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Problems

Prepared by:
K. Sasikumar
  
1. Quality raw material ( Bad/ Low Quality)
2. Price of raw material ( Unreasonable/ Fluctuating)
3. Storage Facility for Perishable Material (
Unavailability / Not in enough Capacity)
4. Buffering Stock ( Economic Order Quantity / Reorder
Level )
5. Procurement ( Proximity of the Supplier / Past
performance of the Supplier)
6. Abundance of raw material ( Seasonal/ Intermittent)
7. Work in Progress ( Bottle Neck / Damage)
8. Defects in the Output ( Quality Rejected / Rework
able)
9. Material Handling (Hazards/ Poor Safety Precaution)
10.Supplier
10. Supplier (Over Confident)
Prepared by: K.Sasikumar 2
   
1. Capacity ( Over / Low)
2. Type ( Automated/ Manual)
3. Power (Fuel/ Electricity)
4. Defects ( Process/ Handling)
5. Catalog ( Loss / In other Language)
6. Failure ( One Component/ Whole
Components)
7. Technology Transfer ( Out sourcing /
Inaccessibility)
8. Technician ( Hiring / Unavailability)
9. Training for the Operators ( Rare / Nil)
10.Warranty
10. Warranty Period ( Low / Nil)
Prepared by: K.Sasikumar 3
  

1. Skill ( Not Enough / Poor)
2. Wage ( Piece Rate / Time Rate)
3. Job Satisfaction ( Very poor/ Unsatisfied)
4. Absenteeism ( Internal Conflict / External
Problems )
5. Turnover (Poor Facilities/ Job Uncertainty )
6. Job Security( Internal /External factors )
7. Training ( Poor/ Nil )
8. Incentives ( Not Enough / Unchanged)
9. Recognition ( Poor/ Nil)
10.Working
10. Working hours ( High / Shift )
Prepared by: K.Sasikumar 4
   
1. Conventional ( Low Production/ Unsatisfied Quality)
2. Unfamiliar System ( Poor Technology Transfer/ Poor
Training )
3. Job Rotation ( Poor Skill / Absenteeism )
4. Skill of Labour ( Poor / Unmatched )
5. Bottleneck (Operators Absenteeism / Machinery
Breakdown )
6. Machinery Layout ( Work Load/ Lead Time )
7. Training ( Poor/ Nil )
8. Operation Study ( Time Study / Work Study)
9. Process Line ( Long / Delay Timing)
10.Waste
10. Waste Management ( Highly Hazardous / Non
Hygienic) Prepared by: K.Sasikumar 5
  
 
1. Total Project Cost (Equity / Loan )
2. Working Capital (Raw Material/ Work in Progress/
Finished Goods )
3. Work in progress ( Material / Other Overheads )
4. Machinery ( High Cost / Over Capacity )
5. Land & Building ( High Cost / Wrong Location )
6. Indirect Expenses ( High / Un-
Un-expectable )
7. Credit Collection (Period / Bad Debt)
8. Business Environment (Uncertainty/ Poor Infrastructure
Facilities )
9. Risk Taking Capacity (Poor / Nil )
10.Maintenance
10.Maintenance Cost (Machinery Servicing Period/
Hygienic Environment )
Prepared by: K.Sasikumar 6