Plant2Pc: Engineering Solutions P LTD

PLANT2PC ENGINEERING SOLUTIONS P LTD
PLC
1 PANELS
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4
MCC
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7
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15
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PLC
COMPANIES
Rockwell Automation Cmos Processors
Honeywell Automation Mind Tree
Enpro Automation
Siemens
L&T
Base Automation
Chemin
Focaal Automation
Petrofac
Select Automation
Rittal
Mells Automation
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Instrumentation and Automation Companies

Endress + Hauser
Emerson
Yokogawa
Honeywell
ABB
Eurotherm
Pepperl+Fuchs (I) Pvt
Ltd India
MTL
FL SMIDTH
Conzerv
Vasundra Automation
21
Instrumentation and Automation Companies

Convert team Legrand
Invensys Saipem
Suzlon GE
Shell Ram E&I

systems
Mitsubishi
Worley Parsons
Schneider Electric
India
Omron
FOSTER
22 WHEELER
SAIPEM
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24
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PLANT2PC ENGINEERING SOLUTIONS
P LTD
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Plant2PC Engineering Solutions was founded in the year

2009, by young technocrats, who are very passionate about
Engineering and Industrial Automation with a vast
industry experience and a single mission - to provide our
customers quality engineering products and services by
understanding their business requirements and
run time needs.
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Headquartered in Chennai, India with the branch

representatives at various locations across the globe, the
company mainly focuses on Design, Development,
Maintenance, System Integration and Consulting in Industrial
Automation and Application System domains. The directors
heading the company have vast experience in India and other
countries like Japan, Singapore, Perth, London, Milan,
Jamaica, Kuwait, Abudhabi, Canada, Qatar, UAE, Oman etc..
with experience in design, detail engineering, installation &
commissioning and project management. Good exposure to
process industries like Oil & Gas, Power, Chemical, Refineries,
Distilleries, steel, Water Treatment Plants etc.
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Business Domain Services

• Design & Development
• System Integration
• Consulting
• Maintenance and Support
• Remote Engg
• Project Management
• Basic & Conceptual Engg.
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Control, Automation & Systems Integration

Provider.
Design.
Configuration.
Documentation.
Programming & Implementation.
Control Panel Fabrication.
Training.
Drafting.
Networking.
Troubleshooting.
Maintenance and Support.
Remote Location Support.
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Clients List
Murugappa Morgan Thermal Ceramic Limited - [MMTCL]
Silver cloud tea factory
Hermos
WEBCO-TVS INDIA LTD
Saint Gobain
Perfetti
Polaris
Godfrey Philips
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Plant2PC Expertise
•Design & Development Foxboro I/A
•Triconex ESD & FGS System
•Honeywell TPS
•Honeywell ESD System
•Honeywell – HiSpec (Advanced Controls)
•Honeywell EPKS
•Others - Honeywell
•ABB
•Siemens
•RockWell
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•HIMA – HIQuad, ELOP II

•Wonderware
•Intellution
•Citec
•Network and Protocols – Software and Hardware
•Various third Party System Interfaces using OPC /
MODBUS RTU/ GSM / PROFIBUS & Batch Management
Software Packages
•INTOOLS – Administration, Modules Configuration and
Management, Customization of reports
PL
33 C
BLOCK
DIAGRAM
Programming unit
CPU M
Input Output
module Memory module S
Power supply
34
C I
P M D D A A
S P O
or I I O
U
CP
PLC Basic
Structure
35
Type of Signals
Digital
• Digital I/P Voltage Range: 0 or 24 V
• Digital O/P
Analog
• Analog I/P 0-10v
• Analog O/P 4-20mA
36
A PLC is an Industrial Computer. Just like our Personal Computer it has Inputs and
Outputs.
Some of the Inputs to the PLC are:
Limit Switches.
Float Switches.
Push Buttons. Discrete input control
field devices
Photoelectric Sensors.
Pressure Switches.
Temperature Sensors. Analog input control

Pressure Sensors. field devices
Some of the Outputs to the PLC are:

Motor Starters
Pilot Lights
Solenoids.
37
What Do You Mean By Sinking & Sourcing?
Sinking & Sourcing are the terms used to describe current

flow through a field device in relation to the Power Supply
and the associated I/O points
Sinking Input Devices

Solid State input devices with NPN transistors.
Sourcing Input Devices

Solid State input devices with PNP transistors.
Sourcing Module Sinking Module
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What Do You Mean By Sinking & Sourcing?
Input Module Input Module
Sinking Switch Sourcing Switch
- +
24 VDC 24 VDC
Power Power
Supply Supply
+ -
SOURCING
39
INPUT
Input Module
- 24 VDC Sourcing Module
Input Module
0
1 Sinking Switch
2
-
3
24 VDC
4 Power
Supply
5
6 +
7
C
+ 24 VDC
SINKING
40
MODULE
Input Module
+ 24 VDC
Sinking Module
Input Module
0
1 Sourcing Switch
2
3 +
24 VDC
4 Power
Supply
5
6 -
7
C
- 24 VDC
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Input Modules: Classification…………..
Discrete Input modules Analog Input Modules
Discrete AC input modules.
Discrete DC input modules.

Discrete DC Input Modules.
42
The most common module types available are listed below
24 VDC
48 VDC
10 - 60 VDC
120 VDC
230 VDC
Sink/ Source 5 - 50 VDC
5 VDC TTL level
5/12 VDC TTL level
Block Diagram of typical Discrete DC Input Circuit.
43
Noise &
Threshold
DC input debounce
Detector.
Filter. Module Operation
1 2 3
Optical
4 Isolation
6
5
LED Logic
8
Input
7 CPU Status
File
Simplified Circuitry of a DC Input Module
44
Discrete AC Input Modules.
The most common module types available are listed below
24 VAC
48 VAC
120 VAC
240 VAC
Nonvoltage
120 Volts Isolated
240 Volts Isolated
24 VAC/DC
Block Diagram of typical Discrete AC Input Circuit.
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To PC
1 3 5 Internal sys.
AC Pulsating DC Filtered DC
2 4 6 7 8 10 11
Bridge Noise and Threshold Input

Optical Logic CPU
rectifier detector status
isolation table
debounce
filter 9
LED
Power file Conversion Circuit

Optical Isolation Circuit
Logic Circuit
OPTICAL Isolator is used to isolate high voltage incoming signals from the CPU’s lower
voltage levels. It protects the low voltage CPU and its associated circuitry by preventing
spikes or high – voltage transients on the input circuit from transferring into the low voltage
circuitry.
46
Output Modules: Classification
Discrete Output modules Analog Output Modules
Solid state Output Relay Output

•Relay contact
•Isolated Relay contact
AC O/P Modules DC O/P Modules •Relay contact Output
•12, 24, 48 VAC •TTL Level
•120 VAC •12, 24, 48 VDC
•230 VAC •120 VDC

•230 VDC
• 24 VDC sink
• 24 VDC source
47
Basic wiring for 120 VAC discrete output module
Output Module
2
LOAD
3
Signal from CPU 110 VAC
Operates switch COM
User supplied power
for field devices
48
S/G Flow from CPU through an output module to the field device
CPU solves Output status Chassis

ladder table backplane
program
Module Optical Module Field

logic Isolation Screw Device
circuits Terminal
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Simplified Single point Relay Output
Common to other
output points
L-1 L-2
Output Module
ON or OFF signal
from output
status table
LOAD
Relay Switching Device

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Sinking Output module Interface with Field Device.
Sinking Output
Module
+ DC
VDC
Out 0
Out 1
Out 2
Out 3
Out 4
Out 5
Out 6
Out 7
DC Com
DC Common
51
Sourcing Output module Interface with Field Device.

Sourcing
Output Module
+ DC
VDC
Out 0
Out 1
Out 2
Out 3
Out 4
Out 5
Out 6
Out 7
DC Com
DC Common
52
VIDE
OS
http://www.youtube.com/watch?v=qc5Zc44RTrc
http://www.youtube.com/watch?v=kWcviFwyfA4
http://www.youtube.com/watch?v=jvYgXJgoLJ0
http://www.youtube.com/watch?v=gwN0YKHPoug&feature=related
http://www.youtube.com/watch?v=V62Fq_ic0DU
http://www.youtube.com/watch?v=rdTpA0luD2U&feature=related
http://www.youtube.com/watch?v=WB3st6SQnsk&feature=related
http://www.youtube.com/watch?v=-HD_SvLT0ds&feature=relate
d
http://www.youtube.com/user/wintechtaparialtd?v=NI26XA8vG8M&fe
ature=pyv&ad=5251104310&kw=potato%20processing%20machine

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PLANT2PC ENGINEERING SOLUTIONS P LTD

Honeywell Automation Mind Tree

Instrumentation and Automation Companies

Instrumentation and Automation Companies

Shell Ram E&I

Plant2PC Engineering Solutions was founded in the year

Headquartered in Chennai, India with the branch

Business Domain Services

Control, Automation & Systems Integration

•HIMA – HIQuad, ELOP II

Temperature Sensors. Analog input control

Some of the Outputs to the PLC are:

What Do You Mean By Sinking & Sourcing?

Sinking & Sourcing are the terms used to describe current

Sinking Input Devices

Sourcing Input Devices

What Do You Mean By Sinking & Sourcing?

Input Module Input Module

Sinking Switch Sourcing Switch

Input Modules: Classification…………..

Discrete Input modules Analog Input Modules

Discrete AC input modules.

Discrete DC input modules.

Discrete DC Input Modules.

Discrete AC Input Modules.

The most common module types available are listed below

Bridge Noise and Threshold Input

Power file Conversion Circuit

Output Modules: Classification

Discrete Output modules Analog Output Modules

Solid state Output Relay Output

•12, 24, 48 VAC •TTL Level

•120 VAC •12, 24, 48 VDC

•230 VAC •120 VDC

Basic wiring for 120 VAC discrete output module

CPU solves Output status Chassis

Module Optical Module Field

Simplified Single point Relay Output

Relay Switching Device

Sinking Output module Interface with Field Device.

Sourcing Output module Interface with Field Device.

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