API 650 Welded steel for oil storage - Conventional method - Hydraulic jack Type of roof - Fixed head

d roof o Cone type o Flat type o Doom type Floating head roof

Check y Foundation evaluation check y Direction or orientation marking o (plant location north direction is called 0 degree) y Annular plate check that curve and cutting edge preparation as per drawing o Annular arrange as per drawing o Check visual inspection of annular plate arrangement as per drawing o Annular to annular plate welding (fillet weld) o 50% radiography takes radically joint from the external side to 150 mm length y Arrangement of bottom plate visual inspect as per drawing y Shell plate erection start from 0 degree o Shell plate visual check curvature, length and height as per drawing o Misalignment of shell plate sec 7.2.3.1 o Vertical alignment  Plate >16 max. plate thickness or 3mm whichever less  Plate <=16 shall not exceed 1.5mm o Horizntal alignment  Upper plate < 8mm shall not exceed 1.5mm  Upper plate > 8mm max.20% of plate thickness but not morethan 3.0mm.  First shell course completed then start second shell course Now check peaking and banding deviation each shell course Peeking 7.5.2 o Horizontal sweep broad 36 inch long o Sweep board made outside diameter of tank o Allowance limit 13 mm section 5.5.4 Banding 7.5.2

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o Vertical sweep board 36 inch long o Allowance limit 13mm sec.5.5.4 y Plumbness 7.5.2 o Maximum allowance of plumbness 1/200 of total tank of height Shell course completed then welding start shell plate to annular plate Annular plate to shell plate joint weld Testing two method o Diesel oil soak o Vacuum box Bottom plate also check vacuum box method Visual inspection for roof structure and rafters, center drum also check visual as per drawing o Roof plate check with MPI and vacuum box method NOZZLES 7.5.6 tolerance limit Shell manhole tolerance limit 7.5.7 o Attachment of nozzle check orientation o Reinforcement pad check pneumatic test Settlement of tank during hydrostatic test o Tank settlement measure at fixed location space at 10meter interval all away around tank o The measuremeent locaation shall be permently marked on lip of annular ring future reference o Settlement survey shall be carried out prior to filling for the hydrostatic test, during filling at 25%, 50%, 75% and 100%

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Tank Inspection, Repair, Alteration and Reconstruction API 653 y Critical length (L)= 3.7 Dt2

D = Dia. Of the tank t2 = least minimum thickness of entire area, exclusive pitting. t1 = lowest average thickness Locate L we get tavg = t1

Minimum thickness for shell plate 2.6( H  1) DG SE Or 2.6 S H = height D = diameter of tank G = gravity S = maximum allowable stress E = original joint efficiency of tank

Safe working (4.3.2.1 e) t1 tmin + (Corrosion rate X Interval) t2 0.6 tmin + (Corrosion rate X Interval) Maximum allowable stress (S) Bottom & second shell = 0.80y or 0.429 T Other course = 0.88y or 0.427 T

HYDROSTATICALY TEST - 4.3.3.2 Ht = ((StETmin / 2.6 D) +1) Or = StETmin / 2.6 D

Minimum acceptable bottom thickness MRT = (Minimum of RTbc or RTip) Or (St Pt + U Pr)

MRT = minimum remaining thickness at the end of interval Or Or = in-service interval of operation RTbc = minimum remaining thickness from bottom side corrosion after repairs; RTip = minimum remaining thickness from internal corrosion after repairs; StPr = maximum rate of corrosion not repaired on the top side. StPr = 0 for coated areas of the bottom. UPr = maximum rate of corrosion on the bottom side. UPr = 0 for cathodic protection.

Hot Tap is identify procedure for installing nozzle in the shell of a thank that is in services

Fixed roof inspection 1. Rafters 2. Girders Cathodic protection API 651 Internal lining protection API 652 External Inspection 6.3.2 RCA / 4N every five year measured RCA N = Difference between measured thickness and minimum required thickness = Corrosion rate mils per years

UT Inspection 6.4 RCA / 2N every five year measured RCA N = Difference between measured thickness and minimum required thickness = Corrosion rate mils per years

Removal and replacement of shell plate 9.2 12 inch or 12 times of t which is higher refer 9.1 fig. Tank roof average thickness less than 0.09 inch in any 10inch2 replace Nominal thickness of roof plate 3 / 16 inch - sec. 9.11.3

Replacement of Bottom plate 9.10.2 Non corrosive metal use (sand, gravel or concrete) 3 4 inch thick shall be used between old and new bottom plate Bottom patch plate at least 3 / 8 inch thickness used

Angular plate tank: Diesel oil test Air leak test using vacuum box test y Peeking 10.5.4 o Horizontal sweep broad 36 inch long o Sweep board made outside diameter of tank o Allowance limit 13 mm section 5.5.4 Banding 10.5.5 o Vertical sweep board 36 inch long o Allowance limit 13mm sec.5.5.4

Plumbness 10.5.2 o Maximum allowance of plumbness 1/100 of total tank of height or 5 inch

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NDE Radiography o Vertical 12.2.1.1  New shell to new shell plate  No aditional RT required over 650  New shell plate to old shell plate  One RT taken each joint  Repair exiting shell plate  One RT taken each joint o HORIZONTAL 12.2.1.2  Old plate to new plate  Each 50 ft distance take one RT o Intersection of verticle and horizontal  Each intersection RT required