You are on page 1of 2

1701 S.

2nd Ave Sheldon, IA 51246 712-324-5001

Crane Inspection Checklist


OSHA / ANSI Initial
Inspection Checklist

Date:

Unit #

Unit Serial #

Inspector:

Crane Model:

Crane Serial #

Max. Crane Capacity:

Notes:

1. Crane must be away from power lines, and leveled with outriggers fully extended before inspecting and
operating.
2. OSHA & ANSI require qualified and competent individuals to inspect /operate cranes
3. Inspectors must have been through training, have extensive knowledge and demonstrated ability in the
subject matter.
References:
Status:

REFERENCE

O = OSHA 1926.550, 1910.180, PCSA#2, ANSI B30.5(1968)


A = ANSI / ASME B30.5 (Latest), ASME B30.10 (Latest)
= Satisfactory X = Deficiency R = Recommendation N/A = Not Applicable

ITEM

Status

REFERENCE

ITEM

Outriggers

General
O-1926.550(a)(8)&(10)
O-1926.601(b)(i)&(ii)
O-1926.550(a)(2)
O-B30.5-3.4.7
O-1926.550(a)(4)
O-PCSA #2 7.12.1 /
A-B30.5-3.4.2
O-B30.5-2.2.1a

1.
2.
3.
4.
5.
6.

Guards / Covers
Internal / External Lights
Instructions / Caution / Warning Decals
Housekeeping
Hand Signal Chart
85% Stability Rule & Documentation

7.

No-Load Operational Test

O-B30.5-2.1.3
O-B30.5-1.9.3(a)
A-B30.5-2.1.3(o)
O-B30.5-1.9.3(d)
O-PCSA #2 8.2.1.3
O-B30.5-1.9.3(b)
O-1926.550(a)(2)

39.
40.
41.
42.
43.
44.
45.

Beams
Outrigger Lock (if manual extend)
Cylinders
Outrigger Sandpads
Hydraulic Hoses / Tubes / Fittings
Holding Valves (Vertical O.R. cylinders)
Caution / Warning Signs

Operator Controls
Drivers Cab
O-1926.550(a)(13)(i)&(iii)
O-1926.550 (a)(12)
O-1926.601(b)(2)(i)&(ii)
O-1926.601(b)(4)
A-B30.5-3.4.9(a)
O-1926.601(b)(9)
A-B30.5-2.1.3(m)
O-1926.601(b)(1)
O-B30.5-2.1.2(a)(4)
O-1926.601(b)(14)
O-B30.5-2.1.2(3)&(7)
O-1926.601(b)(3)
O-B30.5-2.1.3(a)(10)
O-B30.5-1.6.3(d)
O-B30.5-1.6.3
O-PCSA #2 5.14
O-PCSA #2 8.01

8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.

Access - Grab Rails / Steps


Glass
Windshield Wipers
Mirrors
Fire Extinguisher
Seat Belts
PTO (Power Take Off)
Parking Brake
Air / Hydraulic Lines
Instruments / Gauges
Electrical Switches / Functions
Horn
Steering
Clutch
Accelerator
Brake
Operators Manual

O-1926.550(a)(13)(ii)
O-1926.550(a)(13)(iii)
O-1926.550(a)(2)
O-B30.5-1.6.1(b)
O-B30.5-1.6.1(a)
O-B30.5-1.6.2(a)
O-PCSA #2 8.2.1.3
O-1926.601(b)(3)
O-B30.5-1.6.3(a)
O-B30.5-1.6.3(b)

25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.
36.
37.
38.

Performance
Exhaust System / Guards & Insulators
Belts / Hoses
Guards/Covers - Rot. & Recip. Parts
Transmission
Driveline
Tires / Wheels
Tire Air Pressure
Main Frame Members
Hydraulic Hoses / Tubes / Fittings
Hydraulic Fluid Level
Anti-Skid Surface
Guards / Covers
Backup Alarm

Grab Rails / Steps / Platforms


Anti-Skid Surface
Electrocution Warning Decal on Remote
Fully Operating Remote
Controls Identified
Controls - Forces / Movements
Hydraulic Leaks
Horn - Warning Device
Remote Start Stop
Speed Control on Remote

Load Chart
O-1926.550(a)(1)&(2)
O-B30.5-1.1.3
O-B30.5-1.1.3
O-PCSA #2 7.14
O-B30.5-1.1.3

Chassis
O-PCSA #2 6.01
O-1926.550(a)(10)
O-B30.5-2.1.3
O-1926.550(a)(8)
O-B30.5-1.6.3(d)
O-B30.5-2.1.3
O-B30.5-2.1.3(a)(11)
O-PCSA #2 8.3.3.5(3)
O-1926.550(a)(1)
O-PCSA #2 8.2.1.3
O-1910.180(d)(3)(iv)
O-1926.550(a)(13)(iii)
O-1926.550(a)(8)
O-1926.601(b)(4)(i)

46.
47.
48.
49.
50.
51.
52.
53.
54.
55.

56.
57.
58.
59.
60.

Per Configuration
Durable
Legible
On Both Sides of Tower
Securely Attached

Safety Devices / Operational Aide


O-PCSA #2 7.11.2
O-B30.5-2.1.3(n)(6)
O-B30.5-1.9.9(d)
A-B30.5-1.9.9.1(a)

61.
62.
63.
64.

Boom Angle Indicator


Overload Protection / Counterbalance
Crane Level Indicator
Anti-2-Block Device

Tower
O-B30.5-2.1.3
O-B30.5-2.1.3(m)
O-PCSA #2 8.2.1.3
O-PCSA #2 8.1.4
O-B30.5-2.1.3
A-B30.5-1.3.2(2)(c)
O-PCSA #2 8.1.5.2
A-B30.5-1.9.11(g)

65.
66.
67.
68.
69.
70.
71.
72.

Turntable / Rotate / Bearing


Hydraulic Motors
Hydraulic Hoses / Tubes/ Fittings
Hydraulic Pressure
Electric Wiring
Hoist - Wrapping on Drum (1/2" flange)
Hoist - Minimum (2) Rope Wraps
Electrocution Warning Decal

Status

REFERENCE

ITEM

Status

Main Boom
A-B30.5-2.1.3(o)
A-B30.5-2.1.3(o)
O-PCSA #2 8.2.1.3
O-PCSA #2 4.07.1
O-B30.5-2.1.3(a)(4)
O-B30.5-1.7.4(a)
O-B30.5-1.7.3
O-B30.5-1.7.4(b)
O-B30.5-2.1.3(4)
O-B30.5-2.1.3(a)(1)
O-B30.5-2.1.3(a)(1)

73.
74.
75.
76.
77.
78.
79.
80.
81.
82.
83.

Lift Cylinder
Extend Cylinder
Hydraulic Hoses / Tubes/ Fittings
Boom Section Alignment
Wear Pads
Sheave
Wire Rope End
Wire Rope Retainer (Close Fitting Guard)
Tower & Lift Cylinder Pins
Boom Head Section
Structure

Load Block & Hook


O-PCSA #2 7.11.6
O-B30.5-1.7.6
O-B30.5-1.7.4(a)
O-B30.5-1.7.4(b)
O-B30.5-1.7.6
A-B30.10-1.2.3(c)(1)
A-B30.10-1.2.3(c)(2)
A-B30.10-1-2.3(c)(3)
O-B30.5-2.1.3(a)(4)
O-B30.5-2.1.3(a)(2)

84.
85.
86.
87.
88.
89.
90.
91.
92.
93.

Capacity Marking
Weight Marking
Sheave
Wire Rope Retainer (Close Fitting Guard)
Safety Latch
0 Hook Twist
5% Hook Throat Opening
10% Hook Wear
Hook Swivel
Pin For Load Block

Load Test
Main Boom:

O-B30.5-2.2.2

Extended Length
Load Radius
Boom Angle
Parts of Line
Rated Capacity
Test Weight
% of Rated Capacity

Results of Load Test

Passed

Failed

Not Applicable

Explanation:

Hook Throat Opening:

Cable Diameter:

DEFICIENCY / RECOMMENDATION REPORT


The following corrective actions are to be performed by a qualified person in accordance with the manufacturers specifications & requirements.
OSHA requires that, any deficiency X shall be repaired or defective parts replaced before continued use.
Recommendations R should be considered for corrective action. The advisability of a particular recommendation depends on each situation. Any
corrective action must be performed by a qualified person in accordance with manufacturers specifications & requirements.

X = Deficiency R = Recommendation
X/R

ITEM #

EXPLANATION

DATE CORRECTED

Rev. B 1007

You might also like