Professional Documents
Culture Documents
Cooper Turboair 3000
Cooper Turboair 3000
Centrifugal Compressors
Proven Performance
Worldwide
One 350 HP (260 KW) Turbo Air® Compressor Six 350 HP (260 KW) Turbo Air® Compressors Two 200 HP (150 KW) Turbo Air® Compressors
installed at an automotive facility. installed at an automotive facility. installed at a chemicals facility.
Two 1250 HP (930 KW) Turbo Air® Compressors Three 200 HP (150 KW) Turbo Air® Compressors Two 300 HP (225 KW) Turbo Air® Compressors
installed at a chemicals facility. installed at an electronics facility. Three 500 HP installed at a water treatment facility.
(370 KW) Turbo Air® Compressors are also installed.
One 300 HP (225 KW) Turbo Air® Compressor Four 1250 HP (930 KW) Turbo Air® One 10,000 HP (7455 KW) MSG® Air
installed at a major university for instrument air. Compressors installed at a glass facility. Compressor installed at an air separation
facility. One 11,000 HP (8200 KW) MSG®
combination Nitrogen Feed/Recycle
Compressor is also installed.
1
Cooper Turbocompressor —
The Leader in Oil-Free,
Centrifugal Compressors
Cooper Turbocompressor (founded by Joy
Manufacturing Company over forty years ago) is a
leading manufacturer of modern, high efficiency,
oil-free centrifugal compressors. Cooper
Turbocompressor’s refinement of the design of
this technologically superior style of compressor
has resulted in the continuing worldwide
replacement of older, less efficient, more costly
compressors used to supply air for manufacturing
and process applications. The success of our Turbo
Air® and MSG® Turbocompressors for these
applications has produced over 6,000 installations
worldwide.
2
Why Cooper Turbocompressor?
Oil-Free Air
• Prevents oil contamination of your system.
• Removes the potential for compressed air
pipeline fires caused by oil carryover.
• Eliminates costly waste disposal problems
associated with oil-laden condensate.
• Eliminates the expense and associated
maintenance requirements of oil removal filters,
since no oil enters the compressed air stream in
the compressor.
High Reliability
• Thrust loads absorbed at low speed.
• No wearing parts.
• Non-contact air and oil seals.
• Stainless steel compression elements.
• Conservative high quality gear design.
• Unlimited life pinion bearing design.
Easy Operation
• State-of-the-art electronic controls with
the QUAD® 2000 Control System.
• Totally automatic operation for any
operating condition.
• Self diagnostics.
• Quiet operation.
Easy Maintenance
• No wearing parts requiring periodic changes
or replacement in the compression elements.
• No oil removal filters to clean.
• Accessible horizontally split gear box for
quick inspection.
• Intercooler bundles are easily removed
for cleaning.
• Water-in-the-tube design intercoolers and after-
coolers allows for simple mechanical cleaning.
Simple Installation
• Complete package including aftercooler,
controls, motor, and lubrication system.
• Minimum number of external connections.
• Compact design requires minimum floor space.
3 • Meets OSHA’s sound level requirements.
The Lowest Compressor Operating Life Cycle Cost
Dry Screw
ad CFM n,
0 e
cy
art P/10 Loos
Relative OLCC $
en
ici
oo h BH nces
Eff
Other
Hig leara
Lo
cy Centrifugals
•C
n
cie
rP
E ffi FM
d C
d in •P t L oa /100
uir
e P ar BHP
Re
q
o or her
d
n s • P • Hig Turbo Air® 3000
ir E Year rt
A 5 t h eA
ew / of cs
•N a rings S t ate ynami
nge B e
ally
• rod
e n t rols
• Cha Periodic A
ed C
o
ers n c
Cool va
• Ad
• Minimum Maintenance
The Turbo Air® 3000 Compressor is engineered savings. This alone can significantly speed up
with three stages of compression to deliver payback on your initial investment - and the
greater flow for every KW. The system provides savings continue to build the more you use the
much better operating economy than rotary Turbo Air® 3000.
screw or other centrifugal compressors.
Turbo Air® 3000 Compressors are the most
Compared to other machines of similar efficient oil-free compressors at full load,
capacity, the Turbo Air® 3000 Compressor has part load, and no load.
the best KW-to-flow ratio for ultimate power
4
Turbo Air® 3000 Centrifugal Compressors
The most advanced package available -
Easy, low cost installation and operation. Includes built-in aftercooler.
Air Seal
Oil Seal
Oil Supply
Bearing
Viscous Damper
Housing
5
Horizontal Split Gear Box -
Allows for easy access when
customer’s maintenance policy
requires periodic inspection.
Intercoolers - Water-in-tube
intercooler and aftercooler bundles
slide out for easy inspection and
cleaning.
6
Airflow Diagram -
3 Stages of Compression
2nd stage of 3rd stage of
1st stage of compression compression
compression
Cooled air
discharged from
aftercooler
Aftercooler
7
QUAD® 2000 CONTROL
The most advanced microprocessor control system.
X-Link™ Communications
Gateway
The X-Link™ communications adapter allows thirty
QUAD® 2000 control panels to communicate with
an array of industrial networks. Your computer
system will be able to control compressor
starting, stopping, and adjusting setpoint levels.
Some of the benefits of X-Link™ include:
• A reliable, off-the-shelf solution for
The Turbo Air® 3000 Compressor features Cooper plant networking.
Turbocompressor's exclusive QUAD® 2000 • Allows remote monitoring.
microprocessor control as standard equipment for • On-Line monitoring and diagnostics available.
maximum ease of use and compressor efficiency. • Field configurable/upgradeable.
• Supports major industrial PLC networks
The QUAD® 2000 control panel features a user- including Modicon, Ethernet, GE Fanuc,
friendly, four-line LCD display to provide you and many others.
with over 200 items of information with the touch
of the keypad. The combination load/unload and
constant pressure control system provides optimum CommLINK
efficiency regardless of system demand. Remote monitoring by PC for up to
eight compressors.
Standard Control Panel
High Level
Low Level
Features
Sensor
Faulty
• Auto/Dual Control QUAD® 2000
• Motor Overload Protection CONTROL PANEL
MONITORING Readout
• Surge Protection FUNCTIONS Alarm
Alarm
Alarm
• NEMA IV Enclosure
Trip
Trip
Trip
• Access Code Protection
Item
Optional Control Panel Final stage inlet air temp. X X X X
Features System air pressure X X
• Constant Pressure Control Oil pressure X X X X X
• Signal for Automatic Oil Pump Control Oil temperature X X X X X X
• Automatic Condensate Control First stage vibration level X X X X
• Dry Contacts for Alarm and Trip Main motor current X X
• Visual Alarm and/or Trip Indication Power supply voltages X X X
• Remote Permissive Start Indication Total running time X
• Remote Control Indicator Calendar/Clock X
• Panel Cooler
• Auto Start/Auto Stop
• UL Approval Optional Monitoring Functions
®
SysteMiser Multiple • Discharge Air Pressure
• Additional Vibration Channels
Compressor Control • Additional Temperature Detectors
Multiple compressor control and monitoring sub- • Oil Filter Pressure Drop
system that can coordinate up to eight individual • Oil Level Switch
machines.