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Product Blending
Refinery operations - basic intermediate stream
Can be blended to produce
• a variety of on-specification finished products
• operating flexibility
• profits
Blending
One of the final operations in refining, in which two or more different components are mixed together to
obtain the desired range of properties in the finished product
Objectives :
To allocate the available blending component
To meet product demands and specification
To produce incremental products
To maximise overall profits
Maintenance
Computer-controlled in-line blending
for blending gasoline + high-volume products
Stream Analysers
To ensure blended streams meet the desired specifications
• Boiling point (C4 – 193°C)
• Specific gravity
• Reid Vapour Pressure (RVP)
• Research and Motor octane (RON and MON)
Measure of the vapour pressure of a sample at 38 °C in a volume of air four times the liquid volume
As indication of the vapour-lock tendency of a motor gasoline, as well as explosion and evaporation hazards
Carried out in the USA : ASTM Method D 323
Calculation of RVP
The desired RVP of a gasoline is obtained by blending
n-butane with C5-193 °C naphtha
The amount of n-butane required to give the needed RVP
1
Dr Basyar Rahman
CHM 3602
Petroleum Refining Process
Example
n-butane : MW = 58, RVP = 52
Calculate the flow rate (BPD) for a 10 psi RVP blend
Butane requirement :
(2,179) (5.38) + M (52.0)= (2179 + M) (10)
Calculation of RVPblend
Estimation of the average molecular weight of a refinery stream using vapour pressure blending indices (VPBI)
(by Chevron)
Approximately by the sum of all products of the volume fraction (v) multiply by the VPBI for each component
Example
Calculate the flow rate (BPD) of n-butane for a 10 psi RVP
For 10 psi RVP, (VPBI)m = 17.8
Butane requirement :
17.8 (21,000 + W) = 174,070 + 138W
Terminologies
Barrels = 42 gallons
BPCD (Barrels Per Calendar Day)
Average flow rates based on operating days per year
BPSD (Barrels Per Stream Day)
Flow rates based on actual on stream time of a unit or group of units.
PBI (Pour Blending Index)
An empirical quantity related to pour point
ASTM (American Society for Testing and Materials)
WHSV (Weight Hourly Space Velocity)
Weight of feed per hour per weight of catalyst
LHSV (Liquid Hourly Space Velocity)
Volume of liquid feed per hour per volume of catalyst
2
Dr Basyar Rahman
CHM 3602
Petroleum Refining Process
Space Velocity :
The volume (or weight) of gas/liquid passing through a given catalyst or reactor space unit time, divided by the
volume of catalyst through which the fluid passes. High space velocities correspond to short reaction times.
Octane blending
Based on volumetric
Using the blending octane numbers of the components
(true octane number do not blend linearly)
True Octane Number : octane number obtained using a Combined Feed Ration (CFR) test engine
(ratio of total feed including recycle to fresh feed)
Octane Scale
Used to rate the octane no. of gasoline
Numbered from 0 – 120.3 (arbitrary number)
Effectiveness
Decreases with concentration
Calculate the quantity of TEL needed (special graph)
Pb(OC2H5)4 = antiknock agent
Blending Method
Applied to bulk batch or in-line mixing of two or more crude or process stocks to form a composite
intermediate or finished product
3
Dr Basyar Rahman
CHM 3602
Petroleum Refining Process
Batch Blending
In small refineries (limited variety of blends)
Accomplished in tanks by circulation or in-tank mixers
Circulation Blending
High capacity centrifugal pump takes suction from tank the and returns the liquid through one or more nozzles
at high velocity.
The nozzles enter the tank at an angle of 7 to 12 degree from the tank diameter to produce a swirling motion
throughout the liquid
The propeller blades not only direct the flow axially but also set up a rotary or spiral motion within the stream
4
Dr Basyar Rahman