi=18- 6) Set the antenna tuning indicator to 100 using the ANTENNA TUNE contro! S12. _ aon ~ 7) Set GAIN switch fully clockwise for maximum gain, 8) Set the r-f generator IkHz below the test Frequency for LSB or IkHz above for USB; adjust the output level to 1wV rams. (2nV e.m.f.) unmodulated, 9) Note the level of the 1kH= tone on the af millivolt- meter connected (via the oscilloscope) to the contro! box. 10) Disconnect the r-f generator from the transceiver. 11) Note the indication of the millivoltmeter. This reading < must be taken within 3 sec. of disconnecting the r-f generator. 12) Use the ratio of the two values to determine that the signal-to-noise ratio (dBs) of the receiver in the AL or A3J modes, for an input of IV rems., is within the value specified in para. 1.2.2. 5.5.2.3 Sensitivity AH Check the sensitivity of the transceiver in the A3H mode in the folloxing manner (test equipment also connected as shown in figs 5-7). 1) Set mode switch to A3H LSB or A3H USB. 2) Repeat steps (3) to (7) of AL A3J sensitivity test. 3) Set the r-f generator to the test frequency at an output level of 2uV remes. (4uV e.m.f.) and modulate it at 30% ith an audio frequency of IkHz 4) Note the level of the 1kHz tone on the millivoltmeters: 5) Switch of f the modulating tone of the r-f generator and note the indication on the millivoltmeter. 6) Use the ratio of the tno values to determine that the signal-to-noise ratio (dBs) of the receiver in the A3H mode, for an input of 2uV rem.s., is within the yalue specified in para, 1.2.2. rs 7 TH2Fi-247-8 Para. 5« ‘metronome ena~19- 5.5.2.4 AF Output Power Check the a-f output power of the receiver in the following manner: 1) Repeat steps (1) to (8) of the Al and A3J sensi- tivity test. 2) Connect a 3002 1/2W resistor between terminals AF-RX and the earth terminal of the control box (the milli- voltmeter is connected to the same terminals), 3) Note the indication on the millivoltmeter and calculate the a-f power using the equation. v R where P = AF output power 0 Voltage shown on millivoltmeter R = 300. ohms (the resistor) 4) Check that the result conform s with the value given in para. 1.2.2. Check the a.g.c. of the receiver in the folloning manner: 1) Repeat steps (1) to (8) of the Ar and A3J sensitivity test. 2) Note the level of the 1k lz tone on the mi!livoltmeter, 3) Increase the output level of the r=F generator by S0dB and note the amount of increase shoun on the milli meter. This amount of change reflects the a. receiver and should not exceed 648, volt= gece of the TM241-247-B Para.Fig.5-3 FITTING POWER PACK. PRC 2477 30ND ONIVYIdO 2-5 “Oy emai oF ty Nvo 138(8) °‘we antenna Two _rosmions poe an oTNER sao aNTceu sa COnNECTIONS aneecrans foe oese eer, eewore cont” ‘ot 08, =. lies es S00 0 canscrions ‘oorTOuaEweaDseT Fig.5-4 MAMPACK ASSEMBLY PRC-247F undermodulsted transmitter output, increase audio input to obtain waveform A.Toyeravag ~ 3yProbe Tater oe Fig. 5-8 TRANSMITTER TEST EQUIPMENT CONNECTIONSPARAGRAPH 6 CONTENTS PARAGRAPH OISMANTLING AND RE-ASSEMBLY 1 Tools 1 6. 6. 6.2 Removal of Transceiver 1 6. Module Replacement Replaceable Items Removal and Replacement of Modules Synthesizer Replacement 6.3. 6. 6 F Bek bs bs bo + 6.4 Final Checks ILLUSTRATIONS Title mantling of Transceiver PRC 247 6-1 PRC 247 Removal of Retaining Bracket 6-2 PRO 24 Yodule Location and Replacement o-, 3 Remoy al of Synthesizer 6-4 Removal of Main Chassis - 1st Phase 5 6 6 Removal of Main Chassis - 2nd Phase 6- TM241-247-B Para, 6SSR RR ENS DISMANTLING AND_RE- ASSEMBLY 6.1 Tools The following is a list of recommended tools: 1) Hex key 4mm (for front panel socket screns) 2) Socket spanner 12mm 3) Torque spanner hex. 12mm; for nuts of synthesi switches (0, 220-0, 260kgm). er 4) Special key IRET (for assembling audio connectors type cB-7), 5) Screndriver, small 6) Screndriver, medium 7) Tweezers 8) Pliers, flat nose 6.2 Removal of Transceiver (see fig. 6-1) To remove the transceiver from the case proceed as follows: 1) Stand the equipment on the bench with the front panel uppermost. 2) Release the four toggle latches of the battery case (eyo on each side) by pushing the bottom part of the latch upward and outward, eiver off the battery case and lay it fh the battery plug on the bottom Facing 3) Life the tran. on its back » the operator. A) Unplug the battery cable. 5) Turn up transceiver with the Front panel Facing the operator, 6) Use the dmm hex key to remove the four socket screus. 7) Push battery (interconnecting) cable at rear of tran- sceiver into the case and lift the transceiver of f the containers TM241-247-B Para. 6.NOTE: When dismantling transceiver and removing miscel- laneous hardware, keep them in individual groups corresponding to the parts to which they are fasten- ed. Unless otherwise specified, the replacement pro- cedures are identical with the removal procedures conducted in the reverse order. 6.3 Module Replacement 6.3.1 Replaceable Items (see Wiring Diagram of Transceiver) Plug-in Modules 1) Power Supply Unit Type PS-13 2) Lonpass Filter Type LP-5 3) Receiver Type R-5 4) Transmitter Type T-4 os 5) Synthesizer Type FS-4 Removal and Replacement of Modules Remove the transceiver from the case (see peragraph 6.2). 1) To gain access to all modules remove the rear bracket as shoun in Fig, 6-2. Locate the position of the faulty module by reference to Fig. 6-3 and ease it away from the front panel tonard rear of set. Care must be exercised to ensure that the pins of the connector are not damaged. 3) Fit new module, again exercising care to ensure that the pins of the connector are correctly mated. Under no circumstances use excessive force. TM241-247-8 Para. 6.er Replacement The synthesizer is attached to the Front panel of the radio by the Frequency selection switches, To remove the synthesizer refer to Figure 6-4 and proceed as Follous: 1) Remove the knob retaining screws. 2) Remove knobs. 3) Remove hexagonal! nuts (12mm socket spanner), 4) Remove Flat washers, 5) Remove sealing gaskets. 6) Push shaft of switches through front panel towards rear of set. 7) Replace Synthesizer. 8) Carry out operation 1 to 6 in reverse sense and order. Should the fault be located in the antenna tuning unit type ATU-5, the poner amplifier type LPA-13, or the front panel controls and wiring then the set should be dis-man- teled, Following the instructions given in Para, 8 for the respective module or sub-assembly. 6.3.4 Removal of Main Cha The following section describes the removal procedure of the main chassis in order to gain access to the Front panel components, when replacing them, The procedure is only for the main chassis, not for the antenna tuning unit ATU-3. When servicing on front panel comeonents and removing the chassis, it is not necessary to dis-mantle the ATU-5, To remove the main ‘chassis refer to Figures 6-5 ist Phase, and 6-6 2nd Phase and proceed as follows: a) Remove bracket as shown in Figure 6-2. b) Remove all the modules as described in para. 6.3.2. c) Remove synthesizer as described in para. 6.3.3 (see Fig. 6-4). TM241-247-B Paras 6.Then proceed as follows: Figure 6-5 1) Remove the tno retaining screws of the small bracket (step 1). 2) Renove the three couter-sunk screws of the main chassis (ster 2). 3) Remove the two retaining screws of the LPA-13 Power Amplifier (step 3), and with care, hinge the LPA-13 cover backwards. 4) Toke off main chassis from the front panel (step 4). Figure 6 5) Hinge main chassis up and backwards. Note: Care mist be exercised to ensure that the cable forms of the main chassis are not damaged or broken, To re-Fit main chassis proceed in the reverse sense and order. It is good practice to lock the screws with a drop of varnish. G.4 Fina! Checks The ould be re-assembled and insoected to énsure that such items as gaskets, washers screw etc. are not damaged or missing and the serviceability tests carried out as describes in Para. 5, or Specification Test described in Para. $s TM24i-247-8 Pare. 6.rowek ace ice cash US MME tae ROT Key To StsO7E IME fave sucker scons Fig. 6-1 DISMANTLING OF TRANSCEIVER PRC 247 .PARASRAPH 7 CONTENTS PARAGRAPH Page. 7. TESTING ANC FAULT FINDING 1 7.1 Preliminary Servicing 1 7.2 General 1 7.3 Voltage Level Checks at Test Points 1 7.3.1 General 1 7.3.2 Voltage Levels 3 TABLE: 1 Power Supply PS-13 3 TABLE: 2 Synthesizer FS-4 4 TABLE: 3 Lowpass Filter and Switching LP-5 5 TABLE: 4 Receiver R-5 6 TABLE: 5 Transmitter T-4 TABLE: 6 Power Amplifier LPA-13 7.4 Carried Spares 5 7.5 Testing Accessories 9 7.541 General 9 as Testing the Handset 9 7.5.3 Testing the Headset Gear 19 7.5.4 Testing the Morse Key 10 ILLUSTRATIONS Title Maintenance Flow Diagram ~ Unserv Receive and Transmit 7-1 Maintenance Flow Diagram - Unserviceable in Receive 7-2 Maintenance Flow Diagram - Unserviceable in Transmit 7-3 TM241-247-8 Para. 7.5 Title Test Point (TP) Location Ciagram ~ Rear View 7-4 Test Point (TP) Location Diagram - Rottom view 7-35 Test Point (TP) Location Diagram ~ Upper View 7-6 Wiring Diagram PRC 247 €72-145B TM241-247-B Para. 7.TESTING AND FAULT FINDING Zs1_ Preliminary Servicing Check the transceiver by working through the operating procedures described in paras 5.2 to 5.3. Before carrying out an internal investigation it is advisable to check the ancillary equipment such as handsets headsets, p.t.c, switches morse key, antenna etc. The easiest method of checking these items is by replace- ment with known serviceable units, z General It is assumed that tests carried out as described have identified the faulty module or sub-assembly, The folloning test procedures are intended to confirm these assumptions. Having removed the transceiver from its case as descrihed in para. 6.2 it should be carefully inspected for damage to modules, cable forms, solder joints etc. Li_Voltage Level Checks at Test Points (TP) -1_General This transceiver comprises a number of plug-in-modu!es and sub-assemblies, The appropriate tests listed in the cable (receive and transmit condition) should be applied ts each plug-in-modula The tests require the voltmeter type Ice 6&0 K to measure the voltages given in the tehie VOLTAGE Levels The tests assume that the transceiver has been Found to he unserviceable and, jhence it is known that the fault or faults lie in the radio sat. It is important ‘to use a hand or head- set that is knoun to be serviceable. Note: These tests are intended to localize the fault to the module only, Further tests will be required to de- termine the faulty component (see PARA 5 of this manual), A fault indication will normallly be con- TM241-247-6 Para. 7.Fined to one module, however, it is possible that a fault condition may have an apparent effect on more than one module i.e.: a faulty poner supply affect al! modules, Care mist therefore be exer- cised in fault location, The information given in the following section will, in the majority of cases, allow the fault to be localised to a module with the use of the multi-meter, When the Faulty module or sub-assembly is determined, the faulty stage can be found by checking, with the aid of the Flow Diagrams, static and r-f voltages at individual compo~ nents, Tables of typical voltages are given in this chapter and in chapter 8, (Chassis, Modules and Sub-assemblies). TM241-247-B Para.“ 3] 2 3] 2 MEF TAG [AO AS +] APos HOTH=MOT on ACE + AO + AG AS + Ave afc DAT HOO, AP 140 st be. te aa 1% oF 1 tn (S-2 "81g 908) EI-gd Saurey ysay Loa T Wiavr Para. 7-8 TM2 41-24;2603/00 oN Ajuo 2603/04 FW666"6Z-ZI_PUPG KouaNbaay FHNG66"E - Z P' eq Aouanbaug % LON £ ALON LON 1 3LON AG at %_340N) Suey nO at + Z_ALON) BA LaDy I dt a TIZUSIHINAS 8 Fl TM241-24)7. oe a TOL 1d Ya!" pasnuoym gay 0N, ‘ FHNG6G" GE-ZL P % ALON FHNG6G"R = Zp 1 aL0N c i a s h At + MF APE At + NOL APG ies M3MOd~HOTH A ; 1 3LON) 1 + (@_JLON) + t 1(e aton) Fimsuray a i ae + Ve we at + ~ SIMOT=ROT 2 i (1 oN) I |(@_ aon) : TEMS UO. : at + AVE AE 4 Fe Aidan _(t aon) + @ oN) 4 salt ee ze re of or 8a Lt 9% dt (oO *OLT S38) S01 HOLINS INV UaLTd SevanOT tS TaVE attReceiver Refer to the Flox Diagram fig. 7-2 and carry out the volr- age tests as indicated below Voltage Test Points PS-13 (refer to TABLE 1) Voltage Test Points LP-5 (refer to TABLE 2) TABLE 4 RECEIVER R-5 (see Voltage Test Point R-5 ™? 18 GAIN RF max * y AI-A3H-A34 Sv GAIN RF min +} TAIZA3 J. Qed GAIN RF mia toy A3H 3.6 * Ensure that no external signals are being received during tests NOTE: An r-F signal tuned to the operating frequency and applied to the receiver input, develops a dyc. volt- age at test point TP 15, This dic. voltage variés inversely relative to the level of the r-f signal. Transmitter Refer to the Flow Diagram Fig. 7-3 and carry out the volt= age tests as indicated below Yoltage Test Points PS-13 (refer to TABLE 1) Voltage Test Points LP-~5 (refer to TABLE 3) TM241-247-B Para. 7.TABLE 5 Voltage Test Points T-4 (see fig. 7-4) a 12 13 14 15 16 LOW PWR. ie e a8 somv | ov | 330mv = = < + = ac HUGH Ben 6nV 12v nv | ov 320mv ALL measurements are taken at 10MHz - Al Key-doun TABLE 6 Voltage Test Points LPA-13 (see fig. 7-6) 7P 34 35 36 37 = + + + on Inv wv | amv | ogy HIGH PHR joe | ov6sv] amv | o.zsv ALI measurements are taken at 10MH: - AI key-doun The above tests should have localized the fault to one particular module, This item should be replaced as de- scribed in Para. 6.3. 12 41-247-8 Para. 7.7.4 Carried Spares The Following items are recommended as carried spares for manpack operation to permit repair of the transceiver to module replacement level. item Type No Description 1 0-16 Transceiver case 2 co-17 Battery case 3 NiCd Power Pack” 4 AT-30 Whip Antenna 5 MT7-0 Handset 6 BAG-58 Carrying Frame ? cD-39 External Power Supply Cable 3 PS-13 Power Supply Unit Module 9 Lp-5 Loxpass Filter Module 10 R-5 Receiver Module iL Transmitter Nodule 12 Synthesizer Module 13 Fuses, $ Amps. 14 Assorted nuts, screws, washers, gasket, control knobs etc. TM241-247-8 Para. 7.REEL 7.5 Testing Accessories 25 Testing Accessories Z+5+1 General es a number of accessories with associated connectors, Fae number usec, and the combination depends upon the requiment for a particular installation. The appropriate tests, outlined below, should be applied te each accessory ia the installation, Certain tests require a test instrument such as the ICE-Multimeter in order to measure voltage and resistance. This transceiver comp, The tests presuopose that the transceiver set or sets in the inscailation nave been provea to be working correctly ana hence it is known that the rauit-or faults lie in the accessories. Iz is equally important to use a heasset and ophone {hanisez) and a morse key, shat are knoun to he in 00d order, Ensure that the ansrosriate = on is mave to =he cran~ sceiver, Check that the transceiver is switched to 0%. Test the receive and transmit circuiz by -ressing the sressel switch and speaking, at the same time listening for sidetone the operator’s headphone. Tf the handset is suspected of being faulty, it is possible that either the microphone or receiver inserts have heen damaged. With the Multimeter, test the resistance of each inset, These resistances snouig be: 1} Receiver inser: i009 approx. measured at contact 1-6, 2) Microphone inses 22008 approx. measured at co when pressed swi is overated. Pressel 08, measured at contact 1-2 when pres- sel switch is operated. Note: Refer to appropriate Instruction Manual. TM241-247-B Para. 7«g_the Headset Gear Check the connections to the earpads and microphone. As indicated in the preceeding peragraph 7.5.2 (testing the handset) an inset suspected of being faulty should have its resistance (1002 receiver, 2002 microphone) checked with the Multimeter, Note: Refer to appropriate Instruction Manual Z.5.4 Tes the Morse Key a) Continuity test ( Test the morse key circuit by pressing the key. With the Multimeter, check the resistance of this circuit uhich should be 02 between contact 1 and 5 of the con- nectors b) Gap adjustment Remove the key from the base by sliding the cover versus the key knob and lift off the cover, Release the lock nut and turn the gap screw as necessary to increase the gap between the contacts, The gap should be adjusted according to the operator’s morse speed, Normally, the sloner the speed the larger the gap required. c) Tension adjustment Adjust the key spring tension by means of the center ( scren. Release the lock aut and turn its screw anti- -clockwise to increase the tension, or clockwise to decrease, but do not slacked it too far or the contacts will not seoarate éffectively« Note: Refer to appropriate Instruction Manual. Para. 7+ TM241snar CHEER TP OF NODULE f oF Leh {uses (see mate 1) ses rest aus TEST THLE WOOT 4 (ste aR 63) asses est cover TP TO-TABLEE ence rs wwe | ts L (see ate 2) T vasses rst fans TEST EAEOK TPs OF WODULE WIE wOULE oe as TEST is a | (see 2488 62) (ste rate 37 isis 1st seamouue AEG Tes TO Tate 3 i 1 aus rerwa a faus Test rs rises 1st a REOHECK TP TO TABLET tC es Gr LS TEST ex w TCE WOOULE tia se 62) Sse 7 ARECHECK T's TO TABLE 3 | [ REPLACE MODULE: sree) Teas a oo i (St PARA 831 {seine ecw TPS 10 BLE . MSHI! anes TEST aa an reTuEN FOE AEPUt Fig.7-2 MAINTENANCE FLOW DIAGRAMSTRANSCEIVER PRC-247 UNSERVICEABLE IN TRANSMIT Le passes rest var | . 7 f SOS mere 7 us TST erage wane nists rest serene ts (see fun a2) a (stn cone TPs TOT . . uy mst fo fans rst : f ' Lfrermem] _nerer Lf ema Te wer —-[ oan tes i (see Patt 63) i (sects chee TP TORE a sus rest LO nd ‘nEEK TPs oF eDKE Tertace noone net ] co web TP oF ORE va ci ue ye Fig. 7-3 MAINTENANCE FLOW f——! rans ust J rassis rest Tat (enna ste mate 63) (se paces [7 ECAEEN TP TO TABLES Li LA oases rst ; ls Test DIAGRAMS TRSEENER wASErACE RETURN FOR REQ= # asa | Woe ee osvort a FwGT eM — OTvw C S[k DC DC £1-Sdeee i DC -Sd yeETOES PARAGRAPH 8 CONTENTS PARAGRAPH Item 8. CHASSIS, MODULES AND SUB-ASSEMBLIES 8.1 CONTROLS, COMPONENTS and SUB~ASSEMBLIES FP—4 8.2 SYNTHESIZER FS-4 8.3 TRANSMITTER T-4 8.4 RECEIVER RS 8.5 LOWPASS FILTER P-5 8.6 POWER SUPPLY Ps-13 8.7 LINEAR POWER AMPLIFIER Lpa-13 8.8 ANTENNA TUNING UNIT (co-1) “ ATUns 8.9 METERING CIRCUIT MALL 8.10 BATTERY CONTAINER oo-16 A detailed contents list will be found at the front ef each section of this paragraph. TM241~247. Para.CONTENTS PARAGRAPH Item 8.1 CONTROLS COMPONENTS and SUB-ASSEMBLIES — FP-4. 8.1.1 Transistor Switch for Remote Control 83-42 8.1.2 Meter MeL 8.1.3 Terminal Board, 9V Supply Voltages 6121 8.1.4 Component Board 6119 8.1.5 NTC Resistor i5ka R9 8.1.6 RF. LOW-HIGH-VOX ON/OFF Switch S-7 8.1.7 AL-A3H-A3J USB/LSB Mode Switch s-$ 8.1.5 AF-RF GAIN Switch s-9 8.1.9 ANT, TUNE Pushbutton, Microswitch S10/S1i 8.1.10 BATT, Pushbutton s-12 8.1.11 ANT. TUNE, Fast/Slow, Snitch 3.1.12 ON/OFF POWER, Remote Toggle Snitch 8,1,13 HANDSET-KEY-REMOTE Connectors 8.1.14 Antenna Base 8.1.15 502 ANT, Coaxial Connector (see MA-11) 8.1.16 Audio Connector Board 8.1.17 Output Power Control Component Board — BS-10 «1.13 Component Board BS-15 ILLUSTRATIONS, PRC 247 Partially Dismantled Layout Main Chassis with Connectors 074-568 Gain Switch $-9 074 Ant, Tune Switch S-13 75-14 Layout Front Panel 073-1304 TM241-247-8 Para. SalCONTROLS, COMPONENTS and SUB-ASSEMBLIES FP-4 PRG 247 ‘Wrenae1_Transistor Switch for Remote Control BS-42 aris —tansistor Switch for Remote Control BS-42 The transceiver can be switched on From a remote location, connecting 3 3 of the HINDSET-KEY-REMOTE sockets to earth. Considering the “OFF” condi and transistor Trl cuit n. Power switch S-14 is off is not conducting since the emitter cir- epen (see voltages on table below), Conside GQ now the “ON” condition (transce er switched '/S0-9) connected to earth (via pin 1), This condition cause tran- tor Trl to conduct, peri 9 energization of relay Ry1 in the power supply PS-13 via terminal 11 (PL-6). When Rvi is energized the +24V supply is fed to the of PS-13 and via terminals 12-13 (PL-6) to supply circuits, on) obtained by a remote control unit. The pin 3 (SO. is internal circuitry the transceiver The Board BS-42 is installed on the underside of the main chassis by tho screws, nuts and Fibre washers. The required tools to remove the board are as follous: 1) Screwdriver 3 x 75mm 2) Spanner, open end 3) Soldering iron 30w 4) Tweezers Removal and re-fiz chassis is not requ ing is self-evident, Removel of the main red, Voltage Level _on Transistor Tri Condition Ba. OFF 70.7V | +24 AIT voltages are given with @ tollerance of = 10% ON Ov | 40.65] +1 The voltages given in the table above are typical values and were measured with a 20KQ/V multimeter (ICE type 680 R), Note: To obtain the ON condition, link pin 3 to pin 1 of TM241-247-B Para. 8-1$0-8/S0-9 with a piece of copper wire, or use Control Box CB-11 operating REM/LOC switch to position REM. 8.1.2 Meter ML Miniature meter, waterproof. It indicates the power supply voltage when switch S-12 (BATT. pushbutton) is depressed. Normally, the meter indicates the r-f power, fed to the antenna system of the transceiver. The meter sensitivity is 20014 f.s.. Indication on the red segment shows 22 to 29V power supply (approximately). Voltage drop is obtained by resistor R7 (200kQ) fixed on Component Board No, 6119. The meter is fitted to the front panel, and kept waterproof by means of a rubber C-ring, A threaded metal ring is used to fix the meter to the Front panel. When removing the meter, unsolder the leads and remove the main chassis as described in paragraph 6. Lift up cable form of switch S-8 and remove the metal ring with aid of the special socket spanner. The required tools to remove the meter are as follows: 1) Socket spanner, special type 2) Soldering iron 30W 3) Treezers To test the meter, connect a 200KQ resistor in series with the meter to a 12V supply. The indication should be within the red segment. Re-fitting should be carried out in the reverse sense and orders 8.1..3 Terminal Board 6121 The terminal board 6121 is a junction board of the -9V supply in the transceiver. When the ON/OFF-REMOTE switch S-14 is switched on, a 49V supply is fed to the board From Power Supply module PS-13 via pin 7 of S0-6. TM241-247-B Para. 8-1The £72- board is denominated 6121 in the Schematic Diagram 1458, A 243 x dmm screw with lock washer holds the board to the main chassis. The required tools to remove the board are as follons 1) Screwdriver 2.5 x 75mm 2) Soldering iron 30W 3) Tweezers The board can be replaced only when the transceiver main chassis is dismantled and removed from the front panel To carry out this operation refer to paragraph 6 Re-fitting should be carried out in the reverse sense and order, 4 Component Board 6119 The Board 6119 is a printed circuit board with the com- ponents mounted on one face. The board is Fixed on the rotary switch 5-13 by two screws, and is practicly part of the switch. The 1 2) board consists of the following components Spark-quench diode D3. This diode operates as a spark suppressor for ANT. TUNE switch S-13. When the switch is operated a spark may be generated due to the inter- ruption of the poner driving the dic, motor in module ATU- Cropping resistor R7 (200KQ), This resistor provides for the voltage drop required by the meter MI xhén connected via switch S-12 (BATT.) to the 24 poser supply. Resistor R3 (4.7KQ2), The R5 may be considered as a source resistor, It is connected to the +9V supply which is used to suppress the A3H carrier during. An- tenna Tune operation (ANT, TUNE switch S-10 depressed) acting on the diode switch D1 in transmitter module T-4 (see terminal 3, plug Pl-4). When the ANT, TUNE switch S10 is in rest position, the 49V supply is fed to earth, To gain access to the components, remove main chassis if necessary (see paragraph 6), Removal of the aain chassis is not absolutely required, 1M241-247-B Para, 8-1The required tools for servicing and removal of board 6119 are as follows: 1) Screwdriver 2 x 75mm 2) Soldering iron 30W 3) Treezers To test the components, use the 20K9/V multimeter. The NTC (negative temperature coefficient) resistor con~ trols the r-f poner output of the transceiver in reletion to the temperature of the power transistors, generated in the heatsink. In fact the NTC resistor, contained in a small aluminium case, is screwed into the front panel just behind the heatsink. The voltege, which Feeds the NIC resistor, is taken from the -9V supply terminal board 6121. The output voltage of the resistor is proportional to the temperature, the higher the voltage the loner the output power of the transceiver. To gain access to the NIC resistor, remove the main chassis as described in paragraph 6, thea remove the power amp|i- fier LPA-13 as described in paragraph S47. The required tools to remove the NIC resistor are as Follows: 1) Spanner, open end 2) Soldering iron 30W 3) Tweezers TM241-247-BThe figure shows the variation of the resistance hetneen the working temperatures 0 and 150°C, TM241-247-B Para. 8-1ti BAGS nie S.1.6 RE Low/High Vox On/Off Switch S-7 The $-7 is a three-pole, four position (one section) potary switch. It selects the required output power of the transceiver (controlling the LP-5 Lonpass filter and the transmitter T-4) and connects or disconnects the VOX cir cuit (voice operated transmit). The switch is denominated S-7 in the schematic Diagram E72-1458, and LOW/HIGH RF PWR. OFF-VOX-ON on the front panel, The switch S-7 has no effect in the rceive mode. Pole i. When the sliding contact is in position 2 or 4 (HIGH) 9 24V supply, arriving from the lowpass Filter LP-5 (terminal 14), is fed back to the LP-5 module (terminal 7) activating relay Ry4 and Ry5. For detailed description refer to Module LP-3. Pole B. When the sliding contact is in position 1 or 2 (ist section LOW or HIGH) the cold side of relay Ry3 housed in module LP-5 is fed from terminal 6 (LP-5) to switch con~ tact 1 or 2 and from there via Board BS-8 terminal 2 to sockets S0-9/S0-8 terminal 2. When terminal 2 of either socket SC-9 or SO-S is connected to earth via the presse switch of the handset, the transmitter is put into operation Pole ¢. When the sliding contact is in position 3 or 4 (LOW or HIGH, VOX ON, the terminal 2 of transmitter Module T4 is connected to earth, providing to transistor Tr7 via diode 015 the required earth connection in order to preset the transmitter for VOX operation, For detailed description refer to Module T-4. The rotary switch is fitted to the front panel and held in place by a nut (12mm spanner), tightened to the external face of the front panel. A rubber “0” ring placed between the body of the switch index assembly and the front panel, prevents water from entering. The rotary switch can be replaced only when the main chassis is removed. Removal of the main chassis is described in para 6 1 The required tools to remove the rotary switch are as follows: 1) Spanner, open end 12mm 2) Soldering iron 30W TM241-247-B Para. 8-13) Teezers Re-fitting should be carried out in the reverse sense and order, To test the rotary switch, use the 20KQ/V multimeter and carry out continuity tests. 8.1.7 AL-A3H-A3J USB/LSB Mode Switch S-8 The Mode switch is a six-pole, six-position rotary switch of three wafer sections. It selects the required operating mode AI-A3H-A3J either USB or LSB in the transmit and receive mode. The switch has effect on the modules FS-4, R-5, BS-10, T-4 and LP-5. The switch is denominated S-7, sections A, B, C, D, E, and F in the Schematic Diagram €72-1458 and LSB AL/A3H/A3J - USB A3J/A3H/Al on the front panel. The following description will describe each path separately. Pole A. This section is effective on LSB and USB. When the sliding contact is in position 1-2-3 (LSB, Al-A3H- ~A3J) a--OV supply is fed to pin “6" (PLI-S01) of the sya- thesizer, This terminal is denominated “*9V 60MHz”. In Fact, when the “OV supply is applied to the FS-d, the oscillator contained in sub-assembly LU-1 operates at 60 015k When the supply voltage is reméved,’ setting the mode switch to position 4-5-6 (USB), the oscillator will work at 70 OLSkH2. Pole is section is effective in the receive mode on SSB or A When the sliding contact is in position 1-3-4-6 (A1-43J/LSB- -USB) a -9V supply, arriving from module PS-13/pin 3, is fed to the receiver R-5 pin 8 and board BS-10/diode 01, This supply voltage activates the SSB filters (A1-A3J) in the receiven and the 5MHz insertion circuits in the FS-4 via board BS-10/diode Di. When the sliding contact is position 2-5 (A3H/LS8-USB) the +9V supply is Fed to the receiver R5 pin 10, including the Al filters via rélay Ryle Pole €. This section is effective in the transmit mode on SSB or AM. When the sliding contact is position 1-6 (A1/LSB-USB) a +9V 1M241-247-B Para. 8-1supply, arriving from module PS-13/pin 5, is Fed to the transmitter T-4 connector S04/pin 16, setting the required time delay (ALC) for CW (A1) operation, When the sliding contact is in position 2-5 (A3H/LSB-USB) the 49V is fed to pin 1 of the transmitter Td, reinserting the SMHz carrier. On position 3-4 (A3J/LSB-USB), the #9V supply is fed to T-4/pin 9 and from there to the diode switch which sets the required time delay (ALC) for A3J operation, Pole D. This section is effective in the receive mode on AZH-AI/A3J, LSB and USB. When the sliding contact is in position 1-3-J-6 (A1/A3J- -LSB/US8), a +5V supply is fed from the receiver R-4, pin 1 (PL-3) to the SSB i-F amplifier IC1, housed in the receiver. In this case, the AM i-f amplifier IC2 is swit- ched off. Considering the sliding contact in position 2-5 (A3H-LSB/ USB), the +5V supply is fed to the AM i-f amplifier IC2. In this condition the SSB i-f amplifier is switched off. Pole £, This section is effective in the transmit mode at High Power on A1-A3H/A3J, LSB and USB. When the sliding contact is in position 1-6 (A1-LSB/USB), the resistor R2 (6802) on Board BS-10 is connected across emitter resistor R14 (6802), housed in transmitter module T-4, via Lowpass Filter LP-5 pin 15 (in), pin 13 (out), Antenna Tune snitch S11 contact 2-1 and T-4 pin 11. The task of the resistor is to set the proper ALC value in Al when High Power is selected, Note: The emitter resistor Rld is part of the ALC circuit, formed by transistors Tr19/20 (the lower the resistance’ the lower the output poner), When the sliding contact is in position 2-3-4-3 (A3H/A3J-LSB/USB), the resistor Ri (1502) on Board BS-10 is connected across resistor R14 (680%) in the same wav as described for resistor R2 above. The task of the resistor is to set the proper ALC value in A3H/A3 J when High Power is selected, Pole F. This section is effective in the transmit mode at Low Power on Al-A3H/A3J, LSB and USB. When the sliding contact is in position 1-6 (41-LSB/USB), 1™M241-247-Bthe resistor RJ (1202) on Board BS-10 is connected across resistor R14 (6309), housed in transmitter module T-4, via lowpass Filter LP-5 pin 13 (in), pin 13 (out), Antenna Tune switch S11 contact 2-1 and T-4 pin 11. The task of the resistor is to set the proper ALC value in Al when Low Power is selected, When the sliding contact is in position 2-3-4-5 (43H/A3J- ~tSB/USB), the resistor R3 (1502) on Board BS-10 is con- nected across resistor R14 (6802) in the same way as de- scribed for resistor R4 above, Furthermore, a branch cir- cuit, Formed by trimmer pot R119 - housed in transmitter module T-4 - is connected across resister R3. The trimmer pot (Final contro!) is used to adjust the intervention level of the ALC circuit during final tests of the transceiver in AGH/A3J when Low Poner is selected, The rotary switch is Fitted to the front panel and held in place by a hexagonal nut (12mm spanner), which is’ thightened to the external face of the front panel, A rubber “0” ring placed between the body of the switch index assembly and the front panel prevents water from entering, The rotary switch can be replaced only when the transceiver main chassis is dismantled and removed from the front panel. Removal of the main chassis is described in paragraph 6. The required tools to remove the rotary switch are as fol- lows: 1) Spanner, open end 12mm 2) Soldering iron 3oW 3) Tweezers Re-Fitting should be carried out in the reverse sense and order, To test the rotary switch, use the 20K2/V miltimeter and carry out continuity tests. TM241-247-B Para. 3-1AF-RF Gain Switch S-9 The S-9 is a two-pole, four position (one section) rotary switch, It selects the audio output power and the r-f gain (see para 5), The switch is denominated S-9 in the Schema- tic Diagram E72-1458 and GAIN RF/AF on the front panel. The audio signal is controlled between the a-f ampli 1C6 (AM-SSB) and the a-f output amplifier IC7 via resistors R29 and R28, whilst r-F gain contro! is obtained by a “9V contro! voltage injected at pin 6 via sliding contact "B” for minimum gain, The snitch has no effect in the transmit mode. Pole 4. When the sliding contact is in position 1 or 3 (MIN), part of the audio signal is taken at the joint of resistors R28-R29 and Fed to the input of the a-f amplifier IC7 via contact 16 (PL3), sliding contact “A”, and contact 1 of PL3. When the stiding contact is in position 2 or 4 (MAX) the Full audio signal is taken at the joint of resistors R23- -R28 and fed to the input of IC7 via contact 14 (PL3), sliding contact “A”, ‘and contact 1 of Pl3. Pole B. When the sliding contact is-in position 1 or 2 (MIN), 2 490 control voltage is fed via contact 6 (PL3) to a re~ sistive network formed by resistors R26-R25-R27, from where the voltage is routed to i-F aiiplifier IC1 (SSB) and i-f amplifier IC2 (AM). This voltage lowers the r-f gain. When the sliding contact is in position 3 or 4 (MAX), the resistive netuork (resistors R26-R25-R27) is connected to #) earth, therefore maximum r-f gain is obtained. The rotary switch is Fitted to the front panel and held in place by a nut (12mm spanner), which is tightened to the external face of the front panel. A rubber “0” ring placed between the body of the switch index assembly and the Front panel, prevents water from entering. The rotary switch can be replaced only when the transceiver main chassis is dismantled and removed from the front panel. The required tools to remove the rotary switch are as fol- lows: 1) Spanner, open end 12mm TM241-247-8 Para, S-12) Soldering tron 30W 3) Tweezers Re-Fitting should be carried out in the reverse sense and order, To test the rotary switch, use the 20KQ/V multimeter and carry out continuity tests. 8.1.9 ANT. TUNE Pushbutton, Microswitch S10/S11 The $10 °S11 assembly is formed by tno microswitches which are controlled by a plunger assembly, The switches are denominated S10 and S11 in the Schematic Diagram E72-1458 and ANT, TUNE on the front panel. The following description will describe each microswitch circuit separately. Switch S10 When the ANT, TUNE pushbutton is not depressed the -9V supply, arriving via resistor R5 (Printed Board 6119), is at ground potential, In this condition, the carrier re- cinsertion circuit Trl (housed in module T4) is operative when transmicting in 43H (re-insertion of the carrier), During A3H working the re~insertion circuit Trl re-inserts the 3MHz carrier. When depressing the ANT. TUNE pushbutton, the -OV supp!y is fed to the carrier re~insertion circuit suppressing the carrier. In this condition the tran- smitter operates in SSB, similar to the Al mode, with re- duced r-F poser output at a level of 10-13 Watts approai- mately, sorking at high power. For detailed description refer to paragraph Transmitter T-4. Switch SUL When the ANT. TUNE pushbutton is not depressed, the contacts 1-2 are closed. This circuit is described in detail! under Paragraph 3.1.7, Pole E and F, and is part of the ALC cir- cuit either High or Low Power. epressing the ANT, TUNE pushbutton, the resistor R6 (3909) is switched across resistor R114 (ALC circuit in transmitter TM241-247-8 Pere. 8-1module TL), increasing the contro! capability of the Alc cireuin, therefore reducing the r-F output, This condirion ia valid when High Poner is selected, conseauently when relay Ry5, housed in lowpass Filter module LP-5, is ener gized. When selecting low Power, relay Ry5 is de-energized con necting the additional resistor R+ (1002, housed in module Lp-s) to the emitter resistor RITd (6809, housed in mod- ule T4) of the ALC circuit. This provokes ulterior in- creasing of the ALC control capability, and therefore, uleerion reduction of the r-f poner output. The microswitches with the lever assembly are fitted on the main chassis near the ATU-3. The switch is held in place by 9 Feed-throngh screx which can be un-screwed without ren moving the main chassis. The pushbutton assembly, which controls the microsnitch, ig Fitted to the Front panel by a hexagonal aut (9mm spanner}. A rubber sheat, placed. over the pushhutton assembly, prevents water from entering). The nicroawi=ch= “pushbutton assembly can be replaced only when the main chassis is removed, Removal of ‘the main chassis is described in para. 6 The required tools to remove the microswiteh and pushbutton assembly are as Follows: 1) Spanner, open end Omm, offset type 2) Screwdriver 2.5 « 73mm 3) Soldering iron 30% 4) Tweezers: Re-fitting should be carried out in the reverse sense and order, To test the microswiteh, use the 2OKs, ¥ mil timeter and carry out continuity tests. TM241-247-R Pora, 8-1Q_ Bart, ushbutton Microswitch S-12 Yae-pole, tho position microsnitch. It is used to switch the meter ta the poser supply path via resistor RP (200K9> Ficted on Component Board 6119, or to the r-F circuit sia rectifier ond attenuator network housed in Metering Cir= cuit Module MALL (terminal 3). fn rest position the meter indicates the r-f power. When depressed the meter indicates the Power supply vol— rage of the Nicad battery. The pushbutton, which controls the microswitch, is Fitted fe the Front panel by a 9mm nut. A rubber sheath, placed over the pushbutton assembly, prevents water From entering. The microswitch-pushbutton assembly can be replaced only when the main chassis is removed, Removal of the main chassis is described in paresreph 6 The required tools to remove the microswitch and pushbutton assembly are as follows: . 1) Spanner, open end 9mm, offset type 2) Serendriver 2.5 % 75mm 3) Soldering iron 3ow 4) Teeezers Re-Picting should be carried out in the reverse sense and order, To test the microsuitch, use the 2OKO/V mils imeter and carry out continuity tests, 11 ANT. TUNE Fos ch The ANT. TUNE snitch is a Four-pole, switch formed by tno wafer seetio TF = fast, $= stow) and the direction (+ © forward, - = reverse) of the antenna tune dic. motor, which is coupled to the variable antenna coil Tt, Diode D3, Fitted on Board 6119, is the spark-quench diode of the ANT. TUNE suirch (see paragraph 3.1.4), e-position roturs seleers the speed The switch $-13 acts on the OC-Motor Speed Control Module CX=1 as shown in Schematic Diagram £72-1468 (ATU~3). For detuiled description of the complete circuit refer to paraq graph 8.8, TH241-247-B Paras 5-1oniRCNNbnni BERRA nn ate fii POIRIER AIT A PENA RNAI == The snitch is denominated S13, sections A, B, C, &, in the Schematic Diagram £72-145B and ANT. TUNE on the Front panel, It has effect only shen tuning the antenna, The printed board 6119 is Fitted on the snitch, and held in place by two nuts. The rotary switch can be replaced only when the transceiver main chassis is dismantled and removed from the front panel. Removal of the main chassis is described in para 6 red tools to remove the rotary switch are as 1) Spanner, open end 12mm 2) Soldering fron 30W 3) Taeezers 4) Flat nose pliers Re-Fitting should be carried out in the reverse sense and order, To test the rotary switch, use the 20KQ/¥ mulrimeter and carry out continuity tests, 1 ON/OFF Power Remote Switch S-14 S.P.5.T. toggle snitch. It is the main power/remote switch denominated Sid in the schematic diagram E72-1438, and ON/OFF-REMOTE on the Front panels switched on when contgets “4” "oy" condizion, The set and "B” are connected, In this condition the power supols, nhich comes from the battery through the SS-1} fconrscts is Fed to the PS-13 cirenitey (SZ-d, and UY-Lt; see E7$-428) and transceiver where a voltage of MY is required. "OFE" Condition, The set is switched off, but can be Switched on connecting contacts 3 of SO8/S09 (HANDSET~ -KEY-REWTE) to ground, The switch-on condition is obtained by reves Ryf (housed in PS-i3), energized via transistor shizch SS-d2 {see schematic) when terminal “0” (omitter) is et ground, The toggle snitch is Fitted to the front panel and hefd in TM241-247-6 Para. B-t EE EErREREReMEHRHeBEHEHBHeEas EzBlece by @ Idmm nut, tightened to the internal face of the Front panel, The switch is hept waterproof by a ruhhes sheath, The required tools to remove the toggle suitch are as fol- lows: 1) Spanner, open end tdmm 2) Sellering iron 30w 3) Tweezers the toggle switch can be replaced only when the transceiver in chassis is dismantled and removed From the front panel. To carry out this operation refer to parsgraph 6, ting should be carried out in the reverse sense and To fest the switch, use the 20KQ/¥ multimeter, Make cona tinuity tests. In case of doubt, replace the switch. Lili. HANDSET-KEVOREMOTE Connectors S0-$/30-9 Fat eLa HANDSET KEVREMOTE Connectors S0-$/30-9 The seven-contact connectors are used to connect all audio enciflaries, as handset, headset, morse key, remote cone trol etc. The connectors are denominated S0-3/S0-9 in the schematic £72-145B, and HANDSET-KEY-REMCTE on the front panel, Both connectors are connected in parallel through board 83-3, The complete connector assembly is waterproot, lhe connections are as follows: Pint» €arrh 2 = RYTX command; presse! switch contrat 3= Remote contra! 4= Input dynamic microphone, 2006 3 = Morse key © = Audio outpur 2000 7 7 Input carbon microphone The connectors are Fitted to the front panel and held in Place by e threaded ring, tightened to the external face OF the Front panel, The rubber “0” ring, placed between the connector bods and the front panel, prevents waver From entering, TM241-247-8, Para, 8-1 i 1mmpmemspanssic se ons worn The required tools to remove the connectors are as Fol- Tons: 1) Socker spanner; special type For connector CB-7 2) Soldering iron 30Ww 3) Teeezers The connectors can be replaced only shen the transceiver main chassis is dismantled and removed from the front panel. To carry out this operation refer to paragraph 6. Note: The orinred board 8S-5 is assembled on the connectors, connecting them in paraflel, Whea xorking on the connectors, ensure that the interconnections are in good order. Re-Fitting should be carriedout in the reverse sense and order. To test the connectors, use the 20K0/¥ miltimeter and carry out continuity tests. 4 _Anteana Base The antenna base allows the whip antenna AT-30 to be con— nected to the manoack, either vertical or horizontal in respect to the front panel. The long wire antenna AT—49 can he connected to the small Socket on the base. Internal connection from the base to the transceiver is obtained by a solder tug, The antenna base is firted to the Front panel by four surens. A cubber gasket, placed between the front panel and bose, prevents water from entering. The required tools to remove the base are as follows: 1) Serendriver 4 \ 75a 2 Ideriag iron Sow Removel of the antenna base is simple and self-evident. IM2d1-247-B eeThe 302 BNC connector permits connection of @ 506 antenna The SO-11 is connected to the antenna tuning unit ATU-3 via Metering Vircuit Module M&=11, when the ATU-5 indicator is on position "100° The cennector is mounted on the front panel and held ia place by four screws. A rubber gasket (“0" ring), placed between the connector base plate and the front panel, prevents water from entering, To gain access to the internal part of the coaxial con= nector proceed as follows: 1) Remove the complete antenna tuning unit as described in paragreoh $8, 2) Place the unit with the front pane! Face doumards on the bench, 31 Remove the Front cover fupoer side) of the Mecering Circuit Module MA-11 with an 100 Watt soldering iron, 4) Release the four reta Ag screus of the connector 3) Unsolder the centre pin and remove connectors 6) To re-assemble follon the above instructions in the opposite sense and sequence, The required tools to remove che connector are a5 follons: 1} Sorendriver 2.5 4 75mm Idering fron 3 3) Sotder removal copper brai 4) Taeezers 5} Soldering ire LecW (to remove covers of module MA-11) TM241-247SSH Rk RE TR S.1.16 Audio Connector Board 88-8 The printed circuit board BS-8 permits interconnection of the audio connectars CB-7 ($03/S09). it contains also a series of r-F blocking components, The chokes with the resistor and capacitors avoids the r-f from enterring via the external a-f equipment (handset etc.) into the modulator circuitry (self-oscillation), The board is mounted on the connectors CB-7 and is held in place by the proper lead wires. To gain access te the components fitted to the underside oF the board, it is recommended to remove both connectors CB-7. Unsoldering the board from the connectors is not required. For removal of connectors CB-7 (S08/S09) and tools refer to paragraph 8.1.13. ‘entre! Component Board 8: Output Power This board contains the components of the power output control circuitry and 5MHz insertion command. Resistors R1-R2 are responsible on High Power, whilst resistors R3 and Rt are opekative on Low Power, The resistors are selected by the Mode switch $8. BI and D2 are directional diodes, selected by the Mode switch 38 Diade OL is operative in the receive mode of operation on AL and ABd. The tve OV supply is required for the insertion of the 5MHz signal, supplied by the synthesizer. Diode N2 is operative in the transmit mode of operation on all modes, The +e 9V, as described above for diode Di, is sent to the synthesizer for the insertion of the 5MHz signal. The board is mounted right over the audio connecters SO8/S09 in a vertical position, and held in place by scrense TH2$1-247-6 Para. StAll the components can be reached easely without removing the board, Removai of the board is self-evident. Removal of the main chassis is not required. The required toofs to remove the board are as Follous: 1) Screwdriver 2.5 x 75mm 2) Soldering iron 30W 3) Taeerers The 20K2/¥ Multimeter is suitable te check the components. 8.1.18 Component Board BS~15 The board supports an r-f choke which de-couples the te 24V supply of Linear Power Amplifier LPA~13. The choke avoids r-f signal from reaching the poner supply. The 24V supply is present when the transceiver POWER switch S14 is skitched on, of when the transceiver is switched on remotely, en tno supporting brackets under the main chassis, The main chassis should be removed to gain access to the board. Removal is selfoevident, | | The board is located over thé module LPA-i3 and Fitted The required tools are as follow I) Screvdriver 2.5 % 75mm 2) Soldering ipon 3oW 3) Tre Multimeter 20K9/V to check the supply voltage (input : and output), as ohmmeter to carry out continuity test. TM241-247-B Para, BelHALAS ATOR I NTT aT UT RRR TE EN TL LITLE I IE Figs [+1 PRC 247 PARTIALLY DISMANTLED a BEEBEs Es anaenaaiint sf . Zz= f-0sturjamiian “peasantsvite M2 x12 TC rondelta fibra 4006 Y= i pooli sono effettuati com fila ~ pastra SP arventato $ 0.5; rivestiti in tubette tistanziatore 249318 teflon 6.05 statto dal 6 SO~5 verde tal2-S0-4 bianta—nero ae se. th 2- 85-8 origi dal4- $0-6 bianca roses wera -HASSA : fs! 780-5 celeste ty oH } i — = { = + distaneiatore j a I | i | i i | 21 | oto =e ! ‘ punto di guida ancia Dace Trawnaho Wad a esa anret ASSIEME COMMUESIORE vox Weal BAR STA) SpA. $7 sie Beesteriors foo a Triestemeta aint ‘soar ous (ote Ste eo eign 2 oe encom eae se Navi 8 3 satan nz 9 eb sant WNTatas 2531/8 ts _oisrannan istaysinoae \ punto di quida marrone 4 Deemer Tpparsche Hed oa ae itd : D74- 5B A SpA. ASSIEME COMMUTATORE GAIN PRE - 247 ° S § ‘Sigla_pramontsto aanio eterna | _ —~Sesatnsee W dasgna |al TA; 18 mtr seat #2 S ek 2K 2/2 mpm ate ei rr UK 20eR-2720 ani ete ie 28 pati ane eet cox tee "ue won gor on fs 5 a ness ED an ossocmstne eaNcD-WERD ( lz a (Cl nk 2 Me esas _mm 2 B mee / Thassos i peSYNTHESIZER FS-4 PRO 247FRONTISPIECE Top View FS-4 Bottom View FS-4 Rear View FS-4 PARAGRAPH is it SYNTHESIZER FS-4 (PS-4a) Introduction Physical Description Functional Description TECHNICAL SPECIFICATION TEST EQUIPMENT Test lasteuments Recommended Tools SERVICESBILITY Test Consumption Test Output Frequency Test Frequency Output Level Test BISMANTLING AND RE-ASSEMBLY Introduction . Access to Printed Circuit Boards Removal of Sub-Assemblies CETATLER DESCRIPTION, LEVELS, AND WAVEFORMS Introduction S.1.1 Measures 6.1.2 Pin ConFiguration F-26 Power Supply Filtens 8S-9 Protection Circuit and 5V Regulater ™M261~-4-BMEE AE DEAF ‘ 6.10 6.11 6.12 APH O1-5 Frequency-Standard Fixed-Dis iders U-2 Crystal Qseillator 64, 415KH= LOT PLL 60,015-70,015kH: O-1 VCO 60-70MHe 1 B-t CO 7OMH: +2 O=1 VCO 6OMH: 3) ACL BuFFer and Output Amplifier SI/S6 Front~Panel Frequency~Switches BE-12 Cecoder and 28V Regulator MI-13 Mixer and Amplifier 9,400,0- ~9, 300. TkHe MI-12 Mixer and Amplifier 55,015,0- ~55, 114, 9kHz MI~11 Mixer and Amplifier 10,000-39,900kH= LO-2 PLL 65,015.0-95, 014.9% O.12eL DI-3 Variable Divider 6.12.2 BAC~9 Digital-to-Analogue Converter 6.12 0-3 VCO 65-9 5H: 6.12 B-2 WO 65-75M 612 S=2 WOO 75-95ml 6.12. A-1L Buffer and Qutput Amplifier LO-3 PLL 600-099. 9KH= 1341 01-2 Variable Divider 13.2 Dl-d Divider #/10 SPECIFICATION TEST Consumption Test Vutput Frequency Test Frequency Qutput Level Test Harmonic and Spurious Test SERVICING LOMHZ Frequency Standard Test Q-2 Frequency Output Test LO-1, LO-2, LO-3, In Lock Voltage Test TM261-4-B 29 Baan za sf.ILLUSTRATIONS, Syothesizer FS-4.- Top View 1-1 Syathesizer #84 - Bottom View t Synthesizer FS-} - Rear View 1-3 Block Diagram of Synthesizer FS-4 ted Control Box = Front View 3-1 Interconnections Medule FS-4 Test 4-1 Screw Location of Synthesizer FS-4 5-1 Connector Key location - Module 5-2 Layout = Seren Location ~ Top View $23 Layout = 0-3 Seren Location 5-34 Layout - Seren Location ~ Bottom View 5-4 Waveforms: 1 to 3 Wiring Lisgram of Ssathesizer FS-4 Pin Configuration ~ Transistors Table - Pin Configuration = Transia- tors 621-3 Pin Configuration = Integrated Table = Pin Configuration - Integra- ted circuits Schematic Diagram ~ Power Supply Filters F-20 62-1 €73-748 Power Supply Filters F=26 6.2-2 Schemacie Diagram ~ 5V Regufator and Protection Cireuit 6-9 £73-928 TM261-4-BSERRE AREAS Title Phase Locked Loop 600-699, 9KH: Le-3 Schematic Diagram ~ Variable Divider BI-2 Variable Divider DI-2 Schematic Diagram ~ Divider F/10 DI -4 Waveforms: 1 to 14 Interconnection Module FS-4 Test TM261-4-B FigsNo. 6.13- 613-3 613-4 Bwo. 72-1748 ZCaagcadgit a.CELtie tee SEE Tig, 1-1 SYNTHESIZER FS-4 - TOP VIEWRRORSPNN TEE PERTAIN LIS Ee RSME RA APRA NIER I Bu co Fig. 1-2 SYNTHESIZER FS-4 - BOTTOM VIEWa 1-3 SYNTHESIZER FS-4 - REAR View Fig. a ai a _1 a Nee. eM NRIROINS CCUERANE NTRS ARLE SERENA II 2, SYNTHESIZER MODULE FS-4 (FS—4A) Introduction The syathesiser type FS-4 (FS-dA) is designed to provide 500,000 Frequency channeis at 100H= spacing derived From ingle 19, 000kHz crystal oscillator (TC XO) of high stability, obtained by temperature compensativn, and three phase-locked loops with variable deviders. The synthes is based on the principle of indirect synthesis and is suitable for SSB receivers/transmitters operating betusen 2 and 3OMH: (1.5-30MHz). The synthesizer type FS-44 is suitable for receivers operating in the 100kH: to 30MH= range. rt “) 1.2 Physical Cescription The synthes -assembl ies housed in a single module. The six freauency switches x LOMHz, x IMHz, x LOOkHs, x 10kHz, x 1k! HOOHZ, are Fitted on the panel of the synthesizer forming a compact unite © circuits are formed by a series of sub- and BC and RF connections between the synthesizer and the transmitter receiver are made by two connectors. One con- nector is elsa provided with coaxial male and female con- tacts. The sub-assemblies are Fitted in a cadmium plated steel! ; box (chassis) and held in place by retaining screus, The Oy synthesizer module is completely shiolded by two cadmium plated steel covers, providing at the same time sturdiness Baeargc_ognuna to the module, The synthesizer is fitted out with a series of test points to facilitate tests on the modulé without removing she covers, The access to the test points is vie a hole in the rear panel, A series of prints on the metal surface indi- cate the numbers of the test points and other discriptions in order to Facilitate servicing. TM26 t-4-B | | —_—Bihan ie aie en ae nies AAO RANBIR 1.30 Funer: 4 generates the frequencies re- Frequene suiced by tie transceiver Ureceiver), The basis for the generator i oscillator which produces o standard 10MH= frequency, This standard iy used as the reference frequency within the 2 Temperature-cumpensated crystal -cantro! led unit itself, The synthesizer provides four outputs for the transceiver; the 3MHz carrier, che First and second-stage conversion (local oscillator) frequencies, and the decoded Output for the transceiver tiwueas filter. The frequency is normally selected in 100% :uc3 by the six FREQUENCY decade switenes on the froat po ui, (Qnty for FS-4A, Hemever, whe - sused to search for s particular Frequency, the t= _ast significant switches are made inoperative and in thre zase the resolution is about tkHs' A block divuram of the synthesizer FS-4 (FS-44) is shonn in fig. 1 Se GMs carrier taken via an F/2 divider From the stams The first and second-stac> cor —sion Frequencies are produced by ree © sed ops, Tho toops are used to produce the Firs, age Freque-cy {the First loop pro- vides the offset Yrequeney for the second) and one loop for the 2nd Frequency, Each loop contains the appropriate phase compari p-sgramable gi ider, voltage controlled oscillator (VO), mixer, Filts=——d amplifiers, (Only For FS-4A, The First VCU is switched out of the circuit whe The WFO is used), In normal op.eation, the Piest loop is included and its VEO produces + G.I) ro 5.990 outpur hich is divided, mixed Filters. onl titted ry ovdde the 35.015-55-014,9 MHz oF Fset Freon nc © iN: oF the second loop. Tao mixing operat iva tans places output is Fiest mixed nth the standard Miz acd then with a 64.41 3H Frequency From a crystal onciNgtor. Each mixing operation ts fol- lowed by @ fF". cer andhonplifier stage. The VCO is control- fed by a phase cums -ator which r=ceives a IkH: reference Input and a feed-back voltage Feedback voltage is fed through a programable divicer amich is controlled by the settings of the IOkHz, tk: and 1D0H= FREQUENCY switches. fQnly for } the VFO is used, the phase comparator, M26 1-4-8programable divider, and the VCO of the First loop are hed our of the cireuic, The ourput From the 4FO is then divided, Filtered and amplified ia the seme manner as that of the VCO to produce the offset frequency to the mixer of the second loop, When the VFO is used the IkHs, IkH= and 100H: FREQUENCY switches are inoperative and the Frequency resolution of the receiver is appros- imately tkHz, The VFO is selected when the 10kH: FREQUENCY switch is set to VFO, This setting is decoded within the synthesizer itself to change over From WO to VFO operation, The VFO is located behind the vernier contro! on the Front pane! of the radio). The second operation of the loop is similar to that of the first except there is only one mixing stage, and the inputs to the phase comparator are a 25kHz reference and a voltage Feedback from a programable divider which ts controlled by the 1OMHz, 1MH= and 100kH= FREQUENCY switches, Its ¥CO provides the first-stage 65.015 to 95.014.9MHz. The third foop also operates in a similar manner except that its phase-comparator receives a 400kH: reference input and the voltage-feedback programable divider is con- trotted by the USB-LSB settings of the MODE switch, Its VeO provides the second-stage 60.015 to 7O.015MHz conver sion Frequency. In eddition to providing inputs to the programable divider of the second loop, the 10MM: and 1MRz positions are decoded to select the settingof the trans= ceiver Jowpass Filter. crystal oscillater Any error introduced by the 644.50 is cancelled out in the.second mixer stage of the trans- ceiver (receiver) itself, ‘1M26 1-4-8Baie ns TECHNICAL SPECIFICATION Dutmut Ss Harmonics Spurious Level Impedance “output Now 2 (variable upon side band) Harmonics Spurious level Impedance Output No, 3 Harmonics Spurious level s Impedance General Frequency stability Frequency changing time Digits Power Supply 1M261-4-B abet SR RERUNS ERNIE LAER 8? SMH 3008 6048 35mV +1dB into 50Q (vs temp.) 509 6O015KH: (LSB) 70015KHz (USB) ~30dB “a 6008 440mV 41dB 509 65015-95014. 9KH= (100Hz steps) -30d8 -60d8 7O0mV 45dB into 50Q (vs temp.) 509 6, Bix10? in the operating Temperature range 500mS max imum 6 (1ONHz, 1MHz, KHz, 100Hz). 100KH: 45V, #0.1V; 350mA approx, stabilized 49V, H0.2V; 1d0mA stabi fized 432V, +2¥; dmA 2 Para,Dimensions, in mm 19eWw x JOH \ 1310 Weight Ika. TH261~4-B Para, 2. = wi a = wi : os a aOER 27: 3. TEST EQUIPMENT The Follosing test equipment is required te carry our the procedures given in the following sections. Bil Test Instruments 1) Digital Frequency Counter having 9 range of up to 100MH: et 100mVv rams, input. Input impedance 509 (VHF), IMO- ~30pF (HF). Accuracy 49.1 p.psm. or greater, 2) Millivolemeter, Electronic R-F, having a frequency range of up to 100 MHe. §, ty 10mv, The IRET type VI-1A is suitable, 3) Oscilloscope having a Frequency range of SOMHz and a sensitivity of 10mV/Div, Impedance IMG, 20pF; with probe -20dB, 10M, 10pF. 4) Power Supply capable of continuously providing S00mA at $5¥, 200mA at 49V, and 10mA at 432V. The 45V and 49V must be stabilized, 5) Digital Voltmeter, having an input impedance of 10MQ, Number of digits: 3 1/2; voltage range: up to 30¥ Fase ©) Control Box IRET test jig. To be used to connect all test instruments to synthesizer via coaxial connectors. (refer to Fig. 3-1.), 7) Spectrum Analyzer having a Frequency range up to LLOMHe Input impedance 509, Bandwidth 30 Hz, resolution {20H:/ /Div.,) dynamic range 70dR. 3) Stilts Frequency Standard, having low S/N ratio, lon long-term and short-term error, hight accuracy. (the Rohde-Schwarz Rubidium Frequency Standard type XSRM is suitabie), 9) Extension Cable For Module FS=4 (FS-4A). 3.2 Recommended Tools 1) Screwdriver, medium size 3 x 75mm TM261-4-8 | LEELEELELE LE LEE EEE.i a a a si | al al Tre Diagonal cutter Soldee removal copper braid Soldering iron 100W Spanner, open end 4.5mm Spanner, open end 5.5mm Slotted end trimming screwdriver 726 1-4-8 Para. 3.eee erie MA AO HW THA TH “HW uA Ly ox 5 582-021 ©) ee "4 td ©. 440 ae EF 340 440 NO 03 NO NO wo No ML xe XL xy ©OOOOoO®O m OA THA "AN THA 7A 5 01-09 04-09 56-59 56-58SO. 2£<.4.82.5.8.8.8. 8.8.8. &. &. = YA A RR TTR eR eam ERVICEABILITY TEST AND ROUTINE ADU: MENTS This section provides a series of tests (routine) which will assist Fault location, These tests should be per- formed with the covers in position and will quickly establish the service ability of the synthesizer, The data ia this section conforms to the specification stan- dard of the synthesizer, The setting-up procedures in this section are intended for use in an overhaul schedule. Do not make adjustments in an attempt to improve performance. For test equipment connections refer to Figures, Note ti For dismantling of synthesizer refer to par Note 2: For detailed description of test equipment refer to para. 3.1. 4.1_Consumption Test Equipment Required 1) Power Supply 2) Controt Box, Procedure 1) Connect the power supply and the svathesizer to the centro! Box (see fig. 4-1). 2) Set the rotary switches of the FS-4 to the position OF maximum output frequency from the synthesizer, jee. O5014.9kHE, 3) Set the 65-95 RK of TX switch to ON. 4) Check to see on the power supply that the consump- tion is within the following fimits: Sv 310 to 400mA ov 120 to 150mA 32v 2.6 to 4idma TM261-4-B4.2 Output Frequency Test Equipment Required 1) Power Supply 2) Digital Frequency Counter 3) Control Box. Procedure 1) Connect the power supply and the Control Box (see Fige 4-1). 2) 65 to G5MH= Frequencies: 2.1) Connect the Frequency Counter to the 65-95 or TX connector of the Control Box, using a 500 co-axial cable fitted with tno co-axial con- nectors type BNC. 2.2) Set the 65-95 RX or TX switch of the Controf Box to ON, 2.3) Turn Frequency controls to: Output Frequency Switches Position kHz) $1 82 S83 S4 $5 86 9 eo ® dv 9 2 ». 9 9 9 9 9 : 1 09 90 2 0 oO 2 09 0 © 0 oa 209 9 9 9 9 end check that the frequencies indicated by the counter are within + IkHz in respect to the nominal Frequencies. 3) 60/7OMH: Frequencies: 3.1) Connect the Frequency Counter to the 60/70 RX or TX connector of the Control Box, using a 502 co-axial cable Fitted with two co- -axial connectors type BNC. 3.2) Set the 60/70 RX or TX switch of the Control! Box to ON, TM261-4-B Para. 4.Measure the Frequencies 60 and 7UMH=, which should be selected by the 60/70 switch, Check that the frequencies indicated by the counres ere within = kHz im respect to the nominal Frequencie A} SMH Frequency: 4.1) Connect the Frequency Counter to the 3MHz connector of the Control Box, using a 50d coraxial cable Fitted with tho co-axial con= rectors type BNC, 4.2) Set rhe 5MHz switch of the Control Box vo Ov. 4.3) Measure the 5MHz Frequency and check to see that the Frequency indicated by the counter is within + IkHz in respect to the nominal Frequency « Note: For information on the adjustment of the fre~ quency, refer to para, 6, Ask Frequency Output Level Test Equipment Required 1) Power Supply 2) Control Box 3) Miilivoltmeter, Electronic, RF Procedu 1) Carry out the procedure of the Output Frequency Test (rofer to para, 4.2), having substituted tie Frequency Counter sith the Millivoltmeter, Nore: for the Millivoltmeter insertion, connect a load impedance of 302 at its imput (see Fig. de1). 2) Check thet the Frequency output levels are within TM261-4-B Para. 4. E Ethe Folloning canges: 65-95MH 400 to L1Qdm¥ 60/7 OMH= goo to a90my SMHe 30 to 38mV Verify that the output level variation between 60 and 7OMHz signals is within a range of + 1d8. TM261-4-B Para. 4.5. DISMANTLING AND _RE-ASSEMBLY Allmost oll of the parts can be reached easely and re- placed without special procedures and tools. There are certain parts which are difficult to reach and to re- ploce. For this reason follow the instruction given in this section with out deviation. ns in the opposite To re-assemble follow the instruc sense and sequence. Note: When removing miscellaneous hardware, keep them in individual groups corresponding to the parts to which they festen. 5.2 Access to the Pi Note: The synthesizer unit is contained in a cadmium plated steel case, Removal of the covers From the case is self evident, and only the outer covers need to be removed unless components are to be changed. 1) The synthesizer should be handled with extrome care, To avoid the risk of damaging the male con- tacts of the connector, place a sheet of thick pol~ ythene or similar on the connector. 2) Release the screws which secure the top and bottom covers to the synthesizer and remove the cover (or covers). 5.3. Removal of Sub-Assemblies 5.3.1 Removal of Switch-Panel 1} Unsolder the leads of the cable forms Ca (12 leads) and Cb (12leads), included the two grounding con~ ductors Cam and Chm (see fig. 5-3). 2) Unsolder lead Ce and cable form Cd (3 leads), Un- solder grounding conductor cg (see Fig. 3-4). TH261-4-B Para. 5+ a3) Remove J Now it is possible to remove the front panel, in which switches St, S2, 3] remain connected to cable form cb, whilst switches 54, 35, $6 are connected to cable fora Sa. To remove each switch, release screns CS (tno Screns for each switch) and unsolder connection leads. 52322 Removal of Sub-Assembly 85-0 1) Carry out the instructions of para, 5.3. 2) Release screws 1S, 28, 35, 48 of the sub-assembly (see fig. 5-4), 1) Remove the cover. 2) Unsolder lead 1 (see Fig. 5-4). 3) Unsolder co-axial cables 11, 12 xith thein ground= ing connections. 4} Unsolder grounding joint J. 5) Release serens 15, 28, 38, 48 of the sub-assembly Removal of Sub-Assembly DE- 1) Unsolder cable form © (6 leads}. See Fig, 5-4. 2) Unsolder co-axial cables 13, 14, 15 with theie grounding connections. (Common on scren 28). 3) Release screws 13, 28 of the sub-assembly, 323.5 Removel of Sub-Assembly DI-5, 1) Remove the cover. Para. 5.I Wh SEN LERNER TIN NSE ANNI N OTE T BIE serine Hi mH 5.3.6 Removal of Sub-Assembly TCX 1) 2) 4 “T= « 5-4). Unsofder Teads 1 to 6 (see Unsoider co-axial cables 4, 7, 8, 9, WW, 11 with their grounding connections. Unsolder grounding joint J. Release screws IS, 28, 35, 4S of the sub-assembiy. Remove the cover (see fig. 5-4). Unsolder ieads 1, 3. Unsolder grounding joint J. Carry out the instructions of para, 5.3.12 and pura. 5-3.13. Now it is possible to access to the 4 retaining screws of TCX0-4. T__Removal of Sub-Assembly F. Unsolder co-axail cable 4 with its grounding con- nection from sub-assembly DI~3. Release screns 1S, 2S, 38, 45 of F-26 (see Fig. 5-4). On the underside of the printed circuit, unsolder the 14 pins of connector Pl-1 with @ solder re~ moval copper brai Release the two retaining screws of Pl-l. Note: In case of substitution of a co-axial socket or of the entire connector Pl-1, use co- woxiat cables provided with sockets and substitute the entire wiring connecting PL-l. When substitute connector Pl-I, give atten~ tion to the connection code (refer to fig. 5-2). TM261-4-B Para. 4.Removal of Sub-Assembly LO-1 2ats2 Removal of Sub-Assembly LO-1 1) Remove the cover (see Fig. 5-4). 2) Unsolder Jeads 2c, 1, 3, 9. 3) Unsolder co-axial cables 1, 2, 9, 11, 14 with their grounding connections. 4) Release screns 1S, 28, 35, 48 of the sub-assembly and the two external~located screws EIS. Now it i4 possible to remve sub-ossemblies LO-1 and 0-1. 5) Unsotder the leads connected to the Feed-through capacitors IC, 3C, 4c, 60, 7e, 6) Unsolder co-axial cable W with its grounding con- nection, 7) Release screws 5S, 63 of the sub-assembly. 3.9 Removal of Sub-Assembly A-10 1) Carey out the instructions 1 to 4 of paras 5.3.5. 2) Unsolder leads 2, 5, 6, feod-through capacitors 7, 8,those connected to the 3c, 4 and the resistor R. 3) Unso Ider nection, co-axial cable W with its grounding cone 4) Release sevens 1S, 28, 3S, 48 of the sub-assembly. 5i3.i% Removal of WO BL and ot 1) Carry out the instructions 1 te 4 of para. 5.3 2) Unselder leads 1, 5, 6, B and resistor R (For C1). 3) Unsold nection, coaxial cable K with its grounding con~ 4) From the VCO box unsolder, with the 100W soldering Iron, the suspected module and remove the same From the box, M26 1-4-8 Para.5.3.11 Removal of Sub-Assembly MI-£3 1) Unselder leads 3, 4 (see Figs linsotder co-axial cables 8, X with their grounding connections, 3) Unsolder grounding joints J 4) Release serens 15, 28, 35, 45 of the sub-assembly. 513,12 Removal of Sub-Assembly MI-12 i) Unsotder lead 3 (see fig. 5-3). 2) Unsolder co-axial cables 12, X, Y with their ground- ing connections, 3) Unsolder the three grounding joints J. 4) Release screws 1S, 28, 35, 45 of the sub-assembly, 5.3.13 Removal of Sub~Assembly MI-tt 1) Remove the cover (three soldered joints) with the 1QdW soldering iron. 2) Unsolder leads 1, 2, 5 (see fla, 3-3). \ 3) Unsolder co-axial cables Y, Z with their grounding 4) linsolder the three groundiag joints 5) Release serens 1S, 2S, 35, 4S of the sub-assembly. 5.3.14 Removal of Sub-Assembly LO-3 1) Unsolder leads 1, 4, 5, 7. 18, 19, 20 and cable form Cb (12 leads). See Fig. 5-3. 2) Unsolder co-axial cables 3, 10, 13 with their ground- ing connections, 7M261~4-B Para. ELEgaiaf£3) Release scress 1S, 25, 3S of the sub-assem bls. Qi-2 and Ding 5.3.15 Remove! of Su 1) Cares out the procedure of para. 5.3.1de 2) Unsolder with care all solder joints of the sub-os- sembly which connect to the priated circuit board, Remove module, Note: Use the 30W soldering iron and the solder removal copper braid, Give attention when extract the leads from their seats, The seats ore copper plated holes, which ensure the electric conductivity between the tro sides of the printed circuits 15 Removal of Sub-Assembly Lo-3 1) Remove the cover (two soldered joints) with the 100W soldering irea, 2) Unsolder leads t, 2, 3, 4. 5, 6, 3, 9, 10, 16, 18, . 3) Unsolder co-asial cables 5, 6, 7, 15, 2 ith their grounding connections. 4) Relouse serews 13, 28, 38, 13 of the sub-assembly and the two external sereas E2S. Now ft is possible to remove sub-assemblies LO-2 and 0-3, 5) Unselder the teads connected to the Feed-through capscitors IC, 2, $C, 4c, 50, 72, SC, 6) Release screws 5S, 65, 7S of the sub-assembly, 7_Removel of Sub-Assemblies 01-3 and DAC-9 Lef Sub-Assemblies 01-3 and 0 1) Carry out the procedure of para. 5.3.16. TW261~4-8 Para. 5. 5ait eonebors oN ye Hn RRA I SRE NSA IMEI “ise Unsolder with care at! solder joints of the sub- sassembly which connect to the printed circuit board. Remove module, Refer to Note of para, 5.3.15« Removal of Sub-Assembly A-JL Carry out the instructions 1 to 4 of para, 5.3.16. Unsolder the feads connected to the feed trough capacitors 70, AC. See fig. 5-38. Unsolder co-axial cable H with its grounding coa- nection. Release screws 15, 28, 35, 4S of the sub-assembly, 5.3.19 Removal of VCO BS and 22 FS) Carry out the instructions 1 to 4 of para. 5.3.16. Unsotder leads 1, 3, 5, 6, B and inductor CH (for B2). See Fig. 5-3A. Unseider co-axial cable H with its grounding con= nection, From the ¥Co box unsolder, sith the 100W soldering iron, the suspected module and remove the same from the box. : TM20 1-4-8 Para, 5sse S 2% AL] ee ss S—— 238 O \ 6 oe S01 3 a (eoeseu,. | SBEnE 7TMOOM ~ KOLYIOT AIX YOLOINNODe-S'E14 an * “=a Sousa supe oo eso [gio an cpoooeeens 8 8 GHRnR NRA BEBE ncn Sy Fig. 5-34 LAYOUT 0-3 SCREW LOCATIONOrs y SP Bd ct LOS719s 6 Introduction DETAILED DESCRIPTION, LEVELS AND WAVEFORMS 1 This section is for the maintenance of the synthes type FS-4 (FS-44), The performance figures quoted are typical and are subject to normal manufacturing and service tolerances, In th thes conta section of the handbook each circuit of the syn- ris treated as a separate unit. Each section s the Functional description, operation, and cir= diagrams of the module or sub-assembly, The infor. mation given will permit localization of a fault to a particular stage, The Following general consideration should be borne in mind when carrying out the tests: 1) A fault affecting a particular frequency is, pro- bably, due to the BCD switches (FREQUENCY), 2) A fault in the synthesizer affects the receiver and transmitter. Background noise only in the headphone indicates that the synthesizer is defective. The First group of measures is referred to the test points end to the external pins of the modules and this permits the localization of a Fault to a particular module, The descriptions and the schematic diagrams of each sub-as. sembly are folloned by some other tables. These tahles enables localization of the particular part of a circ,it and the component responsible of the fault. If not otherwise specified, all measures are referred to the ground of the module, The following test equipment is required for the meas- 1) Digital Frequency Counter. 2) Millivoltmeter, Electronic RF. 3) Oscilloscope. 1M261-4-B Para. 6.coma 4) Power Supply. 5) Digital Voltmeter. 6) IRET Control Box. 7) External Cable. 7-1 For test equipment connections refer to fig. : TM261~4-B Para. 6.Bud 8 Lung o£ x yesraay = ——S- - oe od NOILIEGNOD ay] aseL E JELomeciy J :ASS¥=ans, boss :37nuowA AABN SACLE ERE SUA XS SER TIC IEE nh. g | = = = xuy Kyddns Ape a te FHWIN (as wile ol - _ lo aan] (Ps S) ogy a — ~~ Ot-Nd vP-S4 NO Od Ajuo dds gaa 6 utd 6 am | toaaa NOLLIGNOD NOILONN yurog 38aL SvaN 92e-F *ASSV-EIS Zen anys isanays _J9 “ON P=S5afEitan a RERRART aie naa el abednnceresote ice | 00s Bt or ~ ae Th outd 8 ae [0005 | gt=0f jeul | | | andano HWS ——-—-| + | feos 5 oe £ oor |,, | andgno aduadayay Burd f eee {en Bee tomer ne Se “ya | Z-01 40 = hu z $0 log vu AN |__andane s2usieyea | oqoyd | 1 i lees | £-01 soy oruss] os doje andgne Jr ————}-}-— i a tint | oooat | or-0z ‘ qndgne ZHWOL 7 y | ec mr dag pe Se 9 t = a - OX s eet | ——— |} -|- —— iideegys aunl ot F3ON au Pt a NOLLIGNOD NOLLONNS abcde chs ie To. 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[No.of Sheets: 31 [Sheet Now: 22 SUB-ASSY: oF: MEASURE No. of| Vv oC Test} Test Point FUNCTION | CONDITION from to Note “In Lock” *in Lock” condition o 1 M7 condition [ut of control Lock"con- | #0 dition Give) ISW’s pos. x10 | x1 MH= MH= oO oO 8.1 ott [36 of 2 fon oO 3 9.8 Q 4 10.6 a 5 11.2 oO 6 11.8 Ce a Ce a as 2 MS 65-95" [oo Paso] ngs] SW’ VCO preset[ {7 0 3.1 | 9.6 X1OOH= voltage 1 1 8.6 [10.1 x LKH: 1 [2 }9.1 (10.6 si OR [1 [39.8 fine pl OB bis i [74 [0.6fir.6 | set too 1 [5 fife iTé 5 L Zz L 3 if9 2 0 211 | 2 2 2 3 2 [4 {2 5 2 6 2 2 8 279 TH261-4-8Tn MOCULE: FS-d No. of Sheets: 31 | Sheet Now: 22 SUB-A: pLo-2 oF: MEASURE Vo.oF Vv 0c Test | Test Poine| FUNCTION JCONDITION Je ore, Note SW’, SW’s pos. x100H= | x KH: x 10} x1 wn | ine 10k pos. oO o 4.2 7 o 1 4.4] 5.9 0 2 4.5 | 6.1 0 3_ [4.6/6.3 o 4 4.6] 6.5 | o 5_| 4.71 6.7] Set to 0 I 0 6 [4.6/6.5 o 7 | 4.6] 6.6 0 S [4.5/6.9 0 9 | 4.31 6.9 Oo | 9 | 3.6[ 6.9 [Set to 9 x oO 4.1| 5.6 [a [i | 4.a[s.9 L 2 | 4.6/6 1 3 [4.916 x 4 5.21 6 1 5 | 5.4] 6 1 6 5.4] 6 1 7 | 5.507 1 3 3: 7.2 1 19 5 7.3 2 Ws 7.4 Set to 0 3 Mo. [2 5 7.5 P32 tT 5.4 7.3 [2st 5. [2 4 3s 2 5 [4 2 6 2 7 [ 4. 2 8 | 3. 2 S$ 3. | 2] 9 2 Set to 9 65-95MHz 4 M2 veo "In Refer to Test } Lock” volt No, 3 age _ 3 MLO ov we dng 8.3 Typical value supply rot M26 1-4-8 i q——F eR ee eels eer nena terre eee agen enn meee rene hea RR Dep aanperoamnicetisetee re eoenrtnenne nee ae ~ I a =a 5 20 | [G8 wearnay | 7 0 0-0 | 40 SHO LSOd tr aoe a sez TAT RST Is Ta is0q 3 ~ at Auy | {dans GOA Or Utd ae ae ee $ Ray [dans Fea as oT va ~ 8 Rag Pe Ga AS Sura] ar APP pp] “aie GLa ara] ok Cie ten sanysy Zt 4 ~ 3603) 00 TON 3893 03 sogay aosmad 2HWS6-S9 O94 oe) — Popel eae ts] Po eypsaee 498 FHAOTX 4931S | (SHG *P6-SZ) 19 «10 vial g wf = ea (ZHNO"PL-$9) 18 O9N f EIN sn-anwior wane 399 9603 | 04 aro] a98 zmore osng vorsseuy BO} 398 HHO (FHH6"P6-S2) 19 40 cw] E [-— a ae (FHNG*P2=50) 18 OA ‘ | | ely t s n60 FO, ite ade Ab tw 8a0N am [toaag | ov a | Nol Lonny 373k A oe do "ON ~ SUNSWEW 2-01 FASS¥-ans ete ee ——"8 b-s4 F7inGow( Ts 4931s) Moo ZHWOIXEd on @ 92 ZHWOTXEd 8 a nee pt | (TS 4o3185) Lua] st Jodguo> ZHNOTSTd NOILONNA aurog 4say — Lic: ie 2-01 ASS¥-ns P84 *3THOON |MODULE: FS-4 No. of Sheets: j1 Sheet Now! 25 SUB-ASSY: LO-2 of: EASURE No. of vor = Test | Test Point] FUNCTION [CONDITION From to Note Position | logical level o 2 3 1 1 of as a POx IH: 2 2.3 5 1 18. | Pint contro! 3 ° a3. a (switch sQ 4. 2.8 5 1 5 0 0.3 o 6 2.8 3 1 7 ° 8 o 3 2.8 5 1 7 9 0 0.3 0 Position logical level o o O03 2 1 0 0.3 ° 2 2.8 3 i PIXIMH= 3 2.8 5 1 19 | Pin 2 control [4 0 9.3 ° (switch § 5 o v3 2 6 2258 5 1 Z 2.8 5 1 3 0 o3 ° 9 ° 0.3 ¢ Position logical level 0 o 0.3 o 1 fe 3.3 o 2 2.8 5 i P2x MH: s 2 | Pin 3 comet 3 ge3 | 5 (snitch sa)b—4 = 2 H 5 3 1 6 fe o3 v 7 o 0.3 o se o.3 ° 9 ° 0.3 ¢ Position logical level o 2.8 5 1 1 2.8 5 1 2 > 0.3 0 P3xIMHz 3 fo 0.3 o 21 | Pin 4 contro! 4 0 0.3 a (switeh $2)[7 5 0 0.3 oy [6 > 0.3 0 z o 0.3 0 3 0 0.3 0 | 9 0 0.3 0 TM261-4-B(8 Me RE ASRS ATL ITI LE EAL a ET MODULE: FS-4 No. of Sheets: 31 Sheet Now: 26 oF: MEASURE Vv oc FUNCTION [CONDITION Tf pom to Note Position Logical level oO 2.5] 5 1 1 o ] 0.3 o 2 2.875 1 3 0 [0.3 o POx LO00KHz 4 2.8/5 1 22 Pin 12 control 5 a 0.3 o (switch $3) 6 2.3/5 1 7 ee 8 2.8] 5 1 9 of 0.3 Q Position Logical level 0 o | 0.3 2 1 fo [0.3 2 Pix1O0KH= - 23 1 23 Pin 13 control 4 iy 0.3 2 (switch $3) 3 ope. > 6 2.3 1 7 2.3] 5 L 8 oO o.3 a 9 a [9.3 2 Position Logical level o 0.3 2 1 0.3 a P2x1OOKH= 2 2 t 24 Pin 14 contro! 2 2? 5 (snitch 4 2 5 5 1 6 a3 2 7 0.3 o 3 2.3 2 9 0.3 Q Position Logical level 0 2.815 L I 2.8 [5 1 2 of 0.3 o P3<100KH= 3 0:3 7 25 Pin 15 control 4 ro 0.3 0 (switch $3)) 5 0 0.3 2 6 jo fo. Q 7 jo f0.3 2 8 0 0.3 a 9 lo fo.3 ° ‘TM261-4-Bi | ~ era nen incl cee “6 03 398 [Oo fF auose + 00668 | 009 Syms 19490 | 1y % 93 308 zHWors 1 t,o ai gae ooo0e RIMS sloua0 T Ty Z 03 398 ZHWOTx ov002 | 006 Sms aSyg0 ty” an cu} ae | oO z AAS s9z0 s _ < zouy Z * 1 03 308 sunory H310066-9000T i == a 6 09 408 : i 00661 | aoor SMS IONR0 [Ly i 0 99 99S ZHWOTx | | ~ oooot | ooor | 0 94 995 §,MS TV f sit a pS ee | z sz Lt urd] oz : | an eens ak i FON aM | *03N4 NOLLONnS geet |eeee! i PHY | R HOON | SUNSVIW $4.0 o7 SASS¥=ans _ wy P-S3 39 ngow| 6'r10S6 FHAG™PLOS6 word ie Teer - or 0 =$To$y a6ur4 ou, ipuos xy uy and $10"s9 uy Kouanbauy Kuy |-ane sez;sayauXs xp 6 oF . corr erp [228 82S touse iy | 6"PTOS6| oop % 0} 998 EHWOTX oo ~| TG 08 | S1088 COTE) orp [ans sas sauao tiv oor % 04 398 ZHWOIS a -- o oer woe ort . =!puos xy ul and iz utd] 6z : < 998 6,MS 49490 | 1V . ano sozssayguas x, S10SL| gop | fF ton 308 sywore f? psa 1 — ~ Pt 603 OOTT Ce . JOR BUMS ONZE TLV S*PIOSE| ogy | EP 0 09 998 =HWOLX ; ee OOIT oo oor | f° | 0.93 998 SNS IY Ve bigs6 | - 16 ost | ee — |_| Stoss uy List Asse So FIGS6 | Oe 9A 6 va] gz § 1059 FHIG'P10S6-$ 1059 TION oy a | - veg 950, | 2791 im | ft NOILIGNOD ____otsonn ated 9691 | Ovo | - ~~ @-01 ASSV-anS ~ TETRIS P-S4 F37NGOWa | sprnee FHAO"EIOSG oF or | 0 ~St0$9 S10S9 uy xouan S30N am [toa | ov a0 Et iw NoILIaNoo JUNSY3W TON 39905fT PP St008 anpPa jeoidy ao - puvo xy us stoog | % | oO | gsn vo gst_| - 06r @PI + peroxo you Stooe | ep Wo!gipuos xy uy ; jppnoys pars, 4ndyno oor ash aesyesmis Lu 8 S80 pre AST weary 06h worstpuos xy uy ~ 4 “84 DoWatay yp oy), ST009 oor ep ast i nee 7 _|—__ ——san| Strh9 | 009 Auy| eouevajaa zHySTPPS Z Svipr9 | oor oaoud 3nduy ws £ ] 00h fog eu aa ot ZHYOOF Suid 9 [oe ep ign ee Bahia ee es ee rer ee Neatas gsy-gsnl Turd ¢ phe See | Bf - ee | | 8% ddns 99a] fans rata oo fp a pe o a | OF| Hee eer de sult 0 19 pues f od 3894) ov oa NOILIGNOD Lonna qlog 380] Lam I-01 tASSV-a) posi #37nuon|* Stood | onyea joorday ao] og 0 o1aipuos xy u St009 sn vo gS) os . ct S yndgno ra, oar Got eS ei Woz 1 SygUKS Hey i oor ey ww" gsn I : re ee ee i $1009 | ogy oP ast | |__| | galls — ' ov a NOLLTGNOD Now Lown. '~EREBEBEBEBUREBEEREBR BBBNa BEULAH ‘1M261-4-B — | > erence freq. Vert.: 1V/div., 2 0. 5mS/div. Pulse width: 200nS wu = W.F.2 25KHz reference frea, Pulse width: 250ns " " F # " : es W ’ W.F.3 400KHz Amp. V T.Be: ‘ence freq, 1V/div., Para. 6.1.1The purpose of this Figuration of all section is to provide the pin con- the transistors and the integrated circuits of the synthesizer, Tho tables permit to find the pin configuration con— responding to each device. TM26 1-4-B Para. 6.BOTTOM view Noy 7 3 sme ten SWELD LEAD A ba & N93 Nog N05 Source suastese dm case Fig 61-2 PIN CONFIGURATION - TRANSISTORSPIN CONFIGURATION DIAGRAM NUMBER 7 Sub-Assy 1 Zz 3 4 g DI-5 Trl, Tr2 Tr3 O-2 Trl, Tr2,Tr3 Te2, Th3, Te Lo-4 ere Trt A-10 Trl, Tr2 Tr4,Tr5, Tr Tr3 DE-12 [Tr1, Tr2,Tr3 MI-13 Trl, Tr2 Mi-12 | tr1, Te2 mur | tes Tel, Tr2 Tr2,Tr3,Tr. lo-2 Tr3, Tr, Tred A-1L Trl, Tr2 Tr3 . Tr, Tr6, Tra] Lo-3 Tri TrET HO, Trig Ol-4q Tr2 Fig6.-3 PIN CONFIGURATION - TRANSISTORS =Net oO} TOP VIEW i) Ne3 ) TOP VIEW \ C ) Fig61-4 PIN we ee too i 3 BOTTOM VIEW neg : 2 t Y it. ToP VIEW CONFIGURATION - INTEGRATED CIRCUITSPIN CONFIGURATION DIAGRAM NUMBER Sub-Assy 1 2 3 4 Bs-0 ter O15 Ia, 168 tog 17, 168 Lov Ie1, 12 Ic3 DE-12 Ic1, Ic2, 1c Lon2 fei, 102 1c3 DI-3 11, 102, 103 oac-9 ica Ie1 Lo-3 tei, 1c2 DI-2 ol-4 Fig6.1-5 PIN CONFIGURATION INTEGRATED ciacuITSou 6.2 Power Supply Filters Connector (Board F-26) The Printed Circuit Board F-26 serves as support for the connector PL-1 and the power supply Filters. The Filters are used to de-couple the various dic. supplies and dic. contro! voltages of the FS-4 (FS-4A). The connector is a I7-way plug provided with six coaxial sockets. Three pins of the connector are not used. All dic. and control voltages are routed through the 14 pins, whilst the RF outputs are connected via the coaxial sock- ets 1-2-4-5-6, The RF signal for VFC operation (synthe: FS-JA) is fed via coaxial socket no. 3 to the module, The plug is provided with a keyway so that nected in the reverse way. cannot be con- All L-C and R-C de-coupling components, connected to the d.c. supply and control voltages, are mounted on the print- ed circuit board which is held in place by four screws. Note: For the measures refer to paragraph 6.1.1, sheet No.1. TM26 1-4-B Para. 6Fig. 6.2-2 POWER SUPPLY FILTERS F-26 " " “ a aeon Circuit and 5Volt Regulator Bourd RS-0 fon wircuit and 3¥olt Regulator Board BS-9 The 5V regulator and the protection circuits are mounted ona printed circuit board, denominated BS-9, The +3Vole regulator is formed by integrated circuit IC1, and capac- itors Cl and C2. This circuit powers the phase comparator of the “Phase Locked Loops” PLL 6-7MH=, PLL 67-95MHz, PLL 60-7OMHz and Decoder DE 12 (+5V can be measured on TP-7). The board BS-9 also contains tho protection circuits, one of 5Volts and the-other of QVolts. Both circuits are con nected across the respective supply. Each circuit is com- posed of a Zener diode (01-03), Thyristor (D2-D4) and resistor (R1I-R2), The protection circuit provides a short circuit when the supply voltage increase its value up to 1/1,5V above rated level, proctecting in this manner the internal circuits of the synthesi Note: For the measures refer to paragraph 6.1.1, sheet Now. 126 1-4-8 eam 8Fig. 6.3-2 5V REGULATOR AND PROTECTION CIRCUIT BS. ~96.4 Standard-Frequency Fixed-Dividers 01-3, The sub-assembly DI-5 is composed of a series of Fixed dividers. The sub-assembly supplies to the synthesizer the reference Frequencies of IkHz, 25kHz, and 400kH necessary to the 3 PLL (Phase Locked Loop). It also sup- plies a 5MH= (carrier) signal and a 10MHz signal; the is necessary for the 9,400,0 to 9,300, 1kHz balanced The sub-assembly also contains the 10MHz crystal oscil- lator TCXO. It is'a compact component and can be replaced with Facility. The trimmer adjustment (pull-in) is acces- sible via a hole in the box, protected by a plastic cap. The output of the TCXO is via terminal 4. The level is Cc adjusted by resistor R3. This is done in the factory during t Final tests. The output signal of TCXO is amplified by transistor Trl. This stage is composed of capacitors C3, C5, and resistors Rl, R4, R2, and RS. The Filter components are resistor RS, capacitors C1 and C2, choke CHI and ca~ pacitor C6. The output of Trl is then squared by the fol~ lowing transistor Tr2 with capacitor C4, resistors R6 and R7, and diode D1. Transistor Tr2 powers the integrated cir- cuit IC2 (divided by 2 and by 5) via two sections of inte grated circuit IC1. The divider f/2 is operative only when a ive QV is present at terminal 6 which is applied to the base of electronic switch transistor Tr3 via resistor R10 (with resistor R11 and capacitor C7). The output of Tr3 (low) is inverted by a gate (terminals 1-2-3) of Ic1, per- mitting the 10MH= signal to reach the f/2 divider (1¢2) via IC1 (terminals 8-9-10). From the f/2 divider, the 5MHz ¢ TTL signal is fed through capacitor C12 and resistor R13 (adjusted during Final -test) to the lowpass filter com- posed of inducator Tl, resistor R14, and capacitors C12, C13, C4, and C15. The 1OMHs is divided by 5 in integrated circuit IC2 and again by 5 in one section of IC3. The fourth gate of ICI (4-5-6) works as pulse shaper and supplies an output of GO0KHz to terminal 8, The output of the f/10 divider of Ic3_ ( is divided by 8 in IC5. Half of IC4 with capacitor C18 and resistor R15 is a pulse shaper for the 25kH=. The 400kH= signal from IC3 led by 4 in 16, ded by 10 in IC7, and again divided by 10 in IC8, 9 in this manner the reference frequency of IkHz« 1M261-4-B Paras 6 5The other halF of IC4 with capacitor ¢22 is the pulse shaper for the kHz signal. and resistor RIO The indu rors CH2, CHB, and capacitors C8, ¢9, C11, C16, C17, C19, C20, and €21 are Filter components of the -ve 5Y supply TM261-4-B Para. 6i | | md Cy Cre wre fTCY FIXED DIVIDERS DI~5 6.4-2 STANDARD FREQUEN Fig.‘Y HEV oxy rey Kay muy uy ‘uy uy sor] Jor uid NOI LIGNOD Sad ‘ASS¥-ans | #81 '37ndoWSia ns ti = OL} oop hid oa auy | so ZT uid sz | pue guid i Po | ooz his uy t91 | Jo Suid zi. 2 a - {ver Hey _ zor TY] 800s hit as ye xT 10 § urd L rev ew + 5 zal S| c000r fit 03-4 ku sia | . do gurl At t | v | 00% fid oatu Aw zal | ¥ jozrurg 9F | | £ | aooor fit ogea] ZO gy | | Jog ual F _ tar z | oooor aw | . jo Ur wal op | i L T oo00T ToL zt & eo +—3- anne i | dias ney 3 zr fe Ee = ~ ae ST rey | am | ORS ov ad NOILIGNOD X NorLonnd onal Pe thee | _TAN ach. — — JOON SUNSVIW ASS¥-ans a — THE] TeySyg Oa $85 Fa ThiGOWpose aacnunieanasnenrensee ze | 1 lua 03 uy 9% tae Td oat ) sz — gt | ot ud ogy te ot “oor 4 07% | Auy a &% - - hse) fe oo] wl 1B an we _ - jar | sz hit oan ay | oa B $l 1% SN ov T oa | NOTLIGNOD Vorname | aured aan Tras 7sWeFed Pin 12 Amp | T.B.e Pin 11 of ict Ampl. Vert.: 2V/div., T.B.: 50nS/div, Ve IV/div., 50nS/div. + Vert.: 2V/div., 0.1 pS/div. + Vert.: 2V/div., +1 50nS/div, 126 1-4-8 Para. 644TM261-4-B ARRAN NEPE NACL IEE W.F.7 Pin 12 of IC2 Wef8 Pin 5 of 1IC3 Ampl. Vert.: 2V/div., T.Be: 1nS/div. Pin 12 of Ic2 W.F.10 Pins 8/12 of IC3 Amp. Vert.: 2V/dive, T.Be: 1pS/div. We Fed Pin 5 of IC3 WeF.12 Pin 9 of ICS Amp!, Vert.: 2V/dive, T.B.: 10uS/div. Para. 6.4TM261-4-B ! ! i i : p i i ‘ : 1 3 3 1/5 of Ic4 W.F.14 Pin 4 of IC4 Ampl. Vert.: 2V/div., T.B.: 10pS/div. WeF.1S Pins 8/12 of IC3 W.F.16 Pins 12/9 of Ic6 Ampl, Vert.: 2V/div., T.B.: 2uS/div. W.eF 17 Pin 14 of IC7 WeF 1S Pin 12 of 17 Ampl. Vert.: 2V/div., T.B.: 20nS/div, Para. 6.4TM26 1-4-6 W.F.19 Pin 14 of IC8 W.F.20 Pin 12 of Ic8 Ampl. Vert.: 2V/div., ] T.Bez 0. 2mS/div. WeF.20 Pin 12 of IC8 WeF.22 Pins 8/12 of Ic4 Amp|, Vert.: 2V/div., T.B.t 0. 2mS/div. Para. 6.4 &. ow.The 64 415kH= crystal oscillator sub-assembly is com- posed of the oscillator itself and tno tuned amplifiers. ALE components, included the erystal X1 (over tone, 5th harmonic), are mounted on a printed circuit board which is enclosed in a small box. The: crystal X1 is connected between the emitter of tran- sistée Trl and a tap of the tuned circuit composed of transformer T2 and capacitors C4 and C5. The inductor TL is connected in parallel to the crystal. Pulling of the crystal obtained by trimmer capacitor C5 (2-10pF). The transistor stage Tri is completed by bias components RI, R2 and R3, and filter components C2, C3, C11 and CHI. Two secondary windings of transformer T2 drive the tro tuned amplifiers, used as buffer stages for the tno bal- anced mixer (4.4 to 4,6MHz chain and 55 to 56MH= chain). Transistor stage Tr2 is composed of resistors RJ, R5, 86 and R7, and capacitors C6, C7 and C10 together with the tuned circuit components 13 and C8. The transistor stage Tr3_is formed by resistors RO, R10, RIL, R12, and ca- pacitors Ci, C12 and C14. The. tuned circuit of Tr3 con- sists of transformer T4 and capacitor C13. The damping resistor R5 is connected across the secondary winding of transformer TI. The output from terminal 3 is fed to mixer-amplifier sub-assembly Mi-12, whilst the output from terminal 2 is connected to Phase-Locked Loop LO-1, TM261-4-B Pate: 6