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Carbon Steel
Carbon Steel
ABSTRACT: Nitriding is usually applied to alloyed steels with the scope of increasing their surface hardness
and wear resistance. Warm working has been found to produce a fine-grained microstructure, which makes
possible further treatment of low carbon steels. In combination with a low temperature thermochemical
treatment, such as nitriding, warm working can be used to produce machine parts with a though core and with
a hard, wear resistant surface layer. This paper presents a study of mechanical and structural properties of
AISI 1015 carbon steel nitrided after warm rolling. The rolling was performed in the following conditions:
temperature 670 – 550 oC, rolling speed 1.39 s-1 and deformation ratio 36.4%. After rolling, the samples were
reheated to 550 oC for a duration varying from a few minutes to 10 hours. The microstructural changes were
assessed by light microscopy and quantitative microscopy analysis. Warm rolled samples were ion nitrided at
510-520 oC in dissociated ammonia. The microstructure was analyzed by scanning electron microscopy and
the mechanical properties were evaluated by tensile testing, surface hardness and friction coefficient
measurements. Prior application of warm rolling makes possible (in the sense that is a viable solution) the ion
nitriding of low carbon steels in order to produce machine parts with improved mechanical properties in the
core (due to warm rolling) and longer service life (due to ion nitriding).
Key words: carbon steels, warm rolling, nitriding, microstructure, mechanical properties.
b
after warm rolling and the evaluation of the final
b/2
x
mechanical properties and microstructure.
Fig. 1. Schematic draw of a plastically deformed sample and
location of the specimen cut for microscopic analysis.
2 EXPERIMENTAL DETAILS
.
The AISI 1015 carbon steel bars were warm rolled
For determination of mechanical properties,
in the following conditions: the temperature at the
standardized samples were machined from warm
beginning and at the end of rolling - 670 oC and
rolled steel and then subjected to ion nitriding in
550 oC, respectively, the rolling speed 1.39 s-1 and
dissociated ammonia for 10 h at 510-520 oC by
the deformation ratio 36.4%. A number of 12
using a Nitrion 10 type equipment. Tensile
samples were cut from warm rolled steel and were
characteristics, surface hardness and dry friction
heated in an electrical laboratory furnace. Each
behavior were evaluated. Friction coefficient was
sample was heated separately and then cooled in still
determined by using a home made ring-on-block
air. The heating temperature and soaking time for
tribometer. The block (10x10x10 mm) was made
each sample are given in table 1.
from warm rolled steel and the ring from gray cast
Table 1. Parameters of the heat treatment applied to AISI 1015
iron. The tests were performed under dry friction by
steel after warm rolling. using a constant normal force (Fn=181,85N) and
Sample No. Temperature[ o C] Time [min.] recording the variation of the friction force as a
1 1 function of time. After 3 … 4 sec. the friction force
2 3 has stabilized (Ff max). The friction coefficient was
3 5 calculated by the relationship:
4 10 Ff max
5 15 μ= (1)
6 20 Fn
550 The fracture surface of the samples subjected to
7 30
8 60 tensile testing was investigated by scanning electron
9 120 microscopy (SEM).
10 180
11 300
12 600 3 RESULTS AND DISCUSSIONS
Microstructural changes that took place during the After warm rolling the microstructure of the steel
heat treatment were assessed by light microscopy. consists of flattened and partially strain hardened
Quantitative microscopy analyses were also ferrite grains and very fine pearlite particles
performed by using an automated image analyzer distributed in lines parallel to the rolling direction
type Epiquand. The analyses were made in two (Fig. 2 a). Figs. 2 and 3 show the microstructure and
directions: parallel (x) and perpendicular (y) to the the distribution curves, respectively, for significant
rolling direction as shown in fig. 1. The field of soaking times. By heating to 550 oC, the
investigation had dimensions 4x4 mm. The microstructure is completely recrystallized after 10
quantitative microscopy analysis was based on the min and displays well defined grain boundaries (fig.
2 b ). The ferrite has a fine grain size, close to the
dashed line). The stability of the microstructure to
heating after warm rolling allows for
thermochemical treatment by nitriding of steel.
10 min
100 μm 100 μm
15
2h
10 h
Frequency, %
10
100 μm
100 μm
(a)
0
8.0
22.6
16.0
32.0
11.3
2.0
4.0
2.8
45.2
64.0
181.0
128.0
5.5
90.5
Fig. 2. The microstructure of samples warm rolled (a) and
after different soaking times at 550 oC ( b - 10 min , c - 2 h , Grain size, μm
d – 10 h).
initial grain size, with uniformly distributed grains 10 min
2h
(fig. 3 a, doted line). In the rolling direction the 15
10 h
dispersion is larger and the average grain size values
Frquency, %
16.0
64.0
90.5
2.0
22.6
32.0
45.2
128.0
181.0
2.8
8.0
4.0
5.5