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TYPES OF BOILERS

1) FIRE TUBE BOILERS 2)WATER TUBE BOILERS WATER TUBE BOILERS ARE USED IN THE POWER STATIONS. THESE ARE SUB DIVIDED ACCORDING TO WATER CIRCULATION 3/30/12

NATURAL CIRCULATION

DRUM TO DOWN COMERS TO RING MAIN HEADER TO WATER WALL TUBES & BACK TO DRUM. DUE TO DIFFERENCE IN DENSITY OF WATER AND STEAM THIS TYPE OF CIRCULATION TAKES PLACE.

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AS OPRATING PRESSURE OF THE BOILER APPROACHES TO THE CRITICAL PRESSURE, ADDITIONAL PUMPS ARE REQUIRED TO INSTALL IN DOWN COMERS, BECAUSE AT THIS PRESSURE THERE IS NO APPRECIABLE DENSITY BETWEEN WATER AND STEAM TO HAVE A NATURAL 3/30/12 CIRCULATION OF WATER.

FORCED CIRCULATION

ACCORDING TO WORKING PRESSURE THE BOILER, BOILERS ARE CLASSIFIED AS:

1) DRUM TYPE SUB CRITICAL PRESSURE BOILER: WHEN WORKING PRESSURE OF THE BOILER IS BETWEEN 130 KG/CM2 AND 180 KG/CM2, THE BOILER IS CALLED AS,DRUM TYPE SUB CRITICAL PRESSURE BOILER.
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2) CRITICAL PRESSURE BOILERS: WHEN BOILER WORKING PRESSURE IS 221.2 KG/CM2, IT IS TERMED AS, CRITICAL PRESSURED BOILERS. 3) SUPER CRITICAL OR DRUM LESS ONCE THROUGH BOILERS: WHEN BOILER WORKING PRESSURE IS 240 KG/CM2, IT IS CALLED AS, SUPER CRITICAL.
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1) BOILERS DRUM 3) WATER WALLS 4) FURNACE

THE MAIN PARTS OF BOILERS ARE:

2) DOWN COMERS

5) PLATEN SUPERHEATER 6) REHEATER 7) FINAL SUPERHEATER 8) PRIMARY SUPERHEATER 9) ECONOMIZER 10)BURNERS 3/30/12

VARIOUS CYCLES

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1)AIR & FLUE GAS CYCLE 2) STEAM CYCLE 3) CONDENSATE & DRIP CYCLE 4) FEED WATER CYCLE

AUX. OF BOILER

1) INDUCED DRAFT FANS --- 2 NO. 2) FORCED DRAFT FANS 3) PRIMARY AIR FANS (ABL) 4) PRIMARY AIR FANS (BHEL) --- 2 NO. --- 6 NO.

--- 2 NO.

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BOILER

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W A T E R

P F F S S R H H H

W I N D

P S H

P R H COND

FIRE BALL

ECO AIR HTR

C G H I M N E Y

T P I

P H

T P L

ESP

ID FAN

HOT AIR FD FAN

COLD AIR

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W A T E R W I N D

P F S S F H H R H

IPT

HP T

LP T

P S H

P R H COND AIR HTR ESP

FIR E BAL L

ECO

ID FAN

HOT AIR FD FA N

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COLD AIR

540 W A T E R W I FUEL N D FUEL P F S S F H H R H

G
IPT
HP T LP T P S H P R H G

FIR E BAL L

ECO

54 320 H 0 P AIR HTR T ESP H P

COND ID FAN

HOT AIR FD FAN 3/30/12

COLD COLD AIR AIR

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COAL QUALITY

1) CALORIFIC VALUE 3200 Kcal/kg 2) FIXED CARBON 3) VOLATILE MATTER 4) MOISTURE 5) ASH %
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310024-25 % 19-20 % 12-13 % 42-43

SOOT BLOWERS
36/56 NOS SHORT

FURNACE --RETRACTABLE

S/H , R/H --- 32 NOS RETRACTABLE

LONG

HOPPERS
BOTTOM ASH ECONOMISAR AIR HEATER ESP 3/30/12 1 10 12 18

DRUM

PLATEN S/H

FINAL S/H

PRI S/H

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H/W

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DRUM

PLATEN S/H

FINAL S/H

PRI S/H

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HPT

IPT

LPT

HPH7

HPH -6

HPH -5

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LPH -4

LPH -3

LPH -2

LPH -4

LPH -3

LPH -2
TO DRIP PUMP

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TO

THANK
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